US20120089162A1 - Devices for disc herniation repair and methods of use - Google Patents

Abstract

Devices and methods for fixing defects in the anulus fibrosus (vertebral disc) of a patient are described. The devices a mesh patch; first, second, third, and fourth sutures; and first, second, third, and fourth anchors. Each anchor has a first portion adapted for insertion into a bone and a second portion having an opening. The sutures are disposed through the openings of the anchors. The first portions of the first and second anchors are inserted into a cranial vertebra. The first portions of the third and fourth anchors are inserted into a caudal vertebra. The mesh patch is positioned adjacent the defect. An end of first suture can be attached to an end of the third suture. An end of the second suture can be attached to an end of the fourth suture. The other ends of each of the first, second, third, and fourth sutures can then be anchored.

Description

RELATED APPLICATIONS
• This application claims the benefit of U.S. Provisional Application Ser. Nos. 60/813,232, entitled “Devices for Disc Herniation Repair and Methods of Use”, filed Jun. 13, 2006, and 60/847,649, entitled “Anulus Repair Device,” filed Sep. 26, 2006, all of which are hereby expressly incorporated by reference in their entirety.
BACKGROUND
• The human intervertebral disc is an oval to kidney bean-shaped structure of variable size depending on the location in the spine. The outer portion of the disc is known as the anulus fibrosus (AF). The anulus fibrosus is formed of approximately 10 to 60 fibrous bands or layers. The fibers in the bands alternate their direction of orientation by about 30 degrees between each band. The orientation serves to control vertebral motion (one half of the bands tighten to check motion when the vertebra above or below the disc are turned in either direction).
• The anulus fibrosus contains the nucleus pulposus (NP). The nucleus pulposus serves to transmit and dampen axial loads. A high water content (approximately 70-80%) assists the nucleus in this function. The water content has a diurnal variation. The nucleus imbibes water while a person lies recumbent. Nuclear material removed from the body and placed into water will imbibe water swelling to several times its normal size. Activity squeezes fluid from the disc. The nucleus comprises roughly 50% of the entire disc. The nucleus contains cells (chondrocytes and fibrocytes) and proteoglycans (chondroitin sulfate and keratin sulfate). The cell density in the nucleus is on the order of 4,000 cells per microliter.
• The intervertebral disc changes or “degenerates” with age. As a person ages, the water content of the disc falls from approximately 85% at birth to approximately 70% in the elderly. The ratio of chondroitin sulfate to keratin sulfate decreases with age, while the ratio ofchondroitin 6 sulfate tochondroitin 4 sulfate increases with age. The distinction between the anulus and the nucleus decreases with age. Generally disc degeneration is painless.
• Premature or accelerated disc degeneration is known as degenerative disc disease. A large portion of patients suffering from chronic low back pain are thought to have this condition. As the disc degenerates, the nucleus and anulus functions are compromised. The nucleus becomes thinner and less able to handle compression loads. The anulus fibers become redundant as the nucleus shrinks. The redundant annular fibers are less effective in controlling vertebral motion. This disc pathology can result in: 1) bulging of the anulus into the spinal cord or nerves; 2) narrowing of the space between the vertebra where the nerves exit; 3) tears of the anulus as abnormal loads are transmitted to the anulus and the anulus is subjected to excessive motion between vertebra; and 4) disc herniation or extrusion of the nucleus through complete anular tears.
• Current surgical treatments for disc degeneration are destructive. One group of procedures, which includes lumbar discectomy, removes the nucleus or a portion of the nucleus. A second group of procedures destroy nuclear material. This group includes Chymopapin (an enzyme) injection, laser discectomy, and thermal therapy (heat treatment to denature proteins). The first two groups of procedures compromise the treated disc. A third group, which includes spinal fusion procedures, either remove the disc or the disc's function by connecting two or more vertebra together with bone. Fusion procedures transmit additional stress to the adjacent discs, which results in premature disc degeneration of the adjacent discs. These destructive procedures lead to acceleration of disc degeneration.
• Prosthetic disc replacement offers many advantages. The prosthetic disc attempts to eliminate a patient's pain while preserving the disc's function. Current prosthetic disc implants either replace the nucleus or replace both the nucleus and the anulus. Both types of current procedures remove the degenerated disc component to allow room for the prosthetic component. Although the use of resilient materials has been proposed, the need remains for further improvements in the way in which prosthetic components are incorporated into the disc space to ensure strength and longevity. Such improvements are necessary, since the prosthesis may be subjected to 100,000,000 compression cycles over the life of the implant.
• Current nucleus replacements (NRs) may cause lower back pain if too much pressure is applied to the anulus fibrosus. As discussed in co-pending U.S. patent application Ser. No. 10/407,554 and U.S. Pat. No. 6,878,167, the content of each being expressly incorporated herein by reference in their entirety, the posterior portion of the anulus fibrosus has abundant pain fibers.
• Herniated nucleus pulposus (HNP) occurs from tears in the anulus fibrosus. The herniated nucleus pulposus often applies pressure on the nerves or spinal cord. Compressed nerves cause back and leg or arm pain. Although a patient's symptoms result primarily from pressure by the nucleus pulposus, the primary pathology lies in the anulus fibrosus.
• Surgery for herniated nucleus pulposus, known as microlumbar discectomy (MLD), only addresses the nucleus pulposus. The opening in the anulus fibrosus is enlarged during surgery, further weakening the anulus fibrosus. Surgeons also remove generous amounts of the nucleus pulposus to reduce the risk of extruding additional pieces of nucleus pulposus through the defect in the anulus fibrosus. Although microlumbar discectomy decreases or eliminates a patient's leg or arm pain, the procedure damages weakened discs.
SUMMARY
• The subject invention resides in methods and apparatus for treating disc herniation, which may be defined as the escape of nucleus pulposus (NP) through a void or defect in the anulus fibrosus (AF) of a spinal disc situated between upper and lower vertebra. The invention is particularly well suited to the minimization and prevention of recurrent disc herniation, in which case the defect is a hole or void which remains in the anulus fibrosus following disc operations involving partial discectomy.
• The subject invention also resides in methods and apparatus for treating disc herniation, which may be defined as the escape of nucleus pulposus (NP) through a void or defect in the anulus fibrosus (AF) of a spinal disc situated between upper and lower vertebra. The invention is particularly well suited to the minimization and prevention of recurrent disc herniation, in which case the defect is a hole or void which remains in the anulus fibrosus following disc operations involving partial discectomy. The invention may be used to retain material that has been added to the disc. For example, the invention may be used to retain nucleus replacement devices, bone graft material, or other prosthetic devices.
• Materials could be placed into the defective region or regions of the Anulus Fibrosus (AF) to promote healing across the entire thickness of the defective region of the AF. For example, a clot of blood marrow aspirated from the vertebrae or other bone in the skeleton could be injected into and over the defective region of the AF. The marrow aspirate could also be injected into and over the in-growth mesh patch or sheet. The cells of the marrow aspirate could be concentrated using such systems as the “Harvest Select” system by DePuy spine. Alternative materials, such as fibrin glue (“Tisseal”, Baxter), or other bio-glue could be inserted into and/or over the defective region of the AF. Portions of the vertebrae near the defective region of the AF, could be perforated, for example with a 1-2 mm diameter drill bit or bur, to improve the blood supply to the relatively avascular AF. The holes are preferably drilled through the vertebral endplates (VEPs) near the defective region of the AF.
• The invention may seal the defective region of the AF to promote healing on one side of the device and to prevent anti-adhesion materials from entering the defective region of the AF. Additionally, anti-adhesion materials such Coseal (Baxter) could be injected over the device.
• In one embodiment, the invention is a device for fixing a defect in the anulus fibrosus of a patient. The device includes a body adapted for insertion into the defect, a mesh patch, first and second sutures, and first and second anchors. Each of the first and second sutures have a first end and a second end, the first end adapted for coupling to the mesh patch. The first and second anchors each have a first portion adapted for insertion into a bone and a second portion having an opening. The opening of the first anchor is adapted to receive the first suture and the opening of the second anchor is adapted to receive the second suture. The device may optionally include third and fourth anchors similar to the first and second anchors described above.
• In another embodiment, the invention includes a method of treating a defect in a vertebral disc of a patient using the device described above. The method includes providing a body adapted for insertion into the defect, a mesh patch, first and second sutures, and first and second anchors. Each of the first and second sutures has a first end and a second end, the first end capable of being coupled to the mesh patch. The first and second anchors each have a first portion adapted to be inserted into a bone and a second portion having an opening. The first suture is threaded through the opening of the first anchor and the second suture is threaded through the opening of the second anchor. The body is inserted into the defect. The first portion of the first anchor is inserted into a vertebra cranial to the vertebral disc and the first portion of the second anchor is inserted into a vertebra caudal to the vertebral disc. The first ends of the first and second sutures are attached to the mesh patch. The mesh patch is positioned then adjacent the defect by pulling on the second end of the first and second sutures.
• In another embodiment, the invention includes a method of treating a defect in a vertebral disc of a patient. A body adapted for insertion into the defect, a mesh patch coupled to the body, first and second sutures, and first and second anchors are provided. Each of the first and second sutures have a first end and a second end, wherein the first end is capable of being coupled to the mesh patch. Each of the first and second anchors have a first portion adapted to be inserted into a bone and a second portion having an opening. The first suture is threaded through the opening of the first anchor and the second suture is threaded through the opening of the second anchor. The body is inserted into the defect such that the mesh patch is positioned adjacent the defect. The first portion of the first anchor is inserted into a vertebra cranial to the vertebral disc and the first portion of the second anchor is inserted into a vertebra caudal to the vertebral disc. The first ends of the first and second sutures are attached to the mesh patch. The second ends of the first and'second sutures are then pulled or otherwise put under tension.
• In yet another embodiment, the invention also includes a device for fixing a defect in the anulus fibrosus of a patient. The device includes a mesh patch, a first suture assembly, and a second suture assembly. The first suture assembly includes a first anchor and a first suture. The first anchor has a first portion adapted to be inserted into a bone and a second portion having an opening therethrough. The first suture has a first end portion that is visibly distinguishable from a second end portion. The first suture is disposed through the hole in the first anchor. The second suture assembly includes a second anchor and a second suture. The second anchor has a first portion adapted to be inserted into a bone and a second portion having an opening therethrough. The second suture has a first end portion that is visibly distinguishable from a second end portion. The second suture is disposed through the hole in the second anchor.
