CROSS-REFERENCE TO RELATED APPLICATIONSNot Applicable
STATEMENT RE: FEDERALLY SPONSORED RESEARCH/DEVELOPMENTNot Applicable
BACKGROUNDThe present invention relates generally to a protective vest, and more particularly, to a safety vest assembly having a communication system integrated therein for facilitating communication between the safety vest assembly and a remote transceiver.
It is well known that individuals participating in high risk activities may employ the use of protective clothing to mitigate injury. For instance, police officers and soldiers may wear bulletproof vests, firefighters and oil rig operators may wear fireproof vests, and people working in extremely cold environments may wear clothing to protect them from the extreme temperatures. Furthermore, because of the risk of injury associated with such high risk activities, it may be desirable to maintain communication with those individuals in order to know their condition, location or status of completing a project. For example, it may be useful to communicate with a soldier patrolling a hostile environment or a fire fighter located in a burning building.
Communication with individuals located in such extreme conditions has typically been by way of walkie-talkies or telephones. In other words, the individual was generally required to carry a communication device while performing their activity. In many cases, the individual may lose the communication device or damage the communication device in the course of conducting the high risk activity. Furthermore, individuals are oftentimes required to carry other tools or self-defense items, thereby making it very difficult or impossible to carry the communication device.
Some individuals wore a holster to carry the communication device while performing their activity. However, the added bulk of the walkie-talkie or telephone may inhibit the movement of the individual. In addition, the walkie-talkie or telephone may be exposed while the wearer is performing the high risk activity thereby making the walkie-talkie or telephone vulnerable to failure.
Communication devices also require a power source to receive and transmit information. Communication devices are typically powered by a rechargeable battery. The rechargeable battery allows individuals such as police officers, firefighters, and soldiers to recharge the battery upon returning back to their respective base or station. However, such individuals frequently are in the field for long periods of time thereby making it difficult to recharge the battery. Accordingly, the communication device may loose power at undesirable times.
It is also known in the field to use renewable energy sources to recharge the battery when traditional energy sources are unobtainable. However, renewable energy sources are less efficient than traditional energy sources, often making renewable energy sources insufficient as a primary energy source.
As is apparent from the foregoing, there exists a need in the art for a communication device that may be integrated into a wearer's protective clothing and may have a power supply capable of meeting the demands of the device. The present invention addresses this particular need, as will be described in more detail below.
BRIEF SUMMARYA safety vest is provided for use by a wearer. The vest comprises an outer layer, an inner layer, a bullet protection layer, and a plurality of communication components disposed within the vest, a rechargeable power supply and a thermoelectric transducer assembly for converting body thermal energy into electrical energy for powering the communications components or other equipment.
A pressure sensor may be disposed in the vest, for detecting pressure applied to the vest and generating a responsive output signal independent of any input by the wearer.
In one embodiment the thermoelectric transducer assembly includes at least one thermoelectric transducer disposed in the vest. The thermoelectric transducer(s) may be interwoven throughout the vest in a layer.
In one embodiment the vest assembly may include a body contact layer worn adjacent the wearer, with at least a portion of the thermoelectric transducer assembly being disposed within the body contact layer. The thermoelectric transducer assembly, or a portion thereof, may be detachably connectable to the power supply, e.g. plug connectable.
The thermoelectric transducer assembly may comprise one or more thermo-responsive pads disposed in thermal transfer relation with a body portion of the wearer. The thermo-responsive pad may be operative to generate a power supply recharging output signal in response to the wearer's body heat, so as to charge the power supply.
The thermoelectric transducer assembly may further include a voltage regulating circuit operative to receive and condition the transducers assembly recharging output signal to power levels suitable to recharge the power supply, thereby extending the life of the power supply.
The communication components may include a receiver operative to receive an input signal from a remote transceiver, a decryption device operative to decrypt the input signal, a speaker operative to broadcast a decrypted audio input signal and/or a display operative to display a decrypted text input signal.
The communication components may further include a physiological sensor operatively linked to the wearer, for generating a physiological sensor output signal independent of wearer input.
A GPS device may also be disposed within the vest, operative to generate a GPS output signal, independent of wearer input. A keypad and microphone may also be provided to output signals generated by the wearer of the safety vest assembly.
In one embodiment the communication components further include an encryption device, operative to receive and encrypt signals from at least one of the physiological sensor, the GPS, the keypad and the microphone.
The safety vest assembly further includes an output circuit disposed within the vest, operative to communicate the encrypted output signal to a remote transceiver. The remote transceiver may be the same as the transceiver inputting signal into the vest assembly, or may be a separate remote transceiver.
The vest assembly may be in wireless communication with a remote transceiver(s) that provides input to the safety vest assembly, and/or receives outputs from the safety vest assembly.
The safety vest assembly may include flex circuitry including a plurality of conductive paths formed on a flexible substrate. The flex circuitry may be used to connect the various communication components, allowing displacement of electrical connection between the communication components in response to movement of the wearer. The flex circuitry thereby mitigates limitations on the motion of the wearer as she/he is performing various tasks.
In various embodiments the vest may be comprised of fire resistant material and the bullet protection layer may be comprised of materials such as metallic and/or Kevlar, carbon boron.
BRIEF DESCRIPTION OF THE DRAWINGSThese and other features and advantages of the various embodiments disclosed herein will be better understood with respect to the following description and drawings, in which like numbers refer to like parts throughout, and in which:
FIG. 1 is a perspective view of a safety vest assembly having a flex circuit and thermoelectric transducer assembly disposed within a vest;
FIG. 2 is a cutaway plan view showing the inner layers of the safety vest assembly illustrated inFIG. 1;
FIG. 3 is a cutaway plan view showing a thermoelectric transducer assembly disposed within the vest;
FIG. 4 is a cutaway plan view showing a thermoelectric transducer assembly interwoven in the inner layer of the vest;
FIG. 5 is a cutaway plan view showing a thermoelectric transducer assembly disposed within an external layer of the vest;
FIG. 6 is a cutaway plan view showing thermo-responsive pads in electrical communication with the vest and disposed in heat transfer relation with the wearer;
FIG. 7 is a cutaway plan view showing the thermoelectric transducer assembly interwoven in the inner layer of the vest; and
FIG. 8 is an exploded view showing engagement between the flex circuit and a data port.
FIG. 9 is an electrical schematic showing the interconnectivity between a thermoelectric transducer, a voltage regulator circuit, and an internal power supply.
FIG. 10 illustrates one embodiment of a thermoelectric transducer in accordance with the present invention.
DETAILED DESCRIPTIONThe above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the invention disclosed herein. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.
Referring now to the drawings wherein the showings are for purposes of illustrating a preferred embodiment of the present invention only, and not for purposes of limiting the same, there is shown asafety vest assembly10 constructed in accordance with an embodiment of the present invention. Thesafety vest assembly10 includes a communication system integrated into an article of clothing, such as avest12, to allow the wearer to communicate with aremote transceiver36. In this manner, various aspects of the invention simplify communication between a wearer and theremote transceiver36.
Referring now to the embodiment illustrated inFIG. 1, thesafety vest assembly10 includes avest12 disposed on a wearer (shown in phantom). Although the embodiment shown inFIG. 1 includes avest12, it is understood that thesafety vest assembly10 may be incorporated into any article of clothing, including, but not limited to, jackets, shirts, pants, shorts, etc. The clothing may also include conventional suits and jackets which may be worn by security personnel to enable communication between the security teams.
Thevest12 shown inFIG. 1 includes a vestouter layer14. The vestouter layer14 may be comprised of a woven fabric material, a fluid-impermeable material, a fire-resistant material, or other materials that may be desirable. Furthermore, the vestouter layer14 may include a color scheme, such as camouflage, as desired by a wearer.
Thevest12 further includes an innerbody contact layer20 worn over user. In one embodiment of the invention, theinner layer20 may be worn adjacent the body portion of an undershirt or a separate garment worn by the wearer. However it is contemplated that in another embodiment of the invention theinner layer20 may be adjacent an undershirt or any other garment worn underneath thevest12. It is further contemplated that the inner layer may be comprised of a woven fabric material, a fire resistant material, or other materials that may be desirable.
Thevest12 further includes abullet protection layer68. In one embodiment, thebullet protection layer68 is disposed between theouter layer14 and theinner layer20. Thebullet protection layer68 is configured to mitigate bullet penetration through thevest12. Thebullet protection layer68 may be constructed out of Kevlar®, carbonite boron, thermal composite material or other bullet resistant materials known by those skilled in the art. It is contemplated that an individual who is located in a hostile environment may wear thevest12 with thebullet protection layer68. This may include a police officer, soldier, medical personnel, or media members, for example. It is contemplated that in another embodiment of the invention, thebullet protection layer68 may be disposed adjacent theinner layer20 and the wearer. Furthermore, it is also contemplated that the bullet protection layer may be detachably connectable to the vest and may be disconnected in environments where bullet protection is unnecessary.
As shown atFIGS. 3-6, thevest12 further includes a rechargeableinternal power supply90 disposed within thevest12. It is contemplated that the rechargeableinternal power supply90 be sized and configured to meet the energy demands of equipment incorporated into, or otherwise used with the vest. It is contemplated that the internal power supply be configured such that it is capable of accepting a charge current, and upon depletion of the charge, theinternal power supply90 may be recharged. It is further contemplated that theinternal power supply90 may be charged from more than one energy source. It is understood that the internal power supply be one unit or may be comprised of several units. It is also understood that theinternal power supply90 may be disposed outside the vest.
Thevest12 further includes athermoelectric transducer assembly100. Thethermoelectric transducer assembly100 includes at least one thermoelectric transducer and is operable to convert the heat generated by the wearer or the heat generated from another source into electrical energy. It is contemplated that the electric energy generated comprises a recharging current or recharging output signal in response to the wearer's body heat, being operative to charge the internal power supply. Generally, thermoelectric transducers consist of p-type and n-type semiconductors. These p-type and n-type semiconductors form thermocouples when joined by conductors. Several thermocouples or other thermoelectric devices, may be connected in series or in parallel to form the thermoelectric transducer. The thermoelectric material used to form the transducers may be bismuth telluride, polarized graphite or any other material that generates electricity, e.g. from exposure to a temperature differential, utilizing the Seebeck effect.
In one embodiment, it is contemplated that thethermoelectric transducer assembly100 may be disposed within thevest12, intermediate thebullet protection layer68 and theinner layer20, shown atFIG. 2. In this configuration thethermoelectric transducer assembly100 is positioned to generate an electric current from the heat flux generated by the wearer through theinner layer20.
In another embodiment it is alternatively contemplated that thethermoelectric transducer assembly100 be positioned closer to the wearer's body to optimize electric current generation. One method of positioning thethermoelectric transducer assembly100 closer to the wearer's body is by interweaving a plurality of thermoelectric transducers throughout theinner layer20 as disclosed in U.S. Patent Publication No. 2009/0025774, by Plissonnier et al. and entitledThermoelectric Means and Fabric-Type Structure Incorporating Such a Means.Configured in this manner, the plurality ofthermoelectric assembly100 may be constructed of a flexible material including a plurality ofthermoelectric transducers101 and may be integrated into the woven structure of the fabric, as seen inFIG. 4.
It is alternatively contemplated that at least a portion of thethermoelectric transducer assembly100 may be incorporated into abody contact layer16 intended to be worn adjacent the wearer's body, as shown inFIG. 5. It is understood that the body contact layer may be a vest or any article of clothing, including, but not limited to, a jacket, a shirt, pants or shorts. In this embodiment it is contemplated that thebody contact layer16 be worn beneath thevest12 such that thebody contact layer16 is adjacent theinner layer20 of thevest12. However, it is understood that an undershirt or any other article of clothing may be worn intermediate thebody contact layer16 and thevest12. In one embodiment, thethermoelectric transducer assembly100 may be interwoven into the fabric of thebody contact layer16 as described above. It is also contemplated that the thermoelectric transducer assembly may be attached to or independent of thebody contact layer16. It is understood that thethermoelectric transducer assembly100, whether or not integrated intobody contact layer16 may be detachably connectable to thepower supply90 disposed within thevest12. In one embodiment the detachable connection may be plug connectable.
As shown atFIG. 6, thethermoelectric transducer assembly100 may be implemented as one or more thermo-responsive grids orpad18 having at least one thermoelectric transducer disposed within. It is contemplated that the thermo-responsive pad18 may be adjacent the body of the wearer and may be in heat transfer relation with a body portion of the wearer. In one embodiment, the thermo-responsive pad18 may be attached to the wearer with an adhesive. It an alternative embodiment the thermo-responsive pad18 may be attached to wearer by other means such as suction or any other means in which the thermo-responsive pad18 may be readily attached to and removed from the body portion of the wearer. It is understood that the thermo-responsive pad may be detachably connectable to thepower supply90 and/or other components disposed within thevest12. It is further contemplated that the thermo-responsive pad18 is operable to generate a power supply recharging current or output signal in response to the wearer's body heat. It is further understood that the recharging current or output signal may be used to charge theinternal power supply90 or otherwise power the communications components or other devices disposed in or associated with the vest. It also is understood that in other embodiments, some combination of the thermoelectric transducer assembly, configurations described above, may be used.
As shown atFIG. 2, thevest12 further includes a plurality of communication components incorporated into thevest12. It is contemplated that the plurality of communication components includes areceiver74, disposed within thevest12, operative to communicate with aremote transceiver36. Additionally, it is contemplated that the plurality of communication components further includes anoutput circuit34, disposed within the vest, operative for transmission of an output signal to aremote transceiver36. It is contemplated that an input signal may be sent from aremote transceiver36 and received by areceiver74. It is further contemplated that an output signal may be generated by anoutput circuit34 and communicated to aremote transceiver36. It is understood thatreceiver74 andoutput circuit34 may be in communication with a commonremote transceiver36 or alternatively, thereceiver74 andoutput circuit34 may be in communication with different remote transceivers. In this regard, two-way communication between the wearer and theremote transceiver36 may be achieved. Furthermore, communication between two different wearers may also be attained.
It is contemplated the plurality of communication components may further include adecryption device80 for decrypting the data received by thesafety vest assembly10 from theremote transceiver36. It is further contemplated that thedecryption device80 may be disposed within thevest12. It is contemplated that thedecryption device80 may be in electrical communication with thereceiver74 such that the input signal received by thereceiver74 may be electrically communicated to thedecryption device80. It is further contemplated that upon receipt of the input signal, theencryption device80 may generate a decrypted input signal.
In one embodiment of the invention it is contemplated that the plurality of communication components further include a speaker76 and a display78. It is contemplated that thedecryption device80 be in electrical communication with the speaker76 and display78. It is further contemplated that the speaker76 is operative to receive and broadcast an audio signal representative of a decrypted audio input signal. Similarly it is contemplated that the display78 is operative to receive and display a visual signal representative of a decrypted text input signal. In one embodiment, the speaker76 and display78 may be surface mounted to the exterior of thevest12, substantially flush with theouter layer14. Alternatively, thereceiver34 ordecryption device80 may be connectable to an external output component, such as an earpiece, for communicating the input signal received to the wearer. For instance, a soldier may include earphones integrated into his helmet. As such, the earphones may be connected to thereceiver34 ordecryption device80 to transmit the input signal to the wearer. Such a connection may employ a wire, or wireless technology.
The above-describedsafety vest assembly10 includes a communication system for enabling communication between theremote transceiver36 and the wearer. However, other implementations of the invention are directed toward facilitating communication from the wearer to theremote transceiver36 via theoutput circuit34. To this end, the plurality communication components may further include a microphone32, a keypad30, a GPS62, a pressure sensor64 and a physiological sensor66.
It is contemplated that one of the easier ways to enter data into the communication system is by verbally communicating the data. This may be particularly true when the wearer is performing an activity that would make manual data entry very difficult. For instance, if thesafety vest assembly10 is being worn by a fire fighter holding a fire hose, the wearer may not be able to manually enter data. However, the fire fighter may want to communicate with a central dispatch to provide information as to the status of the fire, or whether additional help is needed. Therefore, according to one aspect of the invention thevest12 may include a microphone32 operative to generate an audio output signal. The microphone32 may be may be voice-activated to automatically turn on in response to the wearer entering verbal data. It is contemplated that the microphone32 be disposed substantially flush with the vestouter layer14 and may be mounted near the top of thevest12, near the wearer's mouth.
Although verbally entered data may be preferred in some circumstances, manually entered data may be preferred under alternate conditions. For instance, the wearer may be a soldier quietly conducting a search of enemy territory. Any noise may alert the enemy of the soldier's position. Therefore, one embodiment of the invention includes a communication component configured to allow the wearer to manually enter data into the communication system, such as a keypad30, touch-screen, or other manual interface means. In one embodiment, the keypad30 may be operative to generate a keypad output signal upon in response to wearer interaction. Additionally, the keypad30 may be conveniently positioned on thevest12, substantially flush with the vestouter layer14, to enable a wearer to manually enter data therein. The keypad30 may simply include basic input options, such as a button that may be pressed to indicate the wearer needs help, or that a mission has been accomplished. In other embodiments, the keypad30 may be more sophisticated to enable more detailed communication.
Although verbally and manually entered data are discussed separately above, it is understood that a singlesafety vest assembly10 may be configured to receive both verbally and manually entered data. As such, the vest may include a combination of keypad30, microphone32, and/or other data entry devices that are known by those skilled in the art.
Although several embodiments of communication components may be configured to receive manual and verbal input from a wearer, other embodiments are configured to receive input independent of entry by the wearer. For instance, a communication component in which a signal is entered independent entry by the wearer may include a GPS device62. The GPS device62 may be disposed within thevest12 and may be configured to generate a GPS output signal including the wearer's location. It is intended that the GPS output signal may be generated at set intervals or may be generated by request from a remote transceiver. It is intended that personnel monitoring the wearer may track the position of the wearer in real-time by receiving the GPS output signal.
In addition, another communication component by which a signal may be generated independent entry by the wearer is a pressure sensor64, operative to monitor pressure applied to thesafety vest assembly10. The pressure sensors64 may be disposed within thevest12 and may be operable to detect the impact of a bullet or shrapnel against thesafety vest assembly10. In response to detection of a bullet or shrapnel against the safety vest assembly, it is contemplated that a pressure sensor output signal will be generated. That output signal may be communicated to a monitoring station, independent of wearer input, to alert the monitors of the wearer's condition. It is contemplated that signals from all communication components capable of gathering data independent of entry by wearer may be communicated to a monitoring station at the time an impact from a bullet or shrapnel is detected by the pressure sensor64. The pressure sensors64 may be disposed within thevest12, in the front, back, and/or side of the safety vest assembly in order to sufficiently detect impact with a foreign object, such as a bullet.
Additionally, another communication component in which a signal may be generated independent entry by the wearer is a physiological sensor66 for monitoring the physiological condition of the wearer. The physiological sensor66 may monitor the wearer's body temperature, heart rate and other physiological signs and may generate a physiological sensor output signal in response. In this manner, the physiological sensors66 may be operatively linked to the wearer such that the physiological sensor is disposable adjacent the wearer or connectable to the wearer. It is contemplated the physiological sensor output signal may be generated at set intervals or may be generated at the request of a monitoring station.
In one embodiment of the invention, it is contemplated that thevest12 further includes anencryption device48. It may be desirable to encrypt the signals generated by thevest12 before it is communicated to theremote transceiver36. For instance, various military applications may require encryption to mitigate reception of the communication by enemy forces. To this end, theencryption device48 may be configured such that it is in electrical communication with the microphone32, the keypad30, the GPS62, the pressure sensor64 and the physiological sensor66. It is further contemplated that theencryption device48 be operable to generate an encryption device output signal in response to receipt of at least one of the microphone audio output signal, the keypad output signal, the GPS output signal, the pressure sensor output signal and the physiological sensor output signal.
It is contemplated that the encryption device may be in electrical communication withoutput circuit34. It is understood that theoutput circuit34 may be disposed within thevest12. It is contemplated that theoutput circuit34 be operative to communicate a safety vest output signal to a second remote transceiver in response to receipt of theencryption device48 output signal. In this manner it is contemplated that communication components such as the microphone32, the keypad30, the GPS62, the pressure sensor64 and the physiological sensor66 may be encrypted, and communicated to aremote transceiver36 at a monitoring station. It is alternatively understood that the communication components may be in direct communication with theoutput circuit34, the output signal being sent directly to theremote transceiver36 without being encrypted. Similarly, it is understood that thereceiver74 may communicate input signals received from theremote transceiver36 directly to communication components without first communicating the signal to thedecryption device80. It is also understood that communication components not now known or not enumerated herein may be integrated into thevest12 in a similar manner as described above.
It is contemplated that theoutput circuit34 may employ various wireless signal communication technologies known by those skilled in the art, including but not limited to, RF signals, Bluetooth®, infrared signals, and the like. Further, theoutput circuit34 may include various components readily employed for signal transmission, such as amplifiers, signal converters. In one particular embodiment, theoutput circuit34 is a radio system capable of transmitting the information via radio frequency signals. The radio system may be configured to transmit the signals over a broad range of radio frequencies. In another embodiment, theoutput circuit34 utilizes cell phone networks to transmit data to theremote transceiver36. In this manner, theoutput circuit34 may transmit the outgoing signal directly to the cell phone network, or theoutput circuit34 may link-up with a conventional cell phone for signal transmission.
According to one particular implementation, thereceiver74 and theoutput circuit34 are connectable to various external communication components to facilitate communication between the wearer and the remote location. For example, thevest12 may be connectable to communication component, such as full-sized keyboard to enable easier or more detailed data to be communicated to theremote transceiver36. Alternatively, the external communication component may include an audio or video recorder that may be connected to theoutput circuit34 to enable communication of audio and video data. Likewise, theoutput circuit34 may include an output port connectable to a output circuit element such as a radio, amplifier, cell phone, or other communication element configured to transmit the signal to theremote transceiver36. It is also contemplated that the communication component may be in electrical communication with theencryption device48 prior to communication to theoutput circuit34.
It is understood that the connection between theoutput circuit34 and the external components may be by way of a wireless connection. For instance, the external components may communicate via Bluetooth® technology, or other short-range communication technology known by those skilled in the art.
It is contemplated that theremote transceiver36 may relay the communication to a monitoring station, such as a central command station or other similar venue that monitors the activity of the wearer. AlthoughFIG. 2 only shows onesafety vest assembly10 communicating with aremote transceiver36, it is understood that thesafety vest assembly10 may be in communication with a plurality of other safety vests and/or other communication devices. For instance, a team of police officers, fire fighters, and/or soldiers may be in communication with a singleremote transceiver36. This may be particularly beneficial in coordinating large-scale emergency response efforts among several emergency response teams.
Thesafety vest assembly10 may include a signal alarm for alerting the wearer when communication between theoutput circuit34 and theremote transceiver36 is lost. For instance, it is contemplated that communication between theoutput circuit34 and theremote transceiver36 will be short-range communication. Therefore, the signal alarm alerts the wearer when the wearer has traversed beyond the communication range between theoutput circuit34 and theremote transceiver36. The signal alarm may transmit an audio signal or a visual signal (e.g., a light) for alerting the wearer of the loss of communication.
According to one embodiment, communication between the communication components and thereceiver74 andoutput circuit34 is achieved by way offlex circuitry40, which may be implemented as illustrated inFIGS. 7 and 8. Theflex circuitry40 may be disposed within thevest12 and provides a flexible, yet durable communication pathway and facilitates displacement between the communication components in response to movement of the wearer. More specifically, in one embodiment the pressure sensor64, the keypad30, the microphone32, the GPS device63 and the physiological sensor66 are connected to theencryption device48 byflex circuitry40, and similarly theencryption device48 may be connected to theoutput circuit34 byflex circuitry40. Additionally, the speaker76 and the display30 may be connected to thedecryption device80 by flex circuitry and thedecryption device80 may be connected to thereceiver74 byflex circuitry40.
According to one embodiment, theflex circuitry40 includes a plurality ofconductive strips52 arranged in fixed, parallel, spaced apart relationship with each other. Each of the respectiveconductive strips52 terminates in aflex contact pad53 located at acircuit connection portion42. Eachflex contact pad53 may include an outwardly projecting circuit connection protrusion for facilitating engagement with an external communication component. Theflex circuitry40 may also include aninsulative covering layer54 to electrically insulate the plurality ofconductive strips52. Thecovering layer54 may include a plurality of apertures through which the circuit connection protrusions extend through. In one embodiment, theinsulative covering layer54 is constructed out of a suitable insulating material, such as plastic or plastic-like material, and is transparent or translucent so as to expose the plurality ofconductive strips52 for visual observation and view.
According to various aspects of the present invention, and referring now toFIG. 8, the communication components are connected to a respectiveflexible contact substrate28. Theflexible contact substrate28 may include a printed circuit board, or other planar surface. Eachflexible contact substrate28 includes aninput connection element26 for engagement with theflex circuitry40. As shown, theinput connection element26 includes a plurality ofsubstrate contact pads57 aligned in a parallel array. The plurality ofsubstrate contact pads57 are in electrical communication with the communication components connected to theflexible contact substrate28. In the specific embodiment shown inFIG. 3, eachsubstrate contact pad57 is connected to asubstrate lead22. It is contemplated that theflex contact pads53 mate with, and are in alignment with, the plurality ofsubstrate contact pads57 to facilitate communication between the communication components and theflex circuitry40. In this manner, the spacing between adjacent ones of thesubstrate contact pads57 may correspond to the spacing between adjacent ones of theflex contact pads53.
The engagement between thesubstrate contact pads57 and theflex contact pads53 may be achieve solely by pressure. In this manner, solder may not be required to engage theflex circuitry40 with theflexible contact substrate28. Rather, theflex circuitry40 may simply be pressed against theflexible contact substrate28 for engagement therewith. In the particular embodiment shown inFIG. 7, apressure distribution element56 is disposed between a biasingelement50 and theflex circuitry40. The biasingelement50 is configured to apply pressure to thepressure distribution element56 which distributes the pressure to theflex circuitry40. In this manner, theflex circuitry40 engages with theflexible contact substrate28.
Theflexible contact substrate28 may include asubstrate alignment element38 to assist alignment between thesubstrate contact pads57 and theflex contact pads53. Likewise, theflex circuitry40 may include aflex alignment element44 being engageable with thesubstrate alignment element38 for properly aligning theflex circuitry40 with theflexible contact substrate28. In the particular embodiment depicted inFIG. 3, thesubstrate alignment element38 includes a pair of threaded posts, while theflex alignment element44 includes a pair of holes. The posts may be received within the holes to align thesubstrate contact pads57 with theflex contact pads53. Asecurement element60 may be engaged with thesubstrate alignment element38 to secure theflex circuitry40 to theflexible contact substrate28. In addition, thepressure distribution element56 and biasingelement50 includes a pressuredistribution alignment element58 and a biasingalignment element51, respectively, for alignment with theflex circuitry40.
In another embodiment of the present invention, thesubstrate contact pads57 are not flat as previously described and illustrated. Rather, thesubstrate contact pads57 are raised and include a shaped receptacle or recess for insertably receiving theflex contact pad53. The raisedsubstrate contact pads57 may be frusto-conical in configuration and the recess shape may also be conical so as to be conformal therewith. Conformance in the shape aids in alignment and insertion during assembly and also insures a tight fit without gaps or spaces which might otherwise permit looseness and unwanted disconnection or separation.
As previously mentioned, several embodiments include engagement between theflex circuitry40 and the communication components independent of a soldered joint. Soldering typically increases the assembly cost and is very labor intensive. In addition, a soldered connection is liable to disconnect or separate when subject to multiple temperature changes, or shock and vibration. Furthermore, the interconnection of the present invention may allow for easier disassembly which may be desirable for purposes of replacement. For a more detailed description of the connection between theflex circuitry40 and theflexible contact substrate28, refer to U.S. Pat. No. 6,739,878 entitledPressure Point Contact for Flexible Cable,issued to Balzano, the contents of which are expressly incorporated herein by reference.
According to one embodiment, theflex circuitry40 is folded or contoured into the inner layers of the bullet resistant vest so as to preserve signal integrity and to secure high reliability. It may be desirable to dispose theflex circuitry40 behind thebullet protection layer68 in order to protect theflex circuitry40. Theflex circuitry40 is disposed between thebullet protection layer68 and the vestinner layer20. Therefore, thebullet protection layer68 also protects theflex circuitry40 from being damaged by oncoming bullets. However, it is understood that theflex circuitry40 may be disposed on the outside of thebullet protection layer68 without departing from the spirit and scope of the present invention.
In one embodiment, thetransducer assembly100 and the rechargeableinternal power supply90 are in electrical communication with thecommunication components104. More specifically, thetransducer assembly101 and/or the internal power supply may be in electrical communication with one or more of thereceiver74, thedecryption device80, the speaker76, the display78, the GPS62, the pressure sensor64, the physiological sensor66, the microphone32, the keypad30, theencryption device48 and thecircuit output34. It is understood that the communication components not enumerated herein but known to one of ordinary skill in the art may also be in electrical communication with the internal power supply. As shown atFIG. 9, it is contemplated that the thermoelectric transducers comprising thethermoelectric transducer assembly100 may be in electrical communication with theinternal power supply90 and the electricity generated by thethermoelectric transducer assembly100 may be used to recharge theinternal power supply90, which in turn powers thecommunications components104.
As stated above it is contemplated that theinternal power supply90 may be charged by several different energy sources. For example, it is contemplated that thesafety vest assembly12 may be connectable to an external power supply. In this manner it is contemplated that the external power supply may charge theinternal power supply90. In one embodiment, the external power supply may be an AC current from a wall outlet. The external power supply may provide theinternal power supply90 with a full charge, and as the charge depletes from theinternal power supply90, thethermoelectric transducer assembly100 may recharge theinternal power supply90 to prolong the charge. It is contemplated that theinternal power supply90 may be a battery such as a lithium ion battery. However, it is understood that the internal power supply may take any form in which electrical energy may be stored and recharged.
In a preferred embodiment,thermoelectric transducer assembly100 may further include avoltage regulator circuit102, as seen inFIG. 9. It is contemplated that thevoltage regulator circuit102 may be in electrical communication with the at least one thermoelectric transducer and theinternal power supply90. It is further contemplated that thevoltage regulator circuit102 may include a voltage regulator and a converter. It is understood that the voltage regulator is operable to maintain a constant voltage level. It is contemplated that the voltage regulator may provide low resistance in one direction and high resistance in the other, allowing electrical current to flow in only one direction. It is further understood that the converter may be used to step up or step down voltage. In this manner the voltage regulator circuit may be operative to condition the transducer assembly recharging output signal to facilitate recharging of theinternal power supply90.
Thesafety vest assembly10 may additionally include avest12 comprised of fire resistant material. In this manner, those who are exposed to the threat of fire may employ the use of thesafety vest assembly10 to enable integrated communication into a piece of protective clothing.
It is contemplated that thecommunication components104 are meant to also include one or more of thereceiver74, thedecryption device80, the speaker76, the display78, the GPS62, the pressure sensor64, the physiological sensor66, the microphone32, the keypad30, theencryption device48 and thecircuit output34. It is to be understood that the communication components may be integrated and distributed throughout the vest and are connected withflex circuitry40. It is further contemplated that communication components not enumerated herein, or not now known may also be incorporated in thesafety vest assembly10 in a similar manner.
FIG. 10 illustrates one exemplary embodiment of athermoelectric transducer101. The exemplary transducer includes a core103 which may be formed of semiconductor materials, such as polarized graphite composite including a bismuth telluride material. Thecore103 is sandwiched between a hot plate orprimary side107 and a cold plate or asecondary side109.Connectors111,113 are connected to the primary side and the secondary side respectively. Theconnectors111,113 may be serially connected to connectors on adjacent transducers to enhance the collective output of thetransducer assembly100.
The above description is given by way of example, and not limitation. Given the above disclosure, one skilled in the art could devise variations that are within the scope and spirit of the invention disclosed herein. Further, the various features of the embodiments disclosed herein can be used alone, or in varying combinations with each other and are not intended to be limited to the specific combination described herein. Thus, the scope of the claims is not to be limited by the illustrated embodiments.