CROSS-REFERENCE TO RELATED APPLICATIONSThis application claims priority of GermanPatent Applications DE 10 2011 014 169.3-16 filed Mar. 16, 2011; DE 20 2011 100 895.2 filed May 19, 2011; and DE 20 2011 105 790.2 filed Sep. 16, 2011, the contents of which are incorporated herein by reference.
FIELD OF THE INVENTIONThe invention relates to a pump device for a container for liquid, pasty or foamable skin care preparations, e.g. for liquid soaps, disinfectants, skin protection pastes or creams, wherein the pump device comprises a conically tapering bellows, wherein the bellows exhibits several bellows elements each having a different diameter. The skin cleansing preparations can in this connection also contain abrasive bodies.
BACKGROUND OF THE INVENTIONPump devices of the type initially mentioned are sufficiently well known from the prior art. These pump devices are also referred to as suction pumps and in particular as bellows pumps. They are arranged on a container, wherein the container for example holds a liquid soap and is used in a dispensing device which for example can be mounted on a wall next to a washbasin. By compressing the pump device, for example a bellows pump, the quantity of liquid present in the bellows pump is delivered; wherein then during the return movement of the bellows of the pump device liquid from the container is drawn into the bellows chamber formed by the bellows. Such a pump device is for example known from DE 20 2009 006 603.7 U1.
A pump device arranged on a container is also described in WO 2009/103583, said pump device being accommodated in a dispenser housing. The pump device comprises a laterally projecting protrusion arranged on the outlet-side which, as is known in principle, is held by a so-called “catcher clamp”. The “catcher clamp” of the dispensing device provides for the pump movement of the bellows in the event of the actuation of a lever pivotably connected to it. The introduction of the protrusion of the bellows chamber into the “catcher clamp” takes place against a lateral resistance, since the “catcher clamps” are somewhat pressed apart in the insertion operation, as a result of which the bellows laterally yield. Then the protrusion must be manually placed into the “catcher clamp”.
The pump device in accordance with WO 2009/103583 A1 comprises a cylindrical bellows for formation of the bellows chamber, wherein guide means are provided laterally to the bellows in order to ensure that in the case of the insertion of the container including the pump device into the dispenser housing the bellows cannot give way laterally. The proposed construction is very elaborate and thus also expensive, which in particular is justified by the fact that the bellows exhibits the lateral guide means in the form of rods which must be fastened to both ends of the bellows.
The bellows according to the prior art is constructed in the manner of a pair of bellows, wherein the folds of the pair of bellows run twisted in the manner of a spiral. Such bellows are elaborate in production.
In addition, the following is to be pointed out: Dispensing devices of different manufacturers are in use. However, these dispensing devices possess a holder for the container, wherein the so-called “catcher clamp” is provided spaced in axial position to the holder. The distance from the catcher clamp to the holder for the container varies. That is, in order to insert a container with a fixed pump device into the dispensing device it can be necessary that at least during the insertion operation the bellows of the pump device where applicable must be held squeezed together. This is extremely inconvenient, in particular when additionally the lateral yielding is supposed to be prevented. In addition, consider the fact that the bellows chamber formed by the bellows can be filled with liquid.
Thus the problem addressed by the invention consists in providing a pump device of the type initially mentioned which can be produced by simple and reasonably priced injection molds, thus in particular does not exhibit any undercuts, which in addition exhibits an increased stability transversely to the longitudinal axis in order to prevent an outward swiveling of the bellows in the case of the insertion into the dispensing device.
BRIEF DESCRIPTION OF THE INVENTIONTo solve this problem in accordance with the invention it is proposed that the bellows as a conical structure exhibits several bellows elements of differing diameter, wherein at least one smaller bellows element can be pushed into an adjacent larger bellows element. The bellows, which forms a bellows chamber, is constructed to be conically tapering on the basis of the bellows elements adjoining one another of differing diameters. Through the conicity the bellows receives an increased rigidity transversely to the longitudinal axis of the bellows. From the conicity of the bellows and the feature that the individual bellows elements can be pushed into one another, it follows that the bellows does not exhibit any undercuts, so that such a bellows can be economically produced using simple tools. In addition, due to the fact that according to a special feature of the invention the individual bellows elements can be locked into position with one another in compressed state, it becomes possible to compress the bellows of the pump device to a length which corresponds approximately to the distance from the holding fixture for the container to the “catcher clamp.” That means that for the insertion of the container with the pump device the bellows of the pump device remains in pushed in or at least partially pushed in state at least until the container is inserted into the dispensing device.