• In another embodiment, the invention also includes a method for treating a defect in a vertebral disc of a patient. The steps include providing a device including a mesh patch, a first suture assembly, and a second suture assembly. The first suture assembly includes a first anchor and a first suture. The first anchor has a first portion adapted to be inserted into a bone and a second portion having an opening therethrough. The first suture has a first end portion that is visibly distinguishable from a second end portion and is disposed through the hole in the first anchor. The second suture assembly includes a second anchor and a second suture. The second anchor has a first portion adapted to be inserted into a bone and a second portion having an opening therethrough. The second suture has a first end portion that is visibly distinguishable from a second end portion and is disposed through the hole in the second anchor. The first portion of the first anchor is inserted into a vertebra cranial to the vertebral disc. The first portion of the second anchor is inserted into a vertebra caudal to the vertebral disc. A first end of the first suture and a first end of the second suture are attached to the mesh patch. The mesh patch is positioned adjacent the defect by pulling on the second ends of the first and second sutures. The second end of the first suture and a second end of the second suture are then anchored.
• In another embodiment, the invention includes a device for fixing a defect in the anulus fibrosus of a patient. The device includes a mesh patch; first, second, third, and fourth sutures; and first, second, third, and fourth anchors. The first, second, third, and fourth sutures each have a first end portion that is visibly distinguishable from a second end portion. The first, second, third, and fourth anchors each have a first portion adapted for insertion into a bone and a second portion having an opening. The openings of the first, second, third, and fourth anchors are adapted to receive the first, second, third, and fourth sutures, respectively.
• In another embodiment, the invention includes a method of treating a defect in a vertebral disc of a patient. A device is provided that includes a mesh patch; first, second, third, and fourth sutures; and first, second, third, and fourth anchors. The first, second, third, and fourth sutures each have a first end that is visibly distinguishable from a second end. The first, second, third, and fourth anchors each have a first portion adapted for insertion into a bone and a second portion having an opening. The first, second, third, and fourth sutures are disposed through the openings of the first, second, third, and fourth anchors, respectively. The first portions of the first and second anchors are inserted into a vertebra cranial to the vertebral disc. The first portions of the third and fourth anchors are inserted into a vertebra caudal to the vertebral disc. A first end of the first suture and a first end of the third suture are attached to the mesh patch. A first end of the second suture and a first end of the fourth suture are attached to the mesh patch. The mesh patch is then positioned adjacent the defect by pulling on the second end portions of the first, second, third, and fourth sutures. A second end of the first, second, third, and fourth sutures are then anchored.
• In yet another embodiment, the invention includes a method of treating a defect in a vertebral disc of a patient. A device is provided that includes a mesh patch; first, second, third, and fourth sutures; and first, second, third, and fourth anchors. The first, second, third, and fourth sutures each have a first end and a second end. The first, second, third, and fourth anchors each have a first portion adapted for insertion into a bone and a second portion having an opening. The first, second, third, and fourth sutures are disposed through the openings of the first, second, third, and fourth anchors, respectively. The first portions of the first and second anchors are inserted into a vertebra cranial to the vertebral disc. The first portions of the third and fourth anchors are inserted into a vertebra caudal to the vertebral disc. The mesh patch is positioned adjacent the defect. A first end of the first suture is attached to a first end of the third suture. A first end of the second suture is attached to a first end of the fourth suture. Second ends of each of the first, second, third, and fourth sutures are then anchored.
• The attaching/anchoring in any of the methods described above can be accomplished in many ways. The first and/or second ends of the various sutures could be anchored either by attaching the end to another suture or by attaching the end to the mesh patch. For example, the second end of the first and second sutures could be anchored (e.g., through welding or crimping) to the second ends of the third and fourth sutures, respectively. The second end of the first suture could similarly be anchored to the second end of the second suture. The first or second ends of the sutures could also be anchored by attaching the ends to the mesh patch.
BRIEF DESCRIPTION OF THE FIGURES
• FIG. 1A is a posterior view of an intervertebral disc and with a device (or body) visible through the aperture.
• FIG. 1B is an axial cross section of an intervertebral disc and the embodiment of the invention drawn inFIG. 1A.
• FIG. 1C is an axial cross section of the intervertebral disc with the device (or body) combined with a patch coupled to the outside of the AF to help prevent extrusion of the NP past the outer layer of the AF.
• FIG. 2A is an oblique view of a tubular body adapted for insertion into an aperture in a disc.
• FIG. 2B is an oblique view of a tubular body made of porous material.
• FIG. 2C is a posterior view of a disc, a tubular body, and a second porous device inserted into an aperture of a disc.
• FIG. 2D is an axial cross section of a disc , the embodiments of the invention drawn inFIG. 2C, and a mesh patch.
• FIG. 3A is an oblique view of an alternative tubular body having a porous barrier that crosses the lumen of the tubular body.
• FIG. 3B is an oblique view of an alternative embodiment of the invention drawn inFIG. 3A having external threads.
• FIG. 3C is an oblique view of an alternative embodiment of the invention drawn inFIG. 3A having a triangular cross section and a triangular-shaped lumen passing therethrough.
• FIG. 3D is an oblique view of an alternative embodiment of the invention drawn inFIG. 3C having an oval cross section and an oval-shaped lumen passing therethrough.
• FIG. 3E is a posterior view of the disc with a tubular body inserted into the disc.
• FIG. 3F is an axial cross section of the disc and the embodiment of the invention drawn inFIG. 3E, which illustrates a tubular body with a porous barrier forming a tight seal with the surrounding the anulus fibrosus of the disc.
• FIG. 4A is a lateral view of a tubular body with external threads that is connected or coupled to a mesh patch.
• FIG. 4B is a posterior view of the embodiment of the invention drawn inFIG. 4A, showing the face of the porous mesh patch.
• FIG. 4C is an axial cross section of a disc and the embodiment of the invention drawn inFIG. 4A.
• FIG. 4D is a posterior view of a sagittal cross section of the spine and the embodiment of the invention drawn inFIG. 4C.
• FIG. 4E is a posterior view of a sagittal cross section of the spine and a device attached to the spine with suture anchors.
• FIG. 5A is a posterior view of a coronal cross section of the spine with two anchors, with associate sutures, inserted into each of the cranial and caudal vertebrae surrounding a disc having a defect.
• FIG. 5B is an exploded lateral view of sutures and anchors drawn inFIG. 5A.
• FIG. 5C is a posterior view of a mesh patch connected to an anti-adhesion patch through a suture.
• FIG. 5D is a lateral view of suture managing tool component of the invention.
• FIG. 5E is a view of the end of the embodiment of the invention drawn inFIG. 5D.
• FIG. 5F is a posterior view of a portion of a patient's back, a surgical wound and the embodiments of the invention drawn inFIGS. 5A to 5E.
• FIG. 5G is a posterior view of the embodiment of the invention drawn inFIG. 5F with the medial end of the fixation suture from the “10 o'clock” anchor welded or otherwise fastened to the medial end of the suture from the “4 o'clock” anchor.
• FIG. 5H is a posterior view of the embodiment of the invention drawn inFIG. 5G with the medial ends of the “2 o'clock” and the “8 o'clock” fixation sutures welded together.
• FIG. 5I is a posterior view of the embodiment of the invention drawn inFIG. 5H with the lateral ends of various sutures welded together.
• FIG. 5J is a posterior view a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 5I with the suture management tools removed and an anti-adhesion cover connected through a suture.
• FIG. 5K is a posterior view of a coronal cross section of the spine showing the anti-adhesion cover attached by a welded suture.
• FIG. 5L is a posterior view of an alternative embodiment of a suture holding tool having components that telescope within each other.
• FIG. 6A illustrates a mesh component having a tubular shape with an associated anti-adhesion component.
• FIG. 6B is a posterior view of the embodiment of the invention drawn inFIG. 6A with the lateral ends of the sutures from the cranial pair of anchors passed between the layers of mesh.
• FIG. 6C is a lateral view of the embodiment of the invention drawn inFIG. 6B, which depicts lateral ends of sutures sandwiched between the layers of mesh and the connecting suture stitched through both layers of the mesh device.
• FIG. 6D is a posterior view of the embodiment of the invention drawn inFIG. 6B with the lateral ends of the sutures from the caudal pair of anchors welded to the lateral ends of the sutures from the cranial pair of anchors.
• FIG. 6E is a lateral view of the embodiment of the invention drawn inFIG. 6D, which depicts lateral ends of sutures sandwiched between the layers of mesh of the device.
• FIG. 6F is a posterior view of the embodiment of the invention drawn inFIG. 6D with the mesh layers “spot welded” just medial to the vertical arms of the fixation suture.
• FIG. 6G is a lateral view of the embodiment of the invention drawn inFIG. 6F, which depicts lateral ends of sutures sandwiched between the layers of mesh of device.
• FIG. 6H is a posterior view of the embodiment of the invention drawn inFIG. 6G with the medial ends of the fixation sutures welded together.
• FIG. 6I is a lateral view of the embodiment of the invention drawn inFIG. 6H, which depicts the lateral ends of sutures sandwiched between the layers of mesh of the device.
• FIG. 6J is a posterior view of an alternative embodiment of the invention drawn inFIG. 6H.
• FIG. 7A is a posterior view of a mesh device having enlarged ends.
• FIG. 7B is a posterior view of a mesh device where the enlarged ends extend beyond the cranial and the caudal pair of anchors.
• FIG. 8A is a posterior view of a weldable fixation component (star shaped) fastened to the mesh component.
• FIG. 8B is a posterior view a weldable fixation component where mesh is fastened to only a portion of the fixation component.
• FIG. 8C is a lateral view of the embodiment of the invention drawn inFIG. 8B.
• FIG. 8D is an end view of the embodiment of the invention drawn inFIG. 8C.
• FIG. 8E is a posterior view a weldable fixation component attached to a mesh patch where the sutures were welded to the diagonal arms of the fixation component.
• FIG. 8F is a posterior view of the embodiment of the invention drawn inFIG. 8E.
• FIG. 8G is a posterior view of the embodiment of the invention drawn inFIG. 8F with the lateral ends of the fixation sutures welded together.
• FIG. 8H is a lateral view of an alternative embodiment of an anti-adhesion cover.
• FIG. 8I is a posterior view of the embodiments of the invention drawn inFIGS. 8G and 8H.
• FIG. 9A is a posterior view of an alternative embodiment a weldable fixation component with long diagonal arms.
• FIG. 9B is a posterior view of the embodiments of the invention drawn inFIGS. 5A and 9A.
