US20100187761A1 - Bullet trap - Google Patents

Abstract

A bullet trap is disclosed which is formed without intervening sidewalls to enable cross-shooting and the like with reduced risk or ricochet or damage to the bullet trap. Furthermore, the bullet trap can be configured in a variety of ways to eliminate the need for facing plates while providing a removable attachment mechanism, to enable repair on the trap, to reduce bullet adhesion to the trap and to provide improved containment of lead and improved access to the trap.

Description

RELATED APPLICATIONS
• The present application is a continuation-in-part of U.S. patent application Ser. No. 10/317,025, filed Dec. 11, 2002, which is incorporated herein by reference in its entirety, and which claims the benefit of U.S. Provisional Patent Application No. 60/340,201, filed Dec. 12, 2001, which is incorporated herein by reference.
BACKGROUND OF THE INVENTION
• 1. Field of the Invention
• The present invention relates to a bullet trap for receiving projectiles fired at the bullet trap and for containing the projectiles. More particularly, the present invention relates to a system which allows cross-firing of bullets with much less risk of ricochets and damage to the trap, and to a system which allows bullet traps to be constructed less expensively and repaired more easily.
• 2. State of the Art
• In order to maintain their proficiency with various types of firearms, law enforcement officers and others routinely engage in target practice. For many years, target practice was conducted in environments in which there was little concern for recovering the bullets. Firing ranges commonly used a large mound of dirt to decelerate the bullet after it had passed through the target. Such a system was generally safe, in that the dirt was effective in stopping the bullet and preventing injuries. (While the most common projectile at a firing range is a bullet, other projectiles, such as shot, can also be present. Thus, as used herein, projectiles includes bullets and vice versa.)
• More recently, considerable concern has been raised about the lead contained in the bullet. Though the bullet fired into the mound of dirt was safely contained from the point of being a moving projectile with a significant amount of inertial momentum, the lead in the bullet was free to escape into the environment. For example, when a mound containing a number of bullets became wet, lead could leach into surrounding soil and even the groundwater. When a range was used frequently, a considerable amount of lead could be released into the environment, thereby injuring wildlife and contaminating groundwater supplies.
• Partially due to these concerns, firing ranges increasingly turned to the use of bullet containment chambers to capture fired bullets and fragments thereof. The bullets may be recycled or otherwise disposed of in accordance with environmental regulations, thereby significantly reducing the risks of lead escaping into the environment.
• Bullet containment chambers typically include an opening through which the bullet enters, a deceleration mechanism for slowing the bullet to a stop, and a container mechanism for holding the bullet until it is retrieved from the containment chamber. Either end of the containment chamber includes a sidewall which limits the lateral travel of the projectile. If a projectile impacts the side wall, it may ricochet or, if a high powered round, may puncture the side wall.
• One early bullet containment chamber is shown in U.S. Pat. No. 684,581 to Reichlin. The chamber had an opening over which a target was placed. The chamber sloped downwardly and inwardly to provide a rounded deceleration path. A container area was also provided at the bottom of the unit to collect bullets.
• An alternate design is shown in U.S. Pat. No. 2,013,133 to Caswell. Rather than directing the bullet in a vertically circular path, the bullet stop of Caswell had the bullet travel initially in a generally horizontal circle as it decelerated. As the bullet slowed, it would drop to the bottom of the deceleration chamber where it could be retrieved.
• Yet another bullet containment system is contained in U.S. Pat. No. 5,535,662 to Bateman. The containment system utilizes angled impact plates to decelerate bullets. Once the bullets had slowed sufficiently, they would fall into a canister mounted below the containment chamber.
• All of the above containment systems suffer from the same common problem. Specifically, the side walls limit the ability of the bullet to travel laterally and raise the concerns discussed above with respect to ricochets and damaging the side plates when the shooter is shooting at an angle other than straight ahead.
• In addition to the above, many of the prior art containment systems have problems with bullets sticking to the deceleration plates. Additionally, those which provide a containment chamber often limit the access to the chamber. If the chamber becomes damaged or needs maintenance or repair work, it is extremely difficult to access the interior of the trap.
• Thus, there is a need for an improved bullet trap which allows cross-shooting with less risk of ricochets or damaged side plates. There is also a need for a trap which allows for easier repairs and for access to the interior of the trap.
SUMMARY OF THE INVENTION
• It is an object of the present invention to provide an improved bullet trap.
• It is another object of the present invention to provide a bullet trap which may be used with cross-shooting.
• The above and other objects of the invention are realized in specific illustrated embodiments of a bullet trap, a preferred embodiment having greater than eight feet between side walls.
• In accordance with one aspect of the invention, the bullet trap has a plurality of segments disposed adjacent one another, with at least two adjoining segments not having a sidewall therebetween.
• In accordance with yet another aspect of the invention, a plurality of segments are attached in a row with facing strips disposed so as to hold the segments together. The plurality of segments enables the containment chamber to be considerably wider than eight feet. This, in turn, significantly increases the ability to shoot at wide angles without fear that the bullet will damage the trap or will ricochet.
• In accordance with another aspect of the invention, the containment chamber is formed by a plurality of elongate plates disposed in generally horizontally extending rows. The plates of each row are disposed adjacent the plates of each neighboring row, but are not fixedly attached thereto. Thus, the plates of any particular row are able to deform slightly when impacted by a bullet without placing any additional stress on adjacent rows of plates.
• In accordance with yet another aspect of the present invention, each row of plates (or elongate plate) is held in a non-rigid engagement with a support member. This can be accomplished by having the plates of a row nest in a slot in a support panel or they can rest on a common interior support. Unlike conventional bullet traps, this allows the plates to move slightly when impacted by a bullet. This, in turn, minimizes bullets sticking to the plate.
• Additionally, by forming the containment chamber by a plurality of plates which are not fixedly attached to one another, a person charged with maintaining the trap can remove some or all of the plates from a particular row to gain access into the interior of the trap. This can facilitate maintenance or cleaning of the trap. It also allows a plate to be readily replaced if it is some how damaged. Rather than cutting through the plate and replacing it with a new piece, a damaged plate can be removed and replaced. Instead of the bullet trap being unusable for days or weeks, replacing a damaged plate can have the bullet trap usable again within hours. Additionally, because welding is not used on the plate steel, the integrity of the steel is maintained.
• In accordance with another aspect of the present invention is that containment chamber is at least partially surrounded by a containment shell. This enables the rows of plates to move without concern that lead dust may escape from the containment chamber.
• In accordance with yet another aspect of the present invention, one or more doors are disposed in the containment shell. The doors provide ready access to the containment chamber and associated parts, such as the hopper at the bottom of the bullet trap, or the rows of plates for maintenance.
• It accordance with still yet another aspect of the invention, the doors are biased in a closed orientation to prevent accidental release of lead tainted air. This can be accomplished by a spring loaded door, or the use of a magnetic seal on the door.
• In accordance with another aspect of the present invention, pieces of plate are held together by a backing plate and fasteners which are attached to each plate. Preferably, the fasteners are bolt shanks which are spot welded to the plates along an edge to be joined. Spot welding is preferred because it has less effect on the steel plate. Once the bolt shank is welded to the edges of the pieces to be joined, a backing strip with holes cut or drilled to receive the bolt shanks is mounted so that the backing strip covers the seam between the plates and securely holds the plates together.
• The use of the backing strip in this manner provides several advantages. First, it is easy to mount and remove. Second, it securely holds the plates of steel together and provides a tortuous path which prevents projectiles from passing between the plates. Third, it provides a generally smooth bullet impact surface on the front of plates to reduce the likelihood of ricochet. Fourth, the slight difference between the size of the holes in the backing plate allows for expansion and contraction of the metal plate as temperatures change without stressing the plates or causing buckling. A very small gap can even be left between the plates which is filled with caulk or some other damping mechanism.
• In accordance with still another aspect of the present invention, a plurality of rounded or c-shaped plates are used to decelerate bullets. Unlike planar plates, they are less likely to be deformed after repeated impacts of projectiles.
• In accordance with another aspect of the present invention, the bullet trap includes a support beam. The support beam is configured to support both the channeling plates and the bullet containment chamber. Furthermore, in accordance with one aspect of the invention, the support beam can form part of the bullet containment chamber.
• In accordance with still another aspect of the present invention, the support beam can be formed from individual sections to allow hangers or supports to be attached to the support beam quickly and economically.
• In accordance with still another aspect of the present invention, the support beam can be of varying dimension to thereby provide adequate support while minimizing the amount of steel required to form the beam.
• In accordance with yet another aspect of the present invention, the bullet containment chamber is held in place at least partially by one or more clamp mechanisms to ensure that the chamber backing plates are securely held in place.
• In accordance with still another aspect of the invention, the support beam can include one or more openings for receiving the clamp mechanisms. Thus, the clamp mechanisms are held by the support beam to ensure that the support beam and the containment backing plates are securely attached to one another.
• In accordance with still another aspect of the invention, a variety of different attachment mechanisms are provided for securing plates adjacent one another to prevent a bullet from passing between the seam along the plates.
• In accordance with still another aspect of the invention, the bullet trap includes impact or channeling plates forming a primary impact zone, a secondary impact zone and a second primary impact zone prior to the aperture of the bullet containment chamber to thereby decrease wear on the bullet trap.
BRIEF DESCRIPTION OF THE DRAWINGS
• The above and other objects, features and advantages of the invention will become apparent from a consideration of the following detailed description presented in connection with the accompanying drawings in which:
• FIG. 1 shows a perspective view of a bullet trap made in accordance with the principles of the present invention;
• FIG. 2 shows a cross-sectional view of two adjoining plates connected by a facing strip in accordance with one aspect of the present invention;
• FIG. 2A shows a cross-sectional view of an alternate method for attaching two plates in accordance with the principles of the present invention;
• FIG. 3 shows a partial cut-away view of a bullet trap configured in accordance with the present invention having a containment shell at least partially surrounding the containment chamber, andFIG. 3A is a cross-section of the containment shell;
• FIG. 4 shows an alternate embodiment of a containment chamber with a support leg and support frame disposed therein;
• FIG. 5 shows an end view of a bullet trap made in accordance with another aspect of the present invention;
• FIG. 6 shows a side cross-sectional view of a bullet trap made in accordance with the principles of the present invention;
• FIG. 6A shows a cross-sectional view of the support beam ofFIG. 6 with a hanger;
• FIG. 6B shows a cross-sectional view of the support beam with a foot for supporting the support beam;
• FIG. 6C shows a cross-sectional view of an alternate configuration of the support beam ofFIG. 6;
• FIG. 7 shows a cross-sectional view of the bullet containment backing plates and a joint structure for holding the plates together without the need for interspaced side walls;
• FIG. 7A shows a side view of a support beam having holes for receiving the clamping mechanism for attaching the bullet containment chamber backing plates to the support beam;
• FIG. 8 shows a view of a pair of plates having an attachment mechanism attached thereto in accordance with principles of the present invention;
• FIG. 8A shows a view of the plates ofFIG. 8 having a middle plate attached thereto;
• FIG. 8B shows an end view of the embodiment ofFIGS. 8 and 8A with a backing plate and bolts attached;
• FIG. 8C shows an end view of an alternate embodiment ofFIGS. 8 and 8A with a support beam forming the backing plate;
• FIG. 9 shows a cross-sectional view of a bullet trap having a plurality of impact zones for decelerating bullets;
• FIG. 10 shows a perspective view of a bullet trap of the present invention;
• FIG. 11 shows an end view of the bullet trap ofFIG. 10;
• FIG. 12 shows another end view of the bullet trap ofFIG. 10;
• FIG. 13 shows a perspective view of a section of the bullet trap ofFIG. 10;
• FIG. 14 shows another perspective view of a section of the bullet trap ofFIG. 10; and
• FIG. 15 shows a perspective view of a bullet trap support frame of the bullet trap ofFIG. 10.
• It is appreciated that not all aspects and structures of the present invention are visible in a single drawing, and as such multiple views of the invention are presented so as to clearly show the structures of the invention.
DETAILED DESCRIPTION
• Reference will now be made to the drawings in which the various elements of the present invention will be given numeral designations and in which the invention will be discussed so as to enable one skilled in the art to make and use the invention. It is to be understood that the following description is only exemplary of the principles of the present invention, and should not be viewed as narrowing the pending claims. Additionally, it should be appreciated that the components of the individual embodiments discussed may be selectively combined in accordance with the teachings of the present disclosure. Furthermore, it should be appreciated that various embodiments will accomplish different objects of the invention, and that some embodiments falling within the scope of the invention may not accomplish all of the advantages or objects which other embodiments may achieve.
• Referring toFIG. 1, there is shown a perspective view of a bullet trap, generally indicated at10, made in accordance with the principles of the present invention. Thebullet trap10 includes achannel14 and acontainment chamber16.
• Thechannel14 has anupper plate surface20, which is preferably formed by a plurality of channeling plates connected to one another, and alower plate surface22, preferably formed by a plurality of channeling plates. Theupper plate surface20 andlower plate surface22 are arranged on complementary acute angles to the generally horizontal zone ofprojectile travel12. As a bullet is fired it travels from awide opening24 in thechannel14, to anarrow opening26. If a projectile is on a trajectory which is lower than thenarrow opening26 it is deflected by thelower plate surface22 of thechannel14 back toward a conforming path. If a projectile is on a trajectory which is higher than thenarrow opening26 it is deflected by theupper plate surface20 of thechannel14 back toward a conforming path. In any event, the projectile is guided into thenarrow opening26 by the plates which are at generally acute angles (10 degrees-30 degrees, but optimally about 15 degrees) to horizontal, so that the projectile remains in tact while traveling through the channel and into the chamber.
• The narrow opening of thechannel26 is ideally substantially coextensive with aningress30 to thechamber16. As the projectile travels through theingress30 it impacts with the primaryimpact plate surface32. As with thechannel14, this is preferably formed by a plurality ofplates32a,32b,32cheld together in a horizontal line. Thus, if plates which are 2 feet tall and 8 feet wide are used, the primaryimpact plate surface32 will be about 24 feet wide.
• Theimpact plate32 is preferably at an equal or greater angle of incidence with the generally horizontal zone of projectile travel so that the impact with theplate32 is of equal or greater force than the general impact the projectile may have had with either the upper20 or lower22 channel plate. The result of projectile impact with theprimary impact plate32 is that the bullet or fragments thereof are deflected into in a sequence of impact plates surfaces34 which are preferably of an increased angle of incidence, than the primary impact. As with the other plate surfaces, the impact plate surfaces34 are preferably formed by a plurality of impact plates held together in generally horizontal lines.
• A terminalimpact plate surface36 terminates adjacent thechamber ingress30. Thus, the impact plate surfaces32-36 form a series of more or less continuous impact surfaces extending from the top of thechamber ingress30, around to the bottom of the chamber ingress. Likewise, by having the surfaces of thechannel14 andcontainment chamber16 formed by horizontally juxtaposed plates, achannel14 andcontainment chamber16 can be formed with considerable width without the use of sidewalls. The absence of sidewalls allows thebullet trap10 to be used for cross-shooting, i.e. shooting at a variety of angles, without the disadvantages sidewalls provide.
• The rows of plates forming theprimary impact surface32 and other impact surfaces34,36 are supported by one or more interior support frame(s)40 andsupport legs44. The plates forming the impact surfaces32-36 rest on the frame, and typically fit within slots formed in thesupport legs44. In one embodiment, however the plates forming the impact surfaces32-36 are not fixedly attached to the support frame(s)40 or to thesupport legs44. In fact, the plates forming the impact surface are not rigidly attached to one another. Not only does this save on manufacturing costs (i.e. there is no welding), it also allows the plates to move slightly each time they are impacted by a bullet. This in turn tends to knock lead debris from the plates, rather than allowing it to accumulate.
• An additional advantage of this approach is that the impact surfaces can be readily replaced. For example, theprimary impact surface32 is prone to wear faster than other impact surfaces because the bullets impacting that surface are at a higher velocity. If the bullets cause wear of the primary impact surface, the operator of the range need only disassemble and remove the primary impact surface. A new primary impact surface can then be added and reassembled. With prior art configurations, replacing the primary impact surface is nearly impossible. Furthermore, the entire trap could be disassembled and reassembled if desired. This would allow a user to move the trap to different locations without cutting welds, etc.
• In addition to holding thesupport frame40 in place, thesupport legs44 support the weight of the trap. This is important because, unlike the trap discussed in U.S. Pat. No. 5,535,662, thebullet trap10 of the present invention is generally not built as individual containment units and then brought together. Rather, a plurality of open segments are attached to one another to form a large containment chamber having extended width without sidewalls, or elongate impact surfaces are formed and then they are placed in an array to form an elongate bullet containment chamber. This distance is greater than eight feet wide and preferably much wider, i.e. 20 to 40 feet wide. Such width allows for a much greater angle of cross-shooting while minimizing the risks of ricochet, etc. It also helps to minimize costs.
• Turning now toFIG. 2, there is shown a cross-sectional view of a pair ofimpact plates34aand34bjoined together by a facingstrip50 in accordance with one aspect of the present invention. The facingstrip50 can be made from the same type of steel plate or other metal as the individual plates.
• The facingplate50 covers the space between the twoplates32aand32band helps hold them together. The facingplate50 may be welded to the plates, which can also be welded to each other. Such a construction, however, is expensive, risks compromising the steel due to the welding, and makes repair very difficult.
• In the alternative, the facingplates50 can have abolt54 or similar mounting structure attached to or extending therethrough. Abacking plate58 or a washer can be disposed on the opposing sides of theplates32aand32band anut62, or other fastener is used to secure the bolt. Tightening thenut62 squeezes the facing plate and backing plate or washer against theplates32aand32band secures them together.
• In constructing the trap, a containment chamber can be built in a conventional manner with the impact plates being attached to one another. However, instead of placing sidewalls on the sides of the containment chamber, it is attached by the facing plates to other containment chambers to form one large containment chamber uninterrupted by sidewalls. Thus, the potential width of the bullet trap is virtually limitless and cross-shooting can occur at a wide variety of angles.
• Likewise, the elongated containment chamber can be built by a plurality of elongate impact surfaces which are placed adjacent one another in a generally circular pattern to define a bullet containment chamber. In such a configuration, there are not a series of chambers, per se, but one long chamber defined by one impact surface at a time.
• Turning now toFIG. 2A there is shown an alternate embodiment for attaching two plates together. As shown inFIG. 2A, each of theplates32a′ and32b′ has astud70 attached thereto. Ordinarily, a plurality of studs, in the form of bolt shanks, are attached to the plates. This is best accomplished by use of a spot welder which will quickly attach the bolt shank to the metal plates with little risk of softening the metal.
• The twoplates32a′ and32b′ are held together by abacking plate74 which has holes for receiving opposingstuds70 of the plates. A pair ofnuts80 are then used to hold thestuds70 in the holes of thebacking plate74, thereby holding theplates32a′ and32b′ together.
• One marked improvement of the configuration shown inFIG. 2A is that there is no facing plate on which a bullet might ricochet. Thebacking plate74, however, does provide a tortuous path. This significantly reduces the risk of bullet fragments flying through small openings between the plates, commonly called splatter through. The position of thebacking plate74 also allows the opposing side to have a clean appearance. This is particularly advantageous on theplates20 and22 which guide the bullet into the containment chamber. Rather than having a number of facing plates, the plates appear on the front side to only be resting next to each other, but are securely mounted together on the back side.
• A second marked improvement achieved by the use ofstuds70 and abacking plate74 is the compensation for thermal expansion. Theholes82 formed in thebacking plate74 are slightly bigger than thestuds70. As theplates32a′ and32b′ expand and contract, the backing plate allows for small adjustments , i.e. up to about ⅛- 1/16 of an inch. This prevents warping , etc. without compromising the joint. If a bullet hits a joint directly, a small amount of lead can enter between the twoplates32a′ and32b′. Once they impact the backing plate, however, the inertia is spent and the risk of splatter through is virtually nonexistent.
• Turning now toFIG. 3, there is shown a partially cut-away view of abullet trap10, formed in manner discussed above. Thebullet trap10 haschannel24 defined by plates forming anupper plate surface20 and alower plate surface22. The channel extends from awide opening24 to anarrow opening26 which leads into the chamber, generally indicated at16.
• Thecontainment chamber16 is formed by a plurality ofelongate plate arrays32′,34′ and36′. Eachplate array32′,34′ and36′ can be made from a single long piece of hardened steel, or can be smaller plate segments attached together in a manner discussed above with respect toFIGS. 2 and 2A. Additionally, other attachment mechanisms can be used if desired.
• The plates forming theplate arrays32′,34′ and36′ are disposed about a support frame, such asframe40 ofFIG. 1. Theplate arrays32′,34′ and36′ can be attached to the support frame, or they can also remain unattached. In the unattached version, the support frame supports the plate arrays, it also allows them to be deflected slightly by the impact of the bullet. The deflection helps knock loose lead dust and fragments which remain on the plate arrays. The lack of rigid attachment also facilitates servicing of thebullet trap10.
• Theplate arrays32′,34′ and36′ also can be supported by nesting in slots in asupport leg44 which supports the weight of the trap. The slots are designed to hold theplate arrays32′,34′ and36′ in desired shape while still allowing some movement of the plates.
• Also shown inFIG. 3 is acontainment shell94 which is disposed about thecontainment chamber16. Because thecontainment chamber16 is formed byplate arrays32′34′ and36′ which are not fixedly attached together, small amounts of lead dust can escape between the arrays. Thecontainment shell94, however, prevents the dust from leaking into the atmosphere surrounding the trap. If desired, avacuum system96 can be disposed in communication with thecontainment shell94 or directly into thecontainment chamber16.
• Disposed in thecontainment shell94 is one ormore doors100. Thedoors100 provide access to the interior of thecontainment shell94 without having to remove the containment shell. Thus, the operator of the bullet trap can perform maintenance or repairs on thecontainment chamber16, or on thehopper104 or conveyer mechanism (not shown) for transporting bullets without the requirement of removing bolts, etc. This also limits the area of the containment chamber which is exposed to the environment, thereby limiting concerns of lead containment.
• Turning toFIG. 3A, there is shown a cross-sectional view of thecontainment shell94. It will be appreciated that, while the shell can completely surround thecontainment chamber16, it can also be made to wrap around only a portion of the containment chamber. Such a configuration might be used, for example, if some of theimpact plate arrays32′,34′ and36′ were welded together or otherwise attached to each other (i.e. some sort of filler) to eliminate the risk of lead dust escaping from the containment chamber along those portions.
• FIG. 3A also shows thedoors100aand100b.Thetop door100ais preferably provided with a spring loadedhinge110. The hinge helps to automatically return thedoor100ato its closed position when it is released.
• Thecontainment shell94 also includes asecond door100b.Thedoor100bis provided with amagnetic seal114 which holds the door closed until the seal is broken. Thedoor100bmay then be opened to repair the containment chamber, to clean the hopper or remove containers which receive the bullets. Once the repair, etc., is completed, thedoor100bneed merely be pushed closed to prevent lead inside of the containment shell from escaping.
• Ahandle118 is provided on eachdoor100aand100bto facilitate opening and closing the door. Thus, the door preferably forms a tool-less entry port into thecontainment shell94.
• Turning now toFIG. 4, there is shown an alternate embodiment of acontainment shell94′. Thecontainment shell94′ extends outwardly to enclose the plates forming theupper impact surface20 and thelower impact surface22 of thechannel14 leading into the containment chamber. The plate arrays forming the containment chamber have been omitted inFIG. 4 to show thesupport frame40 andsupport leg44′ more clearly.
• Thesupport frame40 preferably has two halves formed from continuous pieces which are angled to support the impact plate arrays. (If desired, a single piece frame could be used with the frame extending over the opening by which bullets fall from the trap.) The plates rest onsupport frame40 to provide the generally round shape of the containment chamber. The plates may abut against the support let44′, or the support leg can haveslots120 formed therein for receiving the impact plates. It is preferred however, that theslots120 be sufficiently large to allow some movement of the impact plates when impacted by a round.
• Thecontainment shell94′ also lacks doors for accessing the containment chamber, hopper (not shown), etc. Such a containment shell could be used when an automated bullet removal system is provided. However, such a configuration is still disadvantageous, as it will require partial disassembly to make any repairs as they become necessary.
• Turning now toFIG. 5, there is shown a side cross-sectional view of a bullet trap, generally indicated at130. Thebullet trap130 includes thechannel14 with the upper and lower impact surfaces20 and22 for directing the bullet into thecontainment chamber16′. Rather than being formed by a plurality of planar impact plates, thecontainment chamber16′ includes a plurality of C-shaped or curved impact plates. Aprimary impact plate132 has first and second impact surfaces132aand132b,as does each of thesecondary impact plates134,134aand134band theterminal impact plate136,136aand136b.
• Thecurved plates132,134 and136 facilitate construction of the bullet trap, as fewer plates are required to assemble the trap. Additionally, because the plates are curved, the bullet will still tend to ricochet and impact the impact surfaces, rather than simply slide around the deceleration chamber as is common in circular or helical traps. Having the bullet forcefully impact the impact plates lessens the amount of lead dust which is released as the bullet is brought to a stop.
• Theimpact plates132,134 and136 are held in place by thesupport frame40 and the support leg. Those skilled in the art will appreciate that either thesupport frame40 or thesupport leg44 could be omitted. Furthermore, numerous other configurations for holding the plates can be used. This can include a free mounting situation, as described above, wherein the plates are not fixedly attached to supportframe40 or thesupport leg44. In the alternative, the curved plates can be attached in a conventional configuration where they are fixedly attached at the ends or on other locations.
• Turning now toFIG. 6, there is shown an alternate embodiment of a bullet trap, generally indicated at200, made in accordance with the principles of the present invention. Thebullet trap200 includes achannel portion204 and abullet containment chamber208 formed by a pair ofchamber backing plates210. The chamber backing plates are essentially impact plates similar to those discussed above, but are sufficiently round that the number of impacts are minimized. The channelingportion204 is formed by a plurality ofplates212 and216 which form lower and upper plate surfaces, respectively, for channeling bullets into anaperture220 of thebullet containment chamber208.
• Theplates216 which form the top of the channelingportion204 are held in place by asupport beam224. In traditional bullet traps, the support beam is a generally straight beam which has a plurality of legs attached thereto for holding the beam in places. The bullet container is then positioned under the support beam and may be attached to the legs.
• In the embodiment shown inFIG. 6, thesupport beam224 is curved so that it forms its own support leg. Furthermore, thebullet containment chamber208 can be suspended directly on the support beam. By providing a single support beam without separate legs, assembly time can be reduced. Furthermore, thesupport beam224 may be modular if desired, and may be reduced in thickness as it extends toward the end of the channelingportion204, to thereby reduce the amount of steel which is contained in the support beam.
• Also shown inFIG. 6 are a pair offlanges230 which are attached adjacent anegress228 of thebullet containment chamber208. Theflanges230 can be used for a variety of purposes. For example, below theegress228 is formed abullet disposal chamber234. Thebullet disposal chamber234 can housebuckets240 which are manually emptied. In the alternative, it may house adisposal system244, such as a pneumatic conveyer, a belt conveyer or a screw conveyor for transporting bullets to one end of the bullet trap where they may be disposed of properly.
• When a bullet is fired at thebullet trap200 it will initially impact one of the channelingplates212 or216. The bullet will then ricochet one or more times until it enters theaperture220 of thebullet containment chamber208. Once in thebullet containment chamber208, the bullet will ricochet or slide to a stop along the generally circular walls of the bullet containment chamber and fall through theegress228. The bullet will then enter the bullet disposal chamber, where it will rest in thebucket240 or be moved by thedisposal system244.
• Turning now toFIG. 6A, there is shown a cross-sectional view of thesupport beam224. Thesupport beam224 may be formed from a single beam, such as an I-beam, or may be constructed from one or more other beam configurations. (With a modular beam, an I-beam could also be used for part of the beam, with other configurations used for other portions).
• As shown inFIG. 6A, thesupport beam224 is formed by two C-shapedbeam members250 and254. This configuration is advantageous because it allows ahanger258 to be readily attached to thebeam224. WhileFIG. 6 shows theplates216 being attached directly to thesupport beam224, the beams may be placed at a different angle than the plates. Thehanger258 allows for such a compensation.
• Likewise,FIG. 6B shows a similar configuration of thesupport beam224. Instead of an hanger, however, afoot262 is attached to the C-shapedbeam members250 and254. This configuration enables thelower plates212 to be used without numerous support legs as is currently used in similar bullet traps.
• FIG. 6C shows yet another configuration of thesupport beam224. Thesupport beam224 has an I-beam270 disposed between the C-beams250 and254. In such a configuration, an I-beam could be used for part of thesupport beam224 with attached C-beams forming another portion of the support beam.
• Turning now toFIG. 7, there is shown a cross-sectional view of a portion of thechamber backing plate210 andsupport beam224 to show a mechanism for forming thebullet containment chamber208. As was mentioned previously, thesupport beam224 can be curved. If desired, the curve may be configured to the dimensions of the back of thebullet containment chamber208. Aflange274 of the support beam forms a facing strip which is disposed on the inside of the bullet containment chamber. Thechamber backing plates210 are then disposed against theflange274 so that the flange covers the juncture between the plates.
• While thechamber backing plates210 could be bolted onto the flange in a similar manner as discussed with respect toFIG. 2 orFIG. 2A, or in the method taught for joining plates below, the configuration shown inFIG. 7 utilizes a clamp device or cam which applies a compressive force against thechamber backing plates210 to prevent bullets from passing between theflange274 and the chamber backing plates. Theclamping device280 is preferably pivotably attached to the support beam214. Once thechamber backing plates210 are disposed adjacent theflange274, theclamping device280 is rotated about abolt292 to force the chamber backing plates against the flange. Additionally, a sealingstrip284, made out of lead, rubber, epoxy, or other material, is placed behind the flange to ensure that no bullet fragments can escape from thebullet containment chamber208. Additionally, a filler orwedge288 can be disposed along the backing chamber to apply pressure from theclamping device280 along thechamber backing plate210 to hold thesealing strip284 in place.
• WhileFIG. 7 does not show theclamping device280 engaging thebacking plate210a,it will be appreciated that the clamping device could engage both. In the alternative, clamping devices could be configured to engage the two plates in an alternating configuration, etc. Additionally,support beam224 is shown with a dashed end opposite theflange274 to demonstrate that a wide variety of beam configurations can be used in accordance with the principles of the present invention.
• Ideally, thechamber backing plates210 and theflange274 of the support beam are configured with slightly different curvatures. When theclamp devices280 are rotated into an engaging position, the pressure from the clamping devices forces one of the flange and the chamber backing plates to conform to the other, thereby ensuring that they securely engage one another and prevent bullet fragments from passing through the joint. It should be appreciated that a wide variety of clamping devices or direct bolting attachment can be used.
• Turning now toFIG. 7B, there is shown a cross-sectional view of abullet containment chamber208 formed in accordance with the embodiment ofFIG. 7. Thechamber backing plates210 which form the rear wall of the chamber are attached to thesupport beam224 by the clampingdevices280 which press them against theflange274. In this manner, thesupport beam224 becomes an actual part of thebullet containment chamber208. Additionally, because eachbacking plate210 can attach to thebeam224, there is no need for side walls within thechamber208. This prevents the requirement of using deflector plates to protect the sidewalls, and allows a wider range of cross shooting on a shooting range. Prior to the present invention, a bullet containment chamber would have side walls, or would only be as wide as a single piece of metal. While a single piece of metal can be formed to relatively long lengths, transportation and support of such a piece of metal and shaping a single piece into the desired configuration would be cost prohibitive. In the present configuration, the chamber backing plates can be joined end to end in a horizontal array to form a bullet containment chamber which is as wide as desired without any side plates intersecting the chamber.
• Also shown inFIG. 7A are a plurality ofopenings300 or voids formed in thesupport beam224. Theopenings300 are configured to receive the clamping devices to allow them to move as desired. It will be appreciated, however, that the clamping devices can be formed so that they are simply attached and pivotable with respect to the support beam.
• FIG. 8 shows a pair of plates,320 and324 having an alternate attachment configuration disposed thereon. Disposed along the edges of theplates320 and324 are a plurality of fasteners, typically in the form ofnuts330 welded to the plates. As mentioned above with respect toFIG. 2A, bolts can be welded to the plates to enable to two plates to be held together without a facing strip on the shooting side of the plates. It has been found, however, that welding thenuts330 to theplates320 and324 is preferred. First, thenuts330 provide greater surface area and thereby are less likely to break. Second, it is much easier to stackplates320 and324 withnuts330 attached than to stack such plates with bolts attached. Thus, the use ofnuts330 makes transport much easier.
• Turning now toFIG. 8A, there is shown a top view of theplates320 and324 with thenuts330 attached thereto. Disposed over theseam328 between the plates is amiddle plate334. Themiddle plate334 is configured to cover theseam328, but to not interfere with the nuts330. Thus, themiddle plate334 hasnotches338 formed therein. Those skilled in the art will appreciate that the notches can be formed as open sided voids, or could be holes formed in the middle plates. In the alternative, the middle plate could be configured to simply end inside of the nuts330.
• FIG. 8B shows an end view of theplates320,324 and themiddle plate334. Abacking plate342 is disposed on themiddle plate334 and a pair ofbolts346 are disposed to extend through the backing plate and into engagement with the nuts330. By tightening thebolts346, thebacking plate342 is forced against themiddle plate334 to thereby hold the middle plate securely against theseam328. This configuration enablesplates320 and324 to be used to decelerate or channel bullets without having an exposed facing strip. This, in turn, increases the ability to use a bullet trap for cross shooting as there is much less risk of a ricochet, while ensuring that bullet fragments will not pass between theplates320 and324.
• FIG. 8C shows an end view of the embodiment ofFIGS. 8 and 8A. Theplates320 and324 havemiddle plate334a.As indicated by the dashed lines, themiddle plate334bcan be narrower than the nuts330.
