US20100103488A1 - Display device with diffractive optics - Google Patents

Abstract

Light modulator displays may be illuminated using a light guide comprising diffractive optics that directs light onto an array of light modulators. A holographic light turning element may be included with the light guide to turn light propagating within the light guide onto the light modulators. In some embodiments, the holographic element is configured to distribute a substantially uniform amount of light across the array of modulators. The holographic element may, for example, have a turning efficiency that changes along the length of the holographic element. A holographic element can also be used to function as a light bar. Such a holographic element may receive light from a light source such as a light emitting diode and distribute the light along a light guide disposed in front of an array of light modulators.

Description

• This application claims priority benefit under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 60/850,759, filed Oct. 10, 2006, entitled “INTERFEROMETRIC MODULATOR DISPLAY DEVICE WITH A HOLOGRAPHIC LAYER,” which is incorporated herein by reference in its entirety.
BACKGROUND
• 1. Field of the Invention
• The field relates to display systems.
• 2. Description of the Related Technology
• Display systems may include light modulators to produce a displayed image by modulating light directed to the light modulators. Such display systems may include a source of illumination to at least partly provide light to the light modulators. One embodiment of a light modulator comprises microelectromechanical systems (MEMS). Micromechanical elements may be created using deposition, etching, and or other micromachining processes that etch away parts of substrates and/or deposited material layers or that add layers to form electrical and electromechanical devices. One type of MEMS device is called an interferometric modulator. As used herein, the term interferometric modulator or interferometric light modulator refers to a device that selectively absorbs and/or reflects light using the principles of optical interference. In certain embodiments, an interferometric modulator may comprise a pair of conductive plates, one or both of which may be transparent and/or reflective in whole or part and capable of relative motion upon application of an appropriate electrical signal. In a particular embodiment, one plate may comprise a stationary layer deposited on a substrate and the other plate may comprise a metallic membrane separated from the stationary layer by an air gap. As described herein in more detail, the position of one plate in relation to another can change the optical interference of light incident on the interferometric modulator. Such devices have a wide range of applications, and it would be beneficial in the art to utilize and/or modify the characteristics of these types of devices so that their features can be exploited in improving existing products and creating new products that have not yet been developed. For example, a need exists for improved illumination sources for light modulator based displays.
SUMMARY OF THE INVENTION
• One embodiment of the present invention comprises a light guide with diffractive optics disposed to receive light propagating within the light guide and turn a portion of said light out of said light guide. The diffractive optics has a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide, and the turning efficiency varies across a substantial portion of said light guide. The diffractive optics can comprise one or more holograms.
• Another embodiment of the invention is a method of making an illumination apparatus, the method comprising providing a light guide and disposing diffractive optics so as to receive light guided in said light guide and turn a portion of the light out of said light guide where the diffractive optics has a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide, and the turning efficiency varies across a substantial portion of said light guide, and the diffractive optics comprises at least one hologram.
• In another embodiment, the present invention comprises a means for guiding light with a means for diffracting and turning a portion of said light out of said light guide, where the diffracting means has a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide, and the turning efficiency varies across a substantial portion of the guiding means, and the diffracting means turns said light holographically.
• A further embodiment comprises a light guide with diffractive optics configured to receive light propagating from a first edge of the light guide toward a second edge and turn at least a portion of the received light such that the light is redirected toward a third edge of the light guide, where the diffractive optics comprising at least one hologram.
• Another embodiment also comprises a method of making an illumination apparatus, the method comprising providing a light guide and disposing diffractive optics to receive light propagating from a first edge of the light guide to a second edge and turn at least a portion of the received light such that the light is redirected toward a third edge of the light guide, where the diffractive optics comprising at least one hologram.
• In another embodiment, the invention comprises a means for guiding light with a diffractive means configured to receive light propagating from a first edge to a second edge and turn at least a portion of the received light such that the light is redirected toward a third edge of the light guiding means, where the diffractive means configured to turn light holographically.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is an isometric view depicting a portion of one embodiment of an interferometric modulator display in which a movable reflective layer of a first interferometric modulator is in a relaxed position and a movable reflective layer of a second interferometric modulator is in an actuated position.
• FIG. 2 is a system block diagram illustrating one embodiment of an electronic device incorporating a 3×3 interferometric modulator display.
• FIG. 3 is a diagram of movable mirror position versus applied voltage for one exemplary embodiment of an interferometric modulator ofFIG. 1.
• FIG. 4 is an illustration of a set of row and column voltages that may be used to drive an interferometric modulator display.
• FIGS. 5A and 5B illustrate one exemplary timing diagram for row and column signals that may be used to write a frame of display data to the 3×3 interferometric modulator display ofFIG. 2.
• FIGS. 6A and 6B are system block diagrams illustrating an embodiment of a visual display device comprising a plurality of interferometric modulators.
• FIG. 7A is a cross section of the device ofFIG. 1.
• FIG. 7B is a cross section of an alternative embodiment of an interferometric modulator.
• FIG. 7C is a cross section of another alternative embodiment of an interferometric modulator.
• FIG. 7D is a cross section of yet another alternative embodiment of an interferometric modulator.
• FIG. 7E is a cross section of an additional alternative embodiment of an interferometric modulator.
• FIGS. 8A-8C are cross sectional views of embodiments of a display device comprising a light guide including a holographic light turning element configured to illuminate an array of light modulators.
• FIGS. 9A-9B are cross sectional views of embodiments of a display device comprising a light guide with a holographic light turning element configured to illuminate an array of light modulators with substantially equal brightness across the array.
• FIGS. 10A-10D are cross sectional views of embodiments of a display device comprising a holographic element configured to achieve enhanced lighting when an array of light modulators is illuminated with ambient light by collimating the incident ambient light.
• FIG. 10E is a cross sectional view of an embodiment of a display device comprising a holographic element configured to diffuse light reflected from the array of light modulators.
• FIG. 11A is a cross sectional view of a hologram which incorporates the function a light bar.
• FIG. 11B is a perspective view of a hologram which incorporates the function a light bar.
• FIG. 11C is a cross sectional view of recording a hologram which incorporates the function a light bar.
