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US20130144295A1 - Single-unit cutting head systems for safe removal of nucleus pulposis tissue - Google Patents

Single-unit cutting head systems for safe removal of nucleus pulposis tissue
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Publication number
US20130144295A1
US20130144295A1US13/672,454US201213672454AUS2013144295A1US 20130144295 A1US20130144295 A1US 20130144295A1US 201213672454 AUS201213672454 AUS 201213672454AUS 2013144295 A1US2013144295 A1US 2013144295A1
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United States
Prior art keywords
cutting head
cutting
tissue
lumen
blade
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US13/672,454
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US8663227B2 (en
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John To
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DePuy Synthes Products Inc
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OuroBoros Medical Inc
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Assigned to DEPUY SYNTHES PRODUCTS, INCreassignmentDEPUY SYNTHES PRODUCTS, INCASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS).Assignors: Ouroboros Medical, Inc.
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Abstract

Single-unit cutting head systems for safe removal of nucleus pulposis tissue are provided. The cutting heads compose a part of the systems that are provided to address several problems, including clogging of state-of-the-art systems during removal of such tissue, for example. The target tissue can include any tissue that is accessible through a small surgical opening, for example, a joint tissue such as a meniscus or an intervertebral tissue, such as a nucleus pulposus. The devices can be referred to as orthopedic tissue removal devices having cutting heads associated with vacuum systems, making the systems useful in several procedures, including X-LIF (lateral approach to an intervertebral fusions) procedures, T-LIF (transforaminal approach to intervertebral fusions) procedures, P-LIF (posterior approach to intervertebral fusions), and a percutaneous, transforaminal approach (Kambin triangle access).

Description

Claims (21)

We claim:
1. A tubular cutting head for removing a nucleus pulposis of a subject, the cutting head having
an outer perimeter that circumscribes a lumen through the cutting head, the lumen having a central axis;
a forward cutting blade on a distal edge of the outer perimeter, the forward cutting blade configured for (i) cutting a nucleus pulposis tissue in a forward stroke of the cutting head and (ii) directing the cut pulposis into the lumen; and,
a blade guard positioned distal to the forward cutting blade and configured to guard an annulus fibrosis tissue from the forward cutting blade upon the forward stroke the blade guard having a width that is smaller than the width of a transverse cross-section of the lumen to facilitate entry of the nucleus pulposis tissue into the lumen on the forward stroke;
wherein, the at least substantially rigid suction tube is formed as a single unit with the cutting head.
2. The cutting head ofclaim 1, wherein the cutting head also has a backward cutting blade for cutting the nucleus pulposis tissue in a backward stroke of the cutting head.
3. The cutting head ofclaim 1, wherein the cutting head also has a transverse cutting blade for cutting the nucleus pulposis tissue in a transverse stroke of the cutting head.
4. The cutting head ofclaim 1, wherein the cutting head also has a transverse cutting blade on the blade guard for cutting the nucleus pulposis tissue in a transverse stroke of the cutting head.
5. A surgical, nucleus pulposis removal system, comprising:
a tubular cutting head for removing a target tissue of a subject, the cutting head having
an outer perimeter that circumscribes a flow of suction through the cutting head;
a lumen circumscribed by the outer perimeter, the lumen guiding the flow of suction and having a central axis;
a forward cutting blade on a distal edge of the outer perimeter, the forward cutting blade configured for (i) cutting the nucleus pulposis tissue in a forward stroke of the cutting head and (ii) directing the cut nucleus pulposis tissue into the lumen; and,
a blade guard positioned distal to the forward cutting blade and configured to guard an annulus fibrosis tissue from the forward cutting blade upon the forward stroke the blade guard having a width that is smaller than the width of a transverse cross-section of the lumen to facilitate entry of the nucleus pulposis tissue into the lumen on the forward stroke;
wherein, the cutting head is configured for an operable communication between the lumen and a source of a suction;
and,
a suction assembly in operable communication with the cutting head, the suction assembly comprising an at least substantially rigid suction tube with a central axis and creating the flow of suction for removing the nucleus pulposis tissue through the lumen and out of the subject;
wherein, the at least substantially rigid suction tube is formed as a single unit with the cutting head, the cutting head configured at the distal end of the at least substantially rigid suction tube.
6. The system ofclaim 5, wherein the cutting head also has a backward cutting blade for cutting the nucleus pulposis tissue in a backward stroke of the cutting head.
7. The system ofclaim 5, wherein the cutting head also has a transverse cutting blade for cutting the nucleus pulposis tissue in a transverse stroke of the cutting head.
8. The system ofclaim 5, wherein the central axis of the lumen is at an angle, θ1, ranging from about 5° to about 90° from the central axis of the rigid suction tube, and the forward cutting blade is located about 3 mm to about 25 mm from the vertex of the angle, θ1.
9. The system ofclaim 8, wherein the central axis of the lumen has a point of exit at the forward cutting blade, and the point of exit is located at a transverse distance of about 3 mm to about 25 mm that is orthogonal to the central axis of the rigid suction tube.
10. The system ofclaim 5, wherein the central axis of the lumen is at an angle, θ1, ranging from 1° to 180° from the central axis of the rigid suction tube, and the forward cutting blade is located 3 mm to 25 mm from the vertex of the angle, θ1; wherein,
an additional angle, θ3, is located 5 mm to 25 mm proximal to θ1;
angles θ1and θ3are independently selected to range from about 0° to about 180°, with the limitation that
(i) the net angle, θ4, between the central axis of the lumen of the cutting head and the central axis of the rigid suction tube located proximal to θ3ranges from 0° to 90°; and,
(ii) the central axis of the lumen has a point of exit at the forward cutting blade, and the point of exit is located at a transverse distance of about 3 mm to about 25 mm that is orthogonal to the central axis of the rigid suction tube.
11. A surgical, tissue removal system for a discectomy, comprising:
a tubular cutting head for removing a nucleus pulposus from a subject, the cutting head having
an outer perimeter that circumscribes a flow of suction through the cutting head;
a lumen circumscribed by the outer perimeter, the lumen guiding the flow of suction;
a forward cutting blade on a distal edge of the outer perimeter, the forward cutting blade configured for (i) cutting the nucleus pulposus in a forward stroke of the cutting head and (ii) directing the cut nucleus pulposus into the lumen;
a backward cutting blade for cutting the nucleus pulposus in a backward stroke of the cutting head;
a transverse cutting blade for cutting the nucleus pulposus in a transverse stroke of the cutting head; and,
a blade guard positioned distal to the forward cutting blade and configured to guard an annulus fibrosis tissue from the forward cutting blade upon the forward stroke, the blade guard having a width that is smaller than the width of a transverse cross-section of the lumen to facilitate entry of the target tissue into the lumen on the forward stroke;
wherein, the cutting head is configured for an operable communication between the lumen and a source of a suction;
and,
a suction assembly in operable communication with the cutting head, the suction assembly comprising an at least substantially rigid suction tube with a central axis and creating the flow of suction for removing the nucleus pulposus through the lumen and out of the subject;
wherein, the at least substantially rigid suction tube is formed as a single unit with the cutting head, the cutting head configured at the distal end of the at least substantially rigid suction tube.
12. The system ofclaim 11, wherein the central axis of the lumen is at an angle, θ1, ranging from about 5° to about 90° from the central axis of the rigid suction tube, and the forward cutting blade is located about 3 mm to about 25 mm from the vertex of the angle, θ1.
13. The system ofclaim 11, wherein the central axis of the lumen has a point of exit at the forward cutting blade, and the point of exit is located at a transverse distance of about 3 mm to about 25 mm that is orthogonal to the central axis of the rigid suction tube.
14. The system ofclaim 13, wherein the operable communication between the cutting head and the suction assembly is rigid, and the angle, θ1, is fixed.
15. The system ofclaim 11, wherein the central axis of the lumen is at an angle, θ1, ranging from 1° to 180° from the central axis of the rigid suction tube, and the forward cutting blade is located 3 mm to 25 mm from the vertex of the angle, θ1; wherein,
an additional angle, θ3, is located 5 mm to 25 mm proximal to θ1;
angles θ1and θ3are independently selected to range from about 0° to about 180°, with the limitation that
(i) the net angle, θ4, between the central axis of the lumen of the cutting head and the central axis of the rigid suction tube located proximal to θ3ranges from 0° to 90°; and,
(ii) the central axis of the lumen has a point of exit at the forward cutting blade, and the point of exit is located at a transverse distance of about 3 mm to about 25 mm that is orthogonal to the central axis of the rigid suction tube.
16. The system ofclaim 11, wherein the backward cutting blade is positioned on the distal edge of the outer perimeter for cutting the nucleus pulposis tissue in the backward stroke of the cutting head.
17. The system ofclaim 11, wherein the backward cutting blade is positioned on the guard for cutting the nucleus pulposis tissue in the backward stroke of the cutting head, the guard having a double-edged blade tip point back into the lumen at an angle, θ2, of greater than 90° to trap and/or cut tissue in the lumen in the backwards stroke of the cutting head.
18. The system ofclaim 11, wherein the transverse cutting blade is positioned on the blade guard for cutting the nucleus pulposis tissue in the transverse stroke of the cutting head.
19. A method of removing a nucleus pulposis tissue from a subject, the method comprising:
creating an opening in a subject for access to a nucleus pulposis tissue;
inserting the cutting head ofclaim 5 through the opening to access the nucleus pulposis tissue in the subject;
forcing the cutting head in a forward direction on a surface comprising the nucleus pulposis tissue to remove the nucleus pulposis tissue, the forward direction including a force vector that moves (i) at least substantially on a plane containing the central axis of the lumen of the cutting head, (ii) at least substantially on the surface comprising the nucleus pulposis tissue, and (iii) toward the annulus fibrosis tissue that is protected by the blade guard;
capturing the nucleus pulposis tissue in the lumen of the cutting head; and,
removing the nucleus pulposis tissue through the lumen and out of the subject.
20. The method ofclaim 19, further comprising forcing the cutting head in a backward direction on a surface comprising the nucleus pulposis tissue to remove the nucleus pulposis tissue, the backward direction including a force vector that moves (i) at least substantially on a plane containing the central axis of the lumen of the cutting head, (ii) at least substantially on the surface comprising the nucleus pulposis tissue, and (iii) away from the annulus fibrosis tissue that is protected by the blade guard.
21. The method ofclaim 19, further comprising forcing the cutting head in a transverse direction on a surface comprising the nucleus pulposis tissue to remove the nucleus pulposis tissue, the transverse direction including a force vector that moves (i) at an angle ranging from about 15° to about 150° from a plane containing the central axis of the lumen of the cutting head, (ii) at least substantially on the surface comprising the nucleus pulposis tissue, and (iii) in contact with the annulus fibrosis tissue that is protected by the blade guard.
US13/672,4542011-12-032012-11-08Single-unit cutting head systems for safe removal of nucleus pulposus tissueActiveUS8663227B2 (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
US13/672,454US8663227B2 (en)2011-12-032012-11-08Single-unit cutting head systems for safe removal of nucleus pulposus tissue

Applications Claiming Priority (4)

Application NumberPriority DateFiling DateTitle
US201161566629P2011-12-032011-12-03
US201261596865P2012-02-092012-02-09
US13/592,307US9119659B2 (en)2011-12-032012-08-22Safe cutting heads and systems for fast removal of a target tissue
US13/672,454US8663227B2 (en)2011-12-032012-11-08Single-unit cutting head systems for safe removal of nucleus pulposus tissue

Related Parent Applications (1)

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US13/592,307ContinuationUS9119659B2 (en)2011-12-032012-08-22Safe cutting heads and systems for fast removal of a target tissue

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US20130144295A1true US20130144295A1 (en)2013-06-06
US8663227B2 US8663227B2 (en)2014-03-04

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Application NumberTitlePriority DateFiling Date
US13/592,312Active2034-05-03US9220528B2 (en)2011-12-032012-08-22Tubular cutter having a talon with opposing, lateral cutting surfaces
US13/592,307Active2033-06-21US9119659B2 (en)2011-12-032012-08-22Safe cutting heads and systems for fast removal of a target tissue
US13/672,454ActiveUS8663227B2 (en)2011-12-032012-11-08Single-unit cutting head systems for safe removal of nucleus pulposus tissue
US14/463,631ActiveUS9265521B2 (en)2011-12-032014-08-19Tissue removal systems with articulating cutting heads
US14/934,615Active2032-10-28US10448967B2 (en)2011-12-032015-11-06Discectomy kits with an obturator, guard cannula

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US13/592,312Active2034-05-03US9220528B2 (en)2011-12-032012-08-22Tubular cutter having a talon with opposing, lateral cutting surfaces
US13/592,307Active2033-06-21US9119659B2 (en)2011-12-032012-08-22Safe cutting heads and systems for fast removal of a target tissue

Family Applications After (2)

Application NumberTitlePriority DateFiling Date
US14/463,631ActiveUS9265521B2 (en)2011-12-032014-08-19Tissue removal systems with articulating cutting heads
US14/934,615Active2032-10-28US10448967B2 (en)2011-12-032015-11-06Discectomy kits with an obturator, guard cannula

Country Status (8)

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US (5)US9220528B2 (en)
EP (2)EP2785264B1 (en)
JP (2)JP5723035B2 (en)
KR (1)KR20140109924A (en)
CN (1)CN103327913B (en)
ES (1)ES2564513T3 (en)
HK (1)HK1197964A2 (en)
WO (1)WO2013081691A1 (en)

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