BACKGROUND OF THE INVENTION(a) Field of the Invention
The present invention relates to heat sink technology and more particularly, to a heat pipe-attached heat sink, which keeps the attached heat pipes in flush with a flat bottom abutment edge of an extension abutment strip of each radiation fin for direct contact with a heat source for quick transfer of waste head.
(b) Description of the Prior Art
A conventional heat pipe attached heat sink is known comprising: a radiation fin module, one of a number of heat pipes and a metal bottom block. During application, the bottom block is kept in direct contact with the heat source, enabling waste heat to be transferred by the bottom block to the radiation fins of the radiation fin module through the heat pipe(s) for quick dissipation. This design of heat sink utilizes the bottom block, the heat pipe(s) and the radiation fin module to transfer heat in proper order. However, this heat transfer method has a low heat dissipation speed and performance. There is known another prior art heat sink design, which eliminates the use of a metal bottom block and has the heat-absorbing end of each heat pipe be directly press-fitted into a respective mounting groove on each of a number of radiation fins. After connection between heat pipes and radiation fins, heat pipes are kept flattened and kept in parallel for direct contact with the heat source for quick transfer of waste heat from the heat source to the radiation fins for quick dissipation. According to this design, the radiation fins are not directly kept in contact with the surface of the heat source for direct dissipation of waste heat.
SUMMARY OF THE INVENTIONThe present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a heat pipe-attached heat sink, which eliminates the drawbacks of the aforesaid various prior art designs.
To achieve this and other objects of the present invention, a heat pipe-attached heat sink comprises a bottom block, a radiation fin module and one or a number of heat pipes. The bottom block comprises an opening cut through opposing flat top and bottom walls thereof and a plurality of locating grooves arranged on the flat bottom wall and extended to the opening. The radiation fin module is fastened to the bottom block, comprising a plurality of first radiation fins and second radiation fins arranged in a stack. Each first radiation fin comprises an extension abutment strip. The extension abutment strip comprises a flat bottom abutment edge, and a plurality of locating grooves located on the flat bottom abutment edge and dividing the flat bottom abutment edge into a plurality of spacer ribs, Further, the extension abutment strips of the first radiation fins form a protruding block that is tightly plugged into the opening of the bottom block. The heat pipes are respectively press-fitted into the locating grooves of the bottom block and the locating grooves of the extension abutment strips of the first radiation fins of the radiation fin module. Each heat pipe comprises a planar peripheral side exposed outside the radiation fin module and the bottom block for direct contact with an external heat source. Thus, the flat bottom abutment edge of the extension abutment strip of each first radiation fin, the flat bottom wall of the bottom block and the planar peripheral side of each heat pipe form a coplane for direct contact with the external heat source for quick dissipation of waste heat from the external heat source.
Further, the extension abutment strip of each first radiation fin comprises at least one locating rib formed in each locating groove at the flat bottom abutment edge thereof for engagement with the periphery of the heat pipes. Further, the bottom block comprises at least one locating rib formed in each locating groove at the flat bottom wall thereof for engagement with the periphery of the heat pipes.
Further, the bottom block further comprises a plurality of spacer ribs formed of the flat bottom wall thereof and respectively disposed between each two adjacent ones of the locating grooves of the bottom block corresponding to the spacer ribs of the extension abutment strips of the first radiation fins of the radiation fin module.
Further, the spacer ribs of the first radiation fins have a height smaller than the depth of the locating grooves of the first radiation fins. Further, the spacer ribs of said bottom block have a height smaller than the depth of the locating grooves of said bottom block.
Further, each heat pipe comprises a flat protruding peripheral portion protruding over the flat bottom wall of said bottom block; the flat bottom abutment edges of the extension abutment strips of said first radiation fins of said radiation fin module protrude over the flat bottom wall of said bottom block and are kept in flush with the flat protruding peripheral portions of said heat pipes.
Further, the bottom block comprises a plurality of mounting holes for mounting.