DETAILED DESCRIPTION OF CERTAIN EMBODIMENTS
• The following detailed description is directed to certain specific embodiments of the invention. However, the invention can be embodied in a multitude of different ways. In this description, reference is made to the drawings wherein like parts are designated with like numerals throughout. As will be apparent from the following description, the embodiments may be implemented in any device that is configured to display an image, whether in motion (e.g., video) or stationary (e.g., still image), and whether textual or pictorial. More particularly, it is contemplated that the embodiments may be implemented in or associated with a variety of electronic devices such as, but not limited to, mobile telephones, wireless devices, personal data assistants (PDAs), hand-held or portable computers, GPS receivers/navigators, cameras, MP3 players, camcorders, game consoles, wrist watches, clocks, calculators, television monitors, flat panel displays, computer monitors, auto displays (e.g., odometer display, etc.), cockpit controls and/or displays, display of camera views (e.g., display of a rear view camera in a vehicle), electronic photographs, electronic billboards or signs, projectors, architectural structures, packaging, and aesthetic structures (e.g., display of images on a piece of jewelry). MEMS devices of similar structure to those described herein can also be used in non-display applications such as in electronic switching devices.
• Light modulator displays may be illuminated using a light guide that illuminates an array of light modulators. Diffractive optics may be included with the light guide to manipulates light and redirect the light onto the light modulators.
• In one embodiment, the diffractive optics comprises a holographic turning layer positioned between the array and the user. A light source is located to the side of the array and is configured to inject light into the light guide. The light guide guides the light across the front of the array of light modulators. The holographic turning layer redirects the light propagating across the light guide onto the modulators. In some embodiments, the holographic turning layer is configured to distribute a substantially uniform amount of light across the array of modulators. The holographic element may, for example, have a turning efficiency that changes along the length of the holographic turning layer. The diffractive optics may also comprise a holographic element that functions as a light bar. Such a holographic element may receive light from a light source such as a light emitting diode and distribute the light along a light guide disposed in front of an array of light modulators. Other embodiments are also disclosed herein.
• One interferometric modulator display embodiment comprising an interferometric MEMS display element is illustrated inFIG. 1. In these devices, the pixels are in either a bright or dark state. In the bright (“on” or “open”) state, the display element reflects a large portion of incident visible light to a user. When in the dark (“off” or “closed”) state, the display element reflects little incident visible light to the user. Depending on the embodiment, the light reflectance properties of the “on” and “off” states may be reversed. MEMS pixels can be configured to reflect predominantly at selected colors, allowing for a color display in addition to black and white.
• FIG. 1 is an isometric view depicting two adjacent pixels in a series of pixels of a visual display, wherein each pixel comprises a MEMS interferometric modulator. In some embodiments, an interferometric modulator display comprises a row/column array of these interferometric modulators. Each interferometric modulator includes a pair of reflective layers positioned at a variable and controllable distance from each other to form a resonant optical cavity with at least one variable dimension. In one embodiment, one of the reflective layers may be moved between two positions. In the first position, referred to herein as the relaxed position, the movable reflective layer is positioned at a relatively large distance from a fixed partially reflective layer. In the second position, referred to herein as the actuated position, the movable reflective layer is positioned more closely adjacent to the partially reflective layer. Incident light that reflects from the two layers interferes constructively or destructively depending on the position of the movable reflective layer, producing either an overall reflective or non-reflective state for each pixel.
• The depicted portion of the pixel array inFIG. 1 includes two adjacentinterferometric modulators12aand12b. In theinterferometric modulator12aon the left, a movable reflective layer14ais illustrated in a relaxed position at a predetermined distance from an optical stack16a, which includes a partially reflective layer. In theinterferometric modulator12bon the right, the movablereflective layer14bis illustrated in an actuated position adjacent to theoptical stack16b.
• The optical stacks16aand16b(collectively referred to as optical stack16), as referenced herein, typically comprise of several fused layers, which can include an electrode layer, such as indium tin oxide (ITO), a partially reflective layer, such as chromium, and a transparent dielectric. Theoptical stack16 is thus electrically conductive, partially transparent and partially reflective, and may be fabricated, for example, by depositing one or more of the above layers onto atransparent substrate20. In some embodiments, the layers are patterned into parallel strips, and may form row electrodes in a display device as described further below. The movablereflective layers14a,14bmay be formed as a series of parallel strips of a deposited metal layer or layers (orthogonal to the row electrodes of16a,16b) deposited on top ofposts18 and an intervening sacrificial material deposited between theposts18. When the sacrificial material is etched away, the movablereflective layers14a,14bare separated from theoptical stacks16a,16bby a definedgap19. A highly conductive and reflective material such as aluminum may be used for thereflective layers14, and these strips may form column electrodes in a display device.
• With no applied voltage, thecavity19 remains between the movable reflective layer14aand optical stack16a, with the movable reflective layer14ain a mechanically relaxed state, as illustrated by thepixel12ainFIG. 1. However, when a potential difference is applied to a selected row and column, the capacitor formed at the intersection of the row and column electrodes at the corresponding pixel becomes charged, and electrostatic forces pull the electrodes together. If the voltage is high enough, the movablereflective layer14 is deformed and is forced against theoptical stack16. A dielectric layer (not illustrated in this FIG.) within theoptical stack16 may prevent shorting and control the separation distance betweenlayers14 and16, as illustrated bypixel12bon the right inFIG. 1. The behavior is the same regardless of the polarity of the applied potential difference. In this way, row/column actuation that can control the reflective vs. non-reflective pixel states is analogous in many ways to that used in conventional LCD and other display technologies.
• FIGS. 2 through 5 illustrate one exemplary process and system for using an array of interferometric modulators in a display application.
• FIG. 2 is a system block diagram illustrating one embodiment of an electronic device that may incorporate aspects of the invention. In the exemplary embodiment, the electronic device includes aprocessor21 which may be any general purpose single- or multi-chip microprocessor such as an ARM, Pentium®, Pentium II®, Pentium III®, Pentium IV®, Pentium® Pro, an 8051, a MIPS®, a Power PC®, an ALPHA®, or any special purpose microprocessor such as a digital signal processor, microcontroller, or a programmable gate array. As is conventional in the art, theprocessor21 may be configured to execute one or more software modules. In addition to executing an operating system, the processor may be configured to execute one or more software applications, including a web browser, a telephone application, an email program, or any other software application.
