US20170152671A1 - Building system based on plates of recycled material - Google Patents
Building system based on plates of recycled materialDownload PDFInfo
- Publication number
- US20170152671A1 US20170152671A1US15/316,194US201515316194AUS2017152671A1US 20170152671 A1US20170152671 A1US 20170152671A1US 201515316194 AUS201515316194 AUS 201515316194AUS 2017152671 A1US2017152671 A1US 2017152671A1
- Authority
- US
- United States
- Prior art keywords
- plates
- base
- plate
- reproduces
- joined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000000463materialSubstances0.000titleclaimsdescription8
- 230000002093peripheral effectEffects0.000claimsabstractdescription5
- 239000002861polymer materialSubstances0.000claimsabstractdescription4
- 230000008878couplingEffects0.000claimsabstractdescription3
- 238000010168coupling processMethods0.000claimsabstractdescription3
- 238000005859coupling reactionMethods0.000claimsabstractdescription3
- 229910000831SteelInorganic materials0.000claimsdescription2
- 239000000203mixtureSubstances0.000claimsdescription2
- 239000010959steelSubstances0.000claimsdescription2
- 239000000126substanceSubstances0.000claimsdescription2
- 238000010276constructionMethods0.000description3
- 239000002184metalSubstances0.000description3
- 229920000642polymerPolymers0.000description2
- 230000015572biosynthetic processEffects0.000description1
- 238000009435building constructionMethods0.000description1
- 239000000969carrierSubstances0.000description1
- 238000009434installationMethods0.000description1
- 238000012800visualizationMethods0.000description1
Images
Classifications
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H7/00—Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
- E04H7/22—Containers for fluent solids, e.g. silos, bunkers; Supports therefor
- E04H7/24—Constructions, with or without perforated walls, depending on the use of specified materials
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/02—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
- E04B2/04—Walls having neither cavities between, nor in, the solid elements
- E04B2/12—Walls having neither cavities between, nor in, the solid elements using elements having a general shape differing from that of a parallelepiped
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
- E04C2/328—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material slightly bowed or folded panels not otherwise provided for
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/40—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of a number of smaller components rigidly or movably connected together, e.g. interlocking, hingedly connected of particular shape, e.g. not rectangular of variable shape or size, e.g. flexible or telescopic panels
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2002/001—Mechanical features of panels
- E04C2002/004—Panels with profiled edges, e.g. stepped, serrated
Definitions
- the present inventiongenerally pertains to the technological field of building construction systems and refers more specifically to a new design applied to a construction system employing recycled plastic material boards specially designed for silos Bulk carriers.
- the invention disclosed in this specificationrelates to a plate-based construction system of recycled material, especially designed for silos, but which can be applied in the construction of a wide variety of other structures.
- the structureconsists essentially of plates of injected recycled polymer material, such as PET or other polymers.
- the plateshave a shape that provides reciprocal fit and formation of a cohesive web of high structural strength. These plates are designed to allow fittings on all its edges (skies, top and bottom), to provide extremely easy, practical and fast assembly. In addition, the plates can be stacked and easily transported to the place where the structure will be built (silo or other type of building).
- FIG. 1is a perspective view of a silo being constructed with the proposed constructional system, wherein a detail a and a detail b are highlighted.
- FIG. 2is the enlarged detail a, depicting a series of plates secured to each other (shown in dashed lines for better visualization of the fixation).
- FIG. 3is the detail b shown on an enlarged scale revealing a lower tie ring of the structure.
- FIG. 4is a cross-sectional detail of the peripheral wall and the lower tie ring of the structure.
- FIG. 5is a detail in top view of the peripheral wall and lower tie ring of the structure.
- FIG. 6is a perspective view of a plate.
- FIG. 7is a front view of the plate
- FIG. 8is a top view of the plate.
- FIG. 9is a bottom view of the plate.
- FIG. 10is a side view of the plate.
- FIG. 11is a perspective view of the plate securing device.
- FIG. 12is a front view of the plate securing device.
- FIG. 13is a top view of the plate securing device.
- the present inventionrelates to a plate-based constructional system of recycled material comprising a multiplicity of plates ( 1 ), made of injected recycled polymer material, joined together by coupling hubs ( 2 ) and secured by plate retaining device ( 3 ), forming peripheral walls ( 4 ) fitted onto a base ( 5 ) which reproduces the base floor of the structure being assembled.
- the plates ( 1 )are preferably comprised of recycled PET, but a number of other polymers may also be used, new, fully recycled materials or a mixture thereof may be employed.
