US20120071857A1 - Methods and apparatus for treating disorders of the sinuses - Google Patents

Abstract

A medical device for the treatment of a sinus opening includes a handle, a grooming sheath, a rail, a guide wire, a balloon catheter and a balloon catheter movement mechanism. A method for treating a sinus opening includes inserting a medical device for the treatment of a sinus opening partially into a patient's anatomy, positioning a guide wire operatively extending from a rail of the medical device into a sinus opening of the patient, advancing a balloon catheter from an annular lumen of the medical device and along both the rail of the medical device and the guide wire with a balloon catheter movement mechanism, and inflating the balloon catheter.

Description

RELATED APPLICATIONS
• This application claims priority pursuant to 35 U.S.C. §119 to U.S. Provisional Patent Application Ser. No. 61/385,250, entitled “Medical Device for Treatment of a Sinus Opening” filed on Sep. 22, 2010, to U.S. Provisional Patent Application Ser. No. 61/385,263, entitled “Method for Treating a Sinus Opening” filed on Sep. 22, 2010, to U.S. Provisional Patent Application Ser. No. 61/385,591, entitled “Methods and Apparatus for Treating Disorders of the Ear, Nose and Throat” filed on Sep. 23, 2010, to U.S. Provisional Patent Application Ser. No. 61/511,237, entitled “Medical Device and Method for Treatment of a Sinus Opening” filed on Jul. 25, 2011, and U.S. Provisional Patent Application Ser. No. 61/511,290, entitled “Methods and Apparatus for Treating Disorders of the Sinuses” filed on Jul. 25, 2011, the entirety of these applications being incorporated herein by reference thereto.
FIELD OF THE INVENTION
• The present invention relates, in general, to medical devices and, in particular, to medical devices and related methods for the treatment of sinus conditions.
BACKGROUND OF THE INVENTION
• The paranasal sinuses are hollow cavities in the skull connected by small openings, known as ostia, to the nasal canal. Each ostium between a paranasal sinus and the nasal cavity is formed by a bone covered by a layer of mucosal tissue. Normally, air passes into and out of the paranasal sinuses through the ostia. Also, mucus is continually formed by the mucosal lining of the sinuses and drains through the ostia and into the nasal canal.
• Sinusitis is a general term that refers to inflammation in one or more of the paranasal sinuses. Acute sinusitis can be associated with upper respiratory infections or allergic conditions, which may cause tissue swelling and temporarily impede normal trans-ostial drainage and ventilation of the sinuses, thereby resulting in some collection of mucus and possibly infection within the sinus cavities. Chronic sinusitis is a long term condition characterized by persistent narrowing or blockage of one or more sinus ostia, resulting in chronic infection and inflammation of the sinuses. Chronic sinusitis is often associated with longstanding respiratory allergies, nasal polyps, hypertrophic nasal turbinates and/or deviated internasal septum. While acute sinusitis is typically caused by infection with a single pathogen (e.g., one type of bacteria, one type of virus, one type of fungus, etc.), chronic sinusitis is often associated with multiple pathogen infections (e.g., more than one type of bacteria or more than one genus of micro-organism).
• Chronic sinusitis, if left untreated, can result in irreparable damage to the tissues and/or bony structures of the paranasal anatomy. The initial treatment of chronic sinusitis usually involves the use of drugs such as decongestants, steroid nasal sprays and antibiotics (if the infection is bacterial). In cases where drug treatment alone fails to provide permanent relief, surgical intervention may be indicated.
• The most common surgical procedure for treating chronic sinusitis is functional endoscopic sinus surgery (FESS). FESS is commonly performed using an endoscope and various rigid instruments inserted through the patient's nostril. The endoscope is used to visualize the positioning and use of various rigid instruments used for removing tissue from the nasal cavity and sinus ostia in an attempt to improve sinus drainage.
• A technique known as the Balloon Sinuplasty™ procedure and a system for performing the procedure has been developed by Acclarent Inc, of Menlo Park, Calif. for treatment of sinusitis. A number of US patents and patent applications including U.S. Pat. Nos. 7,645,272, 7,654,997, and 7,803,150 and Publications 2008/0097154 and 2008/0281156 each of which is hereby incorporated in full by reference, describe various embodiments of the Balloon Sinuplasty™ procedure as well as various devices useable in the performance of such procedure. In the Balloon Sinuplasty™ procedure, a guide catheter is inserted into the nose and positioned within or adjacent to the ostium of the affected paranasal sinus. A guidewire is then advanced through the guide catheter and into the affected paranasal sinus. Thereafter, a dilation catheter having an expandable dilator (e.g. an inflatable balloon) is advanced over the guidewire to a position where the dilator is positioned within the ostium of the affected paranasal sinus. The dilator is then expanded, causing dilation of the ostium and remodelling of bone adjacent to the ostium, without required incision of the mucosa or removal of any bone. The catheters and guidewire are then removed and the dilated ostium allows for improved drainage from and ventilation of the affected paranasal sinus. There is a continuing need for improved methods and devices for treating the paranasal sinus.
• The novel features of the invention are set forth with particularity in the appended claims. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings, in which like numerals indicate like elements.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is a simplified side view depiction of a medical device according to an embodiment of the present invention.
• FIG. 2 is a simplified cross-sectional depiction of the medical device ofFIG. 1.
• FIG. 3 is a simplified side view of the medical device ofFIG. 1 with a guide wire of the medical device extended;
• FIG. 4 is a simplified perspective depiction of the guide wire, rail and grooming sheath of the medical device ofFIG. 3;
• FIG. 5 is a simplified side depiction of the medical device ofFIG. 1 with the guide wire and balloon catheter of the medical device extended and the balloon catheter inflated over the guide wire;
• FIG. 6 is a simplified perspective depiction of the guide wire, balloon catheter, and grooming sheath of the medical device ofFIG. 5;
• FIG. 7 is a flow diagram depicting stages in a method for treating a sinus opening according to an embodiment of the present invention;
• FIG. 8 is a simplified side view depiction of the medical device ofFIG. 1 with the guide wire and balloon catheter of the medical device extended and the balloon catheter inflated over the rail;
• FIG. 9 is a simplified side cross-sectional depiction of the medical device ofFIG. 8;
• FIG. 10 is a simplified side cross-sectional depiction of a portion of the medical device ofFIG. 8;
• FIG. 11 is another simplified side cross-sectional depiction of a portion of the medical device ofFIG. 8;
• FIG. 12 is a combined side view and multi-cross-sectional view of the medical device ofFIG. 3;
• FIG. 13 is a simplified depiction of a balloon catheter sub-assembly as can be employed in embodiments of the present invention;
• FIGS. 14A and 14B are simplified side and cross-sectional views of the balloon catheter sub-assembly ofFIG. 13;
• FIG. 15 is a simplified depiction of another balloon catheter sub-assembly as can be employed in embodiments of the present invention;
• FIG. 16 is a simplified cross-sectional view of a portion of the balloon catheter sub-assembly ofFIG. 15;
• FIGS. 17A and 17B are combined side views and multi-cross-sectional views of balloon catheters as can be employed in embodiments of the present invention.
• FIG. 18 is an embodiment of the device according to the invention showing a side view of an alternative handle design.
• FIG. 19 is an embodiment of the device according to the invention showing a side view of the device with a further handle design.
• FIG. 20 is an embodiment of the device according to the invention showing a side view of another alternative handle design.
• FIG. 21 is a side view of the distal end of a grooming sheath according to the present invention.
• FIG. 22 is a side view of the distal end of the rail of the device according to the present invention.
• FIGS. 23A and 23B are side and perspective views, respectively andFIGS. 23C and 23D are front views of the distal portion of the device according to the present invention.