• In one embodiment, theprocessor21 is also configured to communicate with anarray driver22. In one embodiment, thearray driver22 includes arow driver circuit24 and acolumn driver circuit26 that provide signals to a panel or display array (display)30. The cross section of the array illustrated inFIG. 1 is shown by the lines1-1 inFIG. 2. For MEMS interferometric modulators, the row/column actuation protocol may take advantage of a hysteresis property of these devices illustrated inFIG. 3. It may require, for example, a 10 volt potential difference to cause a movable layer to deform from the relaxed state to the actuated state. However, when the voltage is reduced from that value, the movable layer maintains its state as the voltage drops back below 10 volts. In the exemplary embodiment ofFIG. 3, the movable layer does not relax completely until the voltage drops below 2 volts. There is thus a range of voltage, about 3 to 7 V in the example illustrated inFIG. 3, where there exists a window of applied voltage within which the device is stable in either the relaxed or actuated state. This is referred to herein as the “hysteresis window” or “stability window.” For a display array having the hysteresis characteristics ofFIG. 3, the row/column actuation protocol can be designed such that during row strobing, pixels in the strobed row that are to be actuated are exposed to a voltage difference of about 10 volts, and pixels that are to be relaxed are exposed to a voltage difference of close to zero volts. After the strobe, the pixels are exposed to a steady state voltage difference of about 5 volts such that they remain in whatever state the row strobe put them in. After being written, each pixel sees a potential difference within the “stability window” of 3-7 volts in this example. This feature makes the pixel design illustrated inFIG. 1 stable under the same applied voltage conditions in either an actuated or relaxed pre-existing state. Since each pixel of the interferometric modulator, whether in the actuated or relaxed state, is essentially a capacitor formed by the fixed and moving reflective layers, this stable state can be held at a voltage within the hysteresis window with almost no power dissipation. Essentially no current flows into the pixel if the applied potential is fixed.
• In typical applications, a display frame may be created by asserting the set of column electrodes in accordance with the desired set of actuated pixels in the first row. A row pulse is then applied to therow1 electrode, actuating the pixels corresponding to the asserted column lines. The asserted set of column electrodes is then changed to correspond to the desired set of actuated pixels in the second row. A pulse is then applied to therow2 electrode, actuating the appropriate pixels inrow2 in accordance with the asserted column electrodes. Therow1 pixels are unaffected by therow2 pulse, and remain in the state they were set to during therow1 pulse. This may be repeated for the entire series of rows in a sequential fashion to produce the frame. Generally, the frames are refreshed and/or updated with new display data by continually repeating this process at some desired number of frames per second. A wide variety of protocols for driving row and column electrodes of pixel arrays to produce display frames are also well known and may be used in conjunction with the present invention.
• FIGS. 4 and 5 illustrate one possible actuation protocol for creating a display frame on the 3×3 array ofFIG. 2.FIG. 4 illustrates a possible set of column and row voltage levels that may be used for pixels exhibiting the hysteresis curves ofFIG. 3. In theFIG. 4 embodiment, actuating a pixel involves setting the appropriate column to −V_bias, and the appropriate row to +ΔV, which may correspond to −5 volts and +5 volts respectively Relaxing the pixel is accomplished by setting the appropriate column to +V_bias, and the appropriate row to the same +ΔV, producing a zero volt potential difference across the pixel. In those rows where the row voltage is held at zero volts, the pixels are stable in whatever state they were originally in, regardless of whether the column is at +V_{bias, or −Vbias}. As is also illustrated inFIG. 4, it will be appreciated that voltages of opposite polarity than those described above can be used, e.g., actuating a pixel can involve setting the appropriate column to +V_bias, and the appropriate row to −ΔV. In this embodiment, releasing the pixel is accomplished by setting the appropriate column to −V_bias, and the appropriate row to the same −ΔV, producing a zero volt potential difference across the pixel.
• FIG. 5B is a timing diagram showing a series of row and column signals applied to the 3×3 array ofFIG. 2 which will result in the display arrangement illustrated inFIG. 5A, where actuated pixels are non-reflective. Prior to writing the frame illustrated inFIG. 5A, the pixels can be in any state, and in this example, all the rows are at 0 volts, and all the columns are at +5 volts. With these applied voltages, all pixels are stable in their existing actuated or relaxed states.
• In theFIG. 5A frame, pixels (1,1), (1,2), (2,2), (3,2) and (3,3) are actuated. To accomplish this, during a “line time” forrow1,columns1 and2 are set to −5 volts, andcolumn3 is set to +5 volts. This does not change the state of any pixels, because all the pixels remain in the 3-7 volt stability window.Row1 is then strobed with a pulse that goes from 0, up to 5 volts, and back to zero. This actuates the (1,1) and (1,2) pixels and relaxes the (1,3) pixel. No other pixels in the array are affected. To setrow2 as desired,column2 is set to −5 volts, andcolumns1 and3 are set to +5 volts. The same strobe applied to row2 will then actuate pixel (2,2) and relax pixels (2,1) and (2,3). Again, no other pixels of the array are affected.Row3 is similarly set by settingcolumns2 and3 to −5 volts, andcolumn1 to +5 volts. Therow3 strobe sets therow3 pixels as shown inFIG. 5A. After writing the frame, the row potentials are zero, and the column potentials can remain at either +5 or −5 volts, and the display is then stable in the arrangement ofFIG. 5A. It will be appreciated that the same procedure can be employed for arrays of dozens or hundreds of rows and columns. It will also be appreciated that the timing, sequence, and levels of voltages used to perform row and column actuation can be varied widely within the general principles outlined above, and the above example is exemplary only, and any actuation voltage method can be used with the systems and methods described herein.
• FIGS. 6A and 6B are system block diagrams illustrating an embodiment of adisplay device40. Thedisplay device40 can be, for example, a cellular or mobile telephone. However, the same components ofdisplay device40 or slight variations thereof are also illustrative of various types of display devices such as televisions and portable media players.