• Themiddle plate334bis held in plate by abacking plate342awhich is formed by a portion of an I-beam.Bolts346 extend through the portion of the I-beam to engage thenuts330, and thereby hold theplates320 and324 adjacent one another. Based on the present disclosure, those skilled in the art will appreciate that a variety of different beam configurations, including C-beams, T-beams and the like, can be used to support theplates320 and324 and to hold the plates next to one another.
• Turning now toFIG. 9, there is shown a cross-sectional view of a bullet trap having a plurality of impact zones for decelerating bullets. In the prior art, it has been recognized that it is desirable to have a very low angle of impact between the bullet and the channeling plates which direct the bullet toward the aperture of the bullet containment chamber. The common angle of the channel for a bullet trap is typically about 15 degrees for both the bottom and top plates with the top descending at an angle of 15 degrees and the bottom ascending at an angle of 15 degrees.
• With such an angle, the bullets traveling horizontally will impact the channeling plates at an angle of about 15 degrees. The bullets typically ricochet off the plates and hit the opposing plates at an angle of about 30 degrees. Due to the sharper angle, this second impact point often receives more wear than the initial impact point.
• Recently there has been a movement to switch over from lead to tungsten bullets. The tungsten bullets are better for the environment as they do not contain toxic lead. Unfortunately, such bullets will be harder on bullet traps. After prolonged usage, prior art bullet traps may show significant wear in the secondary impact zone.
• While certain proposals have been made to reduce wear by lowering the angle of channeling plates to about 7 degrees, such an angle would require large amounts of steel and property to produce a trap large enough. In accordance with the present invention, however, it has been found that wear associated with secondary impact can be reduced significantly by providing a channel with changing angles. Thus, inFIG. 9, there is shown a bullet trap, generally indicated at400. The bullet trap includes achannel portion204 and abullet containment chamber408.
• The channelingportion404 includes aprimary impact zone412 having at least one plate surface which is disposed at greater than 10 degrees from horizontal (preferably between about 10 and 20 degrees and most preferably about 15 degrees), asecondary impact zone416 having at least one plate surface which is less than 10 degrees from horizontal. Ideally, both the top and bottom plates surfaces in the first impact zone are disposed at about 15 degrees and the top and bottom plate surfaces of the second impact zone are disposed between 5 and 10 degrees.
• In accordance with the present invention, a preferred embodiment further includes a second primary impact zone having at least one plate surface which is greater than 10 degrees and preferably between 10 and 20 degrees and most preferably about 15 degrees.
• By having first, second andthird impact zones412,416 and420, bullets are channeled into the bullet containment chamber with less wear on the trap. Additionally theimpact zones412,416 and420 are configured to minimize the risk of rounds hitting the back of thecontainment chamber408 without having first been decelerated. Rather, if a round passes through theaperture424 without first hitting one of the impact zones, it will hit the top of the bullet containment chamber. The generally arcuate nature of the bullet containment chamber results in an initial impact of about 15 degrees or less, causing little damage. The bullet then travels around thebullet containment chamber408 until it comes to a rest.
• Those skilled in the art will appreciate that thebullet trap400 can be built with a variety of construction methods, including those discussed above. Furthermore, a bullet containment chamber having a plurality of impact plates could also be used.
• Turning now toFIG. 10, there is shown a perspective view of another bullet trap according to the present invention. The bullet trap, indicated generally at450, includes an elongate containment chamber and also includes an opening458 (later shown as formed by channel474) for directing bullets into the containment chamber. It is appreciated that theopening458 will typically be made larger by extending the channel (474, not shown) outwardly to a greater extent than is shown to provide a greater area into which bullets may be fired. For clarity in viewing thebullet trap450, the full extent of theopening458 is not shown, but is more fully discussed below.
• Thebullet trap450 may include a plurality ofbullet trap sections454a,454b,454c.The bullet trap sections may be attached together so as to form anelongate bullet trap450. It is thus appreciated that any number of modularbullet trap sections454 could be used to create abullet trap450 of a desired width. Onebullet trap section454 may be used alone to create a short bullet trap, while many sections may be used to form longer continuous bullet traps.
• A significant advantage of thebullet trap450 is that a continuous bullet trap is presented to a shooter. Theopening458 by which bullets enter the bullet trap is continuous and uninterrupted by intervening sidewalls or supports which could cause ricochets. Additionally, there are no gaps as may be formed between single bullet traps which are placed adjacent each other to form a larger trap, as may occur with some prior art designs.
• The detailed structures of the bullet trap ofFIG. 10 will be discussed in reference to the following figures, which are close up views of the various structures of the bullet trap ofFIG. 10. It is appreciated that the bullet trap shown inFIG. 10 contains all of the structures detailed in the subsequent figures, but not all structures of the bullet trap are visible inFIG. 10, and for clarity are not all numbered and discussed inFIG. 10. Similarly, not all structures are numbered and discussed in the following figures, as some figures are more suited to showing particular structures.
• Turning now toFIG. 11, an end view of a bullet trap section of the bullet trap ofFIG. 10 is shown. Thebullet trap section454 includes support frames462 which are used to support other structures of the bullet trap. It is appreciated that thesupport frame462 may be formed as a single piece or may be formed in multiple pieces, such as a front piece and a back piece. For an elongate bullet trap, asupport frame462 is used to form a joint between adjacent sections. Thesupport frame462 thus has a number of flanges466a-466dattached thereto. The flanges466a-466dare used to attach the ballistic plates which define thecontainment chamber470 and thechannel474 into the containment chamber. The flanges may thus include aflange466aused to support a front impact plate (not shown), aflange466bused to support a rear impact plate (not shown), aflange466cused to support alower channel plate478, and aflange466dused to support anupper channel plate482. The flanges466a-466dmay be continuous flanges formed to the shape of the channel and containment chamber to the extent possible, or may comprise many separate flanges as may be appropriate.
• The flanges466a-466dare used to hold the impact plates andchannel plates478,482 to thesupport frame462. According to a preferred embodiment, theflanges466c,466dused to support thechannel plates478,482 haveholes486 formed therein, and thechannel plates478,482 have fasteners attached to the back side thereof for securing the channel plates to the flanges. The fasteners may be threaded studs or nuts welded to the back side of thechannel plates478,482, allowing the channel plates to be attached to theflanges466c,466d.Such an attachment arrangement provides achannel474 into the bullet trap which is free of fasteners or other projections which may cause ricochets.
• According to a preferred embodiment, the impact plates are attached to the outside of theflanges466a,466bsuch that the inside of these flanges forms part of the containment chamber. Clamps are used to hold the impact plates against the outside surface of theflanges466a,466b.Such an arrangement provides a containment chamber without projections obstructing the path of the bullet while providing a design which is secure and relatively easy to assemble and maintain.
• A preferred method of attaching the impact plates to theflanges466a,466bis to attach clamps to thesupport frame462 which hold the impact plates to the flanges. Thus, holes490 may be formed in thesupport frame462 and used to mount the clamps. Thesupport frame462 may also haveholes494 for mounting the bullet trap to a floor or stand, and holes498 for attaching a bullet collection system.
• Thus, thesupport frame462 may be formed such that the support frame does not extend inwardly into the containment chamber, or does not significantly extend inwardly into the support chamber. Thus, in referring to the construction of the containment chamber, an intervening sidewall refers to an interior sidewall which separates the containment chamber (or inlet channel) into discrete sections, as prior art bullet traps have done. Thus, the present invention teaches how to form the containment chamber without intervening sidewalls as joints between sections. Additionally, the present invention teaches how to form the inlet channel into the containment chamber without intervening sidewalls between sections of the channel, significantly reducing the risk of ricochets. A bullet trap may thus be formed which contains no intervening sidewalls in the channel, which contains no interior sidewalls in the channel and that portion of the containment chamber directly exposed to bullets entering the channel, or which contains no interior sidewalls in the channel and in the entire containment chamber.
• Turning now toFIG. 12, another end view of the bullet trap section ofFIG. 11 is shown. The bullet trap section is shown without thenear support frame462. Thus, the impact plates, channel plates, etc. andfar support frame462 are shown. Thesupport frame462 is shown with a plurality ofclamps502 which are used to hold thefront impact plate506 to theflange466aand to hold therear impact plate510 to theflange466b.Theclamps502 may preferably be cams, allowing a user to clamp theimpact plates506,510 to theflanges466a,466bby rotating the cams. Thus, thecams502 may be formed withsockets514 therein (or alternatively with protrusions thereon) which allow a tool to engage and rotate the cams. Thecams502 shown are formed with a spiral shaped edge of gradually increasing radius such that rotating the cam presses the impact plate against the support frame flange.
• Thecams502 may be formed by cutting the cam shape and socket shape out of plate steel or another suitable material and welding this piece to a second piece of plate steel (or other suitable material) forming a back plate having a pivot hole drilled therein. Alternatively, thecams502 may be formed from plate steel where the socket and cam portion are formed on different pieces of steel and then attached together. Additionally, thecams502 may be cast or milled from solid material. There are thus many ways of forming the cams. It is desirable to form thecams502 from pieces of plate steel because this allows the cams to be formed from scraps of material from this or other projects.
• It is appreciated that where asupport frame462 is between two sections of the bullet trap (as shown inFIG. 10), clamps502 will be attached to both sides of the support frame and flanges466a-466dwill extend outwardly on both sides of the support frame to allow for attachment of theimpact plates506,510 andchannel plates478,482 to both sides of the support frame. Additionally,cams502 will typically be attached to both sides of thesupport frame462.
• Theimpact plates506,510 are shown in a generally semi-circular or curved shape, allowing the bullet to move in a generally circular manner within thecontainment chamber470 until stopping. Theimpact plates506,510 may be smoothly curved, or may have a number of angular bends, as shown, to achieve the desired shape. Additionally, a singlefront impact plate506 andrear impact plate510 may be replaced with multiple front and rear impact plates. The impact plates must be configured to both contain and decelerate bullets. Typically, thefront impact plate506 is placed lower than the rear impact plate, creating anupper opening512 in alignment with thechannel474 and alower opening516 through which decelerated bullets may exit thecontainment chamber470.
• The lower opening in thecontainment chamber470 should be sufficiently enclosed to direct the bullets into a receptacle or transport mechanism and to prevent loss of bullets or bullet fragments. The bullet trap shown is formed with abottom flange518 which, along with afront wall522 andback wall526, allow for attachment of a bullet collection receptacle or transport mechanism and control the exiting of bullets from the bullet trap.
• Thechannel474 may be formed so as to control the entry of bullets into thecontainment chamber470 and to control wear of the bullet trap. Bullets striking steel plates at high impact angles result in greater damage to the plate and bullet (generating lead particles) than bullets striking the plate at lower angles. It is therefore desirable to control the angle at which the bullets strike the various steel plates.
• Thus, thelower channel plate478 may have afirst section478a,asecond section478b,and athird section478c.Similarly, theupper channel plate482 may have afirst section482a,asecond section482b,athird section482c,and even afourth section482d.A bullet which strikes the first section of thelower plate478awill likely ricochet towards the second section of theupper plate482b.A bullet which strikes the second section of thelower plate478bwill likely ricochet towards the third section of theupper plate482c.Bullets striking the upper plate will likely ricochet towards the lower plate in a similar manner.
• Thus, theupper channel plate482 andlower channel plate478 are bent into the various sections of theupper channel plate482a-482candlower channel plate478a-478cso as to present decreasing angles of incidence to incoming bullets, controlling the angles at which the bullets may strike the channel plates and enter thecontainment chamber470. Theupper channel plate482 may also have arear section482dwhich is bent downwardly as shown. Therear section482dprevents bullets from striking therear impact plate510 without first striking at least theupper channel plate482. It is appreciated that a bullet which first strikes therear impact plate510 would strike at a higher angle of incidence, causing more wear on the plate.
• Bullets thus enter thecontainment chamber470 through thechannel474 and strike therear impact plate510 at a shallow angle of incidence. The bullets continue to move in a circular manner, striking thefront impact plate506 andrear impact plate510 until the bullet is slowed significantly or stopped. Gravity then moves the bullet to the bottom of the containment chamber and through thelower opening516, where it may move into a containment receptacle or transport mechanism, preferably attached to the bullet trap viabottom flange518.
• Thechannel474 is shown in this and the others ofFIGS. 10-15 as a relatively small channel, providing a relatively small opening. The full extent of thechannel474 is not shown for clarity, but it is appreciated that a large opening and channel are desired to provide a larger opening into which bullet may be fired. It is appreciated that thechannel474 as shown does not provide a significant window into which people may fire bullets.
• Thus, the bullet trap is typically formed with alarger channel474. Thelower channel plate478 andupper channel plate482 may be extended forwards, typically by extending thefirst section478aof thelower channel plate478 and thefirst section482aof theupper channel plate482. Additionally, additional steel plates which extend thechannel474 may be connected thereto so as to extend thechannel474 and thereby provide a larger shooting window. Thelower channel plate478 andupper channel plate482 may thus havebrackets530 attached thereto, which may be used to attach steel plates to extend the channel. It is appreciated that it is always desirable to avoid projections which may be struck by bullets and cause ricochets. As such, attachment mechanisms like the brackets430 are typically mounted to the back side of the plates whenever possible.
• Turning now toFIG. 13, a perspective view of a single bullet trap section of the bullet trap ofFIG. 10 is shown. It can be more clearly seen how theflanges466a,466bmay form a part of thecontainment chamber470. It can also be seen more clearly how theimpact plates506,510 are held against theflanges466a,466bwith the clamps orcams502. The assembly allows for acontainment chamber470 to extend through multiplebullet trap sections454 without intervening sidewalls or support structures. That is to say that there is no need for support sidewalls or other structures that obstruct thecontainment chamber470 orchannel474 or present needless ricochet dangers to a shooter.
• FIG. 13 also shows theholes486 which may be formed in theflanges466c,466dand used to attach thelower channel plate478 andupper channel plate482. Ahandle534 may be attached to theupper channel plate482. Thehandle534 may be used to lift the upper channel plate into place when mounting the upper channel plate. Also, thehandle534 may be placed so as to be against therear impact plate510 and thus be used to close any space between the rear impact plate and the upper channel plate.
• Turning now toFIG. 14, another perspective view of the bullet trap section ofFIG. 13 is shown. The bullet trap section is shown without asupport plate462 on the near side of the trap to allow for clearer viewing of the internal structures of the bullet trap. It can more clearly be seen how thebottom flange518,front wall522, andback wall526 form an exit pathway from the containment chamber which does not allow bullets to exit in an undesired direction. Thebottom flange518 has anopening538 formed therein through which the bullets exit. Additionally, the bottom flange is typically formed withholes542 which may be used to attach a collection system to the bullet trap. The collection system may be a transportation system such as a screw auger, a funnel emptying into a bucket, or the like.
• FIG. 14 also shows more clearly how agap546 may exist between theupper channel plate482 and therear impact plate510. Such agap546 may be present when thechannel plate482 is placed on the inside of theflange466dand therear impact plate510 is placed on the outside of theflange466b.As such, thehandle534 may be formed to cover thegap546 and prevent bullets or lead fragments from escaping through the gap, in addition to allowing for easier installation of theupper channel plate482.
• Turning now toFIG. 15, a perspective view of a support frame of the bullet trap ofFIG. 10 is shown. It is appreciated thatFIG. 10 shows a number ofbullet trap sections454 which are open on the ends thereof to allow for visibility in viewing the interior of thebullet trap450. It is typically desirable to close the ends of the bullet trap to prevent bullets from escaping therefrom.FIG. 15 shows aterminal support frame462b,while the previous figures, for visibility, show only central support frames462 (those positioned between two bullet trap sections454).
• It is appreciated that a bullet trap will typically have two terminal support frames462b,one on each side. Thus a left and a right handedterminal support frame462bis necessary. If a bullet trap contains only one bullet trap section, both support frames will be terminal support frames. If a bullet trap contains two sections, it will include two terminal support frames462band onecentral support frame462.
• Theterminal support frame462battached to the impact plates and channel plates in the same manner as the central support frames as discussed above. Thus, theterminal support frame462bhas a number of flanges466a-466dattached thereto, typically including aflange466aused to support a front impact plate, aflange466bused to support a rear impact plate, aflange466cused to support a lower channel plate, and aflange466dused to support an upper channel plate. For aterminal support frame462b, the flanges466a-466dare typically welded to the surface of thesteel plate550, and typically extend only to one side of the plate, although situations may exist where it is desirable to form two adjacent bullet traps which are separated into separate bullet traps. Theterminal support frame462balso includesholes490 for attachingclamps502, such as cams, and the other holes and structures discussed above and used to attach the plates, collection structures, etc. as discussed above.
• Thus, there is disclosed an improved bullet trap. Those skilled in the art will appreciate numerous modifications which can be made without departing from the scope and spirit of the present invention. The appended claims are intended to cover such modifications.

Claims (52)

1-120. (canceled)

121. A bullet trap comprising:

one or more plates defining a first generally cylindrical bullet containment chamber segment for decelerating bullets, the first generally cylindrical bullet containment chamber having a top and a bottom, an inlet disposed adjacent the top for receiving bullets into the first bullet containment chamber segment and an egress adjacent the bottom for allowing bullets to pass out of the first generally cylindrical bullet containment chamber; and

one or more plates defining a second generally cylindrical bullet containment chamber segment for decelerating bullets, the second generally cylindrical bullet containment chamber having a top and a bottom, an inlet disposed adjacent the top for receiving bullets into the second bullet containment chamber segment and an egress adjacent the bottom for allowing bullets to pass out of the second generally cylindrical bullet containment chamber; and

wherein the first bullet containment chamber segment and the second bullet containment chamber segment are attached to one another end to end in a horizontal array so that the inlets of the first bullet containment chamber segment and second bullet containment segment form a single uninterrupted ingress extending horizontally along a bullet containment chamber formed by the first bullet containment chamber segment and the second bullet containment chamber segment.

122. The bullet trap ofclaim 121, wherein the first bullet containment chamber segment and second containment chamber segment are releasably attached to one another.

123. The bullet trap ofclaim 121, further comprising a support, and wherein the first bullet containment chamber segment and the second bullet containment chamber segment are releasably attached to the support.

124. The bullet trap ofclaim 123, wherein the support comprises a plurality of flanges for receiving the first bullet containment chamber segment and the second bullet containment chamber segment.

125. The bullet trap ofclaim 124, wherein the support further comprises a support frame.

126. The bullet trap ofclaim 125, wherein the support frame has a plurality of cams disposed thereon for holding at least one of the first bullet containment chamber segment and second bullet containment chamber segment to the support.

127. The bullet trap ofclaim 125, wherein the support frame has a plurality of cams disposed thereon for holding the first bullet containment chamber segment and the second bullet containment chamber segment to the support.

128. The bullet trap ofclaim 127, wherein the cams are configured for holding the first bullet containment chamber segment and the second bullet containment chamber segment against the plurality of flanges.

129. The bullet trap ofclaim 125, wherein the support frame extends beyond the bullet containment chamber segments and is configured for holding one or more channeling plates.

130. The bullet trap ofclaim 129, wherein the one or more channeling plates comprises an upper channeling plate and a lower channeling plate.

131. The bullet trap ofclaim 130, wherein the channeling plates direct bullets to the inlet.

132. The bullet trap ofclaim 130, wherein at least one of the channeling plates comprises a plurality of generally planar impact zones.

133. The bullet trap ofclaim 129, further comprising a channel segment corresponding to the first bullet containment chamber segment and a channel segment corresponding to the second bullet containment chamber segment, and wherein the channeling segments are releasably attached together to form a continuous channel.

134. The bullet trap ofclaim 121, wherein one or more plates of each of the bullet containment chamber segments are generally arcuate.

135. The bullet trap ofclaim 121, wherein the first bullet containment chamber segment and the second bullet containment chamber segment are attached so as to form a bullet containment chamber having an interior which is uninterrupted between the bullet containment chamber segments by sidewalls.

136. The bullet trap ofclaim 121, further comprising a third bullet containment chamber segment having an inlet for receiving bullets into the third bullet containment chamber segment, the bullet containment chamber segment comprising one or more plates for deflecting and decelerating a bullet, wherein the third bullet containment chamber segment is attached to the second bullet containment chamber segment so as to form a single uninterrupted inlet along the bullet containment chamber formed by the first, second, and third bullet containment chamber segments.

137. The bullet trap ofclaim 136, wherein the first, second, and third bullet containment chamber segments are attached so as to form a bullet containment chamber which is uninterrupted by interior sidewalls.

138. A bullet trap comprising:

a plurality of plates disposed in an array so as to define a bullet containment chamber, the bullet containment chamber having a plurality of bullet containment chamber segments disposed horizontally in a row, the bullet containment chamber having an uninterrupted ingress for receiving bullets, each of the chamber segments having a generally U-shaped plate disposed adjacent to and extending from the uninterrupted ingress for reversing the direction of a bullet,

a channel formed by a plurality of channeling plates and having an opening disposed adjacent the ingress, the channel being configured to channel bullets through the opening and into the ingress, the channel being uninterrupted along the ingress for two or more of the plurality of bullet containment chamber segments, forming a single uninterrupted ingress.

139. The bullet trap ofclaim 138, wherein the ingress of the bullet containment chamber extends along the plurality of bullet containment chamber segments without a sidewall.

140. The bullet trap ofclaim 138, further comprising a plurality of supports attached to the bullet containment chamber segments and wherein the plurality of channeling plates are attached to the plurality of supports.

141. The bullet trap ofclaims 140, wherein at least one of the plurality of supports has a void formed therein adjacent the ingress such that plates of the plurality of plates of the channel can be attached to the supports without the supports extending into the channel.

142. The bullet trap ofclaim 141, wherein the void formed in the at least one of the plurality of supports extends into the support adjacent the ingress such that the support does not form a sidewall along the ingress of the bullet containment chamber between adjacent bullet containment chamber segments.

143. The bullet trap ofclaim 141, wherein the void formed in the at least one of the plurality of supports extends into the support adjacent a bullet containment chamber segment of the plurality of bullet containment chamber segments such that the support does not form a sidewall between adjacent bullet containment chamber segments.

144. The bullet trap ofclaim 138, wherein the support substantially surrounds an end of a bullet containment chamber segment of the plurality of bullet containment segments.

145. The bullet trap ofclaim 138, further comprising a support having a flange configured to receive the plurality of plates forming one or more of the plurality of bullet containment chamber segments of the bullet containment chamber.

146. The bullet trap ofclaim 145, further comprising a plurality of cams attached to the support for holding the plurality of plates to the flange.

147. The bullet trap ofclaim 138, wherein the plurality of plates forming the bullet containment chamber include generally arcuate plates.

148. The bullet trap ofclaim 138, wherein the plurality of bullet containment chamber segments comprises at least three bullet containment chamber segments that are connected together to provide an uninterrupted ingress.

149. The bullet trap ofclaim 138, further comprising a plurality of supports for holding together the plurality of bullet containment chamber segments, and wherein the opening in the channel extends through at least two supports without the support extending into the opening.

150. The bullet trap ofclaim 138, wherein the plurality of bullet containment chamber segments comprises a first bullet containment segment and second containment segment which are releasably connected to one another.

151. The bullet trap ofclaim 138, further comprising a plurality of supports and wherein the plurality of supports extends beyond the bullet containment chamber and are configured for attachment to the plurality of channeling plates forming the channel.

152. The bullet trap ofclaim 151, wherein the plurality of channeling plates forming the channel include an upper channeling plate and a lower channeling plate.

153. The bullet trap ofclaim 152, wherein at least one of the channeling plates include a plurality of generally planar impact zones.

154. The bullet trap ofclaim 138, wherein at least one plate of each of the bullet containment chamber segments is generally arcuate.

155. The bullet trap ofclaim 138, wherein the plurality of bullet containment chamber segments include a first bullet containment segment, a second bullet containment segment and a third bullet containment segment, each having an ingress for receiving bullets, and wherein the first bullet containment segment, the second bullet containment segment and third bullet containment segment are attached to one another to form a single uninterrupted ingress along the bullet containment chamber formed by the first, second, and third bullet containment segments.

156. The bullet trap ofclaim 155, wherein the first, second, and third bullet containment segments are attached so as to form a bullet containment chamber which is uninterrupted by interior sidewalls.

157. The bullet trap ofclaim 156, wherein the opening of the channel extends along the ingress of the first, second and third bullet containment chamber segments as a single uninterrupted opening.

158. A bullet trap, comprising:

a bullet containment chamber for decelerating bullets, wherein the containment chamber is greater than eight feet wide, the bullet containment chamber being formed from a plurality of bullet containment chamber segments releasably attached to one another, the bullet containment chamber segments being attached together linearly;

a single channel configured to channel a bullet into the bullet containment chamber, wherein the channel has an opening and a width generally conforming to the width of the containment chamber, and wherein the channel opening is uninterrupted along a plurality of the plurality of containment chamber segments; and

a plurality of supports associated with the bullet containment chamber segments to support the containment chamber segments,

wherein a plurality of the bullet containment chamber segments are releasably attached to one support;

wherein the plurality of bullet containment chamber segments comprise a first bullet containment chamber segment and a second bullet containment chamber segment and wherein at least one support of the plurality of supports comprises a plurality of flanges for receiving the first bullet containment chamber segment and the second bullet containment chamber segment; and

wherein the at least one support has a plurality of cams disposed thereon for holding at least one of the first bullet containment chamber segment and second bullet containment chamber segment to the support.

159. The bullet trap ofclaim 158, wherein the bullet containment chamber segments are attached to one another such that adjacent bullet containment chamber segments are substantially uninterrupted by a sidewall.

160. The bullet trap ofclaim 158, wherein the channel is formed by a plurality of channeling plates and has a wide opening at one end and a narrow opening at an opposing end, and wherein the plurality of channeling plates are attached to the at least one support adjacent the narrow end.

161. The bullet trap ofclaim 160, wherein at least one support of the plurality of supports has an angled opening therethrough, the plurality of plates defining the channel being attached to the support such that the angled opening and the narrow opening are in alignment, to thereby provide an uninterrupted opening into the bullet containment chamber.

162. The bullet trap ofclaim 158, wherein the bullet containment chamber is formed from a plurality of generally arcuate plates.

163. The bullet trap ofclaim 158, wherein each bullet containment chamber segment has an ingress and wherein at least one of the plurality of supports has an opening therethrough in alignment with the ingress such that a single, uninterrupted ingress extends across a plurality of bullet containment chamber segments.

164. The bullet trap ofclaim 158, wherein the plurality of bullet containment chamber segments are releasably attached to one another.

165-167. (canceled)

168. The bullet trap ofclaim 158, wherein the at least one support of the plurality of supports defines a support frame which extends beyond the plurality of bullet containment chamber segments and is configured for holding one or more channeling plates.

169. The bullet trap ofclaim 158, wherein the channel is defined by a plurality of channeling plates, the plurality of channeling plates comprising an upper channeling plate and a lower channeling plate.

170. The bullet trap ofclaim 169, wherein at least one of the channeling plates includes a plurality of generally planar impact zones.

171. The bullet trap ofclaim 158, wherein the plurality of bullet containment chamber segments each includes at least one generally arcuate plate.

172. The bullet trap ofclaim 158, wherein the plurality of supports extend upwardly and around the containment chamber so as to support the bullet containment chamber segments.

173-188. (canceled)

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