• FIG. 24 is an enlarged side view of the guide wire movement mechanism according to the present invention.
• FIG. 25 is a simplified side view of an alternative guide wire movement mechanism and guide wire of the medical device according to the invention.
• FIG. 26 is a simplified cross-sectional view of the guide wire movement mechanism and guide wire ofFIG. 25 in a locked position.
• FIG. 27 is a simplified cross-sectional view of the guide wire movement mechanism and guide wire ofFIG. 25 in an unlocked position.
• FIG. 28 is a simplified transparent view of the guide wire movement mechanism and guide wire ofFIG. 25 in the absence of the barrel of the guide wire movement mechanism.
• FIG. 29 is an enlarged perspective view of the guide wire movement mechanism ofFIG. 24.
SUMMARY OF THE INVENTION
• The present invention provides devices and methods for treating a sinus opening.
• In one aspect, a medical device is provided for the treatment of a sinus opening. The medical device includes a handle with a proximal end, a distal end, and a longitudinal axis along the length of the handle. The medical device further includes a grooming sheath with a distal end and a proximal end, the proximal end of the grooming sheath attached to the distal end of the handle and a rail with a distal end and a proximal end and disposed partially within the grooming sheath such that an annular lumen is defined between the rail and the grooming sheath, the distal end of the rail having an angled shape with an angle appropriate for a particular sinus, the rail being rotatable relative to the longitudinal axis. The guide wire operatively extends from the distal end of the rail, a balloon catheter is disposed at least partially in the handle and annular lumen, and a balloon catheter movement mechanism is operatively disposed on the handle. The balloon catheter movement mechanism is configured for advancement and retraction of the balloon catheter through the handle and annular lumen and along the rail and guide wire by user operation of the balloon catheter movement mechanism.
• In one embodiment, the distal end of the grooming sheath is expandable to facilitate advancement and retraction of the balloon catheter. In a further embodiment, the expandable grooming sheath includes expandable slits.
• In another embodiment, the guide wire is attached to the distal end of the rail and extends beyond the distal end of the rail a predetermined fixed length.
• In a further embodiment, the medical device includes a guide wire movement mechanism operatively disposed on the handle. The rail has a rail lumen, the guide wire is disposed at least partially in the handle and the rail lumen, and wherein the guide wire movement mechanism and the guide wire are configured for advancement and retraction of the guide wire through the handle and rail lumen by user operation of the guide wire movement mechanism.
• In another embodiment the guide medical device includes a guide wire locking and rotation mechanism.
• In another embodiment the guide wire has a proximal end, a distal end and an atraumatic tip attached to the guide wire distal end.
• In a further embodiment, the grooming sheath is configured to collapse a deflated balloon catheter during retraction of the balloon catheter into the annular lumen.
• In another embodiment, the balloon catheter has a working segment. In one embodiment, the working segment has a distal extension. In another embodiment, the balloon catheter, rail and guide wire are configured such that the balloon catheter can be advanced from the annular opening in a manner that the working segment is positioned entirely over the guide wire, partially over the guide wire and partially over the rail, at least partially extended beyond the end of the guide wire for inflation of the balloon catheter.
• In a further embodiment at least a portion of the rail is formed of a malleable material such that the shape of the rail can be manipulated by a user.
• In another embodiment, the first rail may be removed and replaced with a second rail having a second angled shape.
• In still another embodiment the rail includes an endoscopic visible marking.
• In another embodiment the distal end of the grooming sheath includes an atraumatic tip.
• In another aspect, a method is provided for treating a sinus opening, the method includes inserting a medical device for the treatment of a sinus opening partially into a patient's anatomy, positioning a guide wire operatively extending from a rail of a medical device into a sinus opening of the patient, advancing a balloon catheter of the medical device from an annular lumen of the medical device and along both the rail of the medical device and the guide wire, and treating the sinus opening is accomplished via inflation of the balloon catheter. The annular lumen is between the rail and a grooming sheath of the medical device, and the advancing is accomplished via user operation of a balloon catheter movement mechanism of the medical device.
• In a further embodiment, the method includes deflating the balloon catheter, retracting the balloon catheter into the grooming sheath, optionally retracting the guide wire into the rail lumen and removing the medical device from the patient's anatomy.
• In another embodiment the positioning includes advancing the guide wire from a rail lumen of the rail via a sliding movement of a guide wire movement mechanism of the medical device along a handle of the medical device.
• In another embodiment, the patient's anatomy is a nostril.
• In yet a further embodiment, the rail is formed of a malleable material and the method further includes configuring the malleable rail into a shape appropriate for the sinus opening to be treated prior to the inserting step.
• In another embodiment, the treating step includes inflating a working segment of the balloon catheter that is disposed entirely over the guide wire, or partially over the guide wire and partially over the rail, or that extends beyond a distal end of the guide wire.
• In a further embodiment, the method includes suctioning the sinus opening.
• In yet another embodiment, the method includes irrigating the sinus opening.
DETAILED DESCRIPTION
• The following detailed description should be read with reference to the drawings, in which like elements in different drawings are identically numbered. The drawings, which are not necessarily to scale, depict exemplary embodiments for the purpose of explanation only and are not intended to limit the scope of the invention. The detailed description illustrates by way of example, not by way of limitation, the principles of the invention. This description will clearly enable one skilled in the art to make and use the invention, and describes several embodiments, adaptations, variations, alternatives and uses of the invention, including what is presently believed to be the best mode of carrying out the invention.
• As used herein, the terms “about” or “approximately” for any numerical values or ranges indicate a suitable dimensional tolerance that allows the part or collection of components to function for its intended purpose as described herein.
• In general, medical devices for the treatment of a sinus opening according to embodiments of the present invention include a handle, a grooming sheath, a rail, a guide wire, a balloon catheter and a balloon catheter movement mechanism. The handle has a proximal end, a distal end and a longitudinal axis along the length of the handle, while the grooming sheath has a distal end and a proximal end with the proximal end of the grooming sheath being attached to the distal end of the handle. The rail of medical devices according to embodiments of the present invention has a distal end and a proximal end and is disposed partially within the grooming sheath to define an annular lumen between the rail and the grooming sheath. The guide wire operatively extends from the distal end of the rail and the balloon catheter of the medical device is disposed at least partially in the handle and annular lumen. The balloon catheter movement mechanism of the medical devices is operatively disposed on the handle and configured for advancement and retraction of the balloon catheter through both the handle and the annular lumen and along both the rail and guide wire by user operation of the balloon catheter movement mechanism via, for example, longitudinal sliding of the balloon catheter movement mechanism along the handle.