• Thedisplay device40 includes ahousing41, adisplay30, anantenna43, aspeaker45, aninput device48, and amicrophone46. Thehousing41 is generally formed from any of a variety of manufacturing processes as are well known to those of skill in the art, including injection molding, and vacuum forming. In addition, thehousing41 may be made from any of a variety of materials, including but not limited to plastic, metal, glass, rubber, and ceramic, or a combination thereof. In one embodiment thehousing41 includes removable portions (not shown) that may be interchanged with other removable portions of different color, or containing different logos, pictures, or symbols.
• Thedisplay30 ofexemplary display device40 may be any of a variety of displays, including a bi-stable display, as described herein. In other embodiments, thedisplay30 includes a flat-panel display, such as plasma, EL, OLED, STN LCD, or TFT LCD as described above, or a non-flat-panel display, such as a CRT or other tube device, as is well known to those of skill in the art. However, for purposes of describing the present embodiment, thedisplay30 includes an interferometric modulator display, as described herein.
• The components of one embodiment ofexemplary display device40 are schematically illustrated inFIG. 6B. The illustratedexemplary display device40 includes ahousing41 and can include additional components at least partially enclosed therein. For example, in one embodiment, theexemplary display device40 includes anetwork interface27 that includes anantenna43 which is coupled to atransceiver47. Thetransceiver47 is connected to theprocessor21, which is connected toconditioning hardware52. Theconditioning hardware52 may be configured to condition a signal (e.g. filter a signal). Theconditioning hardware52 is connected to aspeaker45 and amicrophone46. Theprocessor21 is also connected to aninput device48 and adriver controller29. Thedriver controller29 is coupled to aframe buffer28 and to thearray driver22, which in turn is coupled to adisplay array30. Apower supply50 provides power to all components as required by the particularexemplary display device40 design.
• Thenetwork interface27 includes theantenna43 and thetransceiver47 so that theexemplary display device40 can communicate with one or more devices over a network. In one embodiment thenetwork interface27 may also have some processing capabilities to relieve requirements of theprocessor21. Theantenna43 is any antenna known to those of skill in the art for transmitting and receiving signals. In one embodiment, the antenna transmits and receives RF signals according to the IEEE 802.12 standard, including IEEE 802.12(a), (b), or (g). In another embodiment, the antenna transmits and receives RF signals according to the BLUETOOTH standard. In the case of a cellular telephone, the antenna is designed to receive CDMA, GSM, AMPS or other known signals that are used to communicate within a wireless cell phone network. Thetransceiver47 pre-processes the signals received from theantenna43 so that they may be received by and further manipulated by theprocessor21. Thetransceiver47 also processes signals received from theprocessor21 so that they may be transmitted from theexemplary display device40 via theantenna43.
• In an alternative embodiment, thetransceiver47 can be replaced by a receiver. In yet another alternative embodiment,network interface27 can be replaced by an image source, which can store or generate image data to be sent to theprocessor21. For example, the image source can be a digital video disc (DVD) or a hard-disc drive that contains image data, or a software module that generates image data.
• Processor21 generally controls the overall operation of theexemplary display device40. Theprocessor21 receives data, such as compressed image data from thenetwork interface27 or an image source, and processes the data into raw image data or into a format that is readily processed into raw image data. Theprocessor21 then sends the processed data to thedriver controller29 or to framebuffer28 for storage. Raw data typically refers to the information that identifies the image characteristics at each location within an image. For example, such image characteristics can include color, saturation, and gray-scale level.
• In one embodiment, theprocessor21 includes a microcontroller, CPU, or logic unit to control operation of theexemplary display device40.Conditioning hardware52 generally includes amplifiers and filters for transmitting signals to thespeaker45, and for receiving signals from themicrophone46.Conditioning hardware52 may be discrete components within theexemplary display device40, or may be incorporated within theprocessor21 or other components.
• Thedriver controller29 takes the raw image data generated by theprocessor21 either directly from theprocessor21 or from theframe buffer28 and reformats the raw image data appropriately for high speed transmission to thearray driver22. Specifically, thedriver controller29 reformats the raw image data into a data flow having a raster-like format, such that it has a time order suitable for scanning across thedisplay array30. Then thedriver controller29 sends the formatted information to thearray driver22. Although adriver controller29, such as a LCD controller, is often associated with thesystem processor21 as a stand-alone Integrated Circuit (IC), such controllers may be implemented in many ways. They may be embedded in theprocessor21 as hardware, embedded in theprocessor21 as software, or fully integrated in hardware with thearray driver22.
• Typically, thearray driver22 receives the formatted information from thedriver controller29 and reformats the video data into a parallel set of waveforms that are applied many times per second to the hundreds and sometimes thousands of leads coming from the display's x-y matrix of pixels.
• In one embodiment, thedriver controller29,array driver22, anddisplay array30 are appropriate for any of the types of displays described herein. For example, in one embodiment,driver controller29 is a conventional display controller or a bi-stable display controller (e.g., an interferometric modulator controller). In another embodiment,array driver22 is a conventional driver or a bi-stable display driver (e.g., an interferometric modulator display). In one embodiment, adriver controller29 is integrated with thearray driver22. Such an embodiment is common in highly integrated systems such as cellular phones, watches, and other small area displays. In yet another embodiment,display array30 is a typical display array or a bi-stable display array (e.g., a display including an array of interferometric modulators).
• Theinput device48 allows a user to control the operation of theexemplary display device40. In one embodiment,input device48 includes a keypad, such as a QWERTY keyboard or a telephone keypad, a button, a switch, a touch-sensitive screen, a pressure- or heat-sensitive membrane. In one embodiment, themicrophone46 is an input device for theexemplary display device40. When themicrophone46 is used to input data to the device, voice commands may be provided by a user for controlling operations of theexemplary display device40.
• Power supply50 can include a variety of energy storage devices as are well known in the art. For example, in one embodiment,power supply50 is a rechargeable battery, such as a nickel-cadmium battery or a lithium ion battery. In another embodiment,power supply50 is a renewable energy source, a capacitor, or a solar cell, including a plastic solar cell, and solar-cell paint. In another embodiment,power supply50 is configured to receive power from a wall outlet.