Further, the bottom block can be made having a plurality of retaining holes for receiving the first radiation fins and second radiation fins of the radiation fin module tightly.
In an alternate form of the present invention, the heat pipe-attached heat sink further comprises a second radiation fin module. In this case, the heat pipes each have one end thereof respectively extended out of the bottom block and fastened to the second radiation fin module.
Further, the first radiation fins and second radiation fins of the radiation fin module can be made having a plurality of through holes. In this case, the heat pipes are U-shaped pipes each having one end thereof fastened to the locating grooves of the first radiation fins and the locating grooves of the bottom block and an opposite end thereof respectively and tightly press-fitted into the through holes of the first radiation fins and second radiation fins of the radiation fin module.
In still another alternate form of the present invention, the heat pipes each have a heat-receiving end press-fitted into the locating grooves of the first radiation fins and the locating grooves of the bottom block and a flat protruding peripheral portion located on the heat-receiving end and protruding over the flat bottom wall of the bottom block at a predetermined distance.
In still another alternate form of the present invention, the bottom block comprises a flat protrusion protruded from the flat bottom wall thereof and abutted to the opening. Further, the locating grooves of the bottom block are located on the flat protrusion. In this case, the locating grooves of the first radiation fins of the radiation fin module and the locating grooves of the bottom block are disposed at different elevations.
Further, the flat protrusion of the bottom block defines a flat contact surface corresponding to the flat bottom abutment edges of the extension abutment strips of the first radiation fins of the radiation fin module. Further, the flat contact surface of the flat protrusion of the bottom block and the flat bottom abutment edges of the extension abutment strips of the first radiation fins of the radiation fin module are disposed at different elevations.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is an exploded view of a heat pipe-attached heat sink in accordance with a first embodiment of the present invention.
FIG. 2 is an elevational assembly view of the heat pipe-attached heat sink in accordance with the first embodiment of the present invention.
FIG. 3 is a top view of the heat pipe-attached heat sink in accordance with the first embodiment of the present invention.
FIG. 4 is a sectional view taken along line A-A ofFIG. 1.
FIG. 5 is an elevational view of one radiation fin for the heat pipe-attached heat sink in accordance with the first embodiment of the present invention.
FIG. 6 is a top view of a heat pipe-attached heat sink in accordance with a second embodiment of the present invention.
FIG. 7 is a sectional view taken along line A-A ofFIG. 6.
FIG. 8 is an elevational assembly view of a heat pipe-attached heat sink in accordance with a third embodiment of the present invention.
FIG. 9 is a side view of the heat pipe-attached heat sink in accordance with the third embodiment of the present invention.
FIG. 10 is an elevational view of a heat pipe-attached heat sink in accordance with a fourth embodiment of the present invention.
FIG. 11 is a side view of the heat pipe-attached heat sink in accordance with the fourth embodiment of the present invention.
FIG. 12 is an elevational view of a heat pipe-attached heat sink in accordance with a fifth embodiment of the present invention.
FIG. 13 is a side view of the heat pipe-attached heat sink in accordance with the fifth embodiment of the present invention.
FIG. 14 is an elevational view of a heat pipe-attached heat sink in accordance with a sixth embodiment of the present invention.
FIG. 15 is a side view of the heat pipe-attached heat sink in accordance with the sixth embodiment of the present invention.
FIG. 16 is an elevational view of a heat pipe-attached heat sink in accordance with a seventh embodiment of the present invention.
FIG. 17 is a side view of the heat pipe-attached heat sink in accordance with the seventh embodiment of the present invention.
FIG. 18 is an elevational view of a heat pipe-attached heat sink in accordance with an eighth embodiment of the present invention before installation of heat pipes.
FIG. 19 is a side view ofFIG. 18.
FIG. 20 is a top view of the heat pipe-attached heat sink in accordance with the eighth embodiment of the present invention after installation of heat pipes.
FIG. 21 is a sectional view taken along line A-A ofFIG. 29.
FIG. 22 is an elevational view of the heat pipe-attached heat sink in accordance with the eighth embodiment of the present invention after installation of heat pipes.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSReferring toFIGS. 1-4, a heat pipe-attached heat sink in accordance with a first embodiment of the present invention is shown comprising aradiation fin module10, at least oneheat pipes20 and abottom block30.
Theradiation fin module10 consists of a plurality of first andsecond radiation fins1;1aarranged in a stack. Eachfirst radiation fin1 comprises anextension abutment strip11, as shown inFIG. 5. Theextension abutment strip11 comprises a flatbottom abutment edge111 and a plurality of locatinggrooves112 located on the flatbottom abutment edge111. The flatbottom abutment edge111 is divided by the locatinggrooves112 into a plurality ofspacer ribs113. When the first andsecond radiation fins1;1aare arranged together in a stack, the extension abutment strips11 of thefirst radiation fins1 form aprotruding block101, and the locatinggrooves112 of eachfirst radiation fin1 are respectively kept in alignment with that of the otherfirst radiation fins1.
Theheat pipes20 each have a planar peripheral side respectively kept in a flush manner.
Thebottom block30 comprises anopening31 cut through opposing flat top and bottom walls thereof, a plurality of locatinggrooves32 arranged on the flat bottom wall at one or two opposite sides relative to theopening31, and a plurality of mountingholes33 cut through the flat top and bottom walls and spaced around theopening31.
During installation, the first andsecond radiation fins1;1aare stacked up to form the designedradiation fin module10, and then press-fit the protrudingblock101 of theradiation fin module10 into theopening31 of thebottom block30 to keep the locatinggrooves32 in alignment with the locatinggrooves112 of the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10, and then attach theheat pipes20 to the flat bottom wall of thebottom block30 and the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10 to force theheat pipes20 into tight engagement with the locatinggrooves32 of thebottom block30 and the locatinggrooves112 of the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10, keeping the planar peripheral wall of each ofheat pipes20 and the flat bottom abutment edges111 of the extension abutment strips11 in flush with the flat bottom wall of thebottom block30 for direct contact with the heat source to minimize impedance during heat transfer, eliminating the drawback of indirect heat transfer arrangement of the prior art design and enhancing heat transfer speed and heat dissipation performance.
As shown inFIG. 5, the protrudingblock101 of theradiation fin module10 has a cross section approximately equal to the cross dimension of theopening31 of thebottom block30. When press-fitting theprotruding block101 into theopening31 of thebottom block30, the protrudingblock101 fills up theopening31, and the flat bottom abutment edges111 of the extension abutment strips11 of theradiation fin module10 form with the planar peripheral side of each of theheat pipes20 and the flat bottom wall of the bottom block30 a co-plane for direct contact with the heat source for quick transfer of waste heat from the heat source.
Theextension abutment strip11 of eachfirst radiation fin1 further comprises at least one locatingrib114 formed in each locatinggroove112 at the flatbottom abutment edge111 by stamping technology (seeFIG. 5). When press-fitting theheat pipes20 into the locatinggrooves112, the locatingribs114 are deformed and forced into engagement with the periphery of therespective heat pipes20, enhancing connection tightness between theheat pipes20 and theradiation fins1. Locatingribs321 can be formed in the locatinggrooves32 of thebottom block30 corresponding to the locatingribs114 by stamping technology for engagement with theheat pipes20 to enhance connection tightness between theheat pipes20 and thebottom block30.
As stated above, the flatbottom abutment edge111 of theextension abutment strip11 of eachfirst radiation fin1 is divided by the locatinggrooves112 intomultiple spacer ribs113. After theheat pipes20 are press-fitted into the locatinggrooves32 of thebottom block30 and the locatinggrooves112 of the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10, theheat pipes20 are kept in parallel in a flush manner and spaced from one another by thespacer ribs113, and therefore a gap D is left between each twoadjacent heat pipes20 in the area beyond the protrudingblock101 of the radiation fin module10 (seeFIG. 3).
Further, when making the locatinggrooves32 on the flat bottom wall of thebottom block30,spacer ribs322 are formed of the flat bottom wall of thebottom block30 and respectively disposed between each two adjacent ones of the locatinggrooves32 corresponding to thespacer ribs113 of the extension abutment strips11 of thefirst radiation fins1.
FIGS. 6 and 7 illustrate a heat pipe-attached heat sink in accordance with a second embodiment of the present invention. According to this second embodiment, the height of thespacer ribs113abetween each two adjacent ones of the locatinggrooves112 of the extension abutment strips11 of thefirst radiation fins1 is shorter than the depth of the locatinggrooves112. After installation of theheat pipes20 in thebottom block30 and theradiation fin module10, theheat pipes20 are kept in close contact with one another in a parallel and flush manner. Further, the height of thespacer ribs322 of thebottom block30 is smaller than the locatinggrooves32 so that theheat pipes20 can be completely kept in close contact with one another in a parallel and flush manner.
FIGS. 8 and 9 illustrate a heat pipe-attached heat sink in accordance with a third embodiment of the present invention. This third embodiment is substantially similar to the aforesaid first embodiment with the exception that eachheat pipe20 has a flat protrudingperipheral portion201 protruding over the flat bottom wall of thebottom block30 at a height H; the flat bottom abutment edges111 of the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10 protrude over the flat bottom wall of thebottom block30 at the same height H and kept in flush with the flat protrudingperipheral portions201 of the heat pipes20 (seeFIG. 9). Thus, the flat protrudingperipheral portions201 of theheat pipes20 and the flat bottom abutment edges111 of the extension abutment strips11 of thefirst radiation fins1 of theradiation fin module10 constitute a protruding platform for direct contact with a heat source during application, avoiding installation interference of surrounding electronic component parts.
Further, the design of the mountingholes33 of thebottom block30 facilitates installation of a fan bracket or connection of the heat sink to a circuit substrate or selected member during application.
Except the aforesaid press-fit connection method to join theradiation fins1;1aof theradiation fin module10 and thebottom block30, thebottom block30 can be made having retaining holes for receiving theradiation fins1;1aof theradiation fin module10. By means of plugging theradiation fins1;1ainto the retaining holes on thebottom block30, theradiation fins1;1aof theradiation fin module10 are firmly secured to thebottom block30.
FIGS. 10 and 11 illustrate a heat pipe-attached heat sink in accordance with a fourth embodiment of the present invention. According to this embodiment, the heat pipe-attached heat sink comprises abottom block30, a firstradiation fin module10 fastened to thebottom block30, a secondradiation fin module10aspaced from the firstradiation fin module10 and thebottom block30 at a distance, and a plurality ofheat pipes20;20afastened with the respective heat-receiving ends thereof to the firstradiation fin module10 and thebottom block30 and with the respective cold ends21athereof to the secondradiation fin module10a.
FIGS. 12 and 13 illustrate a heat pipe-attached heat sink in accordance with a fifth embodiment of the present invention. This fifth embodiment is substantially similar to the aforesaid fourth embodiment with the exception that eachheat pipe20bhas a flat protrudingperipheral portion201bprotruding over the flat bottom wall of thebottom block30 at a height H; the flat bottom abutment edges111 of the extension abutment strips11 of thefirst radiation fins1 of the firstradiation fin module10 protrude over the flat bottom wall of thebottom block30 at the same height H and kept in flush with the flat protrudingperipheral portions201bof theheat pipes20b. Thus, the flat protruding middleperipheral portions201bof theheat pipes20band the flat bottom abutment edges111 of the extension abutment strips11 of thefirst radiation fins1 of the firstradiation fin module10 constitute a protruding platform for direct contact with a heat source during application, avoiding installation interference of surrounding electronic component parts.
