US20160325152A1 - Interchangeable shaft system - Google Patents

Abstract

A golf club incorporating an interchangeable shaft system includes a shaft, a shaft sleeve, a club head. The shaft sleeve is coupled to an end of the shaft and is received in a hosel included in the club head. The shaft sleeve is removably coupled to the club head. Hosel and shaft sleeve alignment features provide discreet orientations between the shaft and club head.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
• This application is a divisional of U.S. patent application Ser. No. 14/505,394, filed Oct. 2, 2014, currently pending, which is a continuation of U.S. patent application Ser. No. 13/975,210, filed Aug. 23, 2013, now U.S. Pat. No. 8,852,020, which is a continuation of U.S. patent application Ser. No. 13/568,042, filed Aug. 6, 2012, now U.S. Pat. No. 8,517,856, which is a divisional of U.S. patent application Ser. No. 13/030,185, filed Feb. 18, 2011, now U.S. Pat. No. 8,235,837, which is a divisional of U.S. patent application Ser. No. 12/560,931, filed Sep. 16, 2009, now U.S. Pat. No. 7,997,997, which is a continuation-in-part of U.S. patent application Ser. No. 11/958,412, filed Dec. 18, 2007, now U.S. Pat. No. 7,878,921, and which is a continuation-in-part of U.S. patent application Ser. No. 12/493,517, filed Jun. 29, 2009, now U.S. Pat. No. 8,235,834, which is a continuation-in-part of U.S. patent application Ser. No. 12/336,748, filed Dec. 17, 2008, now U.S. Pat. No. 7,874,934, which is a continuation-in-part of U.S. patent application Ser. No. 12/023,402, filed Jan. 31, 2008, now U.S. Pat. No. 7,699,717, the contents of which are incorporated in their entireties by reference herein.
FIELD OF THE INVENTION
• This invention generally relates to golf clubs, and more specifically to golf clubs having an improved connection between the shaft and club head that provides interchangeability and adjustability.
BACKGROUND OF THE INVENTION
• In order to improve their game, golfers often customize their equipment to fit their particular swing. In the absence of a convenient way to make shafts and club heads interchangeable, a store or a business offering custom fitting must either have a large number of clubs with specific characteristics, or must change a particular club using a complicated disassembly and reassembly process. If, for example, a golfer wants to try a golf club shaft with different flex characteristics, or use a club head with a different mass, center of gravity, or moment of inertia, in the past it has not been practical to make such changes. Golf equipment manufacturers have been increasing the variety of clubs available to golfers. For example, a particular model of golf club may be offered in several different loft angles and lie angles to suit a particular golfer's needs. In addition, golfers can choose shafts, whether metal or graphite, and adjust the length of the shaft to suit their swing. Recently, golf clubs have emerged that allow shaft and club head components, such as adjustable weights, to be interchanged to facilitate this customization process.
• One example is U.S. Pat. No. 3,524,646 to Wheeler for a Golf Club Assembly. The Wheeler patent discloses a putter having a grip and a putter head, both of which are detachable from a shaft. Fastening members, provided on the upper and lower ends of the shaft, have internal threads, which engage the external threads provided on both the lower end of the grip and the upper end of the putter head shank to secure these components to the shaft. The lower portion of the shaft further includes a flange that contacts the upper end of the putter head shank when the putter head is coupled to the shaft. This design produces an unaesthetic bulge at the top of the shaft and another unaesthetic bulge at the bottom of the shaft.
• Another example is U.S. Pat. No. 4,852,782 to Wu et al. for Equipment for Playing Golf. The Wu patent discloses a set of equipment for playing golf that includes a length adjustable shaft and a plurality of club heads that are designed for easy assembly and disassembly. A connecting rod is inserted into an end of the shaft and a pin retains the connecting rod within the shaft. A locking portion of the connecting rod is configured to extend into the neck of a club head and through a slot in the neck. After the locking portion is extended through the slot, the connecting rod is rotated relative to the club head so that the components are locked together. The neck also includes sloping end surfaces that are configured to guide the ends of the pin to adjacent stop surfaces during the relative rotation between the connecting rod and the club head.
• Another example is U.S. Pat. No. 4,943,059 to Morell for a Golf Club Having Removable Head. The Morell patent discloses a putter golf club including a releasable golf club head and an elongated golf club shaft. The club head hosel has a plug containing a threaded axial bore. A threaded rod is retained on the connector portion of the shaft and is threaded into the axial bore of the plug of the club head for operatively connecting the shaft to the head.
• Another example is U.S. Pat. No. 5,433,442 to Walker for Golf Clubs with Quick Release Heads. The Walker patent discloses a golf club in which the club head is secured to the shaft by a coupling rod and a quick release pin. The upper end of the coupling rod has external threads that engage the internal threads formed in the lower portion of the shaft. The lower end of the coupling rod, which is inserted into the hosel of the club head, has diametric apertures that align with diametric apertures in the hosel to receive the quick release pin.
• Another example is U.S. Pat. No. 5,722,901 to Barron et al. for a Releasable Fastening Structure for Trial Golf Club Shafts and Heads. The Barron patent discloses a bayonet-style releasable fastening structure for a golf club and shaft. The club head hosel has a fastening pin in its bore that extends diametrically. The head portion of the shaft has two opposing “U” or “J” shaped channels. The head end portion of shaft fastens on the hosel pin through axial and rotary motion. A spring in the hosel maintains this fastenable interconnection, but allows manually generated, axially inward hosel motion for quick assembly and disassembly.
• Another example is U.S. Pat. No. 5,951,411 to Wood et al. for a Hosel Coupling Assembly and Method of Using Same. The Wood patent discloses a golf club including a club head, an interchangeable shaft, and a hosel with an anti-rotation device. The hosel contains an alignment member with an angular surface that is fixed, by a stud, within the hosel bore. A sleeve secured on the shaft end forms another alignment arrangement element and is adapted to engage the alignment element disposed in the hosel bore. A capture mechanism disposed on the shaft engages the hosel to releasably fix the shaft relative to the club head.
• Still another example is U.S. Pat. No. 6,547,673 to Roark for an Interchangeable Golf Club Head and Adjustable Handle System. The Roark patent discloses a golf club with a quick release for detaching a club head from a shaft. The quick release is a two-piece connector including a lower connector, which is secured to the hosel of the club head, and an upper connector, which is secured to the lower portion of the shaft. The upper connector has a pin and a ball catch that both protrude radially outward from the lower end of the upper connector. The upper end of the lower connector has a corresponding slot formed therein for receiving the upper connector pin, and a separate hole for receiving the ball catch. When the shaft is coupled to the club head, the lower connector hole retains the ball catch to secure the shaft to the club head.
• Another example is U.S. Pat. No. 7,083,529 to Cackett et al. for a Golf Club with Interchangeable Head-Shaft Connections. The Cackett patent discloses a golf club that uses a sleeve/tube arrangement instead of a traditional hosel to connect the interchangeable shaft to the club head in an effort to reduce material weight and provide for quick installation. A mechanical fastener (screw) entering the club head through the sole plate is used to secure the shaft to the club head.
• Another example is U.S. Pat. App. Publ. No. 2001/0007835 A1 to Baron for a Modular Golf Club System and Method. The Baron publication discloses a modular golf club including club head, hosel, and shaft. A hosel is attached to a shaft and rotation is prevented by complementary interacting surfaces, adhesive bonding or mechanical fit. The club head and shaft are removably joined together by a collet-type connection.
• Other published patent documents, such as U.S. Pat. Nos. 7,300,359; 7,344,449; and 7,427,239 and U.S. Pat. App. Publ. No. 2006/0287125, disclose interchangeable shafts and club heads with anti-rotation devices located therebetween.
• In some examples, the structure that allows the shaft and club head to be interchanged also provides an ability to adjust the characteristics of the golf club. An example is U.S. Pat. No. 4,948,132 to Wharton for a Golf Club. The Wharton patent describes a golf club that is assembled from a club head and a shaft assembly. The shaft assembly includes a lower end portion that defines an axis that is inclined with respect to a shaft. The lower end portion of the shaft assembly includes a cylindrical outer surface with fluting or spines that engage surface discontinuities in a hosel bore of the club head so that the shaft assembly may be located in different configurations relative to the club head.
• Another example is U.S. Pat. No. 4,854,582 to Yamada for a Head Connecting Device in Golf Clubs. The Yamada patent discloses a golf club head that includes a shaft connected to the club head through a setting part, which is a sleeve having an inclined shaft bore. The patent describes how the setting part may be rotated to change the direction of the bore and the shaft so the direction of the head against the shaft varies.
• Each of the Wharton and Yamada examples provide limited adjustability. In particular, each provides loft and lie orientations that form a perimetric formation that does not provide any interior positions within the perimeter.FIG. 43 illustrates the orientations provided by a known system having eight available relative positions between a shaft and a club head, with the shaft being inclined at approximately 1.25°. As is apparent from that illustration, no interior positions are provided which deleteriously limits the ability to fine tune the fit of the golf club.
• There remains a need in the art for golf clubs with an improved connection that provides a more secure fit with improved adjustability and that is easier to manufacture.
SUMMARY OF THE INVENTION
• The invention is directed to an interchangeable shaft system for a golf club. The inventive system provides interchangeability between a shaft and a club head that imparts minimal additional components and manufacturing difficulty. Several embodiments of the present invention are described below.
• In an embodiment, a golf club includes a golf club head, an elongate shaft, and an interchangeable shaft system. The interchangeable shaft system releasably couples the shaft to the club head and is configured to provide dual angle adjustability. The interchangeable shaft system is configured to provide a rectangular-shaped matrix of loft angle and lie angle orientations.
• In another embodiment, a golf club includes a golf club head, an elongate shaft, a shaft sleeve, a wedge member and a fastener. The golf club head includes a hosel and a plurality of hosel alignment features. The hosel defines a sleeve bore and the hosel alignment features are disposed adjacent a proximal end of the hosel. The shaft sleeve is coupled to a distal end portion of the shaft and includes a sleeve body and a plurality of sleeve alignment features. The wedge member includes a plurality of wedge alignment features and is interposed between the shaft sleeve and the hosel. The fastener releasably couples the shaft sleeve to the club head. The wedge member provides a wedge angle between the shaft sleeve and the hosel and the shaft sleeve provides a shaft angle between the shaft sleeve and the shaft.
• In a further embodiment, a golf club includes a golf club head, an elongate shaft, a shaft sleeve, an extension member, and a fastener. The club head includes a hosel and a plurality of hosel alignment features. The hosel defines a sleeve bore and the hosel alignment features are disposed adjacent a proximal end of the hosel. The shaft sleeve is coupled to a distal end portion of the shaft and includes a sleeve body and a plurality of sleeve alignment features. The extension member includes a plurality of extension alignment features and is interposed between the shaft sleeve and the hosel. The extension member has a length that is between about 0.125 inch and about 3.0 inches and includes parallel end surfaces. The fastener releasably couples the shaft sleeve to the club head.
BRIEF DESCRIPTION OF THE DRAWINGS
• In the accompanying drawings, which form a part of the specification and are to be read in conjunction therewith and in which like reference numerals are used to indicate like parts in the various views:
• FIG. 1 is a side view of a portion of an exemplary golf club including an embodiment of the interchangeable shaft system of the present invention;
• FIG. 2 is an exploded view of the golf club ofFIG. 1;
• FIG. 3 is a cross-sectional view taken along line3-3, shown inFIG. 1, of the golf club;
• FIG. 4 is a perspective view of a shaft sleeve of the interchangeable shaft system;
• FIG. 5 is a perspective view of a proximal end portion of the hosel of the golf club ofFIG. 1;
• FIG. 6 is a perspective view of another embodiment of a proximal end portion of a hosel of a golf club having an interchangeable shaft system;
• FIG. 7 is a perspective view of another embodiment of the shaft sleeve of the interchangeable shaft system;
• FIG. 8 is a perspective view of another embodiment of the shaft sleeve of the interchangeable shaft system;
• FIG. 9 is a partial cross-sectional view of another embodiment of the shaft sleeve of the interchangeable shaft system;
• FIG. 10 is an exploded view of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 11 is a schematic of the connection between a shaft sleeve and a shaft of the interchangeable shaft system;
• FIG. 12 is side view of a portion of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 13 is a partial exploded view of the golf club ofFIG. 12;
• FIG. 14 is a cross-sectional view taken along line14-14, shown inFIG. 12, of the golf club;
• FIGS. 15-19 are side views of various indicia that may be incorporated into a golf club including the interchangeable shaft system of the present invention;
• FIG. 20 is a perspective view of a portion of an exemplary golf club including an embodiment of the interchangeable shaft system of the present invention;
• FIG. 21 is a perspective view of another embodiment of the shaft sleeve of the interchangeable shaft system;
• FIG. 22 is a cross-sectional view, taken along line22-22 ofFIG. 20, of a golf club including the interchangeable shaft system of the present invention;
• FIG. 23 is a cross-sectional view, taken on a plane that extends through a longitudinal axis, of a portion of an embodiment of a shaft sleeve;
• FIG. 24 is a cross-sectional view, taken on a plane that extends through a longitudinal axis, of a portion of another embodiment of a shaft sleeve
• FIG. 25 is a perspective view of a shaft sleeve of the interchangeable shaft system;
• FIG. 26 is a cross-sectional view, taken along line26-26, of a shaft sleeve that is engaged with a complementary hosel;
• FIG. 27 is an alternative cross-sectional view, taken along line26-26, of a shaft sleeve that is engaged with a complementary hosel;
• FIG. 28 is a side view of a portion of an exemplary golf club including an embodiment of the interchangeable shaft system of the present invention;
• FIGS. 29A-C are partial cross-sectional views illustrating the interchangeable shaft system ofFIG. 28 in various configurations;
• FIGS. 30A-D are schematic views of illustrating an interchangeable shaft system in various configurations;
• FIG. 31 is a side view of an alignment member of an interchangeable shaft system in accordance with the present invention;
• FIG. 32 is a cross-sectional view, taken along line32-32 of the alignment member ofFIG. 31;
• FIG. 33 is a side view of another embodiment of an alignment member of an interchangeable shaft system;
• FIG. 34 is a cross-sectional view, taken along line34-34, of the alignment member ofFIG. 33;
• FIG. 35 is an alternative cross-sectional view, taken along line34-34, of the alignment member ofFIG. 33;
• FIG. 36 is a side view of another embodiment of an alignment member of an interchangeable shaft system;
• FIG. 37 is a cross-sectional view, taken along line37-37, of the alignment member ofFIG. 36;
• FIG. 38 is an exploded view of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 39 is a side view of a side view of a wedge member included in the interchangeable shaft system ofFIG. 38;
• FIG. 40 is a cross-sectional view taken along line40-40, shown inFIG. 38;
• FIGS. 41A-41D are schematics of the angular relation between a shaft and a hosel in embodiments of the interchangeable shaft system of the present invention;
• FIG. 42 is a top view of a golf club head;
• FIG. 43 is a chart illustrating the loft and lie orientations of a known adjustable shaft system;
• FIG. 44 is a chart illustrating the loft and lie orientations of an embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 45 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 46 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 47 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 48 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 49 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 50 is a chart illustrating the loft and lie orientations of another embodiment of an adjustable interchangeable shaft system of the present invention;
• FIG. 51 is an exploded view of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 52 is a cross-sectional view taken along line52-52, shown inFIG. 51;
• FIG. 53 is an exploded view of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 54 is a cross-sectional view taken along line54-54, shown inFIG. 53;
• FIG. 55 is a side view of a wedge member included in the interchangeable shaft system ofFIG. 53;
• FIG. 56 is an exploded view of a golf club including another embodiment of the interchangeable shaft system of the present invention;
• FIG. 57 is a cross-sectional view taken along line57-57, shown inFIG. 56;
• FIGS. 58A and 58B are perspective views of indicia provided on a portion of a golf club including an adjustable interchangeable shaft system;
• FIGS. 59A and 59B are perspective views of indicia provided on a portion of a golf club including an adjustable interchangeable shaft system; and
• FIGS. 60A and 60B are perspective views of indicia provided on a portion of a golf club including an adjustable interchangeable shaft system.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
• The present invention is directed to an interchangeable shaft system for connecting the shaft of a golf club to a club head. Such a system can be utilized to provide customized fitting of various shaft types to a club head and/or to provide adjustability between a shaft and a club head. Several embodiments of the present invention are described below.
• Unless otherwise expressly specified, all of the numerical ranges, amounts, values and percentages such as those for amounts of materials, moments of inertias, center of gravity locations, loft and draft angles, and others in the following portion of the specification may be reads as if prefaced by the word “about” even though the term “about” may not expressly appear with the value, amount, or range. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the following specification and attached claims are approximations that may vary depending upon the desired properties sought to be obtained by the present invention. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques.
• Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the invention are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements. Furthermore, when numerical ranges of varying scope are set forth herein, it is contemplated that any combination of these values inclusive of the recited values may be used.
• A golf club incorporating aninterchangeable shaft system10 of the present invention generally includes ashaft12, ashaft sleeve14, aclub head16 and afastener18.Interchangeable shaft system10 may be used by club fitters to repeatedly changeshaft12 andclub head16 combinations during a fitting session. The system permits fitting accounts maximum fitting options with an assembly of parts that is easy to use. In an embodiment, after a desiredshaft12 andclub head16 combination is selected,interchangeable shaft system10 may be semi-permanently fixed so that disassembly by the average consumer is prevented. Alternatively,interchangeable shaft system10 may be configured so that a consumer may manipulate the connection to replaceshaft12 orclub head16 and/or to provide adjustability betweenshaft12 andclub head16.
• As illustrated, the interchangeable shaft system of the present invention is incorporated into a driver style golf club. However it should be appreciated that the interchangeable shaft system of the present invention may be incorporated into any style of golf club. For example, the interchangeable shaft system may be incorporated into putters, wedges, irons, hybrids and/or fairway wood styles of golf clubs.
• Club head16 generally includes aface24, acrown25, a sole26 and askirt27 that are combined to form the generallyhollow club head16.Club head16 also includeshosel20 that is a structure providing for a secure attachment betweenshaft12 andclub head16 during manufacture of the golf club.
• Shaft12 may be any shaft known in the art. For example,shaft12 may be constructed of metallic and/or non-metallic materials and shaft may be hollow, solid or a combination of solid and hollow portions.
• Referring toFIGS. 1-5,interchangeable shaft system10 connectsshaft12 toclub head16 so thatdifferent shafts12 can be selectively connected to different club heads16 via a hosel sleeve interface.Interchangeable shaft system10 generally includesshaft sleeve14 that is coupled toshaft12 and at least partially received withinhosel20 ofclub head16 andfastener18 that releasably couplessleeve14 toclub head16.
• In the assembledinterchangeable shaft system10, adistal end portion34 ofshaft12 is received within a shaft bore36 ofsleeve14 and is securely attached thereto.Shaft12 may be securely attached tosleeve14 using any fastening method. For example, attachment methods such as welding, ultrasonic welding, brazing, soldering, bonding, mechanical fasteners, etc., may be employed. Adhesives such as epoxies or other similar materials may be utilized to securely fastenshaft12 andsleeve14. Preferably,end portion34 is bonded within shaft bore36 using an adhesive, such as epoxy. Alternatively, the features of shaft sleeve, such as a threaded portion and alignment features may be incorporated into the construction or co-molded with the shaft.
• Sleeve14 is inserted intohosel20 in a selected orientation that assures that alignment features included onsleeve14 andhosel20 are engaged when the interchangeable shaft system is assembled. The orientation of the alignment features provides a desired relative position betweenshaft12 andclub head16. Additionally, the engagement of the alignment features provides an anti-rotation feature that prevents relative rotation betweensleeve14 andhosel20 about the longitudinal axis ofhosel20.
• Hosel20 is a generally tubular member that extends through, or from,crown25 and at least a portion ofclub head16.Hosel20 defines a sleeve bore30 that has a diameter selected so that a distal portion ofsleeve14 may be slidably received therein. Preferably, the diameter of sleeve bore30 is selected so that there is minimal clearance between distal portion ofsleeve14 andhosel20 to prevent relative lateral motion betweensleeve14 andhosel20. Sleeve bore30 terminates at adistal flange31 which is located at a distal end ofhosel20. It should be appreciated, however, that the flange may be located at any intermediate position between the proximal and distal ends of the hosel.
• In the present embodiment, aproximal end28 ofhosel20 is disposed outward fromclub head16 at a location spaced fromcrown25 and includes at least one hosel alignment feature that extends through at least a portion of the sidewall ofhosel20. The hosel alignment feature provides at least one discrete alignment orientation betweenclub head16 andshaft12 in the assembled golf club. In the present embodiment,hosel20 includes alignment features in the form of a pair ofnotches32 and eachnotch32 extends through the sidewall ofhosel20 adjacentproximal end28, i.e., eachnotch32 extends from sleeve bore30 to the outer surface ofproximal end28 ofhosel20.
• It should be appreciated that the hosel alignment feature need not extend entirely through the sidewall of the hosel and may extend through only a portion of the sidewall, as shown in the embodiment illustrated inFIG. 6. In particular, aproximal end portion22 of ahosel21 may includenotches33 that extend only through a portion of the sidewall ofhosel21. For example,notches33 of the present embodiment include a generally trapezoidal cross-section similar to the previously described embodiment; however,notches33 extend radially from sleeve bore29 through a portion of the sidewall ofproximal portion22 ofhosel21 and do not intersect the outer surface ofhosel21. Such an embodiment may be preferred when it is desired to hide the alignment features from a user.
• Notches32 are diametrically opposed from each other inproximal end28 at spaced locations about the proximal end of the generallytubular hosel20. That configuration allows the combinedshaft12 andsleeve14 to be coupled toclub head16 in two discrete positions rotated approximately 180° from each other. However, the hosel alignment features may be located in any desired position adjacentproximal end28 ofhosel20 to provide any desired orientation betweensleeve14 andhosel20. Although the present invention includes a pair of hosel alignment features, any number of hosel alignment features may be provided to provide any number of discrete orientations betweenshaft12 andclub head16. Still further, a single hosel alignment feature may be provided when a single discrete orientation between the shaft and club head is desired.
• Sleeve14 includes adistal body38, aproximal ferrule40 and at least one sleeve alignment feature. The present embodiment includes a pair of sleeve alignment features (e.g., tangs42).Body38 is generally cylindrical and includes a proximal end that is coupled to a distal end offerrule40. The length ofshaft sleeve14 and the diameter ofshaft12 may be selected so that adequate surface area is provided for attachment toshaft12.Shaft sleeve14 andshaft12 are configured to provide approximately 0.5-2.0 in²of bonding surface area. In an embodiment,shaft sleeve14 and shaft are selected to provide approximately 1.2 in²of bonding surface area. In particular, in that embodiment,shaft sleeve14 has a bonding length of approximately 1.1 inches to provide adequate bonding surface area on a shaft having a 0.335 inch diameter. In the present embodiment,body38 andferrule40 are coupled so that they form a single integrated component, but it should be appreciated thatbody38 andferrule40 may be separate components.
• Tangs42 extend laterally outward beyond an outer surface ofbody38 adjacent the interface betweenbody38 andferrule40. The shape oftangs42 is selected to complement the shape ofnotches32 so that relative rotation about the longitudinal axis ofhosel20 in either direction betweensleeve14 andhosel20 is prevented whentangs42 engagenotches32. For example, tangs42 have a generally trapezoidal cross-sectional shape and that trapezoidal shape is selected to complement and engage the trapezoidal shape ofnotches32.Tangs42 are configured so that they are tapered with the narrowest portion oriented toward the distal end ofsleeve14 andnotches32 are similarly tapered with the narrowest portion oriented toward sole26 ofclub head16. Preferably, the tangs and notches are tapered by an angle of about 0° to about 20° relative to an axis that is parallel to the longitudinal axis ofbody38. Additionally, the outer surfaces oftangs42 are curved with a diameter that is substantially identical to the outer diameter ofproximal end28 ofhosel20 so that the outer surface oftangs42 are substantially flush with the outer surface ofhosel20 in an assembled golf club. However, it should be appreciated that the outer surface of the tangs and the proximal end of the hosel need not be flush if desired.
• The complementary shapes ofnotches32 andtangs42 assure that there is a secure fit betweensleeve14 andhosel20 wheninterchangeable shaft system10 is assembled. In particular, assleeve14 is inserted into sleeve bore30 ofhosel20, the tapered side edges oftangs42 forcibly abut the tapered side walls ofnotches32 to provide a secure fit that assures consistent and repeatable positioning ofsleeve14 relative tohosel20. The tapered surfaces also prevent rotational play betweensleeve14 andhosel20 resulting from manufacturing tolerances or wear. Alternatively, the hosel and sleeve alignment features may have curved edges and side walls that engage during assembly to provide a similarly secure fit.
• In the present embodiment, the outer diameter ofbody38 is smaller than the outer diameter of the distal end offerrule40 so that ashoulder46 is created at the interface betweenbody38 andferrule40. During assembly,body portion38 of sleeve is inserted into sleeve bore30 untilshoulder46 is disposed adjacent the top edge ofhosel20. In the present embodiment, the size, taper and/or curvature of the hosel and sleeve alignment features (e.g., tangs42 and notches32) are preferably selected so that there is a small amount of clearance betweenshoulder46 andhosel20 when the golf club is assembled. Additionally, with respect to the present embodiment, the size and taper oftangs42 andnotches32 are selected so that there is a small amount of clearance between the distal end surfaces oftangs42 and the distal end surfaces ofnotches32. That clearance allows the relative position betweensleeve14 andhosel20 to be easily controlled by manipulating the dimensions of the respective alignment features. Preferably, the amount of clearance betweenshoulder46 andhosel20 is visually imperceptible, or at least not easily noticeable, in the assembled golf club. For example, the amount of clearance may range from 0.005-0.030 inches. In embodiments utilizing a wedge member, described below, the size, taper, and/or curvature of the alignment features are preferably selected so that the end surfaces of the wedge member abut the complementary end surfaces of the shaft sleeve and hosel so that the relative angles between the parts may be more easily controlled.
• Sleeve14 andhosel20 may be constructed from any metallic or non-metallic material, such as, for example, titanium, steel, aluminum, nylon, fiber reinforced polymer or polycarbonate. Furthermore,sleeve14 andhosel20 may be constructed from the same or different materials and as discussed further below each ofsleeve14 andhosel20 may alternatively have multi-material construction. Additionally,sleeve14 and/orhosel20 may be constructed from a material that is a combination of both metallic and non-metallic material, such as a polymer infused or plated with metallic material. In an embodiment,hosel20 is constructed of titanium andsleeve14 is constructed from aluminum. Preferably,hosel20 is formed as an integral part ofclub head16.
• A coating or surface treatment may also be provided onsleeve14 and/orhosel20 to prevent corrosion and/or to provide a desired aesthetic appearance and/or to provide additional structural properties. For example, inembodiments utilizing sleeve14 constructed from a first metallic material, such as aluminum, andhosel20 constructed from a second metallic material, such as titanium,sleeve14 may be anodized to prevent galvanic corrosion. As a further example, anon-metallic sleeve14 may be coated with nickel to provide the appearance of metallic construction and/or to provide additional strength. The coating may be selected to provide any desired characteristic, for example, to improve strength the coating may be a metallic coating, such as a nickel alloy, having a nanocrystalline grain structure.
• Sleeve14 is securely fastened toclub head16 byfastener18 to prevent disengagement ofsleeve14 from sleeve bore30.Fastener18 is primarily employed to prevent relative motion betweensleeve14 andclub head16 in a direction parallel to the longitudinal axis ofhosel20 by introducing an axial compressive force.Fastener18 may be any type of fastener that restricts relative motion betweensleeve14 andhosel20. For example, and as shown in the present embodiment,fastener18 is an elongate mechanical fastener, such as a machine screw that engages a threaded hole insleeve14.Fastener18 andsleeve14 are dimensioned to provide sufficient thread length to withstand the axial forces placed uponinterchangeable shaft system10. In one exemplary embodiment,fastener18 andsleeve14 are dimensioned to provide ¼ inch of threaded engagement. Additionally, thread inserts may be provided if desired to increase the strength of the threads. For example, a thread insert such as Heli-coil thread inserts (a registered trademark of Emhart, Inc. of Newark, Del.) may be installed intosleeve14.
• As shown inFIG. 3,hosel20 extends only partially throughclub head16. A separate fastener bore50 is provided that extends intoclub head16 proximally from sole26 and is generally coaxially aligned withhosel20. The proximal end of fastener bore50 terminates at aproximal flange54.Flange54 is generally annular and provides a bearing surface for a head portion offastener18. A shank offastener18 extends throughflange54, across agap52 between fastener bore50 andhosel20, throughflange31 and engagesflange44 ofsleeve14.
• During assembly, asfastener18 is tightened,sleeve14 is drawn intohosel20. Simultaneously, tangs42 ofsleeve14 are drawn intonotches32 ofhosel20 and the tapered side edges oftangs42 forcibly abut the tapered side walls ofnotches32. The tapered interface betweentangs42 andnotches32 assures that asfastener18 is tightened insleeve14, the fit betweensleeve14 andhosel20 becomes progressively more secure andsleeve14 travels to a predetermined and repeatable position withinhosel20.
• The depth ofhosel20 and sleeve bore30 inclub head16 may be selected so that a desired length ofshaft12 andsleeve14 are received therein. In the present embodiment,hosel20 extends only partially intoclub head16. It should, however, be appreciated that the hosel may extend through the entire club head so that it intersects the sole, as shown in the golf club ofFIG. 22. In such embodiments, a flange providing a bearing surface for the head of the fastener may be located at any intermediate location within the hosel and a separate fastener bore need not be provided.
• As previously described, the hosel alignment features are located adjacentproximal end28 ofhosel20 and extend through at least a portion of the side wall ofhosel20. Locating the hosel alignment features adjacentproximal end28 ofhosel20 greatly simplifies manufacture of the hosel alignment features andclub head16 because the area is easily accessible. In particular, alignment features having precise tolerances may be incorporated intohosel20 by simple machining processes and using common tools. For example, a generally trapezoidal hosel alignment feature extending entirely through the sidewall ofhosel20, such asnotch32, may be machined using a tapered end mill that is passed diametrically acrossproximal end28 of acast club head16. As a result of that location, hosel alignment features having tightly controlled dimensions may be easily constructed with any desired shape by using simple tooling and processes.
• The alignment features may be positioned at any location around the circumference ofsleeve14 andhosel20. Preferably, a pair of alignment features are disposed approximately 180° apart about the circumference ofbody38 and hosel20 (i.e., the alignment features are diametrically opposed) with one of the features being locatedadjacent face24 ofclub head16. That orientation results in the alignment features being obscured from sight when a user places the club in the address position and views the club along a line of sight that is generally parallel to the longitudinal axis ofshaft12. That orientation also allows the alignment features to be easily viewed by a user during adjustment by viewingclub head16 along a line of sight that is generally normal to face24.
• As an additional feature, a locking mechanism may be provided to preventfastener18 from disengaging fromsleeve14. Any locking mechanism may be employed. For example, lock washers may be provided between the head offastener18 and the adjacent bearing surface. As a further alternative, a locking thread design, such as a Spiralock locking internal thread form (a registered trademark of Detroit Tool Industries Corp. of Madison Heights, Mich.) may be incorporated into threaded bore48 offlange44. As a still further alternative, a thread locking material, such as Loctite thread locking adhesive (a registered trademark of the Henkel Corp. of Gulph Mills, Pa.) may be applied tofastener18 or threadedbore48. Still further,fastener18 may be provided with a locking feature such as a patch lock. Additionally, a bonding material, such as epoxy may be applied to the head offastener18 at an interface withclub head16 after assembly.
• As a still further feature, aretainer56 may be employed so thatfastener18 is retained withinclub head16 when it is not engaged withsleeve14. During replacement ofshaft12 it is desired thatfastener18 is retained withinclub head16 so that it is not misplaced.Retainer56 is coupled to the shank offastener18 and located so that a flange is interposed betweenretainer56 and the head offastener18.Retainer56 is sized so that it is not able to pass through the through hole of the respective flange.Retainer56 may be a clip that is frictionally coupled to the shank offastener18adjacent flange31 ofhosel20 located so thatflange31 is interposed betweenretainer56 and the head offastener18.
• Referring toFIGS. 7 and 8 embodiments of a multi-piece shaft sleeve will be described that may be substituted forshaft sleeve14 in the previously described interchangeable shaft system. The multi-piece embodiments provide a configuration that allows for the use of alternative machining processes as compared to a single piece, machined or molded shaft sleeve. Additionally, it provides additional options for including multiple materials in a single shaft sleeve which may provide weight and/or manufacturing advantages. In an embodiment,shaft sleeve63 includes a multi-piece construction that includes abody65, a pair of alignment features (e.g., tangs67) and aferrule69. In the present embodiment, tangs67 are integral withferrule69, butbody65 is a separate component.
• Body65 is generally cylindrical and includes a proximal end that is located adjacent a distal end offerrule69 when assembled on a shaft. The proximal end ofbody65 includesnotches71 that are sized and shaped to complement the size and shape oftangs67. In particular,notches71 are preferably sized and shaped so that there are no gaps between the distal surface offerrule69 and the proximal end surface ofbody65 or between the side surfaces oftangs67 and the side surfaces ofnotches71. Additionally, the thickness oftangs67 is selected so that whenshaft sleeve63 is assembled, portions oftangs67 extend radially outward beyond the outer surface ofbody65. As a result, that portion oftangs67 extending radially outward frombody65 is available to engage engagement features provided in the proximal end portion of the hosel of a golf club head as described above.
• Referring toFIG. 8, another alternative embodiment of the shaft sleeve will be described.Shaft sleeve64 includes abody66, a pair of alignment features (e.g., tangs68) and aferrule70.Tangs68 are integral withbody66 andferrule70 is separate fromtangs68 andbody66.Body66 is generally cylindrical and includes a proximal end that is located adjacent a distal end offerrule70 when assembled on a shaft.Tangs68 extend laterally outward frombody66 adjacent the proximal end ofbody66.
• Body66 andferrule70 may be constructed from any materials and they may be constructed from the same or different materials. For example,body66 may be machined from a metallic material, such as aluminum, andferrule70 may be molded or machined from a non-metallic material, such as nylon. Different materials may be used to provide weight savings over an entirely metallic sleeve while still providing adequate structural qualities and bonding surface area. Additionally, different materials may be selected to provide desired aesthetic properties.
• The body of any embodiment of the shaft sleeve may further include weight reducing features if desired. For example, and as shown inFIG. 8, shadedportion72 may include slots, depressions, through holes or any other feature that reduces the volume of material from whichbody66 is constructed. The volume of body material may be reduced over any desired portion of the shaft sleeve body as long as sufficient surface area is provided for adequately coupling the shaft with the shaft sleeve.
• A further embodiment of the shaft sleeve is illustrated inFIG. 9. Similar to the previously described embodiments,shaft sleeve74 includes abody76, aferrule78 andtangs80 extending laterally outward frombody76.Shaft sleeve74 is illustrative of a single piece construction of the shaft sleeve that is molded from a non-metallic material, such as, for example, nylon, fiber reinforced polymer or polycarbonate. As is well known in the art, those non-metallic materials inherently have properties in the following ranges:
• • % Elongation at fracture: 20-240
  • Density (lb/in³): 0.041-0.050
  • Specific Gravity: 1.14-1.39
  • Tensile Modulus (10⁵psi): 345-1350
  • Izod Impact (ft-lb/in of notch): 1-14
  • Flexural Modulus (ksi at 73° F.): 1-1400.
• Because of that construction,shaft sleeve74 also includes a threadedinsert82 that is molded into adistal flange84 ofsleeve74. Threadedinsert82 may include features that allow the insert to be securely molded in place, such as knurling and/or one or more ribs or flanges.
• A still further embodiment of the shaft sleeve is shown inFIG. 10, which illustrates an exploded view of a portion of another embodiment of a golf club including an interchangeable shaft system. Similar to the previously described embodiments, the golf club includes ashaft90 that is coupled to ahosel92 of a club head by an interchangeable shaft system that includes ashaft sleeve94.
• In the present embodiment,sleeve94 utilizes a multi-piece construction.Sleeve94 includesbody96 that is integral withferrule98 and sleeve alignment features that are formed by aseparate pin100 that is coupled tobody96 andferrule98.Pin100 extends diametrically across the interface ofbody96 andferrule98 and is securely coupled tobody96 andferrule98. The length ofpin100 is selected so that the ends ofpin100 extend laterally outward beyond the outer surface ofbody96. Preferably, each end ofpin100 extends laterally outward ofbody96 by a distance corresponding to the thickness of the side wall ofhosel92 of the club head so that the ends ofpin100 are generally flush with the outer surface ofhosel92. Althoughpin100 is illustrated as a generally cylindrical member, it should be appreciated that it may have any desired cross-sectional shape andhosel92 may include hosel alignment features having any complementary shape. For example, pin100 may be a key having any polygonal cross-sectional shape, such as a triangle, trapezoid, square, rectangle, diamond, etc.
• The interchangeable shaft system of the present invention may be configured to provide adjustability for the angular attributes of an assembled golf club, including face angle, lie and loft. As described above, the configuration of the hosel and sleeve alignment features provide discreet orientations of the sleeve relative to the hosel. The shaft may be mounted to the sleeve so that the shaft is not coaxial with the sleeve. That misalignment allows each of the discreet orientations of the sleeve relative to the hosel to correspond to a different orientation of the shaft to the club head. For example, by mounting the shaft to the sleeve so that the longitudinal axis of the shaft is rotated relative to the shaft, the angular attributes of the assembled golf club may be adjustable by changing the orientation of the shaft sleeve relative to the hosel.
• As shown inFIG. 11, ashaft102 is mounted to asleeve104 so that an angular attribute, or select combinations of angular attributes, may be adjusted between at least a first configuration and a second configuration. In particular, a longitudinal axis A of ashaft bore106 ofsleeve104 may be rotated relative to a longitudinal axis B of abody108 and aferrule110 of sleeve104 (i.e., the shaft bore is not coaxial with body108). Preferably, the shaft bore is rotated relative to the longitudinal axis of the body by about 0° to about 5°. As a result, when ashaft102 is inserted into shaft bore106, the longitudinal axis ofshaft102 is coaxial with longitudinal axis A of shaft bore106. By rotatingsleeve104 approximately 180°, the orientation ofshaft102 relative tosleeve104 changes from a positive to a negative angle relative to longitudinal axis B.
• The direction of the rotational offset between axis A and axis B may positioned relative to the hosel and sleeve alignment features so that rotation of the sleeve within the hosel between the two positions alters the club face angle. In particular, the sleeve may be coupled to the hosel in a first position corresponding to a first configuration wherein the club face is opened. The sleeve may then be coupled to the hosel in a second position, e.g., the sleeve is rotated 180° from the first position, which corresponds to a second configuration wherein the club face is closed. It should be appreciated that the positions may be any combination of closed, neutral or opened club face orientations and in some embodiments both positions may be closed or opened, but by different amounts. It should be appreciated thatshaft102 andsleeve104 may be coupled so that more than two configurations are provided. For example, the sleeve and accompanying golf club head may be configured so that there are more than two relative configurations thereby providing adjustability in multiple combinations of angular attributes.
• Additionally, the depth of the hosel alignment features may be different and, as a result, a golf club including the interchangeable shaft system of the present invention may be adjustable for overall length by providing a plurality of hosel alignment features having different depths. For example, in an embodiment, a pair of hosel alignment features having different depths from the proximal end of the hosel are provided in a golf club head. A shaft sleeve is provided that includes a single sleeve alignment feature that is sized and shaped to engage either of the hosel alignment features. In a first configuration, the sleeve alignment feature is engaged with the deeper hosel alignment feature, which results in the sleeve being drawn into the hosel to a first depth and thereby providing a first overall golf club length. In a second configuration, the sleeve alignment feature is engaged with the shallower hosel alignment feature, which results in the sleeve being drawn into the hosel to a second depth that is less than the first depth and thereby providing a second overall golf club length that is less than the first.
• Referring toFIGS. 12-14, another embodiment of the interchangeable shaft system of the present invention will be described.Interchangeable shaft system120 is similar to the previously described embodiments in that it generally includes ashaft sleeve122 that is coupled to ashaft124 and afastener126 that retainssleeve122 within ahosel128 of aclub head130. In the present embodiment, however,fastener126 is integral with aferrule132.
• Sleeve122 includes abody134 and alignment features (e.g., tangs136).Sleeve122 includes aseparate ferrule132. In the assembled golf club,body134 ofsleeve122 is at least partially received within asleeve bore138 ofhosel128.Body134 is oriented so thattangs136 engage complementary alignment features of hosel128 (e.g., notches140).
• Fastener126 is integrated into and forms a portion offerrule132. In particular,fastener126 is a distal portion offerrule132 that is configured to mechanically engage a portion ofhosel128. For example,fastener126 is a portion offerrule132 that includes a threaded internal144 surface and is configured to threadably engage a threadedouter surface146 ofhosel128.
• Ferrule132 also includes abearing surface142.Bearing surface142 forcibly abuts a proximal end surface ofsleeve122 wheninterchangeable shaft system120 is assembled. During assembly,shaft124 is inserted throughferrule132 so thatferrule132 is able to slide on and rotate relative toshaft124. Next,sleeve122 is coupled to the distal end ofshaft124. The dimensions ofsleeve122 are selected so thatferrule132 is prevented from sliding pastsleeve122 toward the distal end ofshaft124.Sleeve122 is then inserted into sleeve bore138 so thattangs136 engagenotches140 withsleeve122 in a desired rotational orientation. Finally,ferrule132 is slid alongshaft124 until bearingsurface142 abutssleeve122 andfastener126 is threaded onhosel128.
• Indicia may be provided to clearly indicate the configuration of the shaft relative to the club head in the assembled golf club. For example, and as described above, the shaft may be coupled to the shaft sleeve so that the club can be assembled in a first or second configuration. Indicia may be placed on the shaft sleeve and/or the hosel to indicate the assembled configuration. The indicia may be positioned so that they are visible only during assembly or during and after assembly, as desired.
• Referring toFIGS. 15-19, any form of indicia may be provided. The indicia may be engraved, raised, printed and/or painted and they may be one or more letters, numbers, symbols, dots and/or other markings that differentiate the available configurations of the golf club. The indicia may be included on any portion of the club head, shaft sleeve, or shaft of the assembled golf club. Preferably, indicia are provided on or adjacent the sleeve and/or hosel alignment features.
• As shown inFIGS. 1, 15 and 16, the indicia may include letters corresponding to the configuration of the golf club. In an embodiment,indicium150 is an “O” that is located on a sleeve alignment feature and corresponds to an opened face angle configuration of the golf club. Additionally,indicium152, in the form of a letter “C,” is provided on another sleeve alignment feature that corresponds to a closed face angle club configuration.
• As shown inFIG. 1, the hosel and shaft sleeve alignment features (e.g.,notches32 and tangs42) and/or indicia are positioned to reduce the visibility of those features during use. In particular, in the assembled golf club, tangs42 are located so that they are diametrically opposed from each other about the circumference ofhosel20 on an axis that is generally normal to a plane defined byface24 ofclub head16. As a result, tangs42 are visible along a line of sight generally normal to face24 ofclub head16. However, when a user holds the club in the address position, thetangs42 are obscured from view, i.e., the alignment features are not visible along an axis generally parallel to the longitudinal axis of the shaft, and the golf club has an appearance of a golf club lacking the interchangeable shaft system when the golf club head is at address.
• Additional examples of indicia are illustrated inFIGS. 17 and 18. InFIG. 17indicia154 and156 include both letters and symbols (e.g., “L+” and “L−”). Combinations of letters, symbols and/or numbers may be used to clearly indicate the configuration of the assembled golf club. In the present example,indicia154 and156 are particularly well-suited to indicate increased and reduced lie or loft angle of the club head, respectively. Additionally, an indicium may be provided to indicate to the user which of the indicia included onsleeve14 corresponds to the assembled configuration of the golf club. As a further example,indicium158, shown inFIG. 19, may include numbers such as “0” and “1” or “1” and “2” to indicate the configuration of the components.
• The interchangeable shaft system of the present invention provides advantages over conventional methods of club fitting. In a conventional fitting session a user is required to make test swings with a plurality of non-adjustable samples of a single golf club. For example, a conventional fitting cart, or bag, generally includes a plurality of sample 6-Irons having multiple configurations. The user is required to try many of those sample clubs to try to determine which sample includes the most appropriate configuration. However, because each sample club is not adjustable, differences between the individual components of the plurality of sample clubs introduce additional variables into the fitting process and the fitting cart, or bag, is required to include many separate and complete sample clubs.
• A method of fitting golf clubs to a user utilizing the interchangeable shaft system of the present invention removes many of those additional variables and reduces the number of required complete sample clubs by minimizing the number of components required for the fitting process. The interchangeable shaft system allows a single club head to be used throughout the fitting process with different shafts and/or by altering the orientation of a single shaft relative to the club head. The system also allows different club heads to be utilized with a single shaft if desired.
• The method includes providing a golf club including the interchangeable shaft system of the present invention in a first configuration. Next, the user swings the golf club while it is in the first configuration. The user's swing and the ball flight characteristics are analyzed and the interchangeable shaft system of the golf club is disassembled and re-assembled into a second configuration. The user then swings the golf club while it is in the second configuration and the user's swing and the ball flight characteristics are analyzed. These steps may be repeated with any number of golf club configurations. Finally, the proper club configuration for the user is determined based on the analyses of the user's swings.
• During the re-assembly of the interchangeable shaft system into a second configuration, many different operations may be performed. For example, the combined shaft and sleeve that was included in the golf club in the first configuration may be re-oriented relative to the club head to provide a change in one, or combinations, of the angular attributes of the golf club. Alternatively, the shaft and sleeve combination may be substituted and a different shaft and sleeve attached to the club head. A substitution of the shaft and sleeve combination may be desired to change angular attributes and/or any other physical attribute of the golf club, such as shaft flexibility, shaft length, grip style and feel, etc.
• Another embodiment of a golf club including an interchangeable shaft system of the present invention is illustrated inFIGS. 20-22.Interchangeable shaft system160 generally includes ashaft sleeve162 that is coupled to ashaft164, and afastener166 that retainssleeve162 within ahosel168 of aclub head170. In the present embodiment, however, hosel168 extends through theentire club head170 so that it intersects both acrown171 and a sole173 ofclub head170.
• Sleeve162 includes abody174 and alignment features (e.g., tangs).Body174 includes ashaft portion175 and afastener portion179.Shaft portion175 is generally tubular and defines ashaft bore178.Fastener portion179 is generally cylindrical and has an outer diameter that is less than or equal to the outer dimension ofshaft portion175.Fastener portion179 includes a threaded bore that engagesfastener166.
• In the assembled golf club,body174 ofsleeve162 is at least partially received within sleeve bore180 ofhosel168.Body174 is oriented so that the alignment features ofsleeve162 engage complementary alignment features of hosel168 (e.g., notches). Additionally, aferrule172 may be included that abuts the proximal end ofshaft sleeve162 to provide a tapered transition betweenshaft sleeve162 andshaft164.
• Fastener166 is an elongate mechanical fastener, such as a machine screw that engages a threaded hole insleeve162.Fastener166 andsleeve162 are dimensioned to provide sufficient thread engagement length to withstand the axial forces placed uponinterchangeable shaft system160.
• Aflange176 is included withinhosel168 at an intermediate position along the length ofhosel168.Flange176 is generally annular so that it includes a through hole that is sized so that the threaded shank offastener166 extends through the hole and so that the head offastener166 is prevented from passing through the hole.Flange176 provides a bearing surface for the head offastener166 when it is engaged withsleeve162 so thatfastener166 may be placed in tension when tightened in the threaded bore ofsleeve162.
• Interchangeable shaft system160 also includes aretainer177 to retainfastener166 withinhosel168 ofclub head170 when it is not engaged withsleeve162 such as during replacement or orientation of the shaft.Retainer177 is a tubular body that is slidably received withinhosel168 on the side ofhosel168 closest to sole173 so that the head offastener166 is disposed betweenretainer177 andflange176. The inner diameter ofretainer177 is selected so that it is smaller than the outer diameter of the head offastener166 but larger than the outer dimension of a tool that is utilized to rotatefastener166. Alternatively, the retainer may be a solid plug that is preferably removable so that the retainer may be removed to accessfastener166.
• Additionally, the swing weight of a golf club incorporating the interchangeable shaft system of the present invention may be altered using a sleeve having a desired weight. During assembly of a golf club, the club head is often weighted to compensate for manufacturing tolerances and/or to create a desired swing weight. In the present embodiment, shaft sleeve configurations having various weights may be provided so that they may be easily matched with the weights of the other components to provide the desired swing weight.
• Referring toFIG. 23, ashaft sleeve182 includes a body that has ashaft portion186 and afastener portion188.Shaft portion186 is generally tubular and defines ashaft bore187 that is sized to receive an end of a golf club shaft.Fastener portion188 is generally cylindrical and has an outer diameter that is preferably less than or equal to the outer dimension ofshaft portion186.Fastener portion188 includes a threadedbore190 extending into apost194 that engages a fastener in an assembled interchangeable shaft system. In the present embodiment,fastener portion188 also includes aweight192 that is coupled to post194.Weight192 is generally configured to be removably coupled to post194 so thatweights192 having different masses may be selectively attached tofastener portion188. For example,weight192 may be attached with a threaded interface betweenweight192 and post194 orweight192 may be slidably engaged withpost194 and staked in place by amechanical fastener196 extending radially throughweight192, such as a set screw or pin. As a further alternative,weight192 may be semi-permanently coupled to the body, such as by applying an adhesive, or permanently attached, such as by welding, press-fitting or shrink-fitting.
• Referring toFIG. 24, another embodiment of ashaft sleeve202 will be described.Shaft sleeve202 includes a body that has ashaft portion206 and afastener portion208. Similar to the previously described embodiment,shaft portion206 is configured to receive an end of a golf club shaft andfastener portion208 is configured to engage a fastener in an assembled interchangeable shaft system.Fastener portion208 includes aweight210 that forms a part offastener portion208. In particular,weight210 is a sleeve that is co-molded withfastener portion208 ofshaft sleeve202 so thatweight210 is permanently coupled toshaft sleeve202.
• The materials and sizes of the weights of the embodiments described above are selected to provide a desired final weight of the shaft sleeve. Shaft sleeves having various weights may be constructed so that the shaft sleeve can be matched to the weight of a club head during assembly to provide a desired swing weight. The weights are generally constructed from a material that has a different density than the remainder of the shaft sleeve. For example, to add mass to an aluminum shaft sleeve a weight constructed of titanium, steel and/or tungsten may be employed. Additionally, a powder filled polymer, such as a tungsten filled thermoplastic may be employed. The mass of an aluminum shaft sleeve may be reduced by employing a weight constructed of a material having a lower density than aluminum such as polycarbonate or fiber reinforced plastic.
• Referring toFIG. 25, another embodiment of ashaft sleeve212 will be described.Sleeve212 includes abody214 and alignment features, in the form oftangs216, located near a proximal portion ofbody214. The present embodiment includes threetangs216 spaced equidistant circumferentially about a proximal portion ofbody214, i.e., spaced by about 120° about the circumference ofbody214.Body214 is generally cylindrical and includes a proximal end that is disposed adjacent to a distal end of a ferrule in an assembled golf club. The length ofshaft sleeve212 and the diameter of ashaft bore218 ofsleeve212 are selected to provide adequate bonding surface area with a golf club shaft.
• Tangs216 extend laterally outward beyond an outer surface ofbody214. The shape oftangs216 is selected to complement the shape of notches included in a hosel of a complementary golf club head so that relative rotation about the longitudinal axis of the hosel betweensleeve212 and the hosel is prevented whentangs216 engage the notches. Similar to previously described embodiments,tangs216 have a generally trapezoidal cross-sectional shape and that trapezoidal shape is selected to complement and engage trapezoidally shaped notches.
• Relative rotation between the shaft sleeve and the hosel is prevented by engagement between alignment features on the shaft sleeve and on the hosel. In particular, abutment between side surfaces217 oftangs216 and corresponding side surfaces of the complementary hosel alignment features. Side surfaces217 may be oriented to alter the magnitude of the normal and tangential forces that are placed on the abutting side surfaces.
• Referring toFIG. 26, ashaft sleeve222 includestangs224 that include side surfaces226 andshaft sleeve222 is shown engaged in ahosel228 that includesnotches230 that complement tangs224. Side surfaces226 oftangs224 are generally planar and are oriented on planes that extend radially throughshaft sleeve222. Similarly, side surfaces231 ofnotches230 are generally planar and are oriented on planes that extend radially throughshaft sleeve222. As a result of that orientation, whensleeve222 is rotated about its longitudinal axis relative to hosel228 the forces produced between side surfaces226 oftangs224 andside surfaces231 ofnotches230 are oriented predominantly normal to the side surfaces.
• In another embodiment, shown inFIG. 27, ashaft sleeve232 includestangs234 that include side surfaces236 and is shown engaged in ahosel238 that includesnotches240 that complement tangs234. Side surfaces236 oftangs234 are generally planar and are oriented on planes that are parallel and spaced from planes that extend radially throughshaft sleeve232. Similarly, side surfaces241 ofnotches240 are generally planar and are oriented on planes that are parallel and spaced from planes that extend radially throughshaft sleeve232. As a result of that orientation, whensleeve232 is rotated about its longitudinal axis relative to hosel238 the force produced between side surfaces236 oftangs234 andside surfaces241 ofnotches240 include both normal and tangential oriented components relative to the side surfaces. It should be appreciated that the side surfaces of the alignment features need not be planar, such as by including faceted side surfaces so that they tend to self-center when placed under rotational load.
• Referring toFIGS. 28 and 29, another embodiment of aninterchangeable shaft system250 will be described.Interchangeable shaft system250 is configured to provide additional adjustability to the system by permitting ashaft sleeve252 to tilt within ahosel258 of agolf club head260 in addition to being permitted to rotate 180° relative tohosel258.Interchangeable shaft system250 generally includesshaft sleeve252 that is coupled to ashaft254, and afastener256 that retainssleeve252 withinhosel258.
• Sleeve252 includes a body and alignment features (e.g., tangs262). The body includes ashaft portion267 and afastener portion268.Shaft portion267 is generally tubular and defines a shaft bore.Fastener portion268 is also generally cylindrical and includes a threaded bore that engagesfastener256.
• Shaft sleeve252 includes a pair oftangs262 that include generally cylindrical side surfaces266. The cylindrical side surfaces of the opposingtangs262 are concentric and have the same radius of curvature.Hosel258 includes alignment features in the form of notches272 that also have cylindrical side surfaces274 that are concentric and abut the cylindrical side surfaces oftangs262 in the assembledinterchangeable shaft system250. It should be appreciated that side surfaces274 of notches272 may alternatively be polygonal so that the cylindrical side surfaces266 oftangs262 contact side surfaces274 at a plurality of tangential contact points.
• As illustrated inFIGS. 29A-29C, the cylindrical side surfaces oftangs262 and notches272 slide relative to each other so thatshaft sleeve252 rotates about an axis extending through the center of curvature of those surfaces and tilts relative tohosel258.FIG. 29A illustratesshaft sleeve252 in a first position in which it is tilted by an angle α counterclockwise relative tohosel258.FIG. 29B illustratesshaft sleeve252 in a second position in whichshaft sleeve252 is aligned with a longitudinal axis ofhosel258.FIG. 29C illustratesshaft sleeve252 in a third position in whichshaft sleeve252 is tilted by an angle α clockwise relative tohosel258.
• The outer diameter of the portion ofshaft sleeve252 that extends intohosel258 is selected so that so that clearance is provided betweenshaft sleeve252 and an internal surface ofhosel258 for the desired tilt angular travel. Additionally, the sizes ofbores276,278 are selected so that clearance is provided forfastener256 throughout the range of motion ofshaft sleeve252.
• An alignment member280 is provided in afastener bore281 provided in a sole ofgolf club head260. Alignment member280 may be used to retainfastener256 so thatshaft sleeve252 is maintained in a selected orientation. A plurality of alignment members may be provided, each configured to alignfastener256 andshaft sleeve252 in a particular orientation. In the present embodiment, a pair of alignment members280 is provided. Afirst alignment member280ais provided for the orientations ofshaft sleeve252 illustrated inFIGS. 29A and 29C, andalignment member280aincludes analignment bore282 that is located near a side edge ofalignment member280aand angled toward the center of rotation ofshaft sleeve252.Alignment member280ais rotated 180° to accommodate the different orientations ofFIGS. 29A and 29C. InFIG. 29B,alignment member280bis illustrated, which includes analignment bore282 that is located at the center ofalignment member280band orientsfastener256 andshaft sleeve252 so that they are generally aligned along a longitudinal axis ofhosel258.
• The adjustability provided byinterchangeable shaft system250 is illustrated schematically inFIGS. 30A-30D.Shaft sleeve252 is permitted to tilt within ahosel258 andshaft sleeve252 is able to rotate 180° relative tohosel258. Additionally,shaft254 is mounted inshaft sleeve252 at a shaft angle α relative to the longitudinal axis ofshaft sleeve252. As a result, the range of angular travel ofshaft254 relative to the longitudinal axis ofhosel258 is increased relative to a system that does not allow tilting. For example, in a first orientation, shown inFIG. 30A,shaft254 is oriented in a clockwise position, at an angle α relative to a longitudinal axis C ofhosel258, andshaft sleeve252 is oriented coaxially withhosel258. In a second orientation, illustrated inFIG. 30B,shaft sleeve252 is tilted counterclockwise, at an angle α relative to axis C, which results inshaft254 being aligned co-axially with axis C. InFIG. 30C,shaft sleeve252 is rotated 180° about axis C, when compared to the orientations ofFIGS. 30A & 30B, and is aligned coaxially with axis C so thatshaft254 is oriented in a counterclockwise position, at an angle −α relative to axis C. By tiltingshaft sleeve252 counterclockwise relative to hosel by an angle α, the orientation ofshaft254 is changed so thatshaft254 is rotated further away from axis C to a counterclockwise orientation an angle of −2α relative to axis C. By configuringshaft sleeve252 to tilt and rotate, additional shaft orientations are achievable. Additionally, in such a configuration the angular travel of the shaft is greater than the angular travel required for the shaft sleeve within the hosel. Additionally, by allowing the tilting ofshaft sleeve252 all of the shaft orientations may be provided in a single plane, such as a lie plane.
• The alignment member included in the interchangeable shaft system may have various configurations. In an embodiment, shown inFIGS. 31 and 32,alignment member284 includes abody286 that includes analignment bore288 and aweight cavity290. As described previously with regard to other embodiments,alignment hole288 is configured to align afastener292 that extends into a shaft sleeve and retains the shaft sleeve in a desired orientation relative to a hosel of a golf club head. In the present embodiment, alignment bore288 includes a taperedportion294 that abuts a taperedportion296 offastener292 so thatfastener292 is wedged into a particular orientation.
• Weight cavity290 may be used to include aseparate weight member298 or may be left empty to reduce the weight ofalignment member284. Aweight member298 may be included to alter the swing weight of a golf club head includingalignment member284 and by includingweight member298 inalignment member284, the additional weight is located near the shaft axis. Such a location provides alternate swing weights while having minimal impact on the moment of inertia about the shaft axis so that it does not significantly impact the ability to rotate the club about the shaft axis. Additionally, the additional weight is located adjacent the sole which is generally preferred to avoid raising the center of gravity of the golf club head.
• Another alignment member is shown inFIGS. 33 and 34.Alignment member300 includes abody302 that defines aslot304 that accommodates a plurality of orientations offastener306.Fastener306 extends throughslot304 and engages ashaft sleeve308 that is located in ahosel310 of a golf club head. As shown inFIG. 34,slot304 includes a plurality of détente positions that are created by counterbores312 that intersectslot304 and that receive ashoulder314 included onfastener306. Such a configuration allows the orientation offastener306 andshaft sleeve308 to be altered without fully disengagingfastener306 fromshaft sleeve308 by retractingfastener306 enough thatshoulder314 is disengaged from counterbore312.
• As an alternative, acompressible member316, such as a compressible washer or sleeve, and alimit stop318 may be disposed onfastener306 betweenshaft sleeve308 andhosel310.Compressible member316 is compressed betweenlimit stop318 andhosel310 whenfastener306 is retracted and urgesshoulder314 to remain in a counterbore312 to assist inpositioning fastener306 during use. In another embodiment, shown inFIG. 35, the counterbores may be replaced by countersinks320 and afastener324 having a taperedportion322 may be included. Utilizing countersinks320 and atapered fastener324 may provide an additional advantage that the engagement between the features causesfastener324 andshaft sleeve308 to be self-locating at a desired orientation.
• Referring toFIGS. 36 and 37,alignment member330 includes abody332 having a circular cross-sectional shape.Body332 defines anarcuate slot334 that receivesfastener336.Arcuate slot334 is configured so that fastener may be oriented between the center ofalignment member330 and the edge of alignment member by rotatingalignment member330 within a fastener bore whilefastener336 remains engaged with a shaft sleeve. Aside wall338 ofbody332 may include a coating or surface features, such as knurling, that provide friction betweenbody332 and the fastener bore so thatalignment member330 does not freely rotate within the fastener bore.
• The shape of the alignment member and the fastener bore are selected to provide desired mobility. The body of alignment member may have a cross-sectional shape that allows it to be received in the fastener bore in one of a plurality of orientations, such as by being shaped as an oval, a star, a polygon or any other shape that allows that mobility. Alternatively, the body of the alignment member may be circular in cross-section so that it may be rotated within the fastener bore to allow continuous adjustment. As a still further alternative, the body of the alignment member may be shaped so that there is only one possible orientation within the fastener bore, such as by making the alignment member asymmetrically shaped.
• Referring toFIGS. 38-40, another embodiment of aninterchangeable shaft system340 will be described that provides dual angle adjustability.Interchangeable shaft system340 is configured to provide additional adjustability to the system by including awedge member341 that is interposed between ashaft sleeve342 and ahosel347 ofclub head body343. In particular,shaft sleeve342 is coupled to ashaft344, extends throughwedge member341 and is at least partially received withinhosel347. Afastener349 releasably couplessleeve342 toclub head343.
• In an embodiment,shaft sleeve342 includes ashaft bore345 that has a longitudinal axis that is not coaxial with the body ofshaft sleeve342 so that whenshaft sleeve342 is coupled to the distal end ofshaft344, the longitudinal axis ofshaft sleeve342 is angled relative to the longitudinal axis ofshaft344 by shaft angle α. As described herein, the maximum angular deflection plane of theshaft sleeve342 is a cross-sectional plane that extends through the longitudinal axis ofshaft sleeve342 and through the central axis of shaft bore345 so that the greatest angular difference betweenshaft sleeve342 andshaft344 when it is inserted into shaft bore345 is coincident with that plane. Shaft angle α is preferably less than about 10°, and more preferably less than about 5°.
• Opposite end surfaces346 ofwedge member341 are angled relative to each other so that whenwedge member341 is interposed betweenshaft sleeve342 andhosel347, the orientation ofshaft344 relative toclub head343 is defined by a combination of the positions ofwedge member341 relative toclub head343 andshaft sleeve342 relative toclub head343.
• Wedge member341 includes a cylindricaltubular body348 that has planar end surfaces346 that are angled relative to each other by a wedge angle β so that the surfaces are non-parallel and the alignment features extending away from those surfaces are angled relative to each other. Wedge angle β is preferably less than about 10°, and more preferably less than about 5° and less than shaft angle α. In the present embodiment, a distal end surface ofwedge member341 is generally normal to the longitudinal axis ofcylindrical body348 and a proximal end surface is angled relative to the longitudinal axis ofcylindrical body348. As a result, wedge member has amaximum length portion350 that is approximately diametrically opposed to aminimum length portion351 andwedge member341 defines a maximum angular deflection plane. As described herein, the maximum angular deflection plane of the wedge member is a cross-sectional plane that extends across the wedge member and through the minimum length portion and maximum length portion so that the greatest angular difference between the proximal end surface and the distal end surface of the wedge is coincident with that plane. For example, as shown inFIG. 39,wedge member341 has a maximum angular deflection plane that corresponds to the plane of the paper.
• Shaft sleeve342 is inserted intowedge member341 and intohosel347 so that the three components have a desired relative orientation. The plurality of alignment features included onshaft sleeve342,wedge member341 andhosel347 provide a plurality of discrete orientations of the shaft relative to the club head. In the illustrated embodiment, the alignment features are configured so that there are four discrete relative orientations betweenwedge member341 andhosel347 and four discrete relative orientations betweenshaft sleeve342wedge member341. In particular, the alignment features ofshaft sleeve342 include fourtangs354 equally spaced circumferentially aroundshaft sleeve342.Tangs354 are sized and shaped to complementnotches356 included in a proximal end ofwedge member341. The distal end ofwedge member341 includes alignment features, e.g., fourtangs358, that are sized and shaped to complement alignment features included in a proximal end ofhosel347, e.g.,notches360. In the assembledinterchangeable shaft system340,tangs354 ofshaft sleeve342 are engaged withnotches356 ofwedge member341 andtangs358 ofwedge member341 are engaged withnotches360 ofhosel347.
• Aftershaft sleeve342 is inserted intowedge member341,retainer362 is coupled toshaft sleeve342 so thatwedge member341 is retained onshaft sleeve342.Retainer362 is coupled to a distal end ofshaft sleeve342 so thatwedge member341 is permitted to slide betweenretainer362 and tangs354. As a result, the loft and lie orientation ofshaft344 relative togolf club head343 may be changed without fully disassemblinginterchangeable shaft system340 and it prevents loss ofwedge member341 if the system is fully disassembled. For example, the length of engagement offastener349 may be selected to be greater than the length of engagement of each of the sets of alignment features so that components ofinterchangeable shaft system340 may be reoriented without fully disassembling the system.
• In another embodiment, the shaft sleeve includes a shaft bore that has a longitudinal axis that is coaxial with the body of the shaft sleeve. In such an embodiment, a wedge member provides angular adjustability while maintaining the rotational position of the shaft and grip. As a result, directional shafts and grips may be maintained in a desired orientation. Directional shafts include those with physical attributes, such as stiffness, kick point, etc., that depend on the direction and location of the forces placed on the shaft or those with asymmetric graphics. Directional grips include those with visible or tactile orientation reminders, often referred to as reminder grips.
• The magnitudes of shaft angle α and wedge angle β and the location and number of alignment features are selected so that a desired range of motion and number of discrete orientations may be provided. For example, in embodiments in which the maximum angular displacement plane of the combined shaft sleeve and shaft and the maximum angular displacement plane of the wedge member may be aligned, the magnitude of the range of angular motion is provided by the addition of shaft angle α and wedge angle β and the number of discrete orientations depends on whether shaft angle α has the same magnitude as wedge angle β.
• In shown inFIGS. 41(A)-41(D), the maximum angular deflection plane of the wedge member and the maximum angular deflection plane of the combined shaft sleeve and shaft are oriented so that they are aligned with the plane of the page. Referring toFIGS. 41(A) and 41(B), aninterchangeable shaft system370 includes ashaft sleeve372, ashaft374, and awedge member376 that are coupled to ahosel378 of a golf club head.Wedge member376 includes end surfaces that are angled relative to each other at a wedge angle β andshaft374 is angled relative toshaft sleeve372 by a shaft angle α that has the same magnitude as wedge angle β. Additionally, the alignment features ofshaft sleeve372 andwedge member376 are configured so that the maximum deflection planes may be co-planar, or parallel. As a result, and as shown inFIG. 41(A), in some orientations, the angular deflection ofwedge member376 cancels the angular deflection ofshaft sleeve372 so thatshaft374 is coaxial, or parallel, with a longitudinal axis C ofhosel378. The cancellation of the angular deflection results in multiple positions of the combinedshaft sleeve372 andwedge member376 creating a duplicate shaft orientation. In other orientations, as shown inFIG. 41(B), the angular deflection ofshaft374 relative to longitudinal axis C ofhosel378 is the sum of wedge angle β and shaft angle α.
• Referring toFIGS. 41(C) and 41(D), another interchangeable shaft system380 includes ashaft sleeve382, ashaft384, and awedge member386 that are coupled to ahosel388 of a golf club head.Wedge member386 includes end surfaces that are angled relative to each other at a wedge angle β andshaft384 is angled relative toshaft sleeve382 by a shaft angle α that has a different magnitude than wedge angle β. In embodiments in which the alignment features ofshaft sleeve382 andwedge member386 are configured so that the maximum deflection planes may be co-planar, or parallel, the different magnitudes of angular deflection provide some orientations in which the angular deflections are additive and some in which the angular deflections are subtractive, but do not fully cancel. As shown inFIG. 41(C), the angular deflection ofshaft384 relative to longitudinal axis C ofhosel388 is the difference of wedge angle β and shaft angle α. In other orientations, as shown inFIG. 41(D), the angular deflection ofshaft384 relative to longitudinal axis C ofhosel388 is the sum of wedge angle β and shaft angle α.
• The number and location of the alignment features of the shaft sleeve, the wedge member, and/or the hosel of the embodiments of the interchangeable shaft system of the present invention may be oriented so that the maximum deflection plane may have any predetermined orientation relative to the club head. As a result, the patterns presented by the available orientation positions of the shaft relative to the club head may be altered to provide a desired adjustability pattern. For example, to provide an embodiment having two available orientations with different face angles and constant lie angle an interchangeable shaft system, such as that shown inFIGS. 1-3 is constructed with the maximum displacement plane of the shaft sleeve aligned along a 0° plane of the club head (i.e., plane D ofFIG. 42) and the shaft sleeve may be rotated so that the shaft is deflected toward the 0° orientation or toward the 180° orientation.
• In another example, an interchangeable shaft system is provided that has two available orientation positions in which only the lie angle is altered. Such an embodiment may be incorporated into any type of golf club, but it may be especially beneficial for an iron-type golf club because during fitting it is often desired to alter the lie angle without altering the loft angle so that the ball flight distance gaps between irons are maintained. In such an embodiment, an interchangeable shaft system, such as that shown inFIGS. 1-3 is constructed with the maximum displacement plane of the shaft sleeve aligned along a 90° plane of the club head (i.e., plane F ofFIG. 42).
• Referring toFIGS. 44-48, changes in loft and lie orientation from nominal, or designed, values for embodiments having various orientations of the maximum deflection planes and magnitudes of the angular deflection of the wedge member and the shaft relative to the shaft sleeve will be described. In each of the embodiments, the alignment features are configured so that there are four relative positions between the shaft sleeve and the wedge member, and between the wedge member and the hosel, but it should be appreciated that more or fewer relative alignment positions may be provided between the components.FIG. 44 illustrates loft and lie orientations provided by an embodiment of the interchangeable shaft system. In the embodiment, a wedge member and shaft sleeve each provide an angular deflection of 1° and the alignment features are configured so that the maximum displacement planes may be oriented along planes D and/or F, as shown inFIG. 42. Because of the magnitude of the angular displacement of the components and the possible orientations of the maximum displacement planes, the orientations generally form a diamond-shaped matrix on a plot of change in loft (A loft) to change in lie (A lie) that includes at least one interior orientation. Unlike known systems, however, the combination of components with the same displacement magnitude and the ability to orient those components so that the displacement cancels, provides a neutral position having no change in loft or lie from the designed values. Additionally, the combination of components also provides interior positions within a matrix, unlike the perimetric matrices offered in known systems.
• In another embodiment, a system having a wedge member and a shaft sleeve with different magnitudes of angular displacement are provided which provides additional loft and lie orientations, as illustrated inFIG. 45. The wedge member provides angular displacement of 0.5° and the shaft sleeve provides angular displacement of 1° and the alignment features are configured so that the planes of maximum angular displacement of the wedge and the shaft sleeve may be oriented along planes D and/or F ofFIG. 42. Because the magnitude of the displacement is different for the wedge member and the shaft sleeve, sixteen (16) discrete positions are provided of the shaft relative to the club head having the A loft and A lie combinations shown.
• The available orientations of the planes of maximum angular displacement may be altered, as compared to the previous embodiments, to provide a rectangle-shaped orientation matrix that provides interior orientations. Preferably, the loft values are the same for each available lie value in the matrix, as provided by the embodiments illustrated inFIGS. 46-48. Such a configuration is especially beneficial because it provides multiple orientations in which one of loft and lie may be adjusted while keeping the other approximately constant. In particular, a system having a wedge member and a shaft sleeve with alignment features configured to be oriented on 45° and 135° planes (i.e., planes E and G ofFIG. 42) provides loft and lie orientations having a rectangular shaped matrix.
• Referring toFIG. 46, an embodiment having a wedge member and a shaft sleeve with the same magnitudes of angular displacement. In this particular embodiment, the wedge member and the shaft sleeve each have angular displacement with a magnitude of about 1.0°. The alignment features of each of those components are configured so that the planes of maximum angular deflection for each of the members may be aligned with planes E and/or G ofFIG. 42. The combination of orientation and magnitude provide adjustability within a 3×3 square matrix of different available loft and lie orientations. It should be appreciated that the cumulative behavior of the wedge member and shaft sleeve having the same magnitude results in a plurality of loft and lie orientations that are repeated (i.e., different combinations of the orientations of the wedge member and shaft sleeve result in duplicated configurations of the golf club).
• Referring toFIGS. 47 and 48, loft and lie orientations of two embodiments having a wedge member and a shaft sleeve with different magnitudes of angular displacement are illustrated. In particular, the embodiment ofFIG. 47 includes a wedge member providing angular displacement of about 0.5° and a shaft sleeve providing angular displacement of about 1.0°. The alignment members are configured so that the planes of maximum angular deflection for each of the members may be aligned with planes E and/or G ofFIG. 42. The combination of orientation and magnitude provide adjustability within a 4×4 square matrix of available discrete loft and lie orientations. In the embodiment ofFIG. 48, a wedge member provides angular displacement of about 0.7° and a shaft sleeve provides angular displacement of about 1.45° and the planes of maximum angular displacement may be oriented on planes E and/or G ofFIG. 42. In embodiments incorporating different magnitudes of angular displacement, it is preferable that the magnitude of angular displacement of the wedge member is less than the magnitude of angular displacement of the shaft sleeve so that movement of the fastener head is reduced.
• Referring toFIGS. 49 and 50, loft and lie orientations of additional embodiments having a wedge member and a shaft sleeve with different magnitudes of angular displacement are illustrated. The embodiments include a wedge member providing angular displacement of about 0.5° and a shaft sleeve providing angular displacement of about 1.0°. In addition, the number of positions available for each component is different, for example, in these embodiments, the wedge member may be placed in four orientations relative to the hosel and the shaft sleeve may be placed in eight orientations relative to the wedge member. In the embodiment ofFIG. 49, the wedge member may be oriented so that the plane of maximum angular displacement of the wedge member may be oriented along planes D and/or F ofFIG. 42. In the embodiment ofFIG. 50, the wedge member may be oriented so that the plane of maximum angular displacement of the wedge member may be oriented along planes E and/or G ofFIG. 42. Because the shaft sleeve may be oriented in any of eight positions spaced about the circumference, in both embodiments the plane of maximum angular displacement of the shaft sleeve may be oriented along planes D, E, F and/or G ofFIG. 42.
• Referring toFIGS. 51 and 52, aninterchangeable shaft system390 that provides overall club length adjustment will be described. Insystem390,extension member391 is substituted for a wedge member, or wedge members having different lengths may be provided. Generally,system390 includes ashaft sleeve392 that is coupled to ashaft394, andshaft sleeve392 extends throughextension member391 and is partially received within ahosel397 ofclub head393, although in some embodiments utilizing alonger extension member391 theshaft sleeve392 may not be received withinhosel397. Afastener399 releasably couplessleeve392 toclub head393 through afastener extension398. Aferrule395 is disposed onshaft394 adjacent a proximal end ofshaft sleeve392.
• Shaft sleeve392 includes abody400 and a plurality of alignment features (e.g., tangs404).Body400 defines ashaft bore402 that receives the distal end ofshaft394. The shaft bore402 may be coaxial or angled relative to the longitudinal axis ofshaft sleeve392, depending on whether angular adjustability is desired.Tangs404 extend laterally outward beyond an outer surface ofbody400 near to a proximal end ofbody400 than a distal end.
• Extension member391 includes a cylindrical tubular body that has planar end surfaces396 that are parallel to each other and normal to a longitudinal axis ofextension member391.Extension member391 is interposed between a portion ofshaft sleeve392 andhosel397 to distance those components by a predetermined length. In particular, the length ofextension member391 is selected for a desired spaced relation betweenshaft sleeve392 andhosel397. The length ofextension member391 is preferably in a range of about 0.125 inch to about 3.0 inches. A plurality ofextension members391 having different lengths may be provided so that the length of a golf club incorporating the system may be created. As a further alternative, planar end surfaces396 may be non-parallel to each other so that wedge members having different lengths may be provided to adjust angular attributes and the length of the golf club.
• In the assembledsystem390,shaft sleeve392 is inserted intoextension member391 and intohosel397. It should be appreciated that the portion ofshaft sleeve392 extending intohosel397, if any, is dependent on the length ofextension member391 and the desired range of length adjustment. Alignment features are included onshaft sleeve392,extension member391 andhosel397 so that relative rotation between the components is prevented when the system is fully assembled and tightened. In the illustrated embodiment, the alignment features ofshaft sleeve392 includetangs404 equally spaced circumferentially aroundshaft sleeve392.Tangs404 are sized and shaped to complementnotches406 included in a proximal end ofextension member391. The distal end ofextension member391 includes alignment features, e.g., tangs408, that are sized and shaped to complement alignment features included in a proximal end ofhosel397, e.g.,notches410. In the assembledinterchangeable shaft system390,tangs404 ofshaft sleeve392 are engaged withnotches406 ofextension member391 and tangs408 ofextension member391 are engaged withnotches410 ofhosel397.
• Fastener399 extends through a portion ofclub head393 andhosel397 and engages a threaded aperture disposed in adistal head portion412 offastener extension398. Ashank portion414 offastener extension398 extends proximally fromhead portion412 and engagesshaft sleeve392. Preferably,head portion412 has an outer diameter that is approximately equal to the inner diameter ofhosel397 so that engagement betweenhead portion412 andhosel397 provides co-axial alignment betweenshaft sleeve392 andhosel397. It should be appreciated that a fastener having sufficient length to engageshaft sleeve392 may be used rather than incorporating theintermediate fastener extension398. In embodiments utilizingfastener extension398, multiple fastener extensions may be provided that are constructed from different materials to provide swing weight adjustment and overall head weight adjustment. For example, the fastener extension may be constructed from any material that provides sufficient strength for impact such as titanium, steel, tungsten, aluminum, etc.
• Referring toFIGS. 53-55, another embodiment of aninterchangeable shaft system420 including awedge member421 that is interposed between ashaft sleeve422 and ahosel427 ofclub head body423 to provide dual angle adjustability, will be described. With the exception of the construction ofretainer432 andwedge member421, the present embodiment is similar in construction to the embodiment ofFIGS. 38-40.Shaft sleeve422 is coupled to ashaft424, extends throughwedge member421 and is partially received withinhosel427. Afastener429 releasably couplessleeve422 toclub head423. Aferrule425 is disposed onshaft424 adjacent a proximal end ofshaft sleeve422.
• Shaft sleeve422 includes ashaft bore434 that has a longitudinal axis that is not coaxial with the body ofshaft sleeve422. As a result, whenshaft sleeve422 is coupled to the distal end ofshaft424, the longitudinal axis ofshaft sleeve422 is angled (i.e., not coaxial) relative to the longitudinal axis ofshaft424 by shaft angle α.
• Wedge member421 includes analignment portion436 and asupport portion438.Alignment portion436 includes alignment features that extend outward from an outer surface ofsupport portion438. Opposite end surfaces437 ofalignment portion436 ofwedge member421 are angled relative to each other so that whenwedge member421 is interposed betweenshaft sleeve422 andhosel427, the orientation ofshaft424 relative toclub head423 is defined by a combination of the positions ofwedge member421 relative toclub head423 andshaft sleeve422 relative toclub head423.
• End surfaces437 are angled relative to each other by a wedge angle β so that the surfaces are non-parallel and the alignment features extending away from those surfaces are angled relative to each other. In the present embodiment, a distal end surface ofalignment portion436 is generally normal to the longitudinal axis ofwedge member421 and abore440 extending throughwedge member421 and a proximal end surface is angled relative to the longitudinal axis ofwedge member421 and bore440.Bore440 is sized to provide clearance forshaft sleeve422 to extend throughbore440 and to be angled relative thereto.
• Shaft sleeve422 is inserted intowedge member421 and intohosel427 so that the three components have a desired relative orientation. The plurality of alignment features are included onshaft sleeve422,wedge member421 andhosel427 so that a plurality of discrete orientations is provided. As described above, the magnitudes of shaft angle α and wedge angle β and the location and number of alignment features are selected so that a desired range of motion and number of discrete orientations may be provided.
• Aftershaft sleeve422 is inserted intowedge member421,retainer432 is created onshaft sleeve422 so thatwedge member421 is retained onshaft sleeve422.Retainer432 is a feature, such as a bump, that extends from an outer surface ofshaft sleeve422.Retainer432 is sized so that it creates an effective outer diameter ofshaft sleeve422 that is greater than the diameter ofbore440 so thatwedge member421 is prevented from slidingpast retainer432 and off ofshaft sleeve422.
• Fastener429 includes ashank442 andhead444.Head444 includes a curved bearing surface that interfaces with a curved surface of awasher446. The curved bearing surface ofhead444 is free to slide against the curved surface ofwasher446 whileshaft sleeve422 is oriented. Additionally,washer446 is sized so that it is able to slide within fastener bore448 during manipulation of the angular orientation ofshaft sleeve422 relative to the hosel.
• Referring toFIGS. 56 and 57, another embodiment of an interchangeable shaft system that provides overall club length adjustment will be described. Insystem450,extension member451 is substituted for a wedge member, but has a construction similar towedge member421 ofsystem420.System450 includes ashaft sleeve452 that is coupled to ashaft454, andshaft sleeve452 extends throughextension member451, which is partially received within ahosel457 ofclub head453. Afastener459 releasably couplessleeve452 toclub head453 through afastener extension458. Aferrule455 is disposed onshaft454 adjacent a proximal end ofshaft sleeve452.
• Similar to other embodiments,shaft sleeve452 includes abody460 and a plurality of alignment features (e.g., tangs464).Body460 defines ashaft bore462 that receives the distal end ofshaft454. The shaft bore462 may be coaxial or angled relative to the longitudinal axis ofshaft sleeve452, depending on whether angular adjustability is desired.Tangs464 extend laterally outward beyond an outer surface ofbody460 nearer to a proximal end ofbody460 than a distal end.
• Extension member451 includes analignment portion466 and asupport portion468.Alignment portion466 includes alignment features that extend outward from an outer surface ofsupport portion468. Opposite end surfaces474 ofalignment portion466 are parallel to each other and normal to a longitudinal axis ofextension member451. A portion ofextension member451 is interposed between a portion ofshaft sleeve452 andhosel457 to distance those components by a predetermined length. In particular, the length ofalignment portion466 ofextension member451 is selected for a desired spaced relation betweenshaft sleeve452 andhosel457. The length ofextension member451 is preferably in a range of about 0.125 inch to about 3.00 inches. A plurality ofextension members451 having different lengths may be provided so that the length of a golf club incorporating the system may be adjusted.
• Alignment features are included onshaft sleeve452,alignment portion466 andhosel457 so that relative rotation between the components is prevented when the system is assembled and tightened. In the illustrated embodiment, the alignment features ofshaft sleeve452 includetangs464 equally spaced circumferentially aroundshaft sleeve452.Tangs464 are sized and shaped to complementnotches465 included in a proximal end ofextension member451. The distal end ofextension member451 includes alignment features, e.g., tangs467, that are sized and shaped to complement alignment features included in a proximal end ofhosel457, e.g.,notches470. In the assembledinterchangeable shaft system450,tangs464 ofshaft sleeve452 are engaged withnotches465 ofextension member451 andtangs467 ofextension member451 are engaged withnotches470 ofhosel457.
• Fastener459 extends through a portion ofclub head453 andhosel457 and engages a threaded aperture disposed in adistal head portion462 offastener extension458. Ashank portion463 offastener extension458 extends proximally fromhead portion462 and engagesshaft sleeve452. Preferably,head portion462 has an outer diameter that is approximately equal to the inner diameter ofhosel457 so that engagement betweenhead portion462 andhosel457 provides co-axial alignment betweenshaft sleeve452 andhosel457. It should be appreciated that a fastener having sufficient length to engageshaft sleeve452 may be used rather than incorporating theintermediate fastener extension458. In embodiments, utilizingfastener extension458, multiple fastener extensions may be provided that are constructed from different materials to provide swing weight adjustment and overall head weight adjustment. For example, the fastener extension may be constructed from any material that provides sufficient strength for impact such as titanium, steel, tungsten, aluminum, etc.
• Aspacer472 is also included onfastener extension458.Spacer472 extends fromhead portion462 and alongshank portion463. A proximal portion ofspacer472 has an outer diameter that is approximately equal to abore474 ofextension member451 to maintain alignment offastener459 with hosel.Spacer472 may be constructed from any material, such as polyurethane, ABS plastic, steel, aluminum, titanium or tungsten or combinations thereof to provide any desired weight.
• Indicia may be provided on the shaft sleeve, wedge member, and/or hosel of a dual angle adjustable system. The indicia is provided to designate the orientation of the club head quantitatively, qualitatively or a combination thereof. The indicia may be included on any portion of the club head, shaft sleeve, shaft and/or wedge member of the assembled golf club. Preferably, indicia are provided on or adjacent the alignment features of the shaft sleeve, the wedge member and/or the hosel. The indicia may be engraved, raised, printed and/or painted and they may be one or more letters, numbers, symbols, dots and/or other markings that differentiate the available configurations of the golf club.
• Referring toFIGS. 58A and 58B,interchangeable shaft system480 includesindicia484 that provide a visual, quantitative indication of the loft and lie orientation of a golf club. The configurations will be described with reference to the loft and lie orientations illustrated in FIG.45. Quantitative indicia are particularly well-suited to systems in which the alignment features are configured so that the planes of maximum angular displacement of the wedge member and the shaft sleeve may be oriented approximately along 0° and 90° planes of the club head (i.e., planes D and/or F ofFIG. 42) because the lie and loft planes more closely correspond to those alignment planes.System480 includes awedge member481 that provides an angular displacement of about 0.5° and ashaft sleeve482 that provides angular displacement of about 1.0°. In an example, aclub head483 is constructed so that it has a designed lie angle of about 58.5° and a designed loft angle of about 10.0°.Indicia484 provide a user the ability to determine the adjusted loft and lie angle values. For example, the configuration ofFIG. 58A corresponds to the golf club having an orientation shown by position D ofzone1, with a lie angle that is about 59.0°, as shown by the addition of the designed lie angle and the adjustment values provided by the indicia (e.g., 58.5°−0.5°+1.0°=59.0°) and a loft angle of about 10.0° (e.g., 10.0°+0.0°+0.0°=10.0°). The configuration ofFIG. 58B corresponds to a golf club having an orientation shown by position C ofzone1, with a lie angle of about 59.5° (e.g., 58.5°+0.0°+1.0°) and a loft angle of about 9.5° (e.g., 10.0°−0.5°+0.0°).
• An example of qualitative indicia is illustrated inFIGS. 59A and 59B and will be described with reference to the loft and lie orientations illustrated inFIG. 47. Aninterchangeable shaft system490 includesindicia494 that provide a visual, qualitative indication of the loft and lie orientation of a golf club. Qualitative indicia are particularly well-suited to systems in which the alignment features are configured so that the planes of maximum angular displacement of the wedge member and shaft sleeve may be oriented approximately along 45° and 135° planes of the club head.System490 includes awedge member491 that provides an angular displacement of about 0.5° and ashaft sleeve492 that provides angular displacement of about 1.0°. Referring toFIG. 47, the position ofshaft sleeve492 relative toclub head493 determines within which of four zones the golf club orientation resides and the position ofwedge member491 relative toclub head493 determines which position within the zone corresponds to the golf club orientation. For example, the configuration ofFIG. 59A corresponds to the golf club having loft and lie orientations that are shown by position B ofzone4. Utilizingclub head493 having a designed lie angle of about 58.5° and a designed loft angle of about 10.0°, that position corresponds to the golf club having a lie of about 58.15° and a loft of about 10.35°. The configuration ofFIG. 59B, however, corresponds to the golf club having loft and lie orientations that are shown by position C ofzone3, which corresponds to a lie angle of about 57.45° and a loft angle of about 8.95°.
• Another embodiment of indicia that combine both qualitative and quantitative information regarding the orientation of aclub head503 is shown inFIGS. 60A and 60B. In that embodiment, asystem500 includesquantitative indicia504 on ashaft sleeve502 andqualitative indicia505 on awedge member501. The construction is otherwise identical tosystem490. The configuration ofFIG. 60A is the same as that ofFIG. 59A, and the configuration ofFIG. 60B is the same as that ofFIG. 59B.
• Various kits may be provided that include a golf club utilizing the adjustability of the interchangeable shaft system. In one kit, a golf club head, a shaft with a shaft sleeve and a plurality of wedge members are provided. Preferably, the magnitudes of the angular displacement of the shaft sleeve and one of the plurality of wedge members are identical so that a golf club can be configured with the nominal (i.e., designed) loft and lie. Another of the plurality of wedges has a magnitude of angular displacement that is different than the shaft sleeve so that a larger matrix of available loft and lie orientations is provided.
• In another embodiment of the kit, at least one club head and a plurality of shaft assemblies are provided. The shaft assemblies each include a shaft, a shaft sleeve, and a wedge member. One of the shaft assemblies includes a wedge member having a magnitude of angular displacement that is either the same as the shaft sleeve or 0° (i.e., the wedge member is an extension member similar to those providing adjustable length) so that a neutral orientation is provided. A plurality of club heads may be provided having different designed angular attributes. Additionally, the shaft assemblies may be configured to provide different orientations of the planes of maximum displacement of the wedge member and shaft sleeve so that a rectangular or diamond-shaped matrix of loft and lie orientations may be provided. By providing a plurality of shaft assemblies or wedge members, the available loft and lie orientations for a golf club created from the kit becomes a composite of the loft and lie orientations available from each shaft assembly. As a result, a greater array of available orientations may be provided.
• A golf club incorporating a dual angle adjustable interchangeable shaft system of the present invention may be used in a method of fitting. In one method, the golf club is provided in a neutral position and the user strikes one or more golf balls using the club. The ball flight characteristics are analyzed. A preferable loft and lie orientation zone is selected and the golf club is adjusted to provide a configuration within the selected zone. The user utilizes the club in that second configuration and the ball flight characteristics are analyzed. Preferably, a plurality of orientations within the selected zone are tested to determine a preferable loft and lie orientation for the user. In another method, the golf club is initially provided in at least one of the loft and lie orientations that is closest to the neutral, or design, loft and lie values and the remainder of the method steps described above are performed.
• The embodiments of the present invention are illustrated with driver-type clubs. However, it should be understood that any type of golf club can utilize the inventive interchangeable shaft system. For example, an iron-type golf club may include an interchangeable shaft system, and further, the interchangeable shaft system may be configured to adjust the lie angle of the club. Additionally, the interchangeable shaft system can be used with non-golf equipment, such as fishing poles, aiming sights for firearms, plumbing, etc.
• While it is apparent that the illustrative embodiments of the invention disclosed herein fulfill the objectives stated above, it is appreciated that numerous modifications and other embodiments may be devised by those skilled in the art. Elements from one embodiment can be incorporated into other embodiments. Therefore, it will be understood that the appended claims are intended to cover all such modifications and embodiments, which would come within the spirit and scope of the present invention.

Claims (20)

1. A golf club, comprising:

a golf club head including a hosel having a proximal end;

an elongate shaft defining a longitudinal axis;

a grip coupled to a proximal end of the elongate shaft;

a shaft sleeve coupled to a distal end portion of the shaft, wherein an end surface of a portion of the shaft sleeve complements the proximal end of the hosel;

a rigid extension member including an alignment portion having a first end surface and a second end surface that is parallel to the first end surface, the alignment portion of the extension member being interposed between a portion of the shaft sleeve and the proximal end of the hosel such that the first end surface abuts the shaft sleeve and the second end surface abuts the hosel and so that a distal end of the extension member is distal of the proximal end of the hosel, and wherein the shaft sleeve extends into the extension member, wherein the extension member has a length between about 0.125 inch and about 3.0 inches, wherein the extension member is disposed so that the longitudinal axis of the elongate shaft extends through the extension member when installed such that the length of the extension member affects the overall length of the golf club; and

a fastener that releasably couples the shaft sleeve to the club head.

2. The golf club ofclaim 1, wherein the hosel comprises a plurality of alignment and anti-rotation features that include a plurality of notches disposed at the proximal end of the hosel.

3. The golf club ofclaim 1, wherein the extension member comprises a plurality of alignment and anti-rotation features that include a plurality of notches disposed at the proximal and distal ends of the alignment portion of the extension member.

4. The golf club ofclaim 1, wherein a plurality of alignment and anti-rotation features disposed on the proximal end of the hosel and a plurality of alignment and anti-rotation features disposed on the proximal end of the extension member are shaped to complement a plurality of alignment and anti-rotation features disposed on the shaft sleeve.

5. The golf club ofclaim 4, wherein at least one of the hosel alignment and anti-rotation features, the sleeve alignment and anti-rotation features and the extension alignment and anti-rotation features comprise a plurality notches.

6. The golf club ofclaim 1, further comprising at least one fastener extension including a proximal shank portion constructed to be removably coupled to a distal end of the shaft sleeve and a distal head portion constructed to be removably coupled to the fastener.

7. The golf club ofclaim 6, wherein the shank portion comprises a threaded shank, and the head portion comprises a threaded bore.

8. A golf club, comprising:

a club head including a hosel and at least one hosel alignment feature, wherein the hosel defines a sleeve bore;

an elongate shaft;

a shaft sleeve coupled to a distal end portion of the shaft, the shaft sleeve including a sleeve body constructed of a non-metallic material and a threaded insert disposed at a distal end of the sleeve body, wherein the sleeve includes at least one alignment feature that complements the at least one hosel alignment feature; and

a fastener that threads into the threaded insert to releasably couple the shaft sleeve to the club head.

9. The golf club ofclaim 8, wherein the non-metallic material comprises at least one of nylon, fiber reinforced polymer and polycarbonate.

10. The golf club ofclaim 9, wherein the non-metallic material of the sleeve body comprises fiber reinforced polymer.

11. The golf club ofclaim 8, wherein the threaded insert comprises at least one of knurling, a rib, and a flange to securely couple the threaded insert to the non-metallic sleeve body.

12. The golf club ofclaim 11, wherein the threaded insert is molded into the sleeve body.

13. The golf club ofclaim 8, wherein the at least one hosel alignment feature comprises a notch that extends through at least a portion of the sidewall of the hosel.

14. The golf club ofclaim 13, wherein the at least one hosel alignment feature is disposed adjacent a proximal end of the hosel.

15. The golf club ofclaim 14, wherein the at least one sleeve alignment feature extends laterally outward beyond an outer surface of the sleeve body.

16. The golf club ofclaim 15, wherein the at least one hosel alignment feature is a plurality of notches and the at least one sleeve alignment feature is a plurality of tangs, wherein at least one of the tangs includes tapered side edges that forcibly abut tapered side walls of at least one of the notches.

17. The golf club ofclaim 8, wherein the non-metallic material has a % elongation at fracture in a range of 20% to 240%.

18. The golf club ofclaim 8, wherein the non-metallic material as a tensile modulus in a range of 345×10⁵to 1350×10⁵psi.

19. The golf club ofclaim 8, wherein the non-metallic material has a specific gravity in a range of 1.14 to 1.39.

20. The golf club ofclaim 8, wherein the non-metallic material has a flexural modulus in a range of 1 to 1400 ksi at 73° F.

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