In order to prevent the bellows elements of the bellows from getting out of control, i.e. to prevent a pushing in of the individual bellows elements beyond their dead center position, provision is made that the base element and/or the wall element are constructed diamond-shaped, square or rectangular in cross-section. In particular in this connection the film hinge in extended state of the bellows connects the base and wall element via the shortest distance between base and wall element. It is additionally advantageous in this connection if the cross-section of the annular base element corresponds approximately to the radial distance between two wall elements, thus in particular the cross-section is not smaller, but rather larger; this measure likewise prevents the “bellows elements of the bellows from getting out of control.” During compression the following then happens: The respective annular base element swivels by circa 90° and abuts with one of its surfaces the upper and lower wall element. The individual bellows element remains in this position, but it can be transferred back to the extended position with a minimum expenditure of force. In this connection there is no risk that the bellows elements will be compressed beyond their dead center position with normal expenditure of force, because this could result in damage to the film hinges.
Advantageous embodiments and features of the invention arise from the subsidiary claims.
For example, in particular provision is made that the bellows elements exhibit a cascading course in section. In particular from this it is clear that the bellows produced in such manner does not exhibit any undercuts. In particular provision is further made in this connection that each bellows element exhibits an annular base element as well as an annular wall element connected by an annular film hinge, wherein in particular the width of the annular base element is greater than the total of the thickness of the annular base element and of the annular wall element. From this it is clear that in the compressing of the bellows, in which case the bellows elements that are smaller in diameter lock into place into the larger annular wall element above swiveling around the respective film hinge, the individual bellows elements remain in this position until the bellows chamber is pulled apart again. This locking operation in the case of the pushing in of the smaller bellows element into the larger bellows element located above becomes especially clear when the annular base element is at an angle of >90° but <180° to the annular wall element in the initial state of the bellows, wherein then, when in the event of pushing in the annular base element is pushed beyond a dead center, wherein after passing the dead center the annular base element comes to rest about parallel to the annular wall element located above, wherein at least partially the smaller annular wall element, or in other words the annular wall element located beneath is likewise parallel to the annular wall element located above.
In this respect the bellows can for example be completely compressed, which in addition to the actual pumping operation if applicable also offers advantages in the case of transportation, to be precise insofar as then the pump device only takes up relatively little space, or it is compressed in the state in which it is placed on the container by precisely the amount which is necessary to facilitate the insertion of the container together with the pump device into the dispensing device in simple fashion, as has already been described.
The pump device comprises an inlet and outlet valve. The inlet valve is located on the pump device in the region of the transition to the container, while the outlet valve is arranged on the lower, conically tapering end of the pump device or of the bellows.
In this connection provision is made that according to a first embodiment the outlet valve is arranged on the bellows as a pivoting valve flap, to be precise in the region of a cylindrical outlet connector. In particular the valve flap is fastened by a web in the region of the valve seat on the outlet support of the bellows.
According to an additional feature of the invention in particular an overrun of liquid from the outlet valve in the bellows chamber of the bellows in the case of non-usage should be prevented. According to a feature of the invention this is prevented by having the valve disk of the outlet valve held pressed against the valve seat under the load of a spring element. In this connection according to an especially advantageous embodiment provision is made that an outlet spout can be plugged onto the outlet connector, wherein the outlet spout exhibits the spring element, in particular constructed in the manner of a spiral spring, wherein the spring element in plugged state of the outlet spout abuts on the valve disk and the valve disk is held pressed against the valve seat. From this it is clear that the valve disk in the case of the compression of the bellows for the purpose of delivery of the preparation in the bellows chamber of the bellows, e.g. a liquid soap is deflected downward against the force of the spring element and with this is opened.
The spring element constructed as a spiral spring located in the outlet spout is characterized by the fact that the spiral spring only possesses a single gear, so that the spring element does not exhibit an undercut.