- Each plate ( 1 )is constituted by a main body ( 6 ) provided with recesses ( 2 ′) and shoulders ( 2 ′′) which form the reciprocal inserts with the subsequent plates ( 1 ).
- Each plate ( 1 )is provided with holes ( 7 ) for receiving the retaining devices ( 3 ), which are formed by two panels ( 8 and 8 ′) joined by steel screw ( 9 ), associated with washers and locking nut ( 10 ).
- Said devices ( 3 )are mounted at each fixing point defined by the holes ( 7 ), traversing the screw 9 and having a panel ( 8 ) on the inner surface of the wall ( 4 ) and a panel ( 8 ′) on the outer surface of said wall ( 4 ), the final tightening being carried out through the nut ( 10 ).
- the base ( 5 )is constituted by a rail, preferably of metal, which reproduces the inner and outer profile of the bottom of the plate ( 1 ) to provide perfect fit thereto.
- the proposed systemis employed for the assembly of a silo ( 6 ), in which case the plates ( 1 ) have a curved profile, the curvature of which is a function of diameter of the silo.
- the rail forming the base ( 5 )has a circular configuration.
- the metal base ( 5 )is subdivided into several sections to facilitate transportation, which are attached and secured together by screws at the site of the structure installation, and are secured to the ground by chemical or mechanical anchor bolts.
- the metal rail ( 5 )may also be drilled at several points in its extension to receive screws, nut and washers, which will traverse the entire rail assembly ( 5 ) and the holes ( 7 ) of the plate ( 1 ) for final fixing of the plate to the base.
- the plates ( 1 )are straight profile and the base ( 5 ) is constituted by rails which are joined in a different shape from the circular one.
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Panels For Use In Building Construction (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
Description
- The present invention generally pertains to the technological field of building construction systems and refers more specifically to a new design applied to a construction system employing recycled plastic material boards specially designed for silos Bulk carriers.
- Although the system has been designed for preferential application in silos, it should be pointed out that it is used in numerous other types of buildings, such as sheds, houses and others, it being not the purpose of this descriptive report to limit the invention only to its preferential application. Thus, while the invention is described and illustrated with respect to a silo, it will be understood by one skilled in the art that the teachings disclosed herein may be applied to any type of building.
- The invention disclosed in this specification relates to a plate-based construction system of recycled material, especially designed for silos, but which can be applied in the construction of a wide variety of other structures.
- The structure consists essentially of plates of injected recycled polymer material, such as PET or other polymers. The plates have a shape that provides reciprocal fit and formation of a cohesive web of high structural strength. These plates are designed to allow fittings on all its edges (skies, top and bottom), to provide extremely easy, practical and fast assembly. In addition, the plates can be stacked and easily transported to the place where the structure will be built (silo or other type of building).
- In order that the present invention is fully understood and practiced by any person skilled in the art, it will be explained in a clear and sufficient manner to enable its reproduction, based on the attached drawings, which are only exemplary preferred embodiments of the invention without any intention of limiting the scope of protection only to the particular embodiments represented, in which:
FIG. 1 is a perspective view of a silo being constructed with the proposed constructional system, wherein a detail a and a detail b are highlighted.FIG. 2 is the enlarged detail a, depicting a series of plates secured to each other (shown in dashed lines for better visualization of the fixation).FIG. 3 is the detail b shown on an enlarged scale revealing a lower tie ring of the structure.FIG. 4 is a cross-sectional detail of the peripheral wall and the lower tie ring of the structure.FIG. 5 is a detail in top view of the peripheral wall and lower tie ring of the structure.FIG. 6 is a perspective view of a plate.FIG. 7 is a front view of the plate,FIG. 8 is a top view of the plate.FIG. 9 is a bottom view of the plate.FIG. 10 is a side view of the plate.FIG. 11 is a perspective view of the plate securing device.FIG. 12 is a front view of the plate securing device.FIG. 13 is a top view of the plate securing device.- It will be apparent to one skilled in the art that although the plates have been shown to have a curved profile, this shape is derived from the fact that they are intended to form a silo. The plates may be straight to form straights wailed structures and will still be within the scope of the invention.
- It will also be apparent to one skilled in the art that the dimensions, thicknesses and materials of the boards will depend on the needs of each design and that the curvature of each board will depend on the diameter of the silo to be constructed.
- The present invention relates to a plate-based constructional system of recycled material comprising a multiplicity of plates (1), made of injected recycled polymer material, joined together by coupling hubs (2) and secured by plate retaining device (3), forming peripheral walls (4) fitted onto a base (5) which reproduces the base floor of the structure being assembled.
- The plates (1) are preferably comprised of recycled PET, but a number of other polymers may also be used, new, fully recycled materials or a mixture thereof may be employed. Each plate (1) is constituted by a main body (6) provided with recesses (2′) and shoulders (2″) which form the reciprocal inserts with the subsequent plates (1). Each plate (1) is provided with holes (7) for receiving the retaining devices (3), which are formed by two panels (8 and8′) joined by steel screw (9), associated with washers and locking nut (10). Said devices (3) are mounted at each fixing point defined by the holes (7), traversing the
screw 9 and having a panel (8) on the inner surface of the wall (4) and a panel (8′) on the outer surface of said wall (4), the final tightening being carried out through the nut (10). The base (5) is constituted by a rail, preferably of metal, which reproduces the inner and outer profile of the bottom of the plate (1) to provide perfect fit thereto. - In a preferred embodiment of the invention (shown by the figures), the proposed system is employed for the assembly of a silo (6), in which case the plates (1) have a curved profile, the curvature of which is a function of diameter of the silo. In this case, the rail forming the base (5) has a circular configuration. Preferably, the metal base (5) is subdivided into several sections to facilitate transportation, which are attached and secured together by screws at the site of the structure installation, and are secured to the ground by chemical or mechanical anchor bolts. The metal rail (5) may also be drilled at several points in its extension to receive screws, nut and washers, which will traverse the entire rail assembly (5) and the holes (7) of the plate (1) for final fixing of the plate to the base.
- In another embodiment, the plates (1) are straight profile and the base (5) is constituted by rails which are joined in a different shape from the circular one.
Claims (12)
1. A constructive system based on recycled material plates comprising a multiplicity of plates (1), consisting of injected polymeric material, joined together by coupling hubs (2) and fixed by retaining devices (3), forming peripheral walls (4) fitted onto a base (5) which reproduces the floor plan of the structure being assembled.
2. The invention ofclaim 1 wherein each plate (1) is comprised of new, recycled polymer material or a mixture of both.
3. The invention ofclaim 1 wherein each plate (1) is constituted by a main body (6) provided with recesses (2′) and shoulders (2″), which form the plates which form the reciprocal inserts with the subsequent plates (1).
4. The invention ofclaim 1 wherein each plate (1) is provided with holes (7) for receiving the retaining devices (3).
5. The invention ofclaim 4 wherein the retaining device (3) is formed by two panels (8 and8′) joined by a steel screw (9), associated with washers and a nut (10).
6. The invention ofclaim 1 wherein the base (5) consists of a rail which reproduces the inner and outer profile of the lower part of the plate (1).
7. The invention ofclaim 1 wherein the plates (1) have a curved profile.
8. The invention ofclaim 7 wherein the base (5) has a circular configuration.
9. The invention ofclaim 1 wherein the plates (1) have a straight profile.
10. The invention ofclaim 1 wherein base (5) has any configuration.
11. The invention ofclaim 1 wherein the base (5) is subdivided into several sections joined and secured together by screws and fixed to the ground by chemical or mechanical anchor bolts.
12. The invention ofclaim 3 wherein the base (5) consists of a rail which reproduces the inner and outer profile of the lower part of the plate (1).
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| BR102014013436ABR102014013436A2 (en) | 2014-06-03 | 2014-06-03 | construction system based on recycled slabs |
| BRBR102014013436-0 | 2014-06-03 | ||
| PCT/BR2015/050059WO2015184519A1 (en) | 2014-06-03 | 2015-05-21 | Building system based on plates of recycled material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20170152671A1true US20170152671A1 (en) | 2017-06-01 |
Family
ID=54765883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US15/316,194AbandonedUS20170152671A1 (en) | 2014-06-03 | 2015-05-21 | Building system based on plates of recycled material |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20170152671A1 (en) |
| EP (1) | EP3153638A4 (en) |
| AU (1) | AU2015271661A1 (en) |
| BR (1) | BR102014013436A2 (en) |
| CA (1) | CA2953202A1 (en) |
| WO (1) | WO2015184519A1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10462975B2 (en)* | 2016-09-19 | 2019-11-05 | Freddy Dawoud | Portable grain silo |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2170637A (en)* | 1938-02-24 | 1939-08-22 | Union Steel Prod Co | Insulating wall panel |
| FR1471590A (en)* | 1965-04-03 | 1967-03-03 | Talbot Waggonfab | Large-area construction parts in sandwich partial elements with internal layers of hard foam materials and method of their manufacture |
| US3416217A (en)* | 1966-04-01 | 1968-12-17 | Fred M. Walker | Method for making laminated sheet metal from reclaimed tinned metal waste pieces |
| US4158938A (en)* | 1977-10-05 | 1979-06-26 | Owens-Corning Fiberglas Corporation | Foamed plastic panel connecting means and wall structure |
| US4794742A (en)* | 1986-03-19 | 1989-01-03 | Henderson Charles E | Multi-conic shell and method of forming same |
| US5507127A (en)* | 1994-11-01 | 1996-04-16 | Gates; Raymond H. | Ecologicial building block including shredded, baled tires |
| US6216410B1 (en)* | 1999-01-11 | 2001-04-17 | Kurt Evan Haberman | Interlocking panel system |
| WO2012043897A1 (en)* | 2010-09-29 | 2012-04-05 | Kwon Sung-Wook | Assembly-type dome structure having esthetically superior outer apperance |
| US8215079B2 (en)* | 2002-04-11 | 2012-07-10 | Encore Building Solutions, Inc | Building block and system for manufacture |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB175696A (en)* | 1920-10-21 | 1922-02-21 | Caroline Kelly | Improvements relating to concrete blocks for building purposes |
| US3410044A (en)* | 1965-07-23 | 1968-11-12 | Contemporary Walls Ltd | Foamed plastic based construction elements |
| FR2456176A1 (en)* | 1979-05-11 | 1980-12-05 | Gtm Gatiment Travaux Publics | Building block made from cellular plaster or clay - has rectangular tongue and groove jointing, exterior weather-proof rendering and holes to reduce weight |
| DE3214724A1 (en)* | 1982-04-21 | 1983-11-03 | Hans Dipl.-Ing. 7340 Geislingen Renftle | Building element |
| BE904200A (en)* | 1986-02-07 | 1986-05-29 | Hanota Holdings Sa | CONSTRUCTION BLOCK AND CONSTRUCTION MADE BY MEANS OF THIS BLOCK. |
| US6880298B2 (en)* | 2000-06-26 | 2005-04-19 | Brian Investment Pty. Ltd. | Building structure |
| US8752340B1 (en)* | 2012-11-21 | 2014-06-17 | Richard Lee Hartman | Dome structure |
- 2014
- 2014-06-03BRBR102014013436Apatent/BR102014013436A2/ennot_activeIP Right Cessation
- 2015
- 2015-05-21USUS15/316,194patent/US20170152671A1/ennot_activeAbandoned
- 2015-05-21AUAU2015271661Apatent/AU2015271661A1/ennot_activeAbandoned
- 2015-05-21EPEP15804014.7Apatent/EP3153638A4/ennot_activeWithdrawn
- 2015-05-21WOPCT/BR2015/050059patent/WO2015184519A1/enactiveApplication Filing
- 2015-05-21CACA2953202Apatent/CA2953202A1/ennot_activeAbandoned
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2170637A (en)* | 1938-02-24 | 1939-08-22 | Union Steel Prod Co | Insulating wall panel |
| FR1471590A (en)* | 1965-04-03 | 1967-03-03 | Talbot Waggonfab | Large-area construction parts in sandwich partial elements with internal layers of hard foam materials and method of their manufacture |
| US3416217A (en)* | 1966-04-01 | 1968-12-17 | Fred M. Walker | Method for making laminated sheet metal from reclaimed tinned metal waste pieces |
| US4158938A (en)* | 1977-10-05 | 1979-06-26 | Owens-Corning Fiberglas Corporation | Foamed plastic panel connecting means and wall structure |
| US4794742A (en)* | 1986-03-19 | 1989-01-03 | Henderson Charles E | Multi-conic shell and method of forming same |
| US5507127A (en)* | 1994-11-01 | 1996-04-16 | Gates; Raymond H. | Ecologicial building block including shredded, baled tires |
| US6216410B1 (en)* | 1999-01-11 | 2001-04-17 | Kurt Evan Haberman | Interlocking panel system |
| US8215079B2 (en)* | 2002-04-11 | 2012-07-10 | Encore Building Solutions, Inc | Building block and system for manufacture |
| WO2012043897A1 (en)* | 2010-09-29 | 2012-04-05 | Kwon Sung-Wook | Assembly-type dome structure having esthetically superior outer apperance |
Also Published As
| Publication number | Publication date |
|---|---|
| BR102014013436A2 (en) | 2016-05-31 |
| CA2953202A1 (en) | 2015-12-10 |
| AU2015271661A1 (en) | 2016-12-22 |
| EP3153638A4 (en) | 2018-02-14 |
| EP3153638A1 (en) | 2017-04-12 |
| WO2015184519A1 (en) | 2015-12-10 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| STCB | Information on status: application discontinuation | Free format text:ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |