BACKGROUND1. Field of the Invention
The present invention relates generally to helmets used as protective gear.
2. Description of Related Art
Helmets are well known in the art to be securely fashioned to a head and provide padding in an attempt to absorb impact. Most helmets are designed to prevent skull injury and most testing systems test for this ability. Recently the concept of brain injury separate from skull injury has come to light and helmets are not typically designed to prevent such injuries well. Current helmets may dampen high crushing forces, but they do nothing to reduce against rotational forces that can damage the brain and the upper spine.
A need exists, therefore, for a helmet that protects the brain and upper spine as well as the skull.
All references cited herein are incorporated by reference to the maximum extent allowable by law. To the extent a reference may not be fully incorporated herein, it is incorporated by reference for background purposes and indicative of the knowledge of one of ordinary skill in the art.
BRIEF SUMMARY OF THE INVENTIONThe problems presented in typical helmets are solved by providing a helmet with two shells connected by a plurality of discrete elastomeric elements.
Other objects, features, and advantages of the present invention will become apparent with reference to the drawings and detailed description that follow.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is a perspective view of a helmet;
FIG. 2 is a side view of the helmet ofFIG. 1;
FIG. 3 is a front view of the helmet ofFIG. 1 showing the sectional line forFIG. 4;
FIG. 4 is a sectional view of the helmet ofFIG. 3; and
FIG. 5 is a close up sectional view of the helmet ofFIG. 4.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTAll references cited herein are incorporated by reference to the maximum extent allowable by law. To the extent a reference may not be fully incorporated herein, it is incorporated by reference for background purposes and indicative of the knowledge of one of ordinary skill in the art.
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration specific preferred embodiments in which the invention may be practiced. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical mechanical and electrical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the invention, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the present invention is defined only by the appended claims.
FIG. 1 is a perspective view of ahelmet10 having anouter shell12 and aninner shell14 connected to each other by a plurality of discreteelastomeric elements16. Theelastomeric elements16 are only partially viewable in this view as they extend through theouter shell12.Outer shell12 andinner shell14 are both made of relatively stiff plastics such as polycarbonates or other materials with similar stiffness and toughness, including mixtures of different materials and layers of different materials combined into a single shell. If ahelmet10 has achinstrap18 thenchinstrap18 will be secured toinner shell14, notouter shell12.
FIG. 2 is a side view of thehelmet10 ofFIG. 1 showing the profile ofouter shell12 and a layout ofelastomeric elements16. If ahelmet10 has afacemask20 orvisor22 then facemask20 orvisor22 will be attached toouter shell12. Other optional equipment attached to the helmet will be attached to theouter shell12 unless the optional equipment is intended to touch a head, such as thechinstrap18 orpads24, shown inFIG. 3
FIG. 3 is a front view of the helmet ofFIG. 1 showing the sectional line forFIG. 4. Various optional aspects of the helmet are shown from this view such as those attached to theinner shell14 like thepads24 andchinstrap18.
FIG. 4 is a sectional view of thehelmet10 ofFIG. 3 more clearly showing an inside view ofhelmet10 andinner shell14 in particular.Elastomeric elements16 are shown extending throughinner shell14.
FIG. 5 is a close up sectional view of thehelmet10 ofFIG. 4 to show the relationship betweenelastomeric elements16 andinner shell14 andouter shell12. Bothinner shell14 andouter shell12 havebore holes26 placed in a pattern such that wheninner shell14 is placed withinouter shell12 the bore holes substantially align. Eachborehole26 has arecess28. Forouter shell12 therecess28 is on anouter surface36 while forinner shell14 therecess28 is on aninner surface38.
Elastomeric elements16 are comprised of abody30,shanks32 extending from thebody30, andheads34 attached toshanks32.Body30 sits betweenouter shell12 andinner shell14, whileshanks32 extend throughboreholes26 ininner shell14 andouter shell12.Heads34 are shaped to fitrecesses28 in theouter surface36 ofouter shell12 andinner surface38 ofinner shell14.Elements16 are made of elastomeric materials such as urethane, silicone, or other material with similar elastomeric properties, including mixtures of materials or combinations of materials within the same elastomeric element. Theelements16 are placed in aligningboreholes26 to secureinner shell14 withinouter shell12 and provide an elastic connection betweeninner shell14 andouter shell12 that allowsouter shell12 to rotate relative toinner shell14 as well as absorb shocks applied toouter shell12 so that they are not fully transmitted toinner shell14.
As shown on oneelement16 in bothFIG. 4 andFIG. 5 anelement16 may haveplacement strands40.Placement strands40 may be cast intoelastomeric element16 whenelement16 is formed.Placement strands40 may be made of suitable wire, chord, string or twine. If theplacement strands40 are cast in theelastomeric elements16 when they are formed, thestrands40 should be made of a material with a higher melting temperature than the material used in theelastomeric elements16.Placements strands40 are used to align theelastomeric elements16 withbore holes26 when locating theinner shell14 within theouter shell12. For example,elastomeric elements16 may have one end fitted to boreholes26 in theinner shell14 and thenplacement strands40 would be threaded through thecorresponding bore holes26 inouter shell12. Asinner shell14 is moved into place nearouter shell12 theplacement strands40 may be pulled to align eachelastomeric element16 with its corresponding bore hole inouter shell12. Once theelastomeric elements16 are aligned withbore holes26 inouter shell12 the placement strands may be used to pull eachelastomeric element16 into engagement with its corresponding bore hole inouter shell12, by pulling theheads34 through thebore hole26 to rest in therecess28. Placement strands may extend from just one end of the elastomeric elements or from both ends to allow for adjustment if anelastomeric element16 is pulled too hard during placement. After placement theplacement strands40 may be removed from theelastomeric elements16, typically by trimming them off with scissors or a razor blade.
Other methods for placement may be used forelastomeric elements16, butplacement strands40 are one placement method that can be done by hand.
Even thought he embodiment shown in this application is in a sports helmet with several optional features the basic concept is easily applicable to military helmets, construction helmets, safety helmets, and other helmet applications. Also, the basic concept may be used in helmets with less of the optional features, such as a football helmet with no visor.
It should be apparent from the foregoing that an invention having significant advantages has been provided. While the invention is shown in only a few of its forms, it is not just limited but is susceptible to various changes and modifications without departing from the spirit thereof.