FIGS. 14 and 15 illustrate a heat pipe-attached heat sink in accordance with a sixth embodiment of the present invention. According to this embodiment, the heat pipe-attached heat sink comprises abottom block30, a firstradiation fin module10 fastened to thebottom block30, a secondradiation fin modules10band a thirdradiation fin modules10carranged at two opposite lateral sides relative to the firstradiation fin module10 and thebottom block30, and a plurality ofheat pipes20cinstalled in the firstradiation fin module10 and thebottom block30 and connected with the respective two opposite ends21cto the secondradiation fin modules10band the thirdradiation fin modules10c.
FIGS. 16 and 17 illustrate a heat pipe-attached heat sink in accordance with a seventh embodiment of the present invention. This seventh embodiment is substantially similar to the aforesaid sixth embodiment with the exception that eachheat pipe20chas a flat protruding peripheral portion201cprotruding over the flat bottom wall of thebottom block30 at a height H; the flat bottom abutment edges111 of the extension abutment strips of theradiation fins1 of the firstradiation fin module10 protrude over the flat bottom wall of thebottom block30 at the same height H and kept in flush with the flat protruding peripheral portions201cof theheat pipes20c. Thus, the flat protruding middle peripheral portions201cof theheat pipes20cand the flat bottom abutment edges111 of the extension abutment strips11 of theradiation fins1 of the firstradiation fin module10 constitute a protruding platform for direct contact with a heat source during application, avoiding installation interference of surrounding electronic component parts.
FIGS. 18˜22 illustrate a heat pipe-attached heat sink in accordance with an eighth embodiment of the present invention. According to this embodiment, the heat pipe-attached heat sink comprises aradiation fin module10e, a plurality ofheat pipes20eand abottom block30e.
Theradiation fin module10econsists of a plurality of radiation fins1earranged in a stack. Each radiation fin1ecomprises anextension abutment strip11e. Theextension abutment strip11ehas a flatbottom abutment edge111eand a plurality of locatinggrooves112elocated on the flatbottom abutment edge111e. The flatbottom abutment edge111eis divided by the locatinggrooves112einto a plurality ofspacer ribs113e. When the radiation fins1eare arranged together in a stack, the extension abutment strips11eof the radiation fins1eform a protruding block101e, and the locatinggrooves112eof each radiation fin1eare respectively kept in alignment with that of the other radiation fins1e. Each radiation fin1efurther comprises a plurality of throughholes115efor the insertion of theheat pipes20e.
Theheat pipes20eare U-shaped pipes, each having its one end, namely, the heat-receiving end respectively press-fitted into the locatinggrooves112eof the radiation fin1eof theradiation fin module10eand its other end, namely, the heat-releasing end respectively and tightly inserted into the throughholes115eof the radiation fins1eof theradiation fin module10e. Further, eachheat pipe20ehas a flat protrudingperipheral portion201e.
Thebottom block30ecomprises anopening31ecut through opposing flat top and bottom walls thereof, aflat protrusion301eprotruded from the flat bottom wall thereof at one or two opposite sides relative to theopening31e, and a plurality of locatinggrooves32elocated on theflat protrusion301ecorresponding to the locatinggrooves112eof the radiation fin1eof theradiation fin module10e. Theflat protrusion301edefines aflat contact surface302e. There is an elevation difference H1 between the locatinggrooves32eof thebottom block30 and the elevation of the locatinggrooves112eof the radiation fin1eof theradiation fin module10e, and an elevation difference H2 between theflat contact surface302eof theflat protrusion301eand the flatbottom abutment edge111eof the extension abutment strips11eof the radiation fin1eof theradiation fin module10e. Thus, the flatbottom abutment edge111eof the extension abutment strips11eof the radiation fin1eof theradiation fin module10eand the flat protrudingperipheral portion201eof theheat pipes20eform a coplane at a relatively higher elevation than the other part of the flat peripheral surface area of each of theheat pipes20e.
Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.