• Medical devices according to embodiments of the present invention are beneficial in that, for example, their configuration provides for a particularly efficient preparation and treatment of a patient's sinus opening and is mechanically simple. Moreover, the simplicity of the medical devices provides for them to be manufactured in a cost effective manner. In addition, the rail of medical devices according to embodiments of the present invention is sufficiently stiff that it can be beneficially employed to seek and access sinus anatomy followed by a convenient advancement and inflation of a balloon catheter there along using, for example, only one hand of the user. The medical devices are also beneficial in that the balloon catheter is advanced over the stiff rail resulting in the balloon catheter being well supported and advancing (tracking) smoothly through the sinus anatomy. Although described with regard to the sinus opening, the inventions described herein may also be useful for the treatment of the Eustachian tube, repair of endo-cranial fractures, airway procedures such as subglottic stenosis dilation and other procedures of the ear, nose or throat.
• FIG. 1 is a simplified side view depiction of amedical device100 for the treatment of a sinus opening according to an embodiment of the present invention.FIG. 2 is a simplified cross-sectional depiction ofmedical device100.FIG. 3 is a simplified side view of themedical device100 with a guide wire of the medical device extended.FIG. 4 is a simplified perspective depiction of the guide wire, rail and grooming sheath ofmedical device100.FIG. 5 is a simplified side depiction of themedical device100 with the guide wire and balloon catheter of the medical device fully extended and the balloon catheter inflated.FIG. 6 is a simplified perspective depiction of the guide wire, balloon catheter, and grooming sheath ofmedical device100.
• Referring toFIGS. 1 through 5,medical device100 includes ahandle102, agrooming sheath104, arail106, aguide wire108, aballoon catheter110, a ballooncatheter movement mechanism112 and a guidewire movement mechanism114.
• Handle102 has aproximal end116, adistal end118, a longitudinal axis120 (the extension of which is marked by dashed lines inFIG. 2 to avoid obscuring other components of the medical device) along the length ofhandle102, and finger anchoring pegs122aand122b.The anchoring pegs122aand122bmay be stationary or may be rotatable around the handle for a more comfortable, personsalizable grip.
• Handle102 can be formed of any suitable material including, for example, polycarbonate and ABS (acetonitrile butadiene styrene) and can be manufactured using any suitable technique including, for example, injection molding of two clam shell handle halves. The two clam shell handle halves can be closed using any suitable manufacturing technique including, for example, adhesive bonding, screw fastening, clip-based fastening using clips molded as integral portions of the handle halves, or pins press fitted into the handle halves.
• Alternative handle designs for the devices of the invention are shown inFIGS. 18,19 and20. In these embodiments, the finger anchoring pegs shown inFIGS. 1 through 5 have been replaced withgrips800,810 and820 to keep the device in hand in the absence of active grasping. Thegrip800 shown inFIG. 18 comprises a wrap aroundband802 designed to fit around the user's hand or fingers and allows the user to relax the hand for periods of time without the fear of the device falling out of the hand. Thegrip810 shown inFIG. 19 comprises anopen hook812 designed for engagement of thehandle102 by the user with freedom of motion at thedistal end118 of the handle. Thegrip820 shown inFIG. 20 comprises a t-leg822 and finger-loops824 designed for engagement of thehandle102. Anon-linear actuation track826 would allow the motion of themovement mechanisms112 and114 to be more naturally along the arc of the user's thumb path. In the embodiments shown inFIGS. 18 and 19,rounded projections804 and814 are added to the handles to provide easy finger placement.
• Grooming sheath104 has adistal end124, a proximal end126 and an atraumatic tip128 (seeFIG. 4 in particular) atdistal end124. Proximal end126 ofgrooming sheath104 is attached todistal end118 of handle102 (seeFIG. 3 in particular).Grooming sheath104 can be attached to handle102 using any suitable technique including, for example, mechanical adaptors known to one skilled in the art.
• Grooming sheath104 is configured to collapse and otherwise groom aballoon catheter110 during retraction of the balloon catheter into the grooming sheath.Grooming sheath104 can also, if desired, be configured to provide additional stiffness to rail106. Grooming sheaths according to embodiments of the present invention are particularly useful in that deflating a balloon catheter via application of vacuum can be sub-optimal in terms of collapsing the balloon catheter into a beneficially small profile. However, retracting a deflated balloon catheter into a grooming sheath may collapse the balloon catheter into a beneficially small profile. Such a small profile provides the beneficial ability to re-advance and re-inflate the balloon in another sinus opening, particularly another sinus opening that the collapsed balloon catheter is accessing through a narrow sinus structure.
• Grooming sheath104 can be constructed of any suitable material or materials including for example, a stainless steel tube with or without a polymer lining (e.g., a Nylon, PTFE or Pebax lining). In the embodiment ofFIGS. 1-6, the polymer lining includes anextension104′ that extends slightly from the stainless steel tube at the distal end of the grooming sheath (seeFIG. 4 in particular).Atraumatic tip128 ofgrooming sheath104 can be formed, for example, of a low durometer polymer fused withpolymer extension104′ or in an alternative embodiment, it may be formed of a low durometer polymer that is thermally fused and attached with a lap joint to the stainless steel tube. The polymer may be colored for endoscopic visualization. Thegrooming sheath tip840 may further be tapered down in diameter at the distal region (seeFIG. 21) and it may be expandable. Thistapered tip840 provides a transition between the outer diameter of therail106 and the inner diameter of thegrooming sheath104, providing a ramp for advancing through tissue to slide past. Twoslits842aand842b,positioned 180° apart (or alternatively 4 slits positioned 90° apart) are designed for expansion as the balloon passes through thetip840 and therefore allow for the balloon to exit and re-enter back into thegrooming sheath104 with low friction. The most proximal ends of theslits842aand842b(there may be four circular features if there are four slits) havecircular features844aand844bwhich are designed to prevent tearing and further proximal propagation of the slits. Thesheath104 ofFIG. 18 is shown as ending a distance proximal to the rail curvedsection136, but in particular embodiments, it may be extended over close to the rail curvedsection136 so that the balloon has less distance to travel when it is advanced out of the sheath.
• As shown inFIG. 2,rail106 has adistal end130, aproximal end132 and a rail lumen133 (seeFIG. 12 described below) and is disposed partially withingrooming sheath104 such that anannular lumen135 is defined betweenrail106 andgrooming sheath104.Proximal end132 ofrail106 is attached to handle102 (seeFIG. 2).
• Rail106 is configured to serve as (i) a probe for finding an access path to the target sinus ostium (also referred to as sinus opening), (ii) to provide a shaped rail to guide the balloon catheter into the sinus ostium, and (iii) to provide a luminal path (i.e., rail lumen133) for guide wire movement. If desired, the guide wire lumen of the rail can be made with adequate space such that irrigation or suction can be applied via the guide wire lumen during use of the medical device.
• Rail106 can be formed of any suitable material including, for example, 304 stainless steel or 316 stainless steel. In addition,distal end130 ofrail106 can be manufactured with a predetermined shape that is appropriate for the treatment of a given sinus opening in the range of between about 0 degrees and 125 degrees and theappropriate rail106 chosen for treatment of a particular sinus. For example, for Frontal sinus access, the predetermined shape can be an angled shape with an angle (bend) in the range of 65 degrees and 85 degrees or of about 75 degrees. For Sphenoid sinus access, the predetermined angled shape can be in the range of about 0 degrees and 30 degrees or approximately horizontal. For maxillary access, the predetermined angled shape can be in the range of about 85 degrees and 125 degrees or of about 100 degrees. For treatment of more than one sinus, therail106 can be removed from thehandle102 and replaced with one shaped for a different sinus.
• If desired,distal end130 ofrail106 can be formed of a malleable material that enables a user to configure the shape ofdistal end130 prior to insertingmedical device100 into a patient's anatomy. In this circumstance,distal end130 can be formed of any suitable malleable material known to one skilled in the art. An exemplary but non-limiting malleable material is heat treated (e.g., annealed) stainless steel. A formed feature in a thermoform tray would allow a user to shape thedistal end130 directly in the tray, would aid in the proper shaping of thedistal end130 and prevent the user from using their hands or other instrument with the likely result of damaging thedistal end130.
• If desired,distal end130 ofrail106 can include endoscopic visible markers (not shown in the FIGs.) and/or an atraumatic tip (also not shown in the FIGs.). Such an atraumatic tip can be formed, for example, from a soft polymer material or consist of an appropriately polished and sintered distal end. Such endoscopic visible markers can, for example, be placed on the surface ofdistal end130 and be configured to indicate the distance away from the furthermost distal point of the rail. In one embodiment the endoscopic visible markers are configured as thin circumferential bands, with the number of bands corresponding to the number of centimeters the marked location is from the furthermost distal point. For example, if the marked location is3 cm from the furthermost distal point, the endoscopic visible mark would consist of three thin bands. Such endoscopic visible marks beneficially provide a user with a sense of the location of the tip of the rail and, thus, its extension into a sinus.
• In the embodiment ofFIGS. 1-6,distal end130 ofrail106 includes a proximal straight section134 (such as, for example, a 7 cm straight section), a curved section136 (e.g., for example, a 3 cm curved section), and a relatively short distal straight section138 (seeFIG. 1) of, for example, 5 mm to 50 mm in length. Typical, but non-limiting, rail inner and outer diameters are 0.038 inches and 0.052 inches, respectively. Such a configuration, along with an extendable guide wire, has been determined to provide for ease of access to sinus openings during treatment thereof.
• For optimal sinus access, precise dimensions have been determined forrail106. In order to ensure an appropriate range of motion during probing of the maxillary sinus, a tip envelope830 (seeFIG. 22) of between about 0.10 inches and 0.50 inches is desirable, or between about 0.20 and 0.40 inches and often about 0.30 inches. Further, to ensure easy access of the maxillary sinus by theguide wire108 after manipulating the distal end of thedevice100 into position, atip trajectory832 of between about 85 degrees and 125 degrees is desirable, or between about 90 degrees and 110 degrees and often about 100 degrees. The distal tip may be beveled to provide support to the distal ball, to allow for directionally anterior advancement of the curved guide wire and facilitate retraction of the balloon. To ensure easy access of the frontal sinus by theguide wire108 after manipulating the distal end of thedevice100 into position, atip envelope830 of between about 0.40 inches and 0.80 inches is desirable, or between about 0.50 inches and 0.70 inches often about 0.60 inches and atip trajectory832 of between about 55 degrees and 85 degrees is desirable, or between about 60 degrees and 80 degrees and often about 70 degrees. The distal tip may be squared or beveled. To ensure easy access of the sphenoid sinus by theguide wire108 after manipulating the distal end of thedevice100 into position, atip trajectory832 of between about 0 degrees and 30 degrees is desirable, or between about 0 degrees and 10 degrees and often approximately horizontal.
• Thedistal end130 ofrail106 must further be positioned to allow for the comfort of the user. A right handed user will position the rail differently than a left handed user. Accordingly, the ability to rotate the rail relative to the longitudinal axis of thehandle102 enables the user to orient the rail geometry, the ballooncatheter movement mechanism112 and the guidewire movement mechanism114 on thehandle102. The mechanism to rotate the rail has five key elements as shown inFIGS. 23A,23B,23C and23D therail switch920, therail switch post922, thefront collar926, the collar stop928 and the spring. Referring toFIGS. 23A and 23B, thedistal end118 of thehandle102 is shown. The first element of the mechanism to rotate therail106 is therail switch920, a molded part that provides a bearing surface for therail switch post922. Thepost922 extends through therail switch920 and through thedistal end118 of thehandle102 and terminates in a channel924 defined between thefront collar926 and thehandle102. Therail switch post922 is made of a rigid material, in this case stainless steel, and is welded to therail106 through therail switch920. Thefront collar926 provides a channel924 for therail switch post922. As thefront collar926 is rotated, therail switch post922 is moved clockwise or counter clockwise within thekeyway930 as required for appropriate rail orientation. The collar stop928 locks therail switch post922 in a firstfront collar slot932. A spring (not shown) provides force against thefront collar926 to hold therail switch post922 in a forward position. In order to change positions, thecollar926 is pulled toward the user and twisted so that therail switch post922 is pulled out of thefirst slot932 in thekeyway930 and can rotate. Once therail switch post922 reaches asecond slot934 in the keyway930 (in the case shown, thesecond slot934 is 90 degrees offset from the original slot, but the slots may be45,90,135, or 180 degrees offset or anywhere therebetween, either clockwise of counter clockwise from thefirst slot932 and there may be 2, 4, 6, 8 or any number of key slots less than or equal to 12), the spring pulls thepost922 into thesecond slot934. Because therail switch post922 rotates about a line that is offset from the center of thecollar926, therail switch post922 telescopes up and down in theslots932 and934.
• As shown inFIGS. 1-4, theguide wire108 operatively extends from the distal end of therail106 following the orientation of therail106 described above.Guide wire108 can be either (i) attached to the distal end of the rail and extend beyond the distal end of the rail a predetermined fixed length, or (ii) disposed at least partially inhandle102 and the rail lumen withmedical device100 being configured for advancement and retraction of the guide wire through the handle and rail lumen by longitudinal sliding of guidewire movement mechanism114 along the handle102 (compare, for example,FIGS. 2 and 3 which illustrate different guide wire extensions). For the latter configuration, the guide wire can be attached to a guide wire movement mechanism such aselement114 inFIGS. 1-3 and5.
• In the embodiment ofFIGS. 1-6,guide wire108 includes an essentially spherical atraumatic tip140 (seeFIGS. 4 and 6 in particular). Such a spherical atraumatic tip can have, for example, a diameter in the range of approximately the same diameter as the guide wire (e.g., 0.032 inches) to 0.080 inches. The upper limit of the spherical atraumatic tip diameter is chosen such that the tip does not unduly prevent the guide wire from tracking in a tight sinus access path. In one embodiment, the rail has a diameter of approximately 0.050 inches and the spherical atraumatic tip of the guide wire has a diameter of 0.060 inches such that the spherical tip shields the furthermost distal edge of the rail from contact with sinus or other tissue of the patient's anatomy during use of the medical device. Alternatively, the spherical tip of the guide wire can be sized such that the balloon catheter can extend beyond the spherical tip.
• The tip ofguide wire108 can, if desired, be lighted in a manner that enables a user to confirm successful access to a sinus opening. Such tip may be formed as a molded component that will be adhesively bonded to theguide wire108, but it must be translucent to allow full light output to transmit through the tip.
• Guide wire108 can be formed of any suitable material known to one skilled in the art including, for example, stainless steel, Nitinol and combinations thereof and of any suitable stiffness or graded stiffness. In addition,guide wire108 can be configured in any suitable manner including, for example, a stainless steel wound coil, a coil wound around a central core wire (including a core wire of varying diameter that provides a varying stiffness down the length of the guide wire), a configuration with an angled distal end (e.g., a 5-30 degree angle end with a length of 2.0 to 10 mm), and configurations that include the incorporation of one or more light transmitting fibers that provide for a lighted guide wire distal end and/or tip formed of light transmitting material and one or more stiffening materials (such as a hypotube) that prevent buckling of the guide wire in the device of in the patient's anatomy. Other configurations may include a sensor on the tip for tracking (for example, a coil that is energized that creates a magnetic field), or a lens on the tip for greater dispersion of light from the tip. Suitable lighted guide wires that may be incorporated in the current device are described, for example, in US 2008/0228085 which is herein incorporated by reference in its entirety.
• For additional tactile feedback for the user for accessing the sinus, a number of additional features may be incorporated into thehandle102 as will be further described with regard toFIG. 24. In this embodiment, in order to prevent buckling of theguide wire108 between therail106 and the distal portion of the guidewire movement mechanism114, ahypotube900 may be soldered or welded to theguide wire108 and afin902 soldered or welded to the hypotube to connect the guidewire movement mechanism114 to thehypotube900. Alternatively, rather than afin902, a tube or bushing may be placed around the hypotube, a post with a through hole for the hypotube, a split leg fin welded on either side of the hypotube, or a glue connection directly to the guide wire movement mechanism may be useful to connect the guide wire movement mechanism to the hypotube. In this way, the force that is applied to the guide wire movement mechanism to advance it along thehandle102 directly translates into movement of theguide wire108 into the sinus anatomy. When an obstacle is encountered, the guidewire movement mechanism114 will no longer advance and the user will know that there is an obstacle. Alternatively, rather than a hypotube, it may be desirable to increase the diameter of the internal core wire of theguide wire108 or to add a stiffening member to provide stiffness to theguide wire108 between therail106 and the guidewire movement mechanism114. In addition, when therail106 is rotated for advancement into the right or left maxillary sinus or for appropriate orientation for a right or left handed user, the tube or bushing placed aroundhypotube900 will allow for rotation of theguidewire108 with therail106 so that it too will be appropriately positioned for the sinus and/or the handedness of the user.
• Guide wire108 serves to provide additional reach, beyond the reach of the rail, into target anatomy in a safe manner. For a guide wire of predetermined fixed length, the length can be, for example, in the range of 5 mm to 30 mm. For a medical device configured with an extendable guide wire, the configuration can be such that a user can extend the guide wire from the rail for a distance of, for example, 1 mm to 50 mm.
• Balloon catheter110 is disposed at least partially inhandle102 and the annular lumen between therail106 and the grooming sheath104 (see, for example,FIG. 12 described below). Moreover,balloon catheter110 is operatively connected with ballooncatheter movement mechanism112. In this regard, ballooncatheter movement mechanism112 is configured for advancement and retraction of theballoon catheter110 through thehandle102 andannular lumen135 and along therail106 andguide wire108 by longitudinal sliding of the ballooncatheter movement mechanism112 along thehandle102. However, once apprised of the present disclosure, one skilled in the art will recognize that balloon catheter movement mechanisms employed in medical devices (and methods) according to the present invention are not limited to those that are user operated via longitudinal sliding along the length of the handle. Rather, user operation of the balloon catheter movement mechanism can be any suitable operation that results in operable movement of the balloon catheter by, for example, translation of the balloon catheter movement mechanism relative to the handle or rotation of a balloon catheter movement mechanism component. In this regard, the configuration of the balloon catheter mechanism would support such user operation via suitable rack and pinion mechanism, gear-based mechanisms, threaded mechanism and/or electromechanical means.
• A suitable rack and pinion mechanism can be incorporated into devices according to embodiments of the present invention by, for example, employing a configuration wherein a balloon catheter shaft disposed within the handle is attached to a rack gear. Such a rack gear can be configured for longitudinal movement by engagement with a roller gear that is operated (i.e., rotated) by a user. Between the roller gear and the rack gear, there can be a gear train that includes various combinations of gear ratios providing a reduction in the force required to be exerted by a user at the roller and/or increasing travel distance for the rack with a small rotation actuated at the roller.
• A suitable threaded mechanism can be incorporated, for example, by attaching the balloon catheter to a cylindrical component with external threads with the cylindrical component being constrained to move longitudinally without rotation. A roller with internal threads can be configured to engage with the external threads of the cylindrical component. In such a configuration, user operation via rotation of the roller causes the cylindrical component and the balloon catheter to move longitudinally. The thread design of such an embodiment can be configured with threads of a predetermined pitch or type (e.g., 3 start thread) to provide greater travel distance by the catheter for a lesser rotation of the roller.
• Balloon catheter110 can be any suitable balloon catheter known to one skilled in the art including, for example, dual shaft balloon catheters with a braided inner shaft formed of Nylon, PET and Pebax. A braided inner shaft provides for stiffness so that the balloon remains in line with the curve of the rail when advanced distal to the rail and inflated. As shown inFIG. 9, a softtapered balloon tip142 on thedistal extension144 to the braided inner shaft provides for a smooth profile transition to thesmaller guide wire108 and allows for advancement of the balloon around the curve of the rail and placement into the target anatomy. The balloon catheter can also, if desired, include a lubricity layer to reduce friction between the rail and the catheter balloon. The balloon catheter may be any size catheter including but not limited to 3.5 mm to 7 mm in diameter (when inflated) and 12 mm to 24 mm in working length (for example 3.5 mm×12 mm, 5 mm×16 mm, 5 mm×24 mm, 6 mm×16 mm, 6 mm×20 mm, 6 mm×24 mm, 7 mm×16 mm and 7 mm×24 mm. In one embodiment for the maxillary sinus, the dimensions of the working portion of the balloon catheter are 6 mm in diameter (when inflated) and 24 mm in working length. Theballoon catheter110 further may have a conformable distal tip such that it is flush with the outer diameter of theguidewire108 when it is expanded distally over the distal end ofrail106. Materials useful for such purpose include but are not limited to stainless steel, nitinol, a coil, or laser cut tubing, of a tip conformation similar to that of the grooming sheath described above, with two slits spaced 180 degrees apart (or four slits 90 degrees apart).
• Prior to use of the medical device, theballoon catheter110 is retracted within thegrooming sheath104 and handle102. When extended, part or the entirety of the balloon working length of the balloon catheter extends distal to the tip rail over the guide wire. In one embodiment, the balloon catheter does not extend beyond the tip of the guide wire. If the tip of the guide wire is of a sufficient diameter and the guide wire is not fully extended when the balloon catheter is extended, extension of the balloon catheter can carry the guide wire with it. In another embodiment, the guide wire tip is smaller than a lumen of the balloon catheter. In this embodiment, the balloon catheter can extend beyond the tip of the guide wire.
• Guidewire movement mechanism114 is configured for advancement and retraction of the guide wire through thehandle102 andrail lumen133 by longitudinal sliding of the guidewire movement mechanism114 along thehandle102. However, once apprised of the present disclosure, one skilled in the art will recognize that guide wire movement mechanisms employed in medical devices (and methods) according to the present invention are not limited to those that are user operated via sliding along the length of the handle. Rather, user operation of the guide wire movement mechanism can be any suitable operation that results in operable movement of the guide wire by, for example, translation (i.e., movement that changes the position of an object) of the guide wire movement mechanism relative to the handle or rotation of a guide wire movement mechanism component. In this regard, the configuration of the guide wire movement mechanism would support such user operation via, for example, a suitable rack and pinion mechanism, gears, and/or electromechanical means.
• In an alternative embodiment shown inFIG. 25, guidewire movement mechanism610 may include an integrated guide wire locking androtation mechanism640 configured for rotation ofguide wire606 and for securely locking and unlocking the guide wire to the guidewire movement mechanism610, arail642, and a nosepiece644.Rail642 is configured for slidably attaching guidewire movement mechanism610 to handle102. Nosepiece644 is configured to directguide wire606 intohandle102 andrail lumen133 ofrail106 as described above.
• Integrated guide wire locking androtation mechanism640 includes abarrel646 and a collet axle648 (seeFIGS. 25-29 in particular). The locking/unlocking capability of integrated guide wire locking androtation mechanism640 enables a user to adjust the length of the guide wire extending (distally) beyond the guidewire movement mechanism610.
• Collet axle648 is configured to function both as a collet and as an axle and has a longitudinal opening through which theguide wire606 passes (seeFIG. 27 in particular). In the embodiment ofFIGS. 25 through 29,collet axle648 is essentially cylindrical in overall shape, and when locked onto the guide wire (seeFIG. 26 where the depicted overlap of the barrel and the collet axle serves to illustrate that the barrel is compressing the collet axle onto the guide wire), rotates with theguide wire606.Collet axle648 rotates within bearingsurfaces650 of the guide wire movement mechanism610 (seeFIG. 27). The collet axle has a plurality of alternatingprotrusions652 and slots654 (seeFIG. 27) configured to lock (close) onto the guide wire, thereby linking rotation of the guide wire with rotation of the collet axle.Collet axle648 exerts a strong clamping force on the guide wire when the collet axle is tightened via longitudinal movement of barrel646 (as is evident from a comparison ofFIG. 25 where the collet axle is locked into the guide wire andFIG. 26 where the collet axle is unlocked from the guide wire).
• Barrel646 has an essentially cylindrical cross-section and an opening therethrough, in whichcollet axle648 is disposed. The contour of the barrel's opening is designed to receive the collet axle and has at least one focal point configured to collapse the collet axle onto the guide wire (seeFIG. 25 in particular). The exterior ofbarrel646 has grip features shown in the embodiment ofFIGS. 25-26 as a macroscopic surface feature (i.e., ridges). However, such grip features could alternatively be microscopic in nature or based on frictional material properties such as a rubberized surface. Such grip features provide traction for the user to rotate or translate the barrel via operation with, for example, the user's thumb. The distal and proximal ends of the barrel have a raisedring feature656, which provides traction for the user to translate the guide wire movement mechanism when the collet axle is in a locked position or provide a gripping feature to move thebarrel646 relative to the remainder of the guidewire movement mechanism610 to lock and unlock theaxle648.
• The guidewire movement mechanism610 is shown in detail inFIG. 29 and allows for advancing, retracting and rotating theguide wire606. Themechanism610 integrates a guide wire locking androtation mechanism640 configured for rotation of theguide wire606 and for securely locking and unlocking theguide wire606 to the guidewire movement mechanism610 as further described with regard to guide wire locking androtation mechanism640 above. Included inFIG. 29 is clicker658 that interacts with the fins ofbarrel646 to provide audible and tactile feedback of rotation of the locking androtation mechanism640 and the resultant rotation of theguide wire606. Arepresentative guide wire606 incorporated in thedevice100 of the invention is the Relieva Luma Sentry™ Sinus Illumination System manufactured by Acclarent, Inc., Menlo Park, Calif., a guide wire system that can be connected to a light source for transillumination, illumination and subsequent transcutaneous visualization of the sinus cavity.
• Once apprised of the present disclosure, one skilled in the art will recognize that guide wire locking and rotation mechanisms employed in medical devices according to the present invention can take any suitable form in addition to the barrel and collet axle configurations shown in, for example,FIGS. 25 through 29. For example, the barrel could be shaped essentially as a sphere, cylinder or other suitable shape.
• In general, methods for treating a sinus opening according to embodiments of the present invention include inserting a medical device for the treatment of a sinus opening partially into a patient's anatomy (e.g., a patient's nostril) and subsequently positioning a guide wire operatively extending from a rail of a medical device into a sinus opening of the patient. The methods also include advancing a balloon catheter from an annular lumen of the medical device and along both the rail of the medical device and the guide wire. In the methods, the annular lumen is between the rail and a grooming sheath of the medical device and the advancing is accomplished via sliding movement of a balloon catheter movement mechanism of the medical device along a handle of the medical device. The method also includes treating the sinus opening via inflation of the balloon catheter.
• Methods according to embodiments of the present invention are beneficial in that they are, for example, particularly efficient with respect to positioning the balloon catheter for treatment of the sinus opening and retracting the balloon catheter into the medical device. Moreover, the methods provide for the entire method to be conveniently and efficiently conducted using a single medical device and may be performed in hospital operating room setting or in a medical office.
• Referring toFIG. 7,method200 for treating a sinus opening according to an embodiment of the present invention includes inserting a medical device for the treatment of a sinus opening partially into a patient's anatomy (seestep210 ofFIG. 7).
• Atstep220, a guide wire operatively extending from a rail of a medical device is positioned into a sinus opening of the patient.
• Subsequently and as noted instep230 ofFIG. 7, a balloon catheter of the medical device is advanced from an annular lumen of the medical device along both the rail of the medical device and the guide wire. Alternatively, the balloon catheter can be advanced solely over the rail and, in a future step, inflated solely over the rail as described below. It is noted that the annular lumen referenced instep230 is between the rail and a grooming sheath of the medical device. Moreover, instep230 the advancing is accomplished via sliding movement of a balloon catheter movement mechanism of the medical device along a handle of the medical device.
• Method200 also includes, atstep240, treating the sinus opening via inflation of the balloon catheter. The balloon working segment of the (also referred to as a working portion) balloon catheter can be inflated, as appropriate depending on the positioning of the rail and guide wire, solely over the rail, partially over the rail and partially over the guide wire, solely over the guide wire, or extending beyond the guide wire. Following treatment, the balloon catheter is deflated (step250), and retracted into the grooming sheath of the medical device (see step260). Atstep270, the medical device is removed from the patient's anatomy.
• Once apprised of the present disclosure, one skilled in the art will recognize thatmethod200 can be readily modified to incorporate any of the techniques, benefits and characteristics of medical devices according to embodiments of the present invention and described herein. For example, methods according to embodiments of the present invention can also include, as part of the positioning step, advancing the guide wire from a rail lumen of the rail via a sliding movement of a guide wire movement mechanism of the medical device along a handle of the medical device. Such a method could also include, following the treating step, retracting the balloon catheter into the grooming sheath and retracting the guide wire into the rail lumen. Moreover, one skilled in the art will also recognize that methods according to embodiments of the present invention, includingmethod200, can be modified to incorporate suitable sinus opening treatment techniques and steps known to one skilled in the art including suitable techniques and steps described in U.S. Pat. Nos. 7,462,175, 7,500,971, and 7,645,272, and U.S. Patent Application Publications 2008/0281156, and 2010/0030113, each of which is hereby incorporated in full by reference.
• Referring again tomedical device100,FIG. 8 is a simplified side view depiction of themedical device100 with the guide wire and balloon catheter of the medical device extended and the balloon catheter inflated over the rail.FIG. 9 is a simplified side cross-sectional depiction of themedical device100.FIG. 10 is a simplified side cross-sectional depiction of a portion ofmedical device100.FIG. 11 is another simplified side cross-sectional depiction of a portion ofmedical device100 andFIG. 12 is a combination of a side view and multiple cross-sectional views taken along various lines of the side view ofmedical device100.
• Referring toFIGS. 8 through 12, handle102,grooming sheath104,rail106,guide wire108,balloon catheter110, ballooncatheter movement mechanism112 and guidewire movement mechanism114, andrail lumen133 are depicted.Balloon catheter110 ofmedical device100 includes aninner shaft150 and an outer shaft152 (seeFIG. 12).FIG. 11 depicts howgrooming sheath104 is attached to the inner diameter (ID) of abushing190 ofhandle102 and howrail106 is attached to handle102 by afin192.Rail106 can be, for example, soldered or welded tofin192 andfin192 mechanically fastened or adhesive bonded to the remainder ofhandle102.
• FIG. 13 is a simplified depiction of aballoon catheter sub-assembly300 as can be employed in embodiments of the present invention.FIGS. 14A and 14B are simplified side and cross-sectional views ofballoon catheter sub-assembly300.
• Referring toFIGS. 13,14A and14B,balloon catheter sub-assembly300 includes aballoon catheter302, a ballooncatheter movement mechanism304 and aninflation tube306.Balloon catheter302 includes aballoon working segment310,distal shaft portion312, mid-catheter joint314, aflat lumen shaft316,inner shaft318, andouter shaft320.
• Inner shaft318 andouter shaft320 are configured such that arail lumen322 and anannular inflation lumen326 are formed in distal shaft portion312 (seecross-section360 ofFIG. 14B taken along line B-B ofFIG. 14A). At mid-catheter joint314,rail lumen322 andinflation lumen328 are in a stacked configuration (seecross-section370 ofFIG. 14B taken along line C-C ofFIG. 14A).Cross-section380 ofFIG. 14B (taken along line D-D ofFIG. 14A) andcross-section370 both depict a configuration wherein theflat lumen shaft316 defines the inflation lumen.Cross-section350 ofFIG. 14B (taken along line A-A ofFIG. 14A) depicts the configuration ofinner shaft318 andballoon working segment310.
• Balloon working segment310 can be made of any suitable material including, for example, polymeric materials such as Pebax, Nylon and PET. The diameter of the balloon working segment can be, for example, in the range of 3.00 mm to 8.00 mm (inflated) and have a length in the range of, for example, 5 mm to 30 mm, with a typical length being in the range of 20 mm to 25 mm. The balloon catheter inner and outer shafts can be made of any suitable material including, for example, polymers such as Pebax, Nylon, Hytrel or high density polyethylene (HDPE). In some embodiments, the inner shaft may be of braided construction to increased stiffness such that the balloon remains coaxial with the rail when advanced distal to the rail and inflated. To reduce friction between the balloon catheter and a rail, the inner shaft can be formed, for example, of a polymer impregnated with micro-particles of PTFE (Polytetrafluoroethylene) or have a PTFE thin liner fused on the inside of the lumen. The balloon may be attached to the inner and outer shafts by thermal or laser bonding.
• Inflation lumen shaft316 can be formed, for example, of metallic tubular material such as a stainless steel tubular material.Inflation lumen shaft316 can be manufactured, for example, by flattening a round tube of stainless steel.Inflation lumen shaft316 serves to (i) provide a lumen for inflation and deflation of the balloon working segment and (ii) provide a suitable stiffness to advance and retract the balloon catheter while resisting buckling. In one embodiment, cross-section ofinflation lumen shaft316 is flat and can have any suitable ratio of flat height to flat width (depicted in cross-section380) with a particularly beneficial ratio being a ratio of 1:1.
• FIG. 15 is a simplified depiction of anotherballoon catheter sub-assembly400 as can be employed in embodiments of the present invention.FIG. 16 is a simplified cross-sectional view of a portion of the balloon catheter sub-assembly ofFIG. 15.
• Referring toFIGS. 15 and 16,balloon catheter sub-assembly400 includes aballoon catheter402, a ballooncatheter movement mechanism404 and aninflation tube406.Balloon catheter402 includes aballoon working segment410,distal shaft portion412, mid-catheter joint414 and aflat lumen shaft416.Flat lumen shaft416 is assembled into ballooncatheter movement mechanism404 at a slight downward angle (seeFIG. 16). Such a downward angle serves to prevent buckling since the downward angle biases any buckling toward the downward direction (which is a direction that can be reinforced by support from the handle as depicted in the handle ofFIG. 11).
• FIG. 16 depicts the joint betweenflat lumen shaft416 andinflation tube406 inside of ballooncatheter movement mechanism404.FIG. 16 also depicts aclearance hole420 for a guide wire, the angular entry of the flat lumen shaft416 (which forces the flat lumen shaft to bend downward under any buckling forces) and the overlapping joint between theflat lumen shaft416 and theinflation tube406.
• During manufacturing, the flat lumen shaft and inflation tube are first joined together by techniques such as adhesive or heat bonding. In such heat bonding, a polymeric shrink tube is placed over the overlapping joint segment. The assembly is then placed inside of a heat source (e.g., a hot air, RF energy, or laser energy heat source) to melt the polymeric shrink tube and fuse it securely around a metallic flat lumen shaft. The joined segment is then placed inside the balloon catheter movement mechanism as shown inFIG. 16. Adhesive is then used to bond the joined flat lumen shaft and inflation tube inside of the balloon catheter movement mechanism.
• FIG. 17A is a simplified cross-sectional view of aballoon catheter500 as can be employed in embodiments of the present invention.FIG. 17A shows an exemplary, butnon-limiting balloon catheter500. A balloon distalinner shaft502, distalouter shaft504 andproximal shaft516 are heat fused together at a mid-catheter joint506. Theinner shaft502 comprises aguide wire lumen508 and theouter shaft504 comprises a distalannular lumen505 which also serves as the inflation lumen. The mid-catheter joint506 is formed such that the guide wire can exit from the catheter and the inflation lumen transitions from a distal annular lumen505 (seecross-section510 taken along line A-A ofFIG. 17A) to a single lumen507 (seecross-section512 taken along line C-C ofFIG. 17A). As shown incross-section514 taken along B-B inFIG. 17A, in order to allow for the free movement of theballoon catheter mechanism112 and the guidewire movement mechanism114 shown inFIGS. 1-5, the inflation tube (not shown) and attachedproximal balloon shaft516 must be off center with regard to the balloon518 such that theguide wire lumen508 andinflation lumen509 are in a dual lumen configuration. In one embodiment, as described above, the materials may be heat fused together at the mid-catheter joint506. In another embodiment, a hypotube ring may be crimped around the mid-catheter joint506. In yet another embodiment shown inFIG. 17B, the mid-catheter joint550 may comprise a molded portion in order to consistently maintain co-axial distal annular lumens, adistal inflation lumen552 and a distal guidewire lumen554 (seecross-section556 taken along A-A ofFIG. 17B), a single proximal annular lumen,proximal inflation lumen558, and an off-set dual lumen mid-catheter joint550 (cross-section560 taken along B-B ofFIG. 17B), that includes amid-catheter inflation lumen562 and a mid-catheterguide wire lumen564. This molded mid-joint connector allows for smooth advancement and retraction ofballoon catheter566 through thehandle102 described above.
• While preferred embodiments of the present invention have been shown and described herein, it will be obvious to those skilled in the art that such embodiments are provided by way of example only. Numerous variations, changes, and substitutions will now occur to those skilled in the art without departing from the invention. It should be understood that various alternatives to the embodiments of the invention described herein may be employed in practicing the invention. It is intended that the following claims define the scope of the invention and that devices and methods within the scope of these claims and their equivalents be covered thereby.

Claims (28)

What is claimed is:

1. A medical device for the treatment of a sinus opening, the medical device comprising:

a handle with:

a proximal end;

a distal end; and

a longitudinal axis along the length of the handle;

a grooming sheath with a distal end and a proximal end, the proximal end of the grooming sheath attached to the distal end of the handle;

a first rail with a distal end and a proximal end and disposed partially within the grooming sheath such that an annular lumen is defined between the rail and the grooming sheath, the distal end of the rail having an first angled shape, the rail being rotatable relative to the longitudinal axis;

a guide wire operatively extending from the distal end of the rail;

a balloon catheter disposed at least partially in the handle and annular lumen; and

a balloon catheter movement mechanism operatively disposed on the handle;

wherein the balloon catheter movement mechanism is configured for advancement and retraction of the balloon catheter through the handle and annular lumen and along the rail and guide wire by user operation of the balloon catheter movement mechanism.

2. The medical device ofclaim 1 wherein the distal end of the grooming sheath is expandable to facilitate advancement and retraction of the balloon catheter.

3. The medical device ofclaim 2 wherein the distal end of the grooming sheath comprises expandable slits.

4. The medical device ofclaim 1 wherein the guide wire is attached to the distal end of the rail and extends beyond the distal end of the rail a predetermined fixed length.

5. The medical device ofclaim 1 further including:

a guide wire movement mechanism operatively disposed on the handle; and

wherein the rail has a rail lumen, and

wherein the guide wire is disposed at least partially in the handle and the rail lumen; and

wherein the guide wire movement mechanism and the guide wire are configured for advancement and retraction of the guide wire through the handle and rail lumen by user operation of the guide wire movement mechanism.

6. The medical device ofclaim 5 further including a guide wire locking and rotation mechanism.

7. The medical device ofclaim 1 wherein the guide wire has:

a proximal end;

a distal end; and

an atraumatic tip attached to the guide wire distal end;

8. The medical device ofclaim 1 wherein the grooming sheath is configured to collapse a deflated balloon catheter during retraction of the balloon catheter into the annular lumen.

9. The medical device ofclaim 1 wherein the balloon catheter has a working segment.

10. The medical device ofclaim 9 wherein the working segment further comprises a distal extension.

11. The medical device ofclaim 9 wherein the balloon catheter, rail and guide wire are configured such that the balloon catheter can be advanced from the annular lumen in a manner that the working segment is positioned entirely over the guide wire for inflation of the balloon catheter.

12. The medical device ofclaim 9 wherein the balloon catheter, rail and guide wire are configured such that the balloon catheter can be advanced from the annular opening in a manner that the working segment is positioned partially over the guide wire and partially over the rail for inflation of the balloon catheter.

13. The medical device ofclaim 9 wherein the balloon catheter, rail and guide wire are configured such that the balloon catheter can be advanced from the annular opening in a manner that that the working segment is at least partially extended beyond the end of the guide wire rail inflation of the balloon catheter.

14. The medical device ofclaim 1 wherein at least a portion of the rail is formed of a malleable material such that the shape of the rail can be manipulated by a user.

15. The medical device ofclaim 1 wherein the first rail may be removed and replaced with a second rail having a second angled shape.

16. The medical device ofclaim 1 wherein the rail includes an endoscopic visible marking.

17. The medical device ofclaim 1 wherein the distal end of the grooming sheath includes an atraumatic tip.

18. A method for treating a sinus opening, the method comprising:

inserting a medical device for the treatment of a sinus opening partially into a patient's anatomy;

positioning a guide wire operatively extending from a rail of a medical device into a sinus opening of the patient;

advancing a balloon catheter of the medical device from an annular lumen of the medical device and along both the rail of the medical device and the guide wire; and

treating the sinus opening via inflation of the balloon catheter,

wherein the annular lumen is between the rail and a grooming sheath of the medical device, and

wherein the advancing is accomplished via user operation of a balloon catheter movement mechanism of the medical device.

19. The method ofclaim 18 further comprising:

deflating the balloon catheter;

retracting the balloon catheter into the grooming sheath; and

removing the medical device from the patient's anatomy.

20. The method ofclaim 18 wherein the positioning includes advancing the guide wire from a rail lumen of the rail via a sliding movement of a guide wire movement mechanism of the medical device along a handle of the medical device.

21. The method ofclaim 20 further comprising:

deflating the balloon catheter;

retracting the balloon catheter into the grooming sheath and retracting the guide wire into the rail lumen; and

removing the medical device from the patient's anatomy.

22. The method ofclaim 18 wherein the patient's anatomy is a nostril.

23. The method ofclaim 18 wherein the rail is formed of a malleable material and the method further comprises:

configuring the malleable rail into a shape appropriate for the sinus opening to be treated prior to the inserting step.

24. The method ofclaim 18 wherein the treating step includes inflating a working segment of the balloon catheter that is disposed entirely over the guide wire.

25. The method ofclaim 18 wherein the treating step includes inflating a working segment of the balloon catheter that is disposed partially over the guide wire and partially over the rail.

26. The method ofclaim 18 wherein the treating step includes inflating a working portion of the balloon catheter that extends beyond a distal end of the guide wire.

27. The method ofclaim 18 further comprising suctioning the sinus opening.

28. The method ofclaim 18 further comprising irrigating the sinus opening.

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