• FIG. 9C is a posterior view of the embodiment of the invention drawn inFIG. 9B.
• FIG. 9D is a posterior view of the embodiment of the invention drawn inFIG. 9C, which shows the vertical arms of the fixation sutures welded together.
• FIG. 9E is a lateral view of the embodiment of the invention drawn inFIG. 9D, which illustrates the vertical arms sitting within recessed regions of the horizontal arms.
• FIG. 10A is a posterior view of a mesh patch with a weldable suture threaded therethrough.
• FIG. 10B is a posterior view of the embodiments of the invention drawn inFIG. 10A with two fixation sutures passed under “purse string” suture.
• FIG. 10C is a posterior view of the embodiment of the invention drawn inFIG. 10B with two more sutures passed under the “purse string.”
• FIG. 10D is a posterior view of the embodiment of the invention drawn inFIG. 10C with the ends of the “purse string” welded together.
• FIG. 10E is a posterior view of the embodiment of the invention drawn inFIG. 10D with the lateral ends of the fixation sutures welded together.
• FIG. 11 is a posterior view of an alternative mesh component with a “purse string” or suture placed such that exposed stitches are positioned closer to the center of the mesh.
• FIG. 12A is a posterior view of an alternative embodiment a mesh patch having two loops passed under a “purse string.”
• FIG. 12B is a posterior view of the alternative embodiment ofFIGS. 5A where the ends of the fixation sutures were passed through the openings in the loops.
• FIG. 12C is an exploded posterior view of the embodiment of the invention drawn inFIG. 12B.
• FIG. 12D is a posterior view of an alternative mesh patch where the1475 ofFIG. 12A were replaced by devices with slit-like ends.
• FIG. 13 is an axial cross section of a disc, the thecal sac, nerves, and the embodiment of the invention drawn inFIG. 5K.
• FIG. 14 is an axial cross section of a disc, the thecal sac, nerves, and the embodiment of the invention drawn inFIG. 5K, where the device is used to treat a defect across a central portion of the posterior aspect of the disc.
• FIG. 15A is a posterior view of a portion of the spine where fixation sutures are seen exiting the spinal canal lateral to the thecal sac.
• FIG. 15B is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15A.
• FIG. 15C is a lateral view of a suture passing tool.
• FIG. 15D is a lateral view of the suture tool drawn inFIG. 15C with the loop that passes through the tool advanced further out the distal end of the tool.
• FIG. 15E is a posterior view of a coronal cross section of the spine, the embodiment of the invention drawn inFIG. 15B and the suture passing tool.
• FIG. 15F is an axial cross section of the disc, the embodiment of the invention drawn inFIG. 15E and the suture passing tool passed between the disc and the thecal sac.
• FIG. 15G is a posterior view of a coronal cross section of the spine, the embodiment of the invention drawn inFIGS. 5A and 5C, and thesuture passing tool1480.
• FIG. 15H is an axial cross section of a disc and the embodiment of the invention drawn inFIG. 15G.
• FIG. 15I is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15G.
• FIG. 15J is an axial cross section of a disc and the embodiment of the invention drawn inFIG. 15I.
• FIG. 15K is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15I with the diagonal arms of the fixation sutures welded together from the right side of the spinal canal.
• FIG. 15L is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15K with an anti-adhesion cover.
• FIG. 16A is a posterior view of an alternative mesh patch with a reinforcement band coursing through or over the mesh patch.
• FIG. 16B is a posterior view of the mesh patch ofFIG. 16A with the fixation sutures passing through the mesh and through the central portion of the high tensile strength loop.
• FIG. 17A is a posterior view of an alternative mesh patch with reinforcing members or bands course through the mesh.
• FIG. 17B is a posterior view of the alternative mesh patch ofFIG. 17A where sutures with enlarged ends of the fixation members were placed through the openings in the reinforced regions of the mesh.
• FIG. 18A is a posterior view of an alternative mesh patch having a closed loop as a reinforcement component.
• FIG. 18B is a posterior view of the embodiment of the invention drawn inFIG. 18A wherein fixation members have been welded or otherwise attached to the strands of the reinforcement component.
• FIG. 19 is a posterior view of an alternative mesh patch where the periphery of the mesh is reinforced with reinforcement members.
• FIG. 20 is a posterior view of an alternative mesh patch where the reinforcement members have openings, and vertical, horizontal, and diagonal components.
• FIG. 21A is a lateral view of an alternative suture holding device having two slots to receive sutures.
• FIG. 21B is a view of the top of the embodiment of the invention drawn inFIG. 21A,
• FIG. 22A is a posterior view of an alternative weldable component having slots that make the device more flexible in one direction.
• FIG. 22B is a lateral view of a portion of the embodiment of the invention drawn inFIG. 22A.
• FIG. 22C is a lateral view of the embodiment of the invention drawn inFIG. 22B.
• FIG. 22D is a lateral view of the embodiment of the invention drawn inFIG. 22C.
• FIG. 22E is posterior view of the embodiment of the invention drawn inFIG. 22A and a mesh component.
• FIG. 23A is a lateral view of an alternative suture holding device having a base with posts having slots.
• FIG. 23B is view of the top of the embodiment of the invention drawn inFIG. 23A and portions of two sutures.
DETAILED DESCRIPTION
• FIG. 1A is a posterior view ofintervertebral disc2 and an alternative embodiment of the invention.Disc2 has crescent shapedaperture4. The end of a novel device (or body)7 is seen withinaperture4. In one embodiment,body7 does not fill the aperture. Thespace5 betweenbody7 and the AF allows fluids, cells, tissue (including NP), or other materials to flow into and out ofdisc2. Extrusion of NP tissue may facilitate healing of the damaged AF. The extruded NP provides cells and a diffusion pathway for oxygen and nutrients.Body7 could be made of materials that promote healing of the damaged AF. For example,body7 could be made of cells, extracellular matrix, cytokines, and other therapeutic substances. The cells could include mesenchymal stems cells, fibroblasts, fibrocytes, cartilage cells, cells harvested from the AF or the NP, or other autograft, allograft, or xenograft cells. The cells could be expanded by tissue culture. The extracellular matrix could include collagen scaffolds, and scaffolds made from autograft, allograft, or xenograft tissues. The cytokines could. include Bone Morphogenic Proteins (BMP1, BMP2, BMP3, BMP4, BMP5, BMP6, BMP7, BMP8, BMP9, BMP10,BMP 11, BMP12, BMP13, BMP14,BMP 15, BMP16,BMP 17, . . . BMP-n), Recombinant growth hormone (rhGH) (Genetech, San Francisco, Calif.), Vascular endothelial growth factor (rhVEGF) (Genetech, San Francisco, Calif.), Platelet derived growth factor (rhPDGF-AA & rhPDGF-BB) (Chiron, Emeryville, Calif. & Amgen, Thousand Oaks; Calif.), Transforming growth factor-beta (rhTGF-Beta) (Oncogen Corp, Seattle, Wash., New England Nuclear Boston, Mass., R&D Systems, Minneapolis, Minn., & Amgen, Thousand Oaks, Calif.), Fibroblastic growth factor (rhaFGF & rhbFGF) (Amgen, Thousand Oaks, Calif. & Chiron, Emeryville, Calif.), Insulin-like growth factor (rhIGF-1) (UBI Lake Placid, N.Y. & Amgen, Thousand Oaks, Calif.), Granulocyte colony stimulating factor (rhGM-CSF, rhG-CSF) (Amgen, Thousand Oaks, Calif.), Macrophage colony stimulating factor (rhM-CSF) (Chiron, Emeryville, Calif.), and Epidermal growth factor (rhEGF) (Chiron, Emeryville, Calif.).
• For example, an absorbable collagen sponge (Integra Life Sciences, Plainsboro, N.J.) could be soaked in a 1.5 mg rhBMP-2/ml sterile saline solution (Medtronic Sofamor Danek, Memphis, Tenn.) for about15 minutes before inserting the BMP impregnated sponge into the disc. Other doses of BMP are acceptable. For example, doses from about 0.04 micrograms to about 32 mg of BMP, alternatively from about 0.1 micrograms to about 30 mg of BMP, alternatively from about 1.0 micrograms to about 25 mg of BMP, alternatively from about 5.0 micrograms to about 20 mg of BMP, could be used. Alternatively, at least about 0.04 micrograms of BMP, alternatively at least about 0.1 micrograms, alternatively at least about 0.5 micrograms, alternatively at least about 1.0 micrograms, alternatively at least about 5.0 micrograms, alternatively at least about 10.0 micrograms, alternatively at least about 50.0 micrograms, alternatively at least about 100 micrograms, alternatively at least about 500 micrograms, alternatively at least about 1.0 mg, alternatively at least about 5.0 mg, alternatively at least about 10.0 mg, alternatively at least about 15.0 mg, alternatively at least about 20.0 mg, alternatively at least about 25.0 mg, alternatively at least about 30.0 mg, alternatively at least about 35.0 mg, alternatively at least about 40.0 mg, could be used. Other synthetic and natural carriers are acceptable, such as a polyactic/polyglycolic acid sponge as mentioned in the parent app. Examples include natural polymers of collagen, hyaluronans, chitosan, alignate, and other animal or plant-derived polysaccharides. Examples of synthetic polymers include poly(alpha-hydroxy acids) such as polylactide, polyglycolide, and their copolymers, polyanhydrides, polyphosphazenes, polypropylene fumarate, polyethylene glycol-polylactic acid (PLA), poloxamers, and polyphosphate polymers. Composites of natural materials, synthetic materials, or natural and synthetic materials could also be used as carriers. For example, composites of hyaluronan-impregnated PLA sponges, collagen-PLG-alginate, and PLGA-gelatin could be used.
• FIG. 1B is an axial cross section ofintervertebral disc2 and the embodiment of the invention drawn inFIG. 1A.NP6 has extruded betweenbody7 and the AF.
• FIG. 1C is an axial cross section ofintervertebral disc2 withbody7 combined with a patch coupled to the outside of the AF to help prevent extrusion of the NP past the outer layer of the AF. The patch device is described in related U. S. Patent Application Nos. 60/808,795, filed May 26, 2006, entitled “Fastening Assemblies for Disc Herniation Repair and Methods of Use,” 60/748,518, filed Dec. 8, 2005, entitled “Cemented Sutures” and 60/738,833, filed Nov. 21, 2005, entitled “Sub-PLL Annular Repair Methods and Devices,” all of which are hereby incorporated by reference in their entirety.Mesh patch10 prevents the NP from extruding beyond the AF. NP that extrudes beyond the disc can damage nerves. Cross sections ofanti-adhesion cover15 andsutures11 can be seen coveringmesh patch10.Mesh patch10 may be used to containbody7 that is positioned or placed into aperture of ordefect4 of the AF.
• FIG. 2A is an oblique view of an alternative embodiment of the invention drawn inFIG. 1A.Tubular body17 provides a passageway orlumen18 for NP material to pass into and/or through an aperture in the AF.Tubular body17 is preferably made of resorbable materials. Suitable bio-resorbable materials include, but are not limited to, polylactic acid (PLA), polyglycolic acid (PGA), poly (ortho esters), poly(glycolide-co-trimethylene carbonate), poly-L-lactide-co-6-caprolactone, polyanhydrides, poly-n-dioxanone, and poly(PHB-hydroxyvaleric acid). Alternatively,tubular body17 could be made of non-absorbable materials. For example, the device could be made of titanium or polyethylene.
• FIG. 2B is an oblique view of an alternative embodiment of the invention drawn inFIG. 2A.Tubular body17 is made of porous material. Passageway orlumen18 still allows for NP material to pass into and/or therethrough. Additionally,tubular body17 containspores19 that also allow for NP material to pass into and/or therethrough. For example,tubular body17 could be made of polypropylene, polyester, titanium, or other porous material.
• FIG. 2C is a posterior view of a disc, the embodiment oftubular body17 drawn inFIGS. 2A and 2B, and a secondporous device20 such as a collagen sponge (area of the drawing with crossing diagonal lines). The embodiment of the device drawn inFIGS. 2A and 2B and the second porous device are located in an aperture within the disc.Lumen18 provides a passageway for NP tissue. The additionalporous device20 does not permit migration of NP tissue. For example, the pores in the additionalporous device20 may be too small to permit NP tissue to migrate through the device.