According to a second embodiment the outlet valve is constructed as a disk valve and arranged liquid-tight in the outlet connector of the bellows. This disk valve in particular features a valve body, wherein the valve body receives a valve disk through a neck at a distance from the valve body, said valve disk abutting on the outlet connector in radially moveable fashion. From this it is clear that when the bellows is compressed the valve disk forms a radial distance to the outlet connector for the passage for example of the liquid soap. In this connection in addition in particular provision is made that the valve disk exhibits a circumferential rotating sealing lip which is arranged on the neck running in the direction of the neck. That means that the sealing lip of the valve disk runs obliquely, in particular at an angle of circa 45° cm to the connection nozzle. Through the selection of the inclination of the sealing lip consequently the selection of the work angle of the sealing lip to the wall of the connection nozzle support, the force necessary so that in the compression of the bellows the sealing lip swivels radially inward, thus to the neck can be influenced, and hence offers a passage for the medium located in the bellows chamber. It also turns out that in the oblique alignment of the sealing lip to the inside wall of the connection nozzle in the initial state of the bellows the sealing lip abuts with a sufficiently high pressure on the inside wall of the connection nozzle in order to prevent an unintended overrun of the medium located in the bellows chamber of the bellows, for example a liquid soap.
In this connection it turns out to be advantageous if in the transition from the neck to the valve disk a tangential circumferential groove is provided in order to facilitate the swiveling of the sealing lips for release of the passage for e.g. a hand wash paste.
In addition the neck of the valve body exhibits an opening which is connected to an outlet spout of the valve body so that in the case of the compression of the bellows the medium in the bellows chamber that is displaced in this connection can enter through the radially circumferential gap between the inside wall of the connection nozzle and the sealing lip into the opening of the valve body, from where it reaches the outside through the outlet spout.
According to another feature of the invention provision is made that the valve body can be received by means of clipping by connection nozzle, wherein as a result the assembly is facilitated. In addition the valve body exhibits a protrusion which is can be held by the catcher clamp of the dispensing device, which has already been described.
The pump device comprises in addition a cover on the inlet side which can be received by the bellows, wherein the cover bears the inlet valve. The inlet and outlet valves work in reverse. That means that when the inlet valve is closed during the compressing of the bellows, in contrast to this the outlet valve is opened, since the valve disk is transferred against the force of the spring element in open position by the pressure of the preparation due to the decrease of the volume of the bellows chamber. The inlet valve further comprises a valve disk which is held pressed against the valve seat in the cover by a spring element in order to relieve the bellows and with it also the outlet valve from the pressure of the liquid column of the preparation in the container.
It has already been pointed out elsewhere that the container holds liquid, pasty or also foamable cleansing and skin care preparations. In particular in the case of the pasty masses in the container, that e.g. skin protection pastes or creams a decomposition of the solid from the liquid portion of the pasty mass was detected in the pumping. In the course of such investigations it turns out that the reason for this lies in too low of vacuum in the pumping operation. To increase the vacuum according to a special feature of the invention it is in this respect proposed that the valve cover exhibit a valve ceiling which receives the inlet valve and which in the direction of the bellows is discharged in cascading manner into the bellows chamber formed by the bellows. Through the minimization of the dead space the vacuum is increased in the pumping operation.
A further measure also serves the objective of the lessening of the dead space, said measure consisting in providing an annular circumferential nose as packing on the underside of the valve ceiling, thus on the side facing the bellows. This nose is constructed in such a way that it does not collide with the individual bellows elements in the pumping operation. This is achieved in particular by constructing the nose approximately triangle-shaped in cross-section, wherein the lateral surface of the triangular-shaped nose facing the wall of the bellows is aligned at an angle to the center of the bellows, that is, the triangle-shaped nose points with the tip to the direction of the bellows. The nose additionally exhibits a radial distance to the valve disk of the inlet valve, which means that through this circumferential annular nose, the e.g. pasty mass is directly adjusted during the pumping to the center of the bellows chamber, said chamber being formed by the bellows.
The pump device or the individual parts of the pump device such as in particular the bellows, outlet connector and cover can be manufactured out of plastic, e.g. PE in the injection molding method.
The invention will be explained more closely in the following by way of example with the help of the drawings.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 shows the pump device in section in a lateral view;
FIG. 1ashows the detail “x” fromFIG. 1;
FIG. 1bshows the detail “x” fromFIG. 1 in the extended position of the bellows, wherein however the design of the base and wall elements has been changed in comparison to the representation according toFIG. 1a;
FIG. 1cshows the bellows according toFIG. 1bin compressed state;
FIG. 2 shows a view according to the line II-II fromFIG. 1;
FIG. 3 shows a view according toFIG. 1, wherein however the bellows is compressed;
FIG. 4 shows another embodiment of the pump device with an outlet valve as a disk valve;
FIG. 5 shows another embodiment of the pump device according toFIG. 4.
DETAILED DESCRIPTION OF THE INVENTIONTaken as a whole the pump device exhibits thereference number1. Thepump device1 comprises the bellows labeled10, wherein the bellows has theoutlet connector20 on the outlet side end. Theoutlet connector20, which is cylindrical in design, receives the outlet spout labeled30. Theoutlet connector20 shows the outlet valve marked25, wherein theoutlet valve25 comprises avalve disk26, which is connected by aweb27 to theoutlet connector20. Theoutlet spout30 comprises aprotrusion31 running perpendicular to the longitudinal axis of the pump device, wherein theprotrusion31 can be held by the previously described “catcher clamp”. Theoutlet spout30 in addition shows thespring element35 constructed as a spiral spring, said spring element pressing from below, that is against the direction of the outlet against thevalve disk26, and hence presses the valve disk against thevalve seat28.
The bellows10, which forms thebellows chamber10a,possesses on the upper end a threaded cover labeled40. The threadedcover40 receives the threadedconnector51 of the schematically representedcontainer50. The threadedcover40 exhibits a circularcircumferential recess42 which receives a valve cover labeled60. The inlet valve labeled70 as a whole is arranged on thevalve cover60 on thevalve ceiling61 on the underside of the valve ceiling, wherein the inlet valve comprises avalve disk71, wherein thevalve disk71 possesses aknob72 facing the direction of thecontainer50, said knob being positively gripped by aspring clip63. Thespring clip63 ensures through the connection to theknob72 that thevalve disk71 of theinlet valve70 is pressed against thevalve seat65 on the underside of thevalve ceiling61. Thevalve cover60 additionally exhibits awall66 as well as acircumferential base67 which stands on thebase41 of the threaded cover. That is, when the threadedcover40 is screwed onto the threadedconnector51 of thecontainer50, then thecover60 is held in therecess42 of the threadedcover40.
The design of thebellows10 will be described more closely in the following with the help ofFIG. 1,FIG. 1a,andFIG. 3. The bellows10 as a conical structure exhibitsseveral bellows elements11 which proceed in cascading manner, wherein such abellows element11 comprises anannular wall element12 and anannular base element14 connected to said annular wall element via afilm hinge13. Thewall element12 and thebase element14 are at an overextended angle a of roughly 110° to one another. The length of theannular base element14 is selected in such a way that the sum of the thickness of the annular base element and the thickness of theannular wall element12 corresponds to the width of the annular base element, so that in the compression of thebellows10, as shown inFIG. 3, a lowerannular wall element12 as well as an annular floor element come to rest at the interior of theannular wall element12 located above. That is, the individual bellowselements11 interlock in this connection when thebellows10 of thepump device1 is compressed, as is the case e.g. in a pump operation. An at least partial compression of the bellows can however also be necessary in the insertion of the container with the pump device into the dispensing device when the lateral protrusion is supposed to be held by the “catcher clamp”.
In the design of the bellows according toFIG. 3 it is possible to compress this bellows10 beyond its dead center position, that is, to compress it even more than is the case inFIG. 3. This can result in damage to the bellows and in particular here to thefilm hinge13. In addition thebellows10 can only be transferred back to the extended position with increased expenditure of force. In order to prevent the individual bellows elements of the bellows from “getting out of control”10 provision is made in accordance with the representations inFIG. 1bandFIG. 1c,to construct at least thebase element14, preferably however also thewall element12 as a ring in cross-section diamond-shaped, square or rectangular, to connect the base and wall elements via the shortest distance through the annular film hinge and to select the cross-section of thebase element14 in such a way that said cross-section corresponds roughly to the radial distance of twowall elements12 to one another in compressed state of the bellows elements. Thus in compressed state the wall elements support themselves via base elements, which has the result that the individual bellowselements11 can not be compressed beyond their dead center position as shown inFIG. 1c.
The operation of thepump device1 with an outlet valve according to a first variant presents itself in the following manner:
Thecontainer50 is filled with a liquid, e.g. soap. The liquid column of the soap in the container presses on the upper side of thevalve disk71. Thespring clip63 is dimensioned such that the valve disk does not release thevalve seat65 solely through the liquid column on the valve disk. If the bellows10 is now compressed, then the soap located in thebellows chamber10ais conducted outward through theoutlet spout30. In this connection, due to the pressure in the interior of the bellows chamber1-athevalve disk26 is swiveled against the force of thespring element35 around theweb27 in the direction of theoutlet spout30. If the extension of thebellows10 takes place on the other hand, then as a result of to the vacuum arising in thebellows chamber10 thevalve disk71 is withdrawn from thevalve seat65, with the consequence that liquid influxes from thecontainer50 into thebellows chamber10. In this connection thevalve disk26 abuts thevalve seat28.
Essential in this connection is the fact that the effective area of thevalve disk71 on the upper side (arrow71a) is smaller than on the underside (arrow71b). This has the consequence that in the filling of thebellows chamber10aa relatively large area is available for the vacuum arising in thebellows chamber10a,in order to bring the valve disk to the open position. The area of thevalve disk71 on the upper side (arrow71a) is dimensioned such that in the case of a pending liquid column thespring clip63 is able to hold the valve disk in the closed position so that no additional pressure is exerted on the liquid column located in the bellows chamber, with the consequence that theoutlet valve25 securely remains in the closed position, with the additional consequence that no liquid drips. That means that both the embodiment of thevalve disk71 of the inlet valve as well as also the design of the outlet valve, in particular with respect to thespring element35, which presses against the valve disk from below, it is ensured that no liquid drips after a discharge operation.
FIG. 4 shows the second embodiment of a pump device with an outlet valve as a disk valve.FIG. 5 shows an additional embodiment of the pump device according toFIG. 4. In this connection in the following the reference numbers fromFIG. 5, when they relate to the same objects, will be included. Theoutlet valve125,225 possesses avalve body126,226, wherein the valve body can be clipped and arranged in theoutlet spout20 of thebellows10. To this end theoutput spout20 exhibits acircumferential collar21 on the interior, which engages in a correspondingcircumferential groove126a,226aof thevalve body126,226. The valve body possesses anoutlet spout132,232 wherein in the region of theoutlet connector20 the spout shows aneck130,230, upon whose end the valve disk labeled128,228 as a whole is arranged. Thevalve disk128,228 exhibits a base128a,228aroughly at a right angle to the central longitudinal axis of the valve body, at which thecircumferential sealing lip129,229 aligns itself, said sealing lip being in contact with the inside wall of theoutlet connector20, as arises in view ofFIG. 4 andFIG. 5. The valve disk is thus constructed somewhat mushroom shaped in section. In the region of theneck130,230 there is a radially orientedopening131,231 which is connected to theoutlet spout132,232.
Thevalve body126,226 in addition shows theprotrusion135,235 which can be held by the catcher clamp of the dispensing device.
In contrast toFIG. 4,FIG. 5 shows an embodiment of a pump device in which thevalve ceiling61 of thevalve cover60 is discharged in cascading manner in the direction of the bellows. This measure lessens the dead space in thebellows chamber10a,said bellows chamber being formed by thebellows10. Through a lessening of the dead space the vacuum increases in the case of other wise equal geometrical dimensions. The arrangement of theannular nose61 on the underside serves the same objective, that is, the side of thevalve ceiling61 facing the bellows10. This annularcircumferential nose62 is constructed roughly triangular in cross-section and exhibits a radial distance to thevalve disk71. The arrangement of the annularcircumferential nose62 is such that it does not come into contact with thebellows10 in case of the compression of the bellows. The triangular construction of thenose62 in cross-section serves the same purpose.
In addition the annular, circumferential nose has the task of conducting the product delivered in thebellows chamber10a,e.g. a liquid soap, to the region of the center of thebellows chamber10a.
A further difference lies in the construction of theoutlet valve225. Theoutlet valve225 shows a tangentialcircumferential groove236 directly in transition from thevalve body226 to thevalve disk228 which causes thecircular sealing lip229 to swivel in the direction of thearrow240 with relatively little resistance in the case of the compression of thebellows10, and thus release the preparation through theopening231 in theneck230.
Theoutlet valve125,225 constructed as a disk valve functions in the following manner:
If the bellows10 is compressed, that is, if the volume in thebellows chamber10ais decreased, then the medium located in thebellows chamber10aswivels the circumferential sealing lip in the direction of thearrow140,240 and thus releases a gap through which the medium, e.g. the liquid soap, reaches theoutlet spout132 through theopening132,232 in order to be removed at the end of the outlet spout. In the relaxed state of the bellows, as shown inFIG. 4, thecircumferential sealing lip129,229 abuts on the inside wall of theoutlet connector20. The sealinglip129,229 in this connection abuts at an angle to the inside wall of the outlet connector on the wall of the outlet connector, to be precise in particular at an angle of 45°.