• In some implementations control programmability resides, as described above, in a driver controller which can be located in several places in the electronic display system. In some cases control programmability resides in thearray driver22. Those of skill in the art will recognize that the above-described optimization may be implemented in any number of hardware and/or software components and in various configurations.
• The details of the structure of interferometric modulators that operate in accordance with the principles set forth above may vary widely. For example,FIGS. 7A-7E illustrate five different embodiments of the movablereflective layer14 and its supporting structures.FIG. 7A is a cross section of the embodiment ofFIG. 1, where a strip ofmetal material14 is deposited on orthogonally extending supports18. InFIG. 7B, the moveablereflective layer14 is attached to supports at the corners only, ontethers32. InFIG. 7C, the moveablereflective layer14 is suspended from adeformable layer34, which may comprise a flexible metal. Thedeformable layer34 connects, directly or indirectly, to thesubstrate20 around the perimeter of thedeformable layer34. These connections are herein referred to as support posts. The embodiment illustrated inFIG. 7D has support post plugs42 upon which thedeformable layer34 rests. The movablereflective layer14 remains suspended over the cavity, as inFIGS. 7A-7C, but thedeformable layer34 does not form the support posts by filling holes between thedeformable layer34 and theoptical stack16. Rather, the support posts are formed of a planarization material, which is used to form support post plugs42. The embodiment illustrated inFIG. 7E is based on the embodiment shown inFIG. 7D, but may also be adapted to work with any of the embodiments illustrated inFIGS. 7A-7C as well as additional embodiments not shown. In the embodiment shown inFIG. 7E, an extra layer of metal or other conductive material has been used to form abus structure44. This allows signal routing along the back of the interferometric modulators, eliminating a number of electrodes that may otherwise have had to be formed on thesubstrate20.
• In embodiments such as those shown inFIG. 7, the interferometric modulators function as direct-view devices, in which images are viewed from the front side of thetransparent substrate20, the side opposite to that upon which the modulator is arranged. In these embodiments, thereflective layer14 optically shields some portions of the interferometric modulator on the side of the reflective layer opposite thesubstrate20, including thedeformable layer34 and thebus structure44. This allows the shielded areas to be configured and operated upon without negatively affecting the image quality. This separable modulator architecture allows the structural design and materials used for the electromechanical aspects and the optical aspects of the modulator to be selected and to function independently of each other. Moreover, the embodiments shown inFIGS. 7C-7E have additional benefits deriving from the decoupling of the optical properties of thereflective layer14 from its mechanical properties, which are carried out by thedeformable layer34. This allows the structural design and materials used for thereflective layer14 to be optimized with respect to the optical properties, and the structural design and materials used for thedeformable layer34 to be optimized with respect to desired mechanical properties.
• Many types of reflective displays, including interferometric modulator displays, use ambient light for illumination. In conditions of low ambient light, an illumination apparatus can be used to provide illumination from an artificial light source. For example,FIG. 8A illustrates one embodiment of afront illumination apparatus100 that can be used to illuminate an array of display elements or modulatingelements130 in a display device. Thelight modulating elements130 may comprise, e.g., interferometric modulators, electrophoretic or reflective LCD elements, etc., and may be disposed on a substrate. This substrate may be used to support the modulating elements during fabrication. The substrate may comprise, for example, glass or plastic, although other materials may be used.
• Theillumination apparatus100 can include alight guide110 comprising, for example, one or more films, film stacks, layers, sheets, or slab-like components disposed in front of the array of modulatingelements130. In various preferred embodiments, thelight guide110 comprises glass or plastic. Additionally, in certain embodiments, the modulatingelements130 are formed on a substrate and thelight guide110 is disposed on the opposite side of the substrate. Thelight guide110 may comprise one or more light guide layers formed on the side of the substrate opposite to the modulating elements. Thislight guide110 has afirst end110aand asecond end110b. Light can be coupled into thelight guide110 at thefirst end110aand can propagate from thefirst end110ato thesecond end110bguided therein, for example, by total internal reflection. Thelight guide110 also has front and rear sides. The front side is farther from the modulatingelements130 while the rear side is closer to the light modulating elements.
• Thisillumination apparatus100 further comprises a multilayer stack with aholographic layer120 configured to direct light propagating in thelight guide110 onto the modulatingelements130. Thisholographic layer120 may comprise one or more volume or surface holograms.
• More generally, the holographic layer may be referred to as diffractive optics, comprising for example diffractive features such as volume or surface features. In certain embodiments, the diffractive optics comprises one or more holograms. The diffractive features in such embodiments comprise holographic features.
• Holography advantageously enables light to be manipulated so as to achieve a desired output for a given input. Moreover, multiple functions may be included in a single holographic layer. In certain embodiments, for instance, a first hologram comprising a first plurality of holographic features that provide for one function (e.g., turning light) and a second hologram comprising a second plurality of holographic features provide for another function (e.g., collimating light). Accordingly, theholographic layer120 may comprise a first set of volume index of refraction variations or topographical features arranged to diffract light in a specific manner, for example, to turn light propagating across thelight guide110 into the array of light modulatingelements130 as well as a second set of volume index of refraction or topographical variations arranged to diffract light, for example, to collimate light. (Such a holographic layer may be equivalently considered by one skilled in the art as comprising multiple holograms or as comprising a single hologram having for example multiple optical functions recorded therein. Accordingly, the term hologram may be used herein to describe diffractive optics in which one or more optical functions have been holographically recorded. Alternately, a single holographic layer may be described herein as having multiple holograms recorded therein each providing a single optical function such as, e.g., collimating light, etc.) Additionally, although not shown, in some embodiments, the holographic layer may be attached to theillumination apparatus100 with an adhesive such as a pressure sensitive adhesive (PSA), or other adhesive. In various embodiments, the adhesive is index matched or has an index similar to the holographic layer. Other methods may be used to attach the holographic layer to the illumination apparatus.
