US20110236228A1 - Fan - Google Patents

Abstract

A portable fan includes a casing having an air inlet, and an air outlet having an interior passage for receiving an air flow, and a mouth for emitting the air flow, the interior passage extending about an opening through which air is drawn by the air flow emitted from the mouth. The fan includes an impeller and a motor for rotating the impeller to generate an air flow between the air inlet and an air outlet which has a static pressure of at least 150 Pa downstream from the impeller. A filter unit is detachably connected to the casing. A filter of the filter unit is located upstream of the air inlet to remove airborne particulates from the air flow before it enters the casing.

Description

REFERENCE TO RELATED APPLICATIONS
• This application claims the priority of United Kingdom Application No. 1004813.0 filed Mar. 23, 2010, the entire contents of which are incorporated herein by reference.
FIELD OF THE INVENTION
• The present invention relates to a portable fan. Particularly, but not exclusively, the present invention relates to a floor or table-top fan, such as a desk, tower or pedestal fan.
BACKGROUND OF THE INVENTION
• A conventional domestic fan typically includes a set of blades or vanes mounted for rotation about an axis, and drive apparatus for rotating the set of blades to generate an air flow. The movement and circulation of the air flow creates a ‘wind chill’ or breeze and, as a result, the user experiences a cooling effect as heat is dissipated through convection and evaporation. The blades are generally located within a cage which allows an air flow to pass through the housing while preventing users from coming into contact with the rotating blades during use of the fan.
• The use of fans in hospitals to keep patients cool is widespread, both in general wards and in isolation wards. For example, depending on the medical condition of the patient it may be preferable to reduce the body temperature of the patient using a fan rather than by using pharmaceuticals. When a fan is assigned to a patient, generally that fan is treated as an item of medical equipment and so, like other medical equipment, will require frequent cleaning by a nurse or other hospital employee. The cleaning of bladed fans can be time consuming for the employee, as the cage housing the blades of the fan needs to be disassembled before the blades of the fan can be cleaned. This disassembly usually requires the use of a screw driver, which cannot be carried by a nurse on a hospital ward. Often, it can be more convenient for the hospital to engage a specialist cleaning company to clean the fan off site, although this can be very expensive.
• WO 2009/030879 describes a fan assembly which does not use caged blades to project air from the fan assembly. Instead, the fan assembly comprises a base which houses a motor-driven impeller for drawing a primary air flow into the base, and an annular nozzle connected to the base and comprising an annular slot through which the primary air flow is emitted from the fan. The nozzle defines a central opening through which air in the local environment of the fan assembly is drawn by the primary air flow emitted from the mouth, amplifying the primary air flow.
• The time required to clean off the external surfaces of this type of “bladeless” fan is much shorter than that required to clean a fan having caged blades, as there is no requirement to dismantle any parts of the fan to access any exposed parts of the fan. For example, the external surfaces of the fan may be wiped clean using a cloth. While this level of cleaning may be sufficient for bladeless fans which are assigned to patients on general wards, when the bladeless fan is assigned to a patient in an isolation ward or infection containment ward there remains a need to keep the internal components of the base clean to avoid cross-contamination when the fan is assigned to another patient.
SUMMARY OF THE INVENTION
• The present invention provides a portable fan comprising a casing having an air inlet; an air outlet comprising an interior passage for receiving an air flow, and a mouth for emitting the air flow, the interior passage extending about an opening through which air is drawn by the air flow emitted from the mouth; an impeller and a motor for rotating the impeller to generate an air flow between the air inlet and an air outlet which has a static pressure of at least 150 Pa downstream from the impeller; and a filter unit detachably connected to the casing, the filter unit comprising a filter located upstream of the air inlet.
• The filter unit is preferably in the form of a disposable filter unit which can be replaced when, for example, the fan is assigned to a different patient, when the fan is moved with the patient from an isolation ward to a general ward, or when the filter has reached the end of a prescribed usage period. This can significantly reduce the costs associated with the use of the fan, as the frequency with which the fan may need to be taken off site for cleaning can be significantly reduced. The fan is arranged to generate an air flow with a static pressure of at least 150 Pa, preferably in the range from 250 to 1.5 kPa, so that the air flow is not choked when the filter unit is attached to the casing.
• The filter unit may be locatable over or around the casing so that the filter is located upstream from the air inlet of the casing to remove airborne particulates from the air flow generated by the impeller before the air flow enters the casing. The filter unit is preferably manually connectable to the casing to allow a user to attach the filter unit to the fan, and subsequently detach the filter unit from the fan, without the need for a tool.
• The filter preferably comprises a high energy particle arrester (HEPA) filter. The filter may also comprise one or more of a foam, carbon, paper, or fabric filter. The filter preferably has a surface area in the range from 0.5 to 1.5 m²which is exposed to the air flow generated by the fan. To minimize the volume of the filter, the filter is preferably pleated to form a filter which is substantially annular in shape for surrounding the air inlet of the casing. In this case, the filter unit may comprise two annular discs between which the filter is located. These discs can be easily wiped clean during use of the filter unit. Each disc may comprise a raised rim extending towards the other disc for retaining the filter between the discs. The filter may be readily adhered to the discs during the construction of the filter unit. The discs may together be considered to form at least part of a filter unit to which the filter is adhered during construction of the filter unit.
• The filter unit preferably comprises at least one seal for engaging an outer surface of the fan. This can enable the filter unit to form one or more air-tight seals with the fan to ensure that the air flow generated by the fan passes through the filter and not around the filter. Preferably, the filter unit is attachable to the casing so that the filter is located over the air inlet of the fan. In a preferred embodiment the filter unit is in the form of a sleeve which is locatable about an outer surface of a casing. Forming the filter unit in the form of a sleeve can enable the filter unit to be easily pushed or pulled over the casing of the fan as required. The filter unit may comprise a first seal for engaging the casing of the fan, and a second seal for engaging the air outlet of the fan so that an air flow is drawn through the filter unit between the seals and through the filter. The casing may be in the form of a base, which may be free-standing on a floor, desk, table or other surface.
• The filter unit may comprise an outer cover comprising a plurality of apertures through which air enters the filter unit. This outer cover can provide a first, relatively coarse filter of the filter unit to prevent airborne objects such as insects or large particles of dust from coming into contact with the filter, and can prevent the filter from being contacted by a user, particularly during the attachment of the filter unit to the fan, and so prevent damage to the filter. The outer cover is preferably transparent to allow a user to see the amount of dust or debris which has been captured by the filter.
• The casing may comprise a base surface and a side wall, with the air inlet being located in the side wall of the casing. The air inlet may extend at least partially about the casing, and may comprise an array of apertures. The casing may be substantially cylindrical in shape. The motor and the impeller are preferably located within the casing. A diffuser is preferably located downstream from the impeller.
• The air outlet may be detachably connected to the filter unit. Part of the filter unit may be surrounded by part of the air outlet when the filter unit is attached to the fan. For example, the air outlet may comprise a base which is located over part of the filter unit when the air outlet is connected to the filter unit.
• The casing may have a first connector, and the air outlet may have a second connector. The filter unit may include a third connector, which is substantially the same as the second connector, for co-operating with the first connector to removably connect the filter unit to the casing, and a fourth connector, which is substantially the same as the first connector, for co-operating with the second connector to removably connect the air outlet to the filter unit. This can allow the air outlet to be connected either directly to the casing, or for the filter unit to be connected between the casing and the air outlet. The type of connection made between the filter unit and the casing, and between the air outlet and the filter unit, is the same as the type of connection which is made between the air outlet and the casing in the absence of the filter unit. This facilitates the connection of the filter unit to the casing and the air outlet, as the technique for connecting the air outlet to the casing is the same as that for connecting the filter unit to the base, and for connecting the air outlet to the filter unit.
BRIEF DESCRIPTION OF THE DRAWINGS
• Preferred features of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
• FIG. 1 is a front view of a fan;
• FIG. 2 is a perspective view of the base of the fan ofFIG. 1;
• FIG. 3 is a perspective view of the air outlet of the fan ofFIG. 1;
• FIG. 4 is a lower perspective view of a portion of the air outlet of the fan ofFIG. 1;
• FIG. 5 is a sectional view of the fan ofFIG. 1;
• FIG. 6 is an enlarged view of part ofFIG. 5;
• FIG. 7 is a side view of an accessory for attachment to the fan ofFIG. 1;
• FIG. 8 is a perspective view, from above, of the accessory ofFIG. 7;
• FIG. 9 is a sectional view of the accessory ofFIG. 7;
• FIG. 10 is a perspective view of the fan ofFIG. 1 with the accessory ofFIG. 7 attached thereto; and
• FIG. 11 is a sectional view of the fan ofFIG. 10.
DETAILED DESCRIPTION OF THE INVENTION
• FIG. 1 is a front view of afan10. Thefan10 is preferably in the form of abladeless fan10 comprising abase12 and anair outlet14 connected to thebase12. With reference also toFIG. 2, thebase12 comprises a substantially cylindricalouter casing16 having a plurality ofair inlets18 in the form of apertures formed in theouter casing16 and through which a primary air flow is drawn into the base12 from the external environment. The base12 further comprises a plurality of user-operable buttons20 and a user-operable dial22 for controlling the operation of thefan10. In this example thebase12 has a height in the range from 200 to 300 mm, and theouter casing16 has an external diameter in the range from 100 to 200 mm.
• As shown inFIG. 3, theair outlet14 has an annular shape and defines anopening24. Theair outlet14 has a height in the range from 200 to 400 mm. Theair outlet14 comprises amouth26 located towards the rear of thefan10 for emitting air from thefan10 and through theopening24. Themouth26 extends at least partially about theopening24, and preferably surrounds theopening24. The inner periphery of theair outlet14 comprises aCoanda surface28 located adjacent themouth26 and over which themouth26 directs the air emitted from thefan10, adiffuser surface30 located downstream of theCoanda surface28 and aguide surface32 located downstream of thediffuser surface30. Thediffuser surface30 is arranged to taper away from the central axis X of theopening24 in such a way so as to assist the flow of air emitted from thefan10. The angle subtended between thediffuser surface30 and the central axis X of theopening24 is in the range from 5 to 25°, and in this example is around 15°. Theguide surface32 is arranged at an angle to thediffuser surface30 to further assist the efficient delivery of a cooling air flow from thefan10. Theguide surface32 is preferably arranged substantially parallel to the central axis X of theopening24 to present a substantially flat and substantially smooth face to the air flow emitted from themouth26. A visually appealing taperedsurface34 is located downstream from theguide surface32, terminating at atip surface36 lying substantially perpendicular to the central axis X of theopening24. The angle subtended between thetapered surface34 and the central axis X of theopening24 is preferably around 45°. The overall depth of theair outlet14 in a direction extending along the central axis X of theopening24 is in the range from 100 to 150 mm, and in this example is around 110 mm.
• FIG. 5 illustrates a sectional view through thefan10. Thebase12 comprises alower base member38, anintermediary base member40 mounted on thelower base member38, and anupper base member42 mounted on theintermediary base member40. Thelower base member38 has a substantiallyflat bottom surface43. Theintermediary base member40 houses acontroller44 for controlling the operation of thefan10 in response to depression of the useroperable buttons20 shown inFIGS. 1 and 2, and/or manipulation of the useroperable dial22. Theintermediary base member40 may also house anoscillating mechanism46 for oscillating theintermediary base member40 and theupper base member42 relative to thelower base member38. The range of each oscillation cycle of theupper base member42 is preferably between 60° and 120°, and in this example is around 90°. In this example, theoscillating mechanism46 is arranged to perform around 3 to 5 oscillation cycles per minute. Amains power cable48 extends through an aperture formed in thelower base member38 for supplying electrical power to thefan10.
• Theupper base member42 may be tilted relative to theintermediary base member40 to adjust the direction in which the primary air flow is emitted from thefan10. For example, the upper surface of theintermediary base member40 and the lower surface of theupper base member42 may be provided with interconnecting features which allow theupper base member42 to move relative to theintermediary base member40 while preventing theupper base member42 from being lifted from theintermediary base member40. For example, theintermediary base member40 and theupper base member42 may comprise interlocking L-shaped members.
• Theupper base member42 has an open upper end, and comprises an array ofapertures50 which extend at least partially about theupper base member42. Theapertures50 provide theair inlet18 of thebase12. Theupper base member42 houses animpeller52 for drawing the primary air flow through theapertures50 and into thebase12. Preferably, theimpeller52 is in the form of a mixed flow impeller. Theimpeller52 is connected to arotary shaft54 extending outwardly from amotor56. In this example, themotor56 is a DC brushless motor having a speed which is variable by thecontroller44 in response to user manipulation of thedial22. The maximum speed of themotor56 is preferably in the range from 5,000 to 10,000 rpm. Themotor56 is housed within a motor bucket comprising anupper portion58 connected to alower portion60. The motor bucket is retained within theupper base member42 by amotor bucket retainer62. The upper end of theupper base member42 comprises a cylindricalouter surface64. Themotor bucket retainer62 is connected to the open upper end of theupper base member42, for example by a snap-fit connection. Themotor56 and its motor bucket are not rigidly connected to themotor bucket retainer62, allowing some movement of themotor56 within theupper base member42.
• Returning toFIG. 2, the upper end of theupper base member42 comprises two pairs ofopen grooves66 formed by removing part of theouter surface64 to leave a shaped ‘cutaway’ portion. The upper end of each of thegrooves66 is in open communication with the open upper end of theupper base member42. Theopen groove66 is arranged to extend downwardly from the open upper end of theupper base member42. A lower part of thegroove66 comprises acircumferentially extending track68 having upper and lower portions bounded by theouter surface64 of theupper base member42. Each pair ofopen grooves66 is located symmetrically about the upper end of theupper base member42, the pairs being spaced circumferentially from each other. An annular sealingmember69 extends about the outer surface of theupper base member42, and is located beneath thetracks68 of thegrooves66.
• The cylindricalouter surface64 of the upper end of theupper base member42 further comprises a pair ofwedge members70 having atapered part72 and aside wall74. Thewedge members70 are located on opposite sides of theupper base member42, with eachwedge member70 being located within a respective cutaway portion of theouter surface64.
• Themotor bucket retainer62 comprisescurved vane portions76,78 extending inwardly from the upper end of themotor bucket retainer62. Eachcurved vane76,78 overlaps a part of theupper portion58 of the motor bucket. Thus themotor bucket retainer62 and thecurved vanes76,78 act to secure and hold the motor bucket in place during movement and handling. In particular, themotor bucket retainer62 prevents the motor bucket from becoming dislodged and falling towards theair outlet14 if thefan10 becomes inverted.
• With reference again toFIG. 5, one of theupper portion58 and thelower portion60 of the motor bucket comprises adiffuser80 in the form of a stationary disc havingspiral fins82, and which is located downstream from theimpeller52. One of thespiral fins82 has a substantially inverted U-shaped cross-section when sectioned along a line passing vertically through theupper base member42. Thisspiral fin82 is shaped to enable a power connection cable to pass through thespiral fin82 to themotor56.
• The motor bucket is located within, and mounted on, animpeller housing84. Theimpeller housing84 is, in turn, mounted on a plurality of angularly spaced supports86, in this example three supports, located within theupper base member42 of thebase12. A generally frusto-conical shroud88 is located within theimpeller housing84. Theshroud88 is preferably connected to the outer edges of theimpeller52, and is shaped so that the outer surface of theshroud88 is in close proximity to, but does not contact, the inner surface of theimpeller housing84. A substantiallyannular inlet member90 is connected to the bottom of theimpeller housing84 for guiding the primary air flow into theimpeller housing84. The top of theimpeller housing84 comprises a substantiallyannular air outlet92 for guiding air flow emitted from theimpeller housing84 towards theair outlet14.
• Preferably, the base12 further comprises silencing members for reducing noise emissions from thebase12. In this example, theupper base member42 of thebase12 comprises a disc-shapedfoam member94 located towards the base of theupper base member42, and a substantiallyannular foam member96 located within theimpeller housing84.
• A flexible sealing member is mounted on theimpeller housing84. The flexible sealing member inhibits the return of air to theair inlet member90 along a path extending between theouter casing16 and theimpeller housing84 by separating the primary air flow drawn in from the external environment from the air flow emitted from theair outlet92 of theimpeller52 and thediffuser80. The sealing member preferably comprises alip seal98. The sealing member is annular in shape and surrounds theimpeller housing84, extending outwardly from theimpeller housing84 towards theouter casing16. In the illustrated embodiment the diameter of the sealing member is greater than the radial distance from theimpeller housing84 to theouter casing16. Thus theouter portion100 of the sealing member is biased against theouter casing16 and caused to extend along the inner face of theouter casing16, forming a seal. Thelip seal98 of the preferred embodiment tapers and narrows to atip102 as it extends away from theimpeller housing84 and towards theouter casing16. Thelip seal98 is preferably formed from rubber.
• The sealing member further comprises aguide portion104 for guiding apower connection cable106 to themotor56. Theguide portion104 of the illustrated embodiment is formed in the shape of a collar and may be a grommet. Theelectrical cable106 is in the form of a ribbon cable attached to the motor at joint108. Theelectrical cable106 extending from themotor56 passes out of thelower portion60 of the motor bucket throughspiral fin82. The passage of theelectrical cable106 follows the shaping of theimpeller housing84 and theguide portion104 is shaped to enable theelectrical cable106 to pass through the flexible sealing member. Theguide portion104 of the sealing member enables theelectrical cable106 to be clamped and held within theupper base member42. Acuff110 accommodates theelectrical cable106 within the lower portion of theupper base member42.
• FIG. 6 illustrates a sectional view through theair outlet14. Theair outlet14 comprises an annularouter casing section120 connected to and extending about an annularinner casing section122. Each of these sections may be formed from a plurality of connected parts, but in this embodiment each of theouter casing section120 and theinner casing section122 is formed from a respective, single molded part. Theinner casing section122 defines thecentral opening24 of theair outlet14, and has an externalperipheral surface124 which is shaped to define theCoanda surface28,diffuser surface30,guide surface32 and taperedsurface34.
• Theouter casing section120 and theinner casing section122 together define an annularinterior passage126 of theair outlet14. Thus, theinterior passage126 extends about theopening24. Theinterior passage126 is bounded by the internalperipheral surface128 of theouter casing section120 and the internalperipheral surface130 of theinner casing section122. As shown inFIG. 4, theouter casing section120 comprises a base132 having aninner surface134. Formed on theinner surface134 of the base132 are two pairs oflugs136 and a pair oframps138 for connection to the upper end of theupper base member42. Eachlug136 and eachramp138 upstands from theinner surface134. Thus thebase132 is connected to, and over, the open upper end of themotor bucket retainer62 and theupper base member42 of thebase12. The pairs oflugs136 are located around theouter casing section120 and spaced from each other so that the pairs oflugs136 correspond to the spaced arrangement of the pairs ofopen grooves66 of the upper end of theupper base member42 and so that the location of the pair oframps138 corresponds to the location of the pair ofwedge members70 of the upper end of theupper base member42.
• Thebase132 of theouter casing section120 comprises an aperture through which the primary air flow enters theinterior passage126 of theair outlet14 from the upper end of theupper base member42 and the open upper end of themotor bucket retainer62.
• Themouth26 of theair outlet14 is located towards the rear of thefan10. Themouth26 is defined by overlapping, or facing,portions140,142 of the internalperipheral surface128 of theouter casing section120 and the externalperipheral surface124 of theinner casing section122, respectively. In this example, themouth26 is substantially annular and, as illustrated inFIG. 4, has a substantially U-shaped cross-section when sectioned along a line passing diametrically through theair outlet14. In this example, the overlappingportions140,142 of the internalperipheral surface128 of theouter casing section120 and the externalperipheral surface124 of theinner casing section122 are shaped so that themouth26 tapers towards anoutlet144 arranged to direct the primary flow over theCoanda surface28. Theoutlet144 is in the form of an annular slot, preferably having a relatively constant width in the range from 0.5 to 5 mm. In this example theoutlet144 has a width of around 1 mm. Spacers may be spaced about themouth26 for urging apart the overlappingportions140,142 of the internalperipheral surface128 of theouter casing section120 and the externalperipheral surface124 of theinner casing section122 to maintain the width of theoutlet144 at the desired level. These spacers may be integral with either the internalperipheral surface128 of theouter casing section120 or the externalperipheral surface124 of theinner casing section122.
• Referring toFIGS. 3 and 4, to attach theair outlet14 to thebase12, theair outlet14 is inverted from the orientation illustrated inFIG. 4 and thebase132 of theair outlet14 is located over the open upper end of theupper base member42. Theair outlet14 is aligned relative to the base12 so that thelugs136 of thebase132 of theair outlet14 are located directly in line with the open upper ends of theopen grooves66 of theupper base member42. In this position the pair oframps138 of thebase132 is directly in line with the pair ofwedge members70 of theupper base member42. Theair outlet14 is then pushed on to the base12 so that thelugs136 are located at the base of theopen grooves66. The sealingmember69 of thebase12 engages theinner surface134 of thebase132 of theair outlet14 to form an air-tight seal between the base12 and theair outlet14.
• To secure theair outlet14 to thebase12, theair outlet14 is rotated in a clockwise direction relative to the base12 so that thelugs136 move along thecircumferentially extending tracks68 of theopen grooves66. The rotation of theair outlet14 relative to the base12 also forces theramps138 to run up and slide over thetapers72 of thewedge member70 through localized elastic deformation of the open upper end of theupper base member42. With continued rotation of theair outlet14 relative to thebase12, theramps138 are forced over theside walls74 of thewedge members70. The open upper end of theupper base member42 relaxes so that theramps138 are generally radially aligned with thewedge members70. Consequently, theside walls74 of thewedge members70 prevent accidental rotation of theair outlet14 relative to thebase12, whereas the location thelugs136 within thetracks68 prevents lifting of theair outlet14 away from thebase12. The rotation of theair outlet14 relative to thebase12 does not require excessive rotational force and so the assembly of thefan10 may be carried out by a user.
• To operate thefan10 the user depresses an appropriate one of thebuttons20 on thebase12, in response to which thecontroller44 activates themotor56 to rotate theimpeller52. The rotation of theimpeller52 causes a primary air flow to be drawn into the base12 through theair inlet18. Depending on the speed of themotor56, the primary air flow generated by theimpeller52 may be between 20 and 30 litres per second. The pressure of the primary air flow at theoutlet92 of the base12 may be at least 150 Pa, and is preferably in the range from 250 to 1.5 kPa. The primary air flow passes sequentially through theimpeller housing84, the upper end of theupper base member42 and open upper end of themotor bucket retainer62 to enter theinterior passage126 of theair outlet14. The primary air flow emitted from theair outlet92 of thebase12 is generally in an upward and forward direction.
• Within theair outlet14, the primary air flow is divided into two air streams which pass in opposite directions around thecentral opening24 of theair outlet14. Part of the primary air flow entering theair outlet14 in a sideways direction (generally orthogonal to the axis X) passes into theinterior passage126 in a sideways direction without significant guidance, whereas another part of the primary air flow entering theair outlet14 in a direction parallel to the axis X is guided by thecurved vanes76,78 of themotor bucket retainer62 to enable the air flow to pass into theinterior passage126 in a sideways direction. As the air streams pass through theinterior passage126, air enters themouth26 of theair outlet14. The air flow into themouth26 is preferably substantially even about theopening24 of theair outlet14. Within each section of themouth26, the flow direction of the portion of the air stream is substantially reversed. The portion of the air stream is constricted by the tapering section of themouth26 and emitted through theoutlet98.
• The primary air flow emitted from themouth26 is directed over theCoanda surface28 of theair outlet14, causing a secondary air flow to be generated by the entrainment of air from the external environment, specifically from the region around theoutlet98 of themouth26 and from around the rear of theair outlet14. This secondary air flow passes through thecentral opening24 of theair outlet14, where it combines with the primary air flow to produce a total air flow, or air current, projected forward from theair outlet14. Depending on the speed of themotor56, the mass flow rate of the air current projected forward from thefan10 may be in the range from 300 to 400 litres per second, and the maximum speed of the air current may be in the range from 2.5 to 4 m/s.
• The even distribution of the primary air flow along themouth26 of theair outlet14 ensures that the air flow passes evenly over thediffuser surface30. Thediffuser surface30 causes the mean speed of the air flow to be reduced by moving the air flow through a region of controlled expansion. The relatively shallow angle of thediffuser surface30 to the axis X of theopening24 allows the expansion of the air flow to occur gradually. A harsh or rapid divergence would otherwise cause the air flow to become disrupted, generating vortices in the expansion region. Such vortices can lead to an increase in turbulence and associated noise in the air flow which can be undesirable, particularly in a domestic product such as a fan. The air flow projected forwards beyond thediffuser surface30 can tend to continue to diverge. Theguide surface32 extending inwardly towards the axis X converges the air flow towards the axis X. As a result, the air flow can travel efficiently out from theair outlet14, enabling rapid air flow to be experienced at a distance of several meters from thefan10.
• FIGS. 7 to 9 illustrate an external accessory for thefan10. The accessory is in the form of afilter unit200 which is detachably attachable to thefan10 to allow thefilter unit200 to be removed for cleaning or replacement.
• Thefilter unit200 is in the form of a generally cylindrical sleeve which is locatable around theupper base member42 of the base12 so that thefilter unit200 is located over theair inlet18 of thefan10, as illustrated inFIGS. 10 and 11. This allows thefilter unit200 to remove airborne particles from the primary air flow generated by thefan10 before the primary air flow enters thebase12 of thefan10.
• Thefilter unit200 comprises a generallyannular filter202 for removing airborne particles from the primary air flow. Thefilter202 is preferably in the form of a radially pleated high energy particle arrester (HEPA) filter. Thefilter202 has a surface area that is exposed to the incoming primary air flow generated by the fan which is in the range from 0.5 to 1.5 m², and in this example is around 1.1 m². Thefilter202 is surrounded by a cylindricalouter cover204, which is preferably formed from plastics material, to protect thefilter202 and thus allows a user to handle thefilter unit200 without contacting thefilter202. Thecover204 is preferably transparent to allow a user to examine visually the state of thefilter202 during use or after a period of use. Thecover204 comprises a plurality of apertures (not shown) through which the primary air flow enters thefilter unit200, and thus provides a relatively coarse first stage of filtration of thefilter unit200 to prevent relatively large airborne objects or insects from entering thefilter unit200. Thefilter unit200 may further comprise additional filter media between thefilter202 and thecover204, or downstream from thefilter202. For example, this additional filter media may comprise one or more of foam, carbon, paper, or fabric.
• Thefilter202 and thecover204 are sandwiched between twoannular plates206,208 of thefilter unit200. Eachplate206,208 includes a circularinner rim210 and a circularouter rim212 which both extend partially towards theother plate206,208. Thefilter202 and thecover204 are located between therims210,212 of theplates206,208, and are preferably secured to theplates206,208 using an adhesive.
• Theupper plate206 comprises alower collar214 which is located radially inwardly from theinner rim210 of theupper plate206. Thelower collar214 extends axially downwards from theupper plate206. The inner diameter of thelower collar214 is substantially the same as the inner diameter of thebase132 of theair outlet14 of thefan10. Similar to thebase132 of theair outlet14, the inner surface of thelower collar214 comprises two pairs oflugs216 and a pair of ramps (not shown) for connection to the upper end of theupper base member42 of thebase12 of thefan10. The shape of thelugs216 and the ramps of thelower collar214, and the angular spacing between thelugs216 and the ramps of thelower collar214, are substantially identical to those of thelugs136 andramps138 of thebase132 of theair outlet14.
• Theupper plate206 further comprises anupper collar218 which is located radially inwardly from thelower collar214. Theupper collar218 extends axially upwards from the inner circumferential periphery of theupper plate208. The outer diameter of theupper collar218 is substantially the same as the outer diameter of theouter surface64 of the open upper end of theupper base member42. Similar to theupper base member42, theupper collar218 comprises two pairs ofopen grooves220 and a pair ofwedge members222. Theopen grooves220 are substantially identical to theopen grooves66 of theouter surface64 of theupper base member42, and the spacing between theopen grooves220 is substantially the same as that between theopen grooves66. Thewedge members222 are substantially identical to thewedge members70 of theouter surface64 of theupper base member42, and the spacing between thewedge members222 is substantially the same as that between thewedge members70. A firstannular sealing member224 of thefilter unit200 extends about the outer surface of theupper collar218, and is located beneath thecircumferentially extending tracks226 of thegrooves220.
• Thecollars214,218 are preferably integral with theupper plate206, which is preferably formed from plastics material.
• Thelower plate208 includes a relativelysmall collar228 which extends axially downwardly from theinner rim210 of thelower plate208. Thecollar228 comprises a circumferentially extending groove located on its inner surface. A secondannular sealing member230 of thefilter unit200 is located within this groove. Thecollar228 is preferably integral with thelower plate208, which is also preferably formed from a plastics material.
• To attach thefilter unit200 to thefan10, first theair outlet14 is detached from thebase12. To detach theair outlet14 from thebase12, theair outlet14 is twisted relative to the base12 in the opposite direction (anti-clockwise) to that for attaching theair outlet14 to thebase12. With a suitable torque applied manually by the user, the upper end of theupper base member42 is again caused to flex locally radially inwardly. This localized deformation of theupper base member42 allows theramp138 to be rotated over thewedge members70, while thelugs136 are moved simultaneously along thetracks68 of thegrooves66. Once thelugs136 reach the ends of thetracks68, theair outlet14 may be lifted from thebase12.
• Although the detachment of theair outlet14 from thebase12 requires a greater force to be applied to theair outlet14 than the force required for attachment, the resilience of theupper base member42 is selected so that the detachment of theair outlet14 may be performed manually
• The user then attaches thefilter unit200 to thebase12. The technique for attaching thefilter unit200 to thebase12 is essentially the same as that for attaching theair outlet14 to thebase12. The user locates the open lower end of thecollar228 of thelower plate208 over the open upper end of theupper base member42, and lowers thefilter unit200 around thebase12. When the bottom end of thelower collar214 of theupper plate206 is located immediately above the open upper end of theupper base member42, the user rotates thefilter unit200 until thelugs216 of thefilter unit200 are located directly in line with the open upper end of theopen grooves66 of theupper base member42. In this position the pair of ramps of the filter unit is directly in line with the pair ofwedge members70 of theupper base member42. Thefilter unit200 is then pushed further on to the base12 so that thelugs216 of thefilter unit200 are located at the base of theopen grooves66 of thebase12. To secure thefilter unit200 to thebase12, thefilter unit200 is rotated in a clockwise direction relative to the base12 so that thelugs216 move along thecircumferentially extending tracks68 of theopen grooves66. The rotation of thefilter unit200 relative to the base12 also forces the ramps to run up and slide over thetapers72 of thewedge members70 through localized elastic deformation of theupper base member42. With continued rotation of thefilter unit200 relative to thebase12, the ramps are forced over theside walls74 of thewedge members70. Theupper base member42 relaxes so that the ramps are generally radially aligned with thewedge members70. Consequently, theside walls74 of thewedge members70 prevent accidental rotation of thefilter unit200 relative to thebase12, whereas the location thelugs216 within thetracks68 prevents lifting of thefilter unit200 away from thebase12.
• As shown inFIG. 11, when thefilter unit200 is attached to the base12 thesecond sealing member230 of thefilter unit200 is located beneath theair inlet18 of thebase12, and engages the outer surface of the base12 to form an air-tight seal between the base12 and thefilter unit200. As also shown inFIG. 10, thebuttons22 and useroperable dial22 of the base12 remain accessible by the user when thefilter unit200 is attached to thebase12.
• Theair outlet14 is then attached to thefilter unit200. The attachment of theair outlet14 to thefilter unit200 is essentially the same as the attachment of theair outlet14 to thebase12. Thebase132 of theair outlet14 is located over theupper collar218 of thefilter unit200, and theair outlet14 is aligned relative to the base12 so that thelugs136 of thebase132 of theair outlet14 are located directly in line with the open upper end of theopen grooves220 of thefilter unit200. Theair outlet14 is then pushed on to thefilter unit200 so that thelugs136 are located at the base of theopen grooves220. Thefirst sealing member224 of thefilter unit200 engages theinner surface134 of thebase132 of theair outlet14 to form an air-tight seal between thefilter unit200 and theair outlet14. Again, to secure theair outlet14 to thefilter unit200 theair outlet14 is rotated in a clockwise direction relative to thefilter unit200 so that thelugs136 move along thecircumferentially extending tracks226 of theopen grooves220 of thefilter unit200. The rotation of theair outlet14 relative to thefilter unit200 also forces theramps138 to run up and slide over the tapers of thewedge members222 of thefilter unit200 through localized elastic deformation of theupper collar218. With continued rotation of theair outlet14 relative to thefilter unit200, theramps138 are forced over the side walls of thewedge members220. Theupper collar218 relaxes so that theramps138 are generally radially aligned with thewedge members220. Consequently, the side walls of thewedge members200 prevent accidental rotation of theair outlet14 relative to thefilter unit200, whereas the location thelugs136 within thetracks226 of thegrooves200 prevents lifting of theair outlet14 away from thefilter unit200.
• The assembled combination of thefan10 and thefilter unit200 is shown inFIGS. 10 and 11. The air-tight seals that thefilter unit200 makes with thebase12 and theair outlet14 force the primary air flow to pass through thefilter202 of thefilter unit200 to remove airborne particulates from the primary air flow before it enters thebase12. In addition to purifying the air in the local environment of thefan10, the removal of airborne particulates from the primary air flow before it enters the base12 can significantly reduce the rate at which dust and debris can build-up on the internal components of thefan10, thereby reducing the frequency at which thefan10 needs to be cleaned. Thefilter unit200 may be easily replaced for cleaning or replacement by detaching theair outlet14 from thefilter unit200, which is performed in the same manner as the removal of theair outlet14 from thebase12, and subsequently detaching thefilter unit200 from thebase12. This can be performed quickly and easily without the use of any tools. When the use of thefilter unit200 is no longer required, thefilter unit200 can be rapidly removed from thefan10 by detaching thefilter unit200 from thebase12, and re-attaching theair outlet14 directly to thebase12.

Claims (16)

1. A portable fan comprising:

a casing having an air inlet;

an air outlet comprising an interior passage for receiving an air flow, and a mouth for emitting the air flow, the interior passage extending about an opening through which air is drawn by the air flow emitted from the mouth;

an impeller and a motor for rotating the impeller to generate an air flow between the air inlet and an air outlet which has a static pressure of at least 150 Pa downstream from the impeller; and

a filter unit detachably connected to the casing, the filter unit comprising a filter located upstream of the air inlet.

2. The fan ofclaim 1, wherein the motor and the impeller are arranged to generate an air flow having a static pressure in the range from 250 to 1.5 kPa.

3. The fan ofclaim 1, wherein the filter unit comprises at least one seal for engaging an outer surface of the casing.

4. The fan ofclaim 1, wherein the filter unit is in the form of a sleeve locatable about the casing.

5. The fan ofclaim 1, wherein the filter is substantially annular in shape.

6. The fan ofclaim 5, wherein the filter unit comprises two annular discs between which the filter is located.

7. The fan ofclaim 6, wherein each disc comprises a raised rim extending towards the other disc for retaining the filter between the discs.

8. The fan ofclaim 6, wherein the filter is adhered to the discs.

9. The fan ofclaim 1, wherein the filter unit comprises a filter housing, and the filter is adhered to the filter housing.

10. The fan ofclaim 1, wherein the filter unit comprises an outer cover comprising a plurality of apertures.

11. The fan ofclaim 1, wherein the casing comprises a base surface and a side wall, and wherein the air inlet is located in the side wall of the casing.

12. The fan ofclaim 1, wherein the air inlet extends at least partially about the casing.

13. The fan ofclaim 1, wherein the air inlet comprises an array of apertures.

14. The fan ofclaim 1, wherein the casing is substantially cylindrical in shape.

15. The fan ofclaim 1, wherein the air outlet is detachably connected to the filter unit.

16. The fan ofclaim 1, wherein the filter unit comprises a first seal for engaging the casing, and a second seal for engaging the air outlet.

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