• FIG. 2D is an axial cross section of adisc2, the embodiments of the invention drawn inFIG. 2C, and a mesh patch.Tubular body17 and additionalporous device20 within the aperture of the disc promote healing of the AF through the aperture.Mesh patch10 contains the NP tissue that passes throughlumen18 oftubular device17. Mesh patch also containstubular body17 and additionalporous device20 within the aperture ofdisc2 and promotes tissue growth across the aperture.
• FIG. 3A is an oblique view of an alternative embodiment of the invention drawn inFIGS. 2A and 2B.Porous barrier22 crosses the lumen oftubular body17.Porous barrier22 may be located at least one of a proximal end, distal end, and/or within the lumen between the proximal and distal end oftubular body17. Numerous porous barriers may also be positioned at the ends of or within the tubular body.Pores19 oftubular body17 and openings/pores23a-cinporous barrier22 permit small pieces of NP to migrate from the disc.Porous barrier22 prevents large particles of NP tissue from extruding from the disc. Large particles that extrude into the spinal canal can impinge against the nerves. Small particles of extruded NP are unlikely to compress the nerves.Porous barrier22 may be a septum, filter, membrane, or other porous structure.
• FIG. 3B is an oblique view of an alternative embodiment of the invention drawn inFIG. 3A.Tubular body17 additionally hasexternal threads25.
• FIG. 3C is an oblique view of an alternative embodiment of the invention drawn inFIG. 3A. Theangular body27 is triangular in cross section and has a triangular-shapedlumen28 passing therethrough.
• FIG. 3D is an oblique view of an alternative embodiment of the invention drawn inFIG. 3C. Thebody37 is oval in cross section and has an oval-shapedlumen38 passing therethrough The device may have alternative shapes such as a square, rectangle, pentagon, hexagon, heptagon, octagon, or other polygon, ellipse, etc.
• FIG. 3E is a posterior view of the disc and the embodiment of the invention drawn inFIG. 3B.Tubular body17 has been threaded into an aperture in the AF.Tubular body17 may form a tight seal with the AF. A natural opening in the AF may be enlarged with a cylindrical shaped trocar before inserting the device.
• FIG. 3F is an axial cross section of the disc and the embodiment of the invention drawn inFIG. 3E, which illustrates tubular body (not shown) withporous barrier22 forming a tight seal with the surrounding AF ofdisc2.
• FIG. 4A is a lateral view of an alternative embodiment of the invention drawn inFIGS. 2D and 3B. The device has atubular body17 withexternal threads25 connected or coupled to meshpatch10. The device could made of porous mesh, collagen, allograft, xenograft, autograft, metallic, or polymer materials. Alternatively, the device may be made of more than one material.
• FIG. 4B is a posterior view of the embodiment of the invention drawn inFIG. 4A, showing the face ofporous mesh patch10.
• FIG. 4C is an axial cross section ofdisc2 and the embodiment of the invention drawn inFIG. 4A.Body17 withthreads25 fits withinaperture4 ofdisc2. The inner diameter ofbody17 withthreads25 is smaller than the inner diameter ofaperture4. The configuration permitsNP material6 to spiral aroundbody17 andthreads25.Mesh patch10 lies over the outer layer of the AF ofdisc2.Mesh patch10 of the device preventsNP6 from extruding fromdisc2. Thus, the device permitsNP tissue6 to pass intoaperture4 but not throughaperture4 of theintervertebral disc2.
• FIG. 4D is a posterior view of a sagittal cross section of the spine and the embodiment of the invention drawn inFIG. 4C.Mesh patch10 of the invention has been attached to the AF adjacent toaperture4 indisc2. Sutures or other anchors may be used to attach the device to the AF, as described in U. S. Patent Application Nos. 60/808,795, filed May 26, 2006, entitled “Fastening Assemblies for Disc Herniation Repair and Methods of Use,” 60/748,518, filed Dec. 8, 2005, which was previously incorporated by reference. For example, flexible T-shaped anchors with a transverse component placed behind the AF and a longitudinal component the passes through the AF could be used to fasten the device to the AF.
• FIG. 4E is a posterior view of a sagittal cross section of the spine and an alternative embodiment of the invention drawn inFIG. 4D. The device has been attached to the spine with suture anchors. Two anchors103a-bhave been inserted into thevertebra122 cranial (towards the head) to thedisc2 and twoanchors103c-dhave been inserted into thevertebra124 caudal (towards the feet) to thedisc2. Anchor103 has a first portion capable of being inserted into or otherwise attached to a bone, such as a vertebra. Anchor103 also has a second portion capable of being coupled with suture101, such as an opening adapted to receive a suture therethrough. In one embodiment, anchor103 is a screw having a hole through the head of screw. Suture101 is threaded through the hole. Alternatively, suture101 may be wrapped around a portion of anchor103. Suture101 is preferably made of polyester or other weldable material and has a break—strength of greater than about 22 lbs. Screw or anchor103 is preferably about 3 mm in diameter, alternatively about 4 mm in diameter, and between about 5 mm and about 10 mm in length. However, alternative sized sutures or screws may be used with this invention. Anchors103 are preferably made of an MRI compatible and radio-opaque material such as Titanium. Plastic or bioresorbable anchors may also be used with this invention. Anchors103 are preferably self-drilling and self-tapping. Non-threaded anchors with expandable or deployable components may also be used with this invention.
• As seen inFIG. 4E, the free ends of the sutures may be attached, e.g., through welding, to each other to hold the mesh patch in place. For example, a first end ofsuture101bmay be welded or otherwise connected to a first end ofsuture101cto form a connection diagonally across the back of the mesh patch. Similarly, a first end ofsuture101amay be welded or otherwise connected to a first end ofsuture101dto form another connection diagonally across the back of the mesh patch. A second end ofsuture101bmay be connected to a second end ofsuture101dto form a generally vertical connection across the back of the mesh patch. A second end ofsuture101amay be connected to a second end ofsuture101cto form an additional generally vertical connection across the back of the mesh patch. Alternatively, the free ends of the sutures could be connected to form generally horizontal connections across the back of the mesh patch. The sutures may additionally or optionally be welded directly to the mesh patch. Alternatively, the free ends of the sutures could be fastened to the anchors. The anchors may have a clamp-like mechanism that locks the free ends of the sutures to the anchors. The invention fastens sutures to each other, to the mesh, or to the anchors without requiring tying knots in the sutures.
• Mesh patch10 is smaller than the area between the four anchors103a-d. The mesh patch could be smaller than the distance between the anchors by a ratio of 4:5. For example, if the distance between the anchors in the same vertebra is about 10 mm and the distance between anchors in the adjacent vertebra is about 15 mm, a rectangular mesh patch would preferably be about 8 mm×12 mm. Alternatively, the ratio may be about 4.5:5, alternatively about 3.5:5,alternatively about 3.0:5, alternatively about 2.5:5. The size of the mesh patch could be determined by the pair of suture anchors that are closest together in the vertical and the horizontal directions. Sutures101a-dcan be welded to each other and/or to meshpatch10 using an ultrasonic welding instrument, such as supplied by Axya Medical Beverly, Mass.
• FIG. 5A is a posterior view of a coronal cross section of the spine and the first component of the preferred embodiment of the invention. The circles represent cross sections of the pedicles ofvertebrae1122 and1124.Disc1120 is the rectangular structure betweenvertebrae1122 and1124.Elongated aperture1123 is drawn on the posterior aspect of the Anulus Fibrosus (AF) ofdisc1120. Twosuture anchors1400a,b were placed invertebra1122 cranial to the disc and twosuture anchors1400c,dwere placed invertebra1124 caudal to the disc. A pair of anchors is located medial to the aperture and a pair of anchors is located lateral to the anchors. The four anchors can be grouped into a pair (an anchor cranial to the disc and an anchor caudal to the disc) to the left of the aperture and a pair to the right of the aperture. The cranial pair anchors1400a,bare preferably located at least 2 mm cranial to the junction ofcranial vertebra1122 anddisc1120. The caudal pair ofanchors1400c,dare preferably located at least 2 mm caudal to the junction ofcaudal vertebra1124 anddisc1120. Alternatively, the anchors can be placed about 1 to about 15 mm cranial and about 1 to about 15 mm caudal to the junctions of the disc and the vertebrae. The anchors are also placed at least 2 mm medial and 2 mm lateral toaperture1123 in the anulus fibrosus. Alternatively, the anchors may be placed about 1 to about 15 mm medial and lateral toaperture1123. Sutures401a-dare marked to identify the medial1402a-dand the lateral1403a-dhalves of thesutures1401a-d. For example, the medial ends1402a-dof the sutures could be a first color and the lateral ends1403a-dof the sutures could be a second color. Alternatively, the first ends of the sutures could have spots, stripes, bands, or other markings to differentiate the first ends from the second ends of the sutures. Multifilament sutures could incorporate colored fibers to help differentiate the medial and the lateral ends of the sutures. The suture anchors1103a-dare preferably about 3 mm in diameter and about 7 mm in length. Alternatively,suture anchors1103a-dmay be about 2 to about 7 mm in diameter and about 4 to about 15 mm in length.
• Suture anchor1400 comprisessuture1401 and screw (or anchor)1103.Anchor1103 has a first portion capable of being inserted into or otherwise attached to a bone, such as a vertebra.Anchor1103 also has a second portion with anopening1104 adapted to receive a suture therethrough. In one embodiment,anchor1103 is a screw having a hole through the head of screw.Suture1401 is threaded throughhole1104.Anchors1103a-dare preferably made of titanium, plastic, or other MRI compatible material. The anchors may be absorbable. The holes foranchors1103a-dare preferably created with a 1.5 mm diameter drill bit and a drill guide. Alternatively, the anchors could be self-drilling and self-tapping. The handle of the instrument used to insert the anchors could have markings to identify the two ends of the fixation suture. For example, one half of a white fixation suture could be dipped in blue dye. A blue circle could be placed on the handle of the instrument used to insert the anchors. The anchors could be placed into the insertion tool with the blue end of the suture passing from the side of the instrument with the blue circle.
• FIG. 5B is an exploded lateral view ofsutures1401 and anchors1103 drawn inFIG. 5A. As explained previously,suture1401 is marked to identify the medial1402 and the lateral1403 halves of thesuture1401. The sutures are preferably #2 nylon or polyester sutures. Alternatively, the sutures may be made of other material. The sutures are preferably about 0.5 mm in diameter and about 90 cm in length. Alternatively the sutures are about 0.2 to about 1.0 mm in diameter and about 20 to about 110 cm or more in length. Monofilament or multifilament sutures may be used. The sutures may be made of elastic or inelastic materials. For example, the sutures may reversibly lengthen about 0.1 to about 10 mm. Alternatively, elastic sutures may reversibly lengthen about 1 to about 4 mm. Elastic sutures that are attached to anchors within the vertebrae can lengthen as the spine is moved from a neutral or and extended position to a flexed position. Elastic sutures would decrease the force on the anchors with spinal flexion. Elastic sutures would be less likely to break with repetitive spinal movement or large ranges of spinal movement. Relatively inelastic sutures may be preferred in embodiments of the invention that are used for spinal fusion.
• The sutures or the welds are preferably designed to break at a lower force than is required to pull the anchors out of the vertebrae. The sutures or welds could be designed to break at a 30 lb force less than is required to pull the anchors out of the vertebrae. For example, AxyaLoop Ti 3.0 (Axya Medical, Beverly Mass.) suture anchors have a mean pullout force of about 77.9 pounds in cancellous bone. Such anchors could be used with # 2 Fiberwire suture (Arthrex, Naples Fla.), which has a breakage strength of 44 lbs. Alternatively, the suture or suture fastening method, such as welding or clamps within the anchors, could break or release at a force approximately 70 lbs below the force required to pull the anchors out of vertebrae. For example, #5 Fiberwire suture, which has a breakage strength of about 112 lbs, could be used with Herculon suture anchors, which have a mean pullout force of 190 lbs. Alternatively, the sutures or suture fixation/fastening mechanism could be designed to break at a force less than about 10, about 20, about 30, about 40, about 50, about 60, or about 80, or between about 10 and 100 pounds or less than the force required to pull the anchors out of vertebrae. Sutures made of resorbable material, such as Vicryl, Vicryl Plus, Monocryl, or PDS II (Ethicon, Piscataway N.J.) could be used to reduce force on the anchors as the sutures resorb. The invention prevents the anchors from pulling out of the vertebrae. Extruded anchors could damage structures, such as the esophagus, that lie over the vertebrae
• FIG. 5C is a posterior view of patch components of the invention drawn inFIG. 5A. A mesh in-growth component1110 is connected to ananti-adhesion component1115 by a connectingsuture1117.Mesh component1110 is preferably made of polyester.Mesh component1110 is preferably about 0.25 mm thick. Alternatively,mesh component1110 may be about 0.1 to about 2.0 mm thick. The mesh preferably has 1 by 1 mm pores. Alternatively, the mesh may have pores about 0.001 by about 0.005 mm in size to about 1 by about 3 mm in size. The holes in the mesh may be circular or elongate in shape. The mesh preferably has a burst—strength of 50 to 100 PSI. Alternatively, the mesh may have a burst—strength of 25 to 175 PSI. The mesh may be made of other synthetic materials such as polypropylene. Alternatively, the mesh may be made of processed allograft or xenograft tissue. The mesh component is preferably supplied in various sizes. For example, the mesh may be supplied in 10 by 10 mm, 12 by 14 mm, 13 by 20 mm, 14 by 18 mm, and 16 by 50 mm sizes. Alternative sizes of mesh may be supplied. The mesh may be cut by surgeons to properly fit patient's anatomy. Anti-adhesion cover115 is preferably made of ePTFE. Alternatively, the cover may be made of other anti-adhesion materials, including absorbable materials such as, Seprafilm (Genzyme Corporation, Cambridge, Mass.), and mixtures of oxidized atelocollagen type I, polyethylene glycol, and glycerol. The anti-adhesion cover is preferably 2 mm wider and 2 mm taller than the mesh component. Alternatively,anti-adhesion cover1115 may be the same size as the mesh patch or 3 to 15 mm wider and/or taller than the mesh patch. The cover is preferably the same shape asmesh patch1110. Alternatively,cover1115 may be a different shape thanmesh patch1110. For example,cover1115 could include arms that extend from one or more sides of the cover.Cover1115 is applied to the posterior surface ofmesh component1110.Cover1115 is preferably connected to the patch by connectingsuture1117, e.g., a 2-0 suture. Alternatively, connectingsuture1117 may be a 4-0 to #3 suture. Connectingsuture1117 is preferably made of monofilament nylon. Alternatively, multifilament sutures made of polyester or other material, including resorbable materials may be used in other embodiments of the invention. The sutures preferably have at least a22 lb. break-strength. Alternatively, the sutures may have a break-strength of 10 to 140 lbs. The sutures may also be metal cables with a break strength of more than 100 lbs. For example, braided cables could be connected by crimping the ends of the cables together by a separate component, rather than by welding. Alternative fastening methods or devices may be used to connect the components. For example, adhesives could be used to connect a portion of the components together. The mesh and cover components may be made of elastic or inelastic materials. Elastic material mesh and/or cover components may reversibly lengthen about 0.1 to about 10 mm in any all directions. Alternatively the components may lengthen by about 1 to about 5 mm. The components could be more elastic in one direction than in another direction. For example, the materials could reversibly lengthen in a cranial to caudal direction more than they lengthen in a left to right direction.
• FIG. 5D is a lateral view of suturemanaging tool component1410 of the invention.Slots1415 on theposterior aspect1414 of the tool are sized to enable thefixation sutures1401 from the anchors and the connectingsutures1117 to be press-fit intoslots1415. The edges of the slots are rounded to avoid injuring the sutures are the sutures are repeated pressed into and pulled out of the slots. An adhesive is preferably applied tobase1412 of the tool. The tool is preferably about 2 to about 10 cm wide, about 1 to about 4 cm tall, and about 4 to about 20 cm long.
• FIG. 5E is a view of the end of the embodiment of the invention drawn inFIG. 5D, which illustratesbase1412 andposterior aspect1414 attached generally perpendicularly tobase1412.
• FIG. 5F is a posterior view of a portion of a patient's back, a surgical wound and the embodiments of the invention drawn inFIGS. 5A to 5E.Suture management tools1410 were placed onto the patient's back cranial and caudal to the surgical wound. The adhesive onbase1412 may be used to bond the tools to the patient's skin orplastic cover1417 over the patient's skin. The ends of the fixation sutures14401a-dand the connectingsutures1117 were press fit intoslots1415 ofsuture management tools1410. The markings on the fixation sutures and the position of the sutures in the suture management tools help the surgeon identify the origin of the sutures.Anchors1103a-dwere preferably recessed 1 mm into thevertebrae1122,1124. Alternatively, the anchors may project 2 mm from thevertebrae1122,1124 or be recessed 2 to 10 mm into the vertebrae. Bone could grow into the holes through which the anchors were inserted (proximal to the anchors). The new bone could prevent extrusion of recessed anchors. Alternatively, as noted in U.S. application Ser. No. 11/635,829 entitled “Sutures for use in the Repair of Defects in the Anulus Fibrosus,” which is hereby expressly incorporated by reference in its entirety, an in-situ curing material, such as a bioactive cement, may be injected into the bone proximal to the anchor to increase the force required to pull the anchor out of the bone.Anchors1103 were rotated to orient theeyelet1104 of the anchors generally parallel todisc1120. The configuration provides a medial and a lateral end of each fixation suture. For example, as illustrated, the medial ends1402a-dof the fixation sutures have small horizontal lines to differentiate the medial ends from the lateral ends1403a-dof thesutures1401a-d.Mesh patch1110 is preferably 4 mm wider than the space between the medial and the lateral pairs of anchors (each pair has an anchor cranial to the disc and an anchor caudal to the disc). Alternativelymesh patch1110 could be 1 to 10 mm wider than the space between the medial and the lateral pairs of anchors. The mesh patch is preferably as tall as the shortest distance between the pair of medial and the pair of lateral anchors. The configuration allows the mesh patch to lie against disc120 without wrinkles in the mesh. Alternatively, the mesh patch could be wider than the distance between the medial or the lateral, or both, pairs of anchors. Alternatively, the mesh patch could be 1 to 6 mm shorter than the distance between the medial or the lateral pairs of anchors. The mesh preferably extends over the vertebrae cranial and caudal to the disc by at least 2 mm. Alternatively, the mesh could extend over the vertebrae by 1 to 10 mm. Alternatively, the mesh may extend over the disc but not the vertebrae. The cover component (not shown) is preferably added to the device at the end of the procedure.
• FIG. 5G is a posterior view of the embodiment of the invention drawn inFIG. 5F. The medial end of the fixation suture from the “10 o'clock”anchor1402bwas welded or otherwise fastened to the medial end of the suture from the “4 o'clock”anchor1402d.The welded sutures were placed between the cranial and the caudal ends of the connectingsuture1117. Tension was applied to the free ends of the weldedsutures1401b, dto position the welded area of the sutures over the center of the mesh. The welded sutures hold the mesh in position over the aperture in the disc. The welding system supplied by Axya Medical (Beverly, Mass.) could be used to weld the sutures.
• FIG. 5H is a posterior view of the embodiment of the invention drawn inFIG. 5G. The medial ends of the “2 o'clock”1402aand the “8 o'clock”1402cfixation sutures were welded in the manner described in the text ofFIG. 5G.
• FIG. 51 is a posterior view of the embodiment of the invention drawn inFIG. 5H. The lateral end of the “2 o'clock”suture1403awas attached to the lateral end of the “4 o'clock”suture1403d.The lateral end of the “8 o'clock”suture1403cwas attached to the lateral end of the “10 o'clock”suture1403b.Tension was applied to the ends of the sutures before attaching the sutures. Tension on the final two pair of attached sutures, before attaching the sutures, tightens all the attached fixation sutures. The sutures may be attached by welding, crimping, or other means. By applying tension to the lateral fixation sutures before welding or otherwise attaching them, the surgeon is able to apply compression to materials, such as bone graft devices, that are placed in the intradiscal space. For example, if a piece of bone graft was placed into the intradiscal space between the vertebrae, and the surgeon compressed down on the lateral fixation sutures, the compression of the vertebrae on the bone graft could facilitate fusion. Alternatively, the sutures could be fixed to the anchors. Such configuration enables application of tension to each pair of welded sutures. For example, twenty (20) pounds of tension could be applied to the vertical pairs of sutures and eight (8) pounds of tension could be applied to the diagonal pairs of sutures. In general about 4 to about 80 pounds of tension are applied to the sutures. Smaller amounts of tension are applied to the sutures in embodiments of the invention that do not restrict spinal motion and larger amounts of tension are applied to the sutures in embodiments of the invention that are designed to restrict or eliminate movement between the vertebrae. The invention also prevents loosing of all welded sutures if a single suture breaks or a single weld fails. Mesh patch110 should extend lateral to both pairs of attached vertical sutures. The ends of the sutures are preferably cut with guillotine-like arthroscopic suture cutter. Such cutters are the safest way to cut sutures in the spinal canal.
• A device that applies compression may be used to pull the vertebrae together before the sutures are connected to one another, for example, by welding the ends of the sutures or by fastening the sutures to the anchors. For example, a distraction device, such as a Caspar distractor, could be used to force the vertebrae together before fastening the sutures. The invention helps compress intradiscal material, such as a bone graft. Such compression facilitates spinal fusion. The natural elasticity of the spinal tissues apply tension on the sutures when the external compression or “preload” is released, thus stiffening the spine. Additional tension may be applied to the sutures before welding or fastening the sutures. The compression device preferably applies at least 20 N of compression to cervical vertebrae and 400 N to lumbar vertebrae before the sutures are fastened or welded together. Alternatively, about 10, about 30, about 40, about 50 or more Newton forces (or forces between 10-70 N) could be used to compress cervical vertebrae and about 100, about 200, about 300, about 350, about 450 or more Newton forces (or forces between 100 and 600 N) could be used to compress lumbar vertebrae together. Preoperative bone densities could be used to help select the “preload” force to apply to the vertebrae.
• FIG. 5J is a posterior view a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 5I. The suture management tools were removed. Thecover component1115 was threaded over the ends of connectingsuture1117. Connectingsuture1117 holdsmesh patch1110 to thefixation sutures1401a-dandcover component1115 to meshcomponent1110.
• FIG. 5K is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 5J. The ends of the connectingsutures1117 were welded together. Tension was applied to the ends of thesutures1117 before welding the sutures together. The ends of thesutures1117 were trimmed.
• FIG. 5L is a posterior view of an alternative embodiment of the suture holding tool drawn inFIG. 5D. The length and width of the tool may be adjusted by components that telescope within each other.Screws1422a,b may be tightened to maintain the size oftool1420. Slots for sutures are located in the top and bottom of the tool. The corners of the tool have numbers to help identify the sutures within the slots and the origin of the sutures. The tool is preferably between 8 and 20 cm in length and between 8 and 20 cm in width.
• FIG. 6A is an alternative embodiment of the invention drawn inFIG. 5C.Mesh component1450 has a tube shape. Alternatively, the mesh component may have two or more layers fastened together. The layers of mesh could be oriented perpendicular to one another in a bias-ply type of arrangement. The device also includes connectingsuture1117 andcover component1115.
• FIG. 6B is a posterior view of the embodiment of the invention drawn inFIG. 6A. The lateral ends of thesutures1403a, bfrom the cranial pair of anchors were passed between the layers ofmesh1450.
• FIG. 6C is a lateral, view of the embodiment of the invention drawn inFIG. 6B, which depicts lateral ends1403a, bof sutures sandwiched between the layers of mesh ofdevice1450. Connectingsuture1117 is stitched through both layers ofmesh device1450. Connectingsuture1117 is also threaded throughanti-adhesion cover1115.
• FIG. 6D is a posterior view of the embodiment of the invention drawn inFIG. 6B. The lateral ends of thesutures1403c, dfrom the caudal pair of anchors were welded to the lateral ends of the sutures from the cranial pair ofanchors1403a, b. The weld can be performed outside the surgical wound.
• FIG. 6E is a lateral view of the embodiment of the invention drawn inFIG. 6D, which depicts lateral ends1403a-dof sutures sandwiched between the layers of mesh ofdevice1450. Connectingsuture1117 is stitched through both layers ofmesh device1450. Connectingsuture1117 is also threaded throughanti-adhesion cover1115.
• FIG. 6F is a posterior view of the embodiment of the invention drawn inFIG. 6D. The mesh layers were “spot welded”1452 just medial to the vertical arms of the fixation suture (4 rectangular spotted areas). Welding the layers of mesh traps the vertical arms of the fixation suture within the mesh component. The “spot welds”1452 can be performed outside the surgical wound. Tension was applied to the free ends of the vertical fixation sutures. Tension pulls the mesh patch into the wound and places the device over the disc.
• FIG. 6G is a lateral view of the embodiment of the invention drawn inFIG. 6F, which depicts lateral ends1403a-dof sutures sandwiched between the layers of mesh ofdevice1450. The “spot welds”1452 are located just medial to the vertical arms of thefixation suture1403. Connectingsuture1117 is stitched through both layers ofmesh device1450. Connectingsuture1117 is also threaded throughanti-adhesion cover1115.
• FIG. 6H is a posterior view of the embodiment of the invention drawn inFIG. 6G. The medial ends of the fixation sutures were welded together in the manner described in the text ofFIGS. 5G and 5H. The medial end of the fixation suture from the “10 o'clock”anchor1402bwas welded or otherwise fastened to the medial end of the suture from the “4 o'clock”anchor1402d.Similarly, the medial ends of the “2 o'clock”402aand the “8 o'clock”402cfixation sutures were welded in the manner described in the text ofFIG. 5G. Connectingsuture1117 does not surround the diagonal fixation sutures. This configuration reduces the profile of the assembled device.
• FIG. 6I is a lateral view of the embodiment of the invention drawn inFIG. 6H, which depicts lateral ends1403a-dof sutures sandwiched between the layers of mesh ofdevice1450. The “spot welds”1452 are located just medial to the vertical arms of thefixation suture1403. The cross-section of the medial ends offixation sutures1402a-dis shown on top ofmesh device1450. Connectingsuture1117 is stitched through both layers ofmesh device1450 and does not surround the diagonal fixation sutures. Connectingsuture1117 is also threaded throughanti-adhesion cover1115.
• FIG. 6J is a posterior view of an alternative embodiment of the invention drawn inFIG. 6H. The mesh component is narrower than the distance between the cranial and/or caudal pair ofanchors1103. Tension on the fixation sutures applies tension to themesh component1450. Tension on themesh component1450 increases the stiffness of the component.
• FIG. 7A is a posterior view of the embodiment of the invention drawn inFIG. 5C. The ends1454 of themesh component1110 are enlarged.
• FIG. 7B is a posterior view of the embodiments of the invention drawn inFIGS. 5J and 5A. The ends1450 of themesh1110 extend beyond the cranial and the caudal pair ofanchors1103a-d. The configuration helps prevent the lateral edges of the mesh from migrating from under thevertical arms1403a-dof the fixation sutures. The lateral edges of the mesh could contain a stiffening component to further reduce the risk of the edges migrating from under thevertical arms1403a-dof the fixation sutures.
• FIG. 8A is posterior view of an alternative embodiment of the invention drawn inFIG. 5C. A weldable fixation component (star shaped)1460 has been fastened to themesh component1110. Theweldable fixation component1460 may have a plurality ofextensions1462 that substantially extend to the edges ofmesh component1110. The extensions may include twohorizontal arms1462h, twovertical arms1462v,and fourdiagonal arms1462. Theweldable fixation component1460 is preferably stiffer than themesh component1110. Theweldable fixation component1460 is preferably made of nylon or polyester and can be about 0.5 mm thick. Alternatively, theweldable fixation component1460 can be made of materials other than nylon or polyester and may be between 0.1 and 3.0 mm thick. Theweldable fixation component1460 may have features that enable attachment of the cover component. For example, theweldable fixation component1460 may have ahole1464 that receives a projection from the cover component. Thefixation component1460 is preferably stiffer than the mesh.
• FIG. 8B is a posterior view of the embodiment of the invention drawn inFIG. 8A. Themesh1110 is preferably fastened to only a portion of thefixation component1460. For example, themesh1110 may be fastened to the horizontal arms462hof the fixation component.
• FIG. 8C is a lateral view of the embodiment of the invention drawn inFIG. 8B. This illustrates that themesh component1110 is attached to thehorizontal extensions1462h.
• FIG. 8D is an end view of the embodiment of the invention drawn inFIG. 8C, which also illustrates that themesh component1110 is attached to thehorizontal extensions1462h.
• FIG. 8E is a posterior view of the embodiments of the invention drawn inFIGS. 5A and 8A. The medial ends of thefixation sutures1402a-dwere welded to thediagonal arms1462 of thefixation component1460. The welds are preferably performed outside the surgical wound.
• FIG. 8F is a posterior view of the embodiment of the invention drawn inFIG. 8E. Tension was applied to the free ends of thefixation suture1403a-dto pull themesh component1110 into the wound and place themesh component1110 over the disc (not shown).
• FIG. 8G is a posterior view of the embodiment of the invention drawn inFIG. 8F. The lateral ends1403a-dof the fixation sutures were welded together in the manner described in the text ofFIG. 51. The lateral end of the “2 o'clock” suture4103awas welded to the lateral end of the “4 o'clock”suture1403d.The lateral end of the “8 o'clock”suture1403cwas welded to the lateral end of the “10 o'clock”suture1403b.Tension was applied to the ends of the sutures before welding the sutures. Tension on the final two pair of welded sutures, before welding the sutures, tightens all the welded fixation sutures. The ends of the sutures are preferably cut with guillotine-like arthroscopic suture cutter. Thevertical fixation arms1403a-dpreferably lie over thehorizontal arms1462hof the fixation device.
• FIG. 8H is a lateral view of an alternative embodiment ofcover component1115. The distal portion of thecover1115 has aprojection1116. Theprojection1116 from thecover1115 can be snapped into thehole1464 of thefixation component1460. Alternative methods may be used to connect the two components.
• FIG. 8I is a posterior view of the embodiments of the invention drawn inFIGS. 8G and 8H. Thecover component1115 has been fastened to the mesh or fixation components (not shown).
• FIG. 9A is a posterior view of an alternative embodiment of the invention drawn inFIG. 8A. The fixation component has longdiagonal arms1462. The ends of thehorizontal arms1462hof the fixation component have recessed regions (small vertical rectangles)1465. Thelong arms1462 facilitate use of the welding tool. The excess suture is cut after welding the sutures together. The excess suture was removed inFIGS. 9B-9D.
• FIG. 9B is a posterior view of the embodiments of the invention drawn inFIGS. 5A and 9A. The medial ends1402a-dof the fixation sutures were welded, or otherwise connected, to thediagonal arms1462 of thefixation component1460. The ends of the welded sutures were cut and removed.
• FIG. 9C is a posterior view of the embodiment of the invention drawn inFIG. 9B. Thefixation component1460 with the weldedfixation sutures1401a-dwas fastened to amesh component1110. The components can be welded together. Other fastening methods or devices may be used to connect the two components. The two components are preferably fastened together outside the wound. Tension is applied to the free ends of thefixation sutures1401a-dto pull the assembled device into the wound and place the device over the disc.
• FIG. 9D is a posterior view of the embodiment of the invention drawn inFIG. 9C. The vertical arms of thefixation sutures1403a-dwere welded together in the manner described in the text ofFIG. 5I. The welded vertical fixation sutures preferably sit within the recessedportions1465 of thehorizontal arms1462hof the fixation component460.
• FIG. 9E is a lateral view of the embodiment of the invention drawn inFIG. 9D, which illustrates the vertical arms (or lateral sutures)1403a-dsitting within recessedregions1465 of thehorizontal arms1462h.
• FIG. 10A is a posterior view of an alternative embodiment of the invention drawn. Aweldable suture1470 was threaded through themesh component1110 such that exposedstitches1472 are visible on the top side of themesh component1110.
• FIG. 10B is a posterior view of the embodiments of the invention drawn inFIG. 10A. Themedial end1402bof the “10 o'clock” suture was passed under the “purse string” suture or exposedstitch1472 and welded to the medial end of the “4 o'clock”suture1402dafter passing that end under a second portion of the “purse string” or exposedstitch1472.
• FIG. 10C is a posterior view of the embodiment of the invention drawn inFIG. 10B. The medial ends of the “2 o'clock”1402aand “8 o'clock”1402csutures were passed under the “purse string”1472 and welded together.
• FIG. 10D is a posterior view of the embodiment of the invention drawn inFIG. 10C. The ends of the “purse string”1470 were welded together after applying tension to the ends of the suture. The ends of the “purse string” are preferably welded together outside the wound. Tension is applied to the free ends of thefixation sutures1403a-dto pull the assembled device into the wound and place the device over the disc (not shown).
• FIG. 10E is a posterior view of the embodiment of the invention drawn inFIG. 10D. The lateral ends of thefixation sutures1403a-dwere welded together in the manner described in the text ofFIG. 5I. The lateral end of the “2 o'clock”suture1403awas welded to the lateral end of the “4 o'clock”suture1403d.The lateral end of the “8 o'clock”suture1403cwas welded to the lateral end of the “10 o'clock”suture1403b.Tension was applied to the ends of the sutures before welding the sutures. Tension on the final two pair of welded sutures, before welding the sutures, tightens all the welded fixation sutures. The ends of the sutures are preferably cut with guillotine-like arthroscopic suture cutter. A cover component may be attached to the fixation sutures or the mesh component.
• FIG. 11 is a posterior view of an alternative embodiment of the invention drawn inFIG. 10E. The “purse string” orsuture1470 is placed such that exposedstitches1472 are positioned closer to the center of the mesh. This configuration enables thefixation sutures1401a-dto apply tension to themesh1110. The fixation sutures apply tension in at least the cranial to caudal direction and the left to right direction.
• FIG. 12A is a posterior view of an alternative embodiment of the invention drawn inFIG. 10A. Twoloops1475 were passed under, the “purse string” or exposed stitches1472. Theloops1475 are preferably made of nylon or other somewhat stiff material.
• FIG. 12B is a posterior view of the embodiment's invention drawn inFIGS. 5A and 12A. The ends of thefixation sutures1401a-dwere passed through the openings in theloops1475.
• FIG. 12C is an exploded posterior view of the embodiment of the invention drawn inFIG. 12B. Theloops1475 were removed from themesh1110. The loops were removed by pulling on the central portion of the loops. The ends of thefixation sutures1401a-dwere pulled under thepurse string1472 as theloops1475 were removed from themesh1110. Thepurse string1470 is tightened and welded in the manner taught inFIG. 10C. Thefixation sutures1401a-dmay be welded in the manner described in the text ofFIGS. 5G through 5I.
• FIG. 12D is a posterior view of an alternative embodiment of the invention drawn inFIG. 12A.Loops1475 ofFIG. 12A were replaced by devices with slit-like ends. The ends of thefixation sutures1401a-dare press fit into the slots/slits at the ends of the components that were placed under the “purse string”1470. Thepurse string1470 is tightened and welded in the manner taught inFIG. 10C. Thefixation sutures1401a-dare welded together in the manner taught inFIGS. 5G to 5I.
• FIG. 13 is an axial cross section of adisc1120, thethecal sac1121,nerves1125, and the embodiment of the invention drawn inFIG. 5K. The device comprising amesh component1110, fixation and connecting sutures, andanti-adhesion cover1115 was placed on the left side of the posterior aspect of thedisc1120. Eccentrically placed devices are used to treat defects of the disc that are limited to one side of the disc.
• FIG. 14 is an axial cross section of adisc1120, thethecal sac1121,nerves1125, and the embodiment of the invention drawn inFIG. 5K. The device comprising amesh component1110, fixation and connecting sutures, andanti-adhesion cover1115 extends across most of the posterior aspect of thedisc1120. Such placed devices are used to treatdefects1123 across central portion of the posterior aspect of thedisc1120.
• FIG. 15A is a posterior view of a portion of the spine and the embodiment of the invention drawn inFIG. 5A.Fixation sutures1401a-dare seen exiting the spinal canal lateral to thethecal sac1121. Anchors were placed in the left and the right sides of the posterior aspects of thevertebrae1122,1124.
• FIG. 15B is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15A. Theanchors1103a-dandsutures1401a-dare seen on the left and the right sides of thethecal sac1121.
• FIG. 15C is a lateral view of asuture passing tool1480. Suture passingtool1480 has ahandle1482, flexible, curveddistal portion1484 with aloop1486 passing through a lumen of the curveddistal portion1484.
• FIG. 15D is a lateral view of the suture tool drawn1480 inFIG. 15C. Theloop1486 that passes through the tool has been advanced further out the distal end of thetool1480 than the loop drawn inFIG. 15C.
• FIG. 15E is a posterior view of a coronal cross section of the spine, the embodiment of the invention drawn inFIG. 15B and thesuture passing tool1480. Thedistal loop1486 of thesuture passing tool1480 was passed between thedisc1120 and thethecal sac1121.
• FIG. 15F is an axial cross section of the disc, the embodiment of the invention drawn inFIG. 15E and thesuture passing tool1480. Thedistal loop1486 of thesuture passing tool1480 was passed between thedisc1120 and thethecal sac1121. Fixation sutures1401c,dhave already been anchored into the vertebra caudal to thedisc1120.
• FIG. 15G is a posterior view of a coronal cross section of the spine, the embodiment of the invention drawn inFIGS. 5A and 5C, and thesuture passing tool1480. The medial ends of thefixation sutures1402b,cfrom the left side of the vertebrae were passed through thedistal loop1486 of thesuture passer1480. Sutures from the right side of the mesh were also passed through the distal loop of the suture passer. Apositioning suture1490 was also passed through theloop1486 before both ends were threaded into themesh patch1110 so that thesuture passing tool1480 can be used to position themesh patch1110. Thepositioning suture1490 is used to pull the mesh under the thecal sac. Thepositioning suture1490 is removed after passing the mesh under the thecal sac.
• FIG. 15H is an axial cross section of a disc and the embodiment of the invention drawn inFIG. 15G.
• FIG. 15I is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15G. The suture passing tool (not shown) was used to pull the medial ends1402b,cof the fixation sutures from the left side of the vertebrae, under thethecal sac1121 and out the right side of the spinal canal. The tool was also used to pull themesh patch1110 under thethecal sac1121 and across the posterior aspect of thedisc1120. Thecover component1115 can be seen on the left side of the picture. The fixation sutures on the right side of the spinal canal were not drawn. The suture passing tool and the positioning sutures from the mesh patch were removed after passing the patch and the fixation sutures.
• FIG. 15J is an axial cross section of a disc and the embodiment of the invention drawn inFIG. 15I. The connectingsuture1117 passes through the left sides of themesh patch1110 andcover component1115.
• FIG. 15K is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15I. The diagonal arms of thefixation sutures1402a-dwere welded together from the right side of the spinal canal. Tension was applied to the free ends of the welded fixation sutures to position the welded areas of the sutures over the central portion of themesh patch1110. The lateral arms of theleft fixation sutures1403b,cwere welded from the left side of the spinal canal. The lateral arms of theright fixation sutures1403a,dwere welded from the right side of the spinal canal.
• FIG. 15L is a posterior view of a coronal cross section of the spine and the embodiment of the invention drawn inFIG. 15K. Theanti-adhesion cover1115 was passed between thethecal sac1121 and themesh patch1110. Thecover1115 could be passed with the suture passing tool. The connectingsuture1117 was welded from the left side of the spinal canal.
• FIG. 16A is a posterior view of an alternative embodiment of the invention drawn inFIG. 5C. Areinforcement band1492 courses through or over themesh patch1110. Thereinforcement band1492 is preferably made of polyester or polypropylene. Alternatively, theband1492 may be made of nylon, titanium, or other synthetic or natural material. Theband1492 has a higher tensile strength than the mesh. Theband1492 is preferably a closed loop. The loop can be square, circular or other shape. In one embodiment, thereinforcement band1492 could be welded to themesh component1110. Alternative methods or devices may be used to fasten the devices such as adhesives, sutures, or staples. Applying thereinforcement member1492 to the posterior surface of themesh1110 maximizes the area of the mesh that is available for connective tissue in-growth from the spinal tissues anterior to the mesh.
• FIG. 16B is a posterior view of the embodiments of the invention drawn inFIG. 5J and 16A. Thefixation sutures1401a-dpass through themesh1110 and through the central portion of the hightensile strength loop1492. Alternative fixation members may be fastened to the mesh central to the loop. Thefixation members1401a-dmay pull on thereinforcement member1492. The configuration permits the fixation members401a-dto apply tension to the mesh without pulling through the mesh.
• FIG. 17A is a posterior view of an alternative embodiment of the invention drawn inFIG. 16A. Reinforcing members orbands1494 course through the mesh. The ends of the reinforcingbands1494 have features that facilitate fastening of fixation members. For example, the ends of the bands may have reinforcedcircular openings1495.
• FIG. 17B is a posterior view of the embodiment of the invention drawn inFIG. 17A andFIG. 17 of provisional application entitled “Fastening Assemblies for disc Herniation repair and Methods of Use” (U.S. Application Ser. No.60/808,795), which is hereby expressly incorporated by reference in its entirety.Sutures1497 withenlarged ends1498 of the fixation members were placed through theopenings1495 in the reinforced regions of themesh1110.
• FIG. 18A is a posterior view of an alternative embodiment of the invention. The reinforcement component is a closed loop. The reinforcement component also has vertical1496v,horizontal1496h,and diagonal1496dmembers. Portions of the reinforcement members are posterior to the mesh. For example, strands of reinforcement material may extend from the corners of the reinforcement square.
• FIG. 18B is a posterior view of the embodiment of the invention drawn inFIG. 18A whereinfixation members1402a-dhave been welded or otherwise attached to thestrands1496 of the reinforcement component.
• FIG. 19 is a posterior view of an alternative embodiment of the invention. The periphery of themesh1110 is reinforced withreinforcement members1502.Diagonal reinforcement members1504 also course across themesh1110.
• FIG. 20 is a posterior view of an alternative embodiment of the invention drawn inFIG. 17A. The reinforcement members haveopenings1495, vertical1499v,horizontal1499h, anddiagonal components1494.
• FIG. 21A is a lateral view of an alternative embodiment of the invention drawn inFIG. 5D. Thedevice1510 is smaller than thedevice1410 drawn inFIG. 5D. Thedevice1510 has twoslots1515 to receive sutures. Alternatively, thedevice1510 could have one to three ormore slots1515.
• FIG. 21B is a view of the top of the embodiment of the invention drawn inFIG. 21A, which illustratesbase1512 andposterior aspect1514 attached generally perpendicularly tobase1512.
• FIG. 22A is a posterior view of an alternative embodiment of the invention drawn inFIG. 9A. Thedevice1460 has features, such asslots1462 that make the device more flexible in one direction (four small rectangles near the center of the device). The features help prevent the component compressing nerves should the component become separated from one or more fixation suture.
• FIG. 22B is a lateral view of a portion of the embodiment of the invention drawn inFIG. 22A. Theextension1462 includes aslot feature1463.
• FIG. 22C is a lateral view of the embodiment of the invention drawn inFIG. 22B. The drawing illustrates how theextension1462 bends easily in the direction opposite of the slot-like feature1463.
• FIG. 22D is a lateral view of the embodiment of the invention drawn inFIG. 22C. The drawing illustrates how theextension1462 resists bending in the direction of the slot-like feature1463.
• FIG. 22E is posterior view of the embodiment of the invention drawn inFIG. 22A and amesh component1110. The selectivelyflexible component1460 is attached to themesh component1110. The components are preferably attached along the vertical1462vand horizontal1462hmembers of the selectivelyflexible component1460. Thediagonal members1462 are not attached to themesh component1110. The configuration enables fixation sutures to be welded to the device. The components can be attached with ultrasonic welds, adhesive, deformable features, or other mechanisms.
• FIG. 23A is a lateral view of an alternative embodiment of the invention drawn inFIG. 21A. The suture-holdingdevice1520 has a base1522 withposts1525 havingslots1524. Theposts1525 are oriented generally perpendicular to thebase1522. Theslots1524 are used to hold the ends of sutures. Thebase1522 of the device is preferably covered with an adhesive component.
• FIG. 23B is view of the top of the embodiment of the invention drawn inFIG. 23A and portions of two sutures. The sutures are held in theslots1524 of thedevice1520. The sutures or the device adjacent to theslots1524 are preferably reversibly deformable to facilitate the press-fit of the sutures into the device. The invention is designed to temporarily hold the sutures without injuring the sutures. Thedevice1520 is preferably made of a radiolucent polymer such as an elastomer.
• Although the foregoing invention has, for the purposes of clarity and understanding, been described in some detail by way of illustration and example, it will be obvious that certain changes and modifications may be practiced which will still fall within the scope of the appended claims.

Claims (47)

1. A device for fixing a defect in the anulus fibrosus of a patient, comprising:

a body adapted for insertion into the defect;

a mesh patch;

first and second sutures, each having a first end and a second end, wherein the first end is adapted for coupling to the mesh patch; and

first and second anchors, each having a first portion adapted for insertion into a bone and a second portion having an opening, wherein the opening of the first anchor is adapted to receive the first suture and the opening of the second anchor is adapted to receive the second suture.

2. The device ofclaim 1, wherein the body is made from a material selected from the group consisting of cells, extracellular matrix, and cytokines.

3. The device ofclaim 2, wherein the cells are selected from a group consisting of mesenchymal stems cells, fibroblasts, fibrocytes, cartilage cells, cells harvested from the annulus fibrosus, cells harvested from the nucleus pulposus, autograft cells, allograft cells, and xenograft cells.

4. The device ofclaim 3, wherein the cells are prepared using tissue culture methods.

5. The device ofclaim 2, wherein the extracellular matrix is selected from the group consisting of collagen scaffolds, autograft scaffolds, allograft scaffolds, and xenograft scaffolds.

6. The device ofclaim 2, wherein the cytokines are selected from the group consisting of bone morphogenic proteins, recombinant growth hormone, vascular endothelial growth factor, platelet derived growth factor, transforming growth factor-beta, fibroblastic growth factor, insulin-like growth factor, granulocyte colony stimulating factor, macrophage colony stimulating factor, and epidermal growth factor.

7. The device ofclaim 6, wherein the bone morphogenic protein is selected from the group consisting of BMP1, BMP2, BMP3, BMP4, BMP5, BMP6, BMP7, BMP8, BMP9, BMP10, BMP11, BMPI2, BMP13, BMP14, BMP15, BMP16, BMP17, BMP18, BMP19, and BMP20.

8. The device ofclaim 6, wherein the Platelet derived growth factor is selected from the group consisting of rhPDGF-AA and rhPDGF-BB.

9. The device ofclaim 6, wherein the fibroblastic growth factor is selected from the group consisting of rhaFGF and rhbFGF.

10. The device ofclaim 6, wherein the granulocyte colony stimulating factor is selected from the group consisting of rhGM-CSF and rhG-CSF.

11. The device ofclaim 1, wherein the body is soaked in a solution of BMP.

12. The device ofclaim 1, wherein the body contains BMP in a dose of about 0.1 micrograms to about 30 mg.

13. The device ofclaim 1, wherein the body contains BMP in a dose of at least about 0.1 micrograms.

14. The device ofclaim 1, wherein the body is a collagen sponge.

15. The device ofclaim 1, wherein the body is made from a natural polymer.

16. The device ofclaim 15, wherein the natural polymer is selected from the group consisting of collagen, hyaluronans, chitosan, alignate, and other animal or plant-derived polysaccharides.

17. The device ofclaim 1, wherein the body is made from a synthetic polymer.

18. The device ofclaim 17, wherein the synthetic polymer is selected from the group consisting of poly(alpha-hydroxy acids), polyanhydrides, polyphosphazenes, polypropylene fumarate, polyethylene glycol-PLA, poloxamers, polyphosphate polymers, and their copolymers.

19. The device ofclaim 18, wherein poly(alpha-hydroxy acids) is selected from the group consisting of polylactide, polyglycolide, and their copolymers.

20. The device ofclaim 1, wherein the body is made from a composite of a natural and synthetic material.

21. The device ofclaim 1, wherein the body is a tubular body having a proximal end, a distal end, and a lumen therethrough.

22. The device ofclaim 1, wherein the body is a cylindrical body having a proximal end, a distal end, and a lumen therethrough.

23. The device ofclaim 1, wherein the body comprises pores.

24. The device ofclaim 1, further comprising an additional porous material adapted for insertion into the defect.

25. The device ofclaim 24, wherein the additional porous material is a collagen sponge.

26. The device ofclaim 21, wherein the tubular body further comprises a porous barrier disposed at any of the proximal opening, distal opening, or within the lumen of the tubular body.

27. The device ofclaim 21, wherein the tubular body further comprises threads disposed on an outer surface of the tubular body.

28. The device ofclaim 1, wherein the body is triangular in shape and has a proximal end, a distal end, and a lumen therethrough.

29. The device ofclaim 1, wherein the body is elliptical in shape and has a proximal end, a distal end, and a lumen therethrough.

30. The device ofclaim 1, wherein the body is coupled to the mesh patch.

31. The device ofclaim 27, wherein the body is coupled to the mesh patch.

32. The device ofclaim 1, further comprising:

third and fourth sutures, each having a first end and a second end, wherein the first end is adapted for coupling to the mesh patch; and

third and fourth anchors, each having a first portion adapted for insertion into a bone and a second portion having an opening, wherein the opening of the third anchor is adapted to receive the third suture and the opening of the fourth anchor is adapted to receive the fourth suture.

33. The device ofclaim 1, wherein the first and second sutures are attached to the mesh patch by welding the first ends of the first and second sutures to the mesh patch.

34. The device ofclaim 1, wherein at least one of the first and second sutures further comprise a first end with an enlarged surface area adapted for coupling to the mesh patch.

35. The device ofclaim 34, wherein a longest width of the enlarged surface area is longer than a diameter of the suture.

36. The device ofclaim 32, wherein at least one of the third and fourth sutures further comprise a first end with an enlarged surface area adapted for coupling to the mesh patch.

37. The device of claim.1, further comprising an anti-adhesion cover adapted to be connected to the mesh patch.

38. The device ofclaim 1, further comprising a support structure having a body and first and second opening adapted to receive the first and second sutures, respectively.

39. The device ofclaim 1, wherein the first and second sutures are slideably disposed within the openings of the first and second anchors, respectively.

40. The device ofclaim 1, wherein the first and second sutures are fixedly attached to the first and second anchors, respectively.

41. The device ofclaim 1, wherein the mesh patch is in the form of a shape selected from the group consisting of a rectangle, a square, a polygon, a circle, an ellipse, a oval, a planar disc, and a triangle.

42. The device ofclaim 37, wherein the anti-adhesion patch is in the form of a shape selected from the group consisting of a rectangle, a square, a polygon, a circle, an ellipse, a oval, a planar disc, and a triangle.

43. The device ofclaim 1, wherein the mesh patch comprises four corners and wherein the suture assembly is attached to each of the four corners of the mesh patch.

44. The device ofclaim 1, wherein the first and second anchors are screws.

45. The device ofclaim 32, wherein the third and fourth anchors are screws.

46. The device ofclaim 1, wherein the first ends of the first and second sutures further comprise a transverse element adapted to anchor the first ends of the first and second sutures to the mesh patch.

47.-179. (canceled)

Images