• Theholographic layer120 shown inFIG. 8A is disposed on the front side of thelight guide130 and comprises a reflective hologram. The reflectiveholographic layer120 ofFIG. 8A reflects light within an angular range of acceptance toward thelight modulating elements130. This light may be directed substantially normal to theholographic layer120 and thelight modulating elements130. For example, light diffracted by the hologram may be directed into a range of angles having an angular width of full width at half maximum (FWHM) between about 2° to 10°, 10° to 20°, 20° to 30°, 30° to 40°, 40° to 50° and may be centered at an angle of about 0 to 5°, 5°-10°, 10° to 15°, 15° to 20°, 20° to 25° with respect to the normal to the holographic layer. Accordingly, althoughFIG. 8A shows light incident on the modulator as being normal thereto, the turned light, if incident on the reflective spatial light modulator at exactly 90°, would also be reflected back at 90°, would (pursuant to the principle of reciprocity) follow the same path in reverse and would not achieve the desired effect, for example, would not be directed to the viewer. Likewise, light described as being normal or appearing normal in the figures should be understood to deviate from normal at least enough to avoid retracing its incident path.
• Light directed at other angles outside the range of acceptance angles of the holographic layer is reflected at an angle generally equal to the angle of incidence in some embodiments. This light may, for example, be reflected by total internal reflection from an interface between theholographic layer120 and thelight guide layer110, for example, where the light guide layer has a higher index of refraction than the holographic layer, and the holographic layer is an optical isolation layer for the light guide. In other embodiments, light incident at angles outside the acceptance range is transmitted through theholographic layer120, and reflected from a surface on the reverse side of thehologram120. The light may be totally internally reflected at the interface between theholographic layer120 and surrounding medium (e.g., air), for example, in the case where the holographic layer has a high index of refraction relative to the light guide. In alternative embodiments, the surface of theholographic layer120 away from the light guide may be coated with a reflective layer comprising, for example, a metal, such as aluminum, or a dielectric material to provide reflection. Other approaches to introducing reflection are additionally or alternatively possible.
• In some embodiments, the acceptance range may be centered at angles of about 5, about 10, about 15, about 20, about 25, about 30, about 35, about 40, about 45, about 50, about 55, about 60, about 65, about 70, about 75, about 80, or about 85 degrees, and may have a width (FWHM, for example) of about 1, about 2, about 4, about 5, about 7, about 10, about 15, about 20, about 25, about 30, about 35, about 40, or about 45 degrees. The efficiency of thehologram120 may vary for different embodiments. The efficiency of a hologram is the ratio of (a) light incident within the acceptance range which is redirected (e.g., turned) by the hologram as a result of optical interference caused by the holographic features to (b) the total light incident within the range of acceptance, and is determined by the design and fabrication parameters of thehologram120. In some embodiments, the efficiency is greater than about 1%, about 5%, about 10%, about 15%, about 20%, about 25%, about 30%, about 35%, about 40%, about 45%, about 50%, about 55%, 60%, about 65%, about 70%, about 75%, about 80%, about 85%, about 90%, or about 95%.
• Anoptical isolation region140 having a lower refractive index than thelight guide110 is also shown. This lowrefractive index region140 may act as a an optical isolation layer for thelight guide110. In such embodiments, the interface oflight guide110 andlow n layer140 forms a TIR (total internal reflection) interface. Light rays within thelight guide110 which are incident on the interface at greater than the critical angle (e.g., 40°, as measured with respect to the normal to the surface, will be specularly reflected back into thelight guide110. Thelow n region140 has an index of refraction, n, less than the index of refraction of thelight guide110, and may, for example be a layer of material such as a layer of glass or plastic. Other materials may also be used. In various preferred embodiments, the material is substantially optically transparent such that thedisplay elements130 may be viewed through the material.
• Thelow n region140 advantageously isolates the light propagating across thelight guide110 from the modulatingelements130 unless the light is turned by theholographic layer120 through thelow n region140 into the modulating elements. In some embodiments, thelight modulating elements130 are absorbing of at least some wavelengths or wavelength bands. Without thelow n region140, also referred to as an optical isolation region, light propagating across thelight guide110 might be lost to absorbinglight modulating elements130 located adjacent to the light guide.
• In certain embodiments, thelow index region140 comprises an air gap or a gap filled with another gas or liquid. Thelight guide110 andhologram120 may be separated from thedisplay elements130 by the gap filled with air, gas, or other low index medium.
• In some embodiments, the low index region comprises the substrate for the modulatingelements130. In such case, thelight guide110 may have an index of refraction higher than the substrate.
• Accordingly, light propagating through thelight guide110, which is incident on thehologram120 outside of the acceptance range, will continue to propagate across the surface of thedisplay100. However, light propagating through thelight guide110, which is incident on thehologram120 within the acceptance range, will be turned so as to leave theholographic layer120 and be incident on thelow n layer140 at about 90 degrees with respect to the holographic layer. The turned light will be transmitted through thelow n layer140 to illuminate thelight modulators130.
• FIG. 8B is a cross section of another embodiment of anillumination apparatus100 for a display device. Theapparatus100 comprises alight guide110,holographic layer120, and lown isolation layer140, which are each disposed forward an array oflight modulators130.
• In this embodiment, however, theholographic layer120 comprises a transmissive hologram. Theholographic layer120 is configured to transmit light incident within the acceptance range and direct this transmitted light substantially perpendicular toholographic layer120 and thelight modulators130. Accordingly, thelight guide110 is in front of theholographic layer120 while thelight modulators130 are rearward of the holographic layer.
• In certain embodiments, TIR interfaces are located at the interface between thelight guide110 and the front surface of theholographic layer120 and at the interface between thelight guide110 and the medium (e.g., air) adjacent theillumination apparatus100. Another low index layer (not shown) in front of thelight guide110 may also be used. In some embodiments, the interface between theholographic layer120 and theoptical isolation layer140 form a TIR interface for guiding light within thelight guide110.
• Accordingly, in certain embodiments, light propagates along the light guide from the first end to the second end via total internal reflection. Light incident on theholographic layer120 at an angle within the range of acceptance is transmitted through theholographic layer120 at normal incidence to thelight modulating elements130. This light passes through the lowindex isolation layer140 to thelight modulators130.
• FIG. 8C is a cross section of another embodiment of anillumination apparatus100 for a display device with a multilayer stack comprising alight guide110,holographic layer120, and lowindex isolation layer140 disposed forward of an array ofdisplay elements130. In some embodiments, thedisplay elements130 arelight modulators130. In this embodiment, thelight guide110 has front and rear portions110A and110B, where the front light guide portion110A is forward of theholographic layer120 and the rear light guide portion110B is rearward of theholographic layer120. (These front and rear portions110A and110B may be referred to as light guides themselves.) As illustrated, thelight modulators130 are also rearward of theholographic layer120. The front and rear portions110A,110B of thelight guide110 may comprise light guide films that sandwich theholographic layer120 therebetween. The hologram(s) or holographic features may be recorded in theholographic layer120 after the layer is sandwiched between the front and rear portions110A,110B.
• As illustrated inFIG. 8C, each of the light guide portions110A and110B has a TIR surface. The light guide portion110A has a TIR surface in the front of the front light guide portion110A, and the light guide portion110B has a TIR surface at the rear of the rear light guide portion110B. The TIR surface in the front of the front light guide portion110A is formed by the interface with the external medium (e.g., air) or with another low index layer in front of the front portion110A. The TIR surface at the rear of the rear light guide portion110B is formed by the interface of the lowindex isolation layer140 with the light guide portion110B.
• Theholographic layer120, in this embodiment, comprises holographic features configured to turn and transmit light incident within a first acceptance range from light guide portion110A, and to turn light incident within a second acceptance range from light guide portion110B. The first angle is for light propagating within the front light guide portion110A incident on theholographic layer120 and the second angle is for the light propagating in the rear light guide portion110B that is incident on the holographic layer. As shown inFIG. 8C, light from light guide portion110A is turned and transmitted through theholographic layer120, through light guide portion110B and to thelight modulators130. Additionally, light from light guide portion110B is turned and reflected from theholographic layer120, through light guide portion110B, and to thelight modulators130.
• To provide for the different acceptance angles, multiple hologram o sets of holographic features may be recorded within theholographic layer120. Such holograms or holographic features can be recorded by using beams directed at different angles.
• For example, a holographic recording medium may be exposed to one set of beams to establish a reflection hologram. The holographic recording medium may additionally be exposed to a second set of beams to record a transmission hologram. The holographic recording medium may be developed such that the two holograms are formed, for example, in a single layer. In such an arrangement, two sets of holographic features, one corresponding to the reflection hologram and one corresponding to the transmission hologram are formed. (One skilled in the art may refer to the aggregate structure as a single hologram or alternately as multiple holograms.)
• Optical or non-optical replication processes may be employed to generate additional holograms. For example, a master can be generated from the developed layer and the master can be used to produce similar holograms having the two sets of holographic features therein to provide the reflective and transmissive functionality such as shown inFIG. 8. Intermediate structures may also be formed. For example, the original can be replicated one or more times before forming the master or product.
• (As described above, the replicated holographic structure may be referred to as a single hologram comprising multiple sets of holographic features that provide different functions. Alternatively, the sets of holographic features providing different functions can be referred to as different holograms.)
• The holographic features may comprise, for example, surface features or volume features of theholographic layer120. Other methods can also be used. The holograms may for example be computer generated or formed from a master. The master may or may not be computer generated. In some embodiments, different methods or a combination of methods are used.
• In some embodiments, the first and second acceptance ranges have substantially the same magnitude but different signs. For example, in one embodiment, the first acceptance range is centered at about 20 degrees and is about 4 degrees wide and the second acceptance range is centered at about −20 degrees and is about 4 degrees wide. Other angles are possible. In some embodiments, however only one hologram configured to turn the light to the modulators is recorded (reflective or transmissive). In other embodiments, only reflection holograms configured to turn the light to the modulators are recorded in theholographic layer120. In other embodiments, only transmissive holograms configured to turn the light to the modulators are recorded.
• In some embodiments, other holograms or sets of holographic features may also be included. For example, theholographic layer120 may also be configured to collimate and/or diffuse ambient light incident thereon. Other features may additionally be included.
• As mentioned above, a hologram, or its holographic features, has a limited efficiency. Accordingly, only a portion of the light within the acceptance range is turned toward thelight modulators130. The un-turned portion reflects from or is transmitted through theholographic layer120 at an angle of reflection or angle of transmission having substantially the same magnitude as the angle of incidence on the holographic layer. The holographic layer, for example, may act as an optical isolation layer for the light guides in some embodiments, although in others the light may pass through to the holographic layer if not within the range of acceptance angles. Accordingly, the transmitted or reflected light will continue to propagate within thelight guide110 totally internally reflecting from an interface of thelight guide110. Accordingly, this light will again be directed back towards theholographic layer120. Because this light is within the acceptance range, a portion is again turned by theholographic layer120 toward thelight modulators130. However, unless adjusted for, the power of the light turned at the second turning is less than that of the first turning. For example, if the efficiency of thehologram120 is 50%, 50% of the incident light within the acceptance range is turned toward thelight modulators130 on the first pass, and 50% of the incident light within the acceptance range continues to propagate across thedisplay100. After reflecting from the TIR interface, the propagated 50% interacts with theholographic layer120 on the second pass. As a result of the 50% efficiency of the hologram, 50% of the propagated 50% is turned, and 50% of the propagated 50% continues to propagate along the light guide. Accordingly, light directed to the modulating elements on the second pass has 25% of the optical power of the original light incident on the holographic layer on the first pass. Similarly, the propagated light after the second pass has 25% of the optical power of the original light incident on the holographic layer on the first pass. In this example, of the original light incident on theholographic layer120, 50% is turned at the first pass, 25% is turned upon the second pass, 12.5% is turned upon the third pass, and so forth. This effect is problematic as the result is that one side of the screen is brighter than the other. Embodiments discussed below, however, offer solutions to this problem.
• Additional holograms may be recorded in theholographic layer120 for the different embodiments described herein. These holograms may correspond to different angles of incidence, transmission, and/or reflection. Accordingly, a variety of acceptance angles may be provided. Similarly, the additional holograms provide different angles at which light is directed to thelight modulating elements130.
• Moreover, additional holograms may introduce diffusion. One or more holographic diffusers may be recorded in theholographic layer120. Theholographic layer120 may thus operate as a diffuser in front of thelight modulating elements130. The diffuser may reduce the specular or mirror-like appearance of certain modulating devices such as interferometric modulators. The diffuser may also reduce the pixilation of some light modulator arrays. The diffuser may also alter the angle of propagation of light within the light guide, such that after interacting with the diffuser, the light is within the angle of acceptance of the holographic layer. Such holographic diffusers may be formed optically, may be computer-generated, or may be formed by using other approaches. Other functionalities can be added by recording additional holograms in the layer.
• Other variations are also possible. For example, although a low indexoptical isolation layer140 is shown inFIGS. 8A-8C, this isolation layer may be excluded in certain embodiments. For example, theholographic layer120 may be disposed directly on the substrate on which thelight modulating elements130 are formed. Theholographic layer120 may be formed on a front side of the substrate and thelight modulating elements130 may be formed on a rear side of the substrate. In some embodiments, the substrate may form all or port of the light guide.
• FIG. 9A is a cross section of one embodiment of anillumination apparatus200 comprising alight guide110,holographic layer120, andlow n layer140 disposed in front oflight modulators130. The embodiment ofFIG. 9A is similar to that shown inFIG. 8A.FIG. 9A illustrates the operation of thelight guide110,low index layer140, andholographic layer120, which propagate light across the array oflight modulators130. In this embodiment, however, theholographic layer120 distributes light propagated along thelight guide110 so as to provide substantially uniform brightness to the array of light modulatingelements130.
• In various embodiments, a hologram may be recorded in theholographic layer120, wherein the hologram provides substantially uniform brightness in different ways. In one embodiment, the hologram has varying turning efficiency along its length. The turning efficiency determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide. In embodiment, theholographic layer120 is configured to have increasing efficiency across the length (x direction) of thelight guide100. The increased efficiency may be introduced by increasing the diffraction efficiency of theholographic layer120, which is schematically indicated inFIG. 9A by increasingly dense hatching in theholographic layer120. For example, theholographic layer120 can be formed such that the efficiency at thefirst pass150 is 20%, the efficiency at thesecond pass160 is 25%, and the efficiency at the third pass is 33%. Accordingly of the power of the light incident on theholographic layer120 at the first 150, 20% is turned and 80% is propagated. At thesecond location160, 80% of the original light in the range of acceptance angles is incident. Because the efficiency of theholographic layer120 at thesecond location160 is 25%, 20% of the original light is turned, and 60% is propagated. At thethird location170, 60% of the original light in the range of acceptance is incident. Because the efficiency at thethird location170 is 33%, 20% of the original light is turned, and 40% is propagated. Because thehologram120 is formed with varying efficiency across the length of thelight guide110, the amount of light turned at eachlocation150,160,170 is 20% of the original light incident on theholographic layer120 within the range of acceptance angles. Accordingly, the brightness does not vary across the array of modulatingelements130.
• A hologram having progressively increasingly efficiency across its spatial extent may be formed, for example, by using a beam having a gradient in intensity across its width in the recording process. Such a gradient intensity can be obtained by using a neutral density filter having a gradient in optical density. Such a process may be used to produce a master. Such a master could be used to form holographic features in another holographic medium, thereby allowing for the mass production of holograms. Other methods may be used to produce the hologram. The holograms may be computer generated.
• In another embodiment, rather than a varying optical density affecting the efficiency of the hologram at different positions, the hologram may have a uniform efficiency and a varying range of acceptance angles. For example, near the incident light source the range of acceptance angles may be narrow. Further away from the light source, the range of acceptance angles turned by the hologram may broaden and hence increase the amount of light turned by the hologram. In another embodiment some combination of efficiency and acceptance angle may be arranged in order to uniformly direct light to the array of light modulatingelements130.
• FIG. 9B shows another structure which can be used additionally or alternatively to vary the efficiency of theholographic layer120. According to this embodiment, thelight guide110 has layers110A,110B, and110C, and theholographic layer120 has stacked layered portions120A,120B, and120C. Increased hologram efficiency is achieved, at least in part, by adding additional layered portions and arranging the stacked portions such that the number of stacked holographic portions or the total thickness of the layered holographic portions is smaller at the first end of the light guide and increases along the length of the holographic layer to the second end of the light guide. Accordingly, light injected into thelight guide110 has increased opportunity to be diffracted at locations closer to the second end where the optical power within the light guide will be less.
• As shown inFIG. 9B, for example, according to the efficiency of theholographic layer120 at thefirst location150, a portion of the incident light is turned and a portion continues to propagate along the light guide110 (e.g.light guide portion110c). At thesecond location160, although only a portion of the original incident light is available, the light is incident on a holographic multilayer comprising two sublayers, and a higher effective efficiency is thereby achieved. Similarly, at the third location, the light is incident a holographic multilayer comprising in addition to the two sublayers, a third sublayer to effectively further increase the turning efficiency. As the hologram layers120A,120B, and120C are each formed, their respective individual efficiencies can be tailored such that the effective combined efficiencies at each turning may produce substantially identical portions of turned light.
• FIG. 9B only shows a few rays traced for illustrative purposes and does not represent a complete picture of the effect on the light of each reflection at each layered holographic portion. Nevertheless, rays not shown are also affected by the progression in optical efficiency and thus may further contribute to the uniformity of light across the array of modulating elements. Additionally, in other embodiments, more (or fewer) sublayers may be used.
• Accordingly, by progressively increasing the efficiency of theholographic layer120 from the first end to the second end, the array of light modulating elements can be substantially uniformly illuminated. The efficiency may increase from 0-5 to 10-50% across a distance of 0-10 to 25-50 mm. Accordingly, the efficiency may increase at a rate of 0.1 to 2%/mm. This gradation can be smooth or a step-like progression. The steps may be about 5 mm wide. The resultant uniformity of light turned out of the light guide may be 20 to 80% across a length of 0 to 50 mm.
• FIG. 10A shows an embodiment of anillumination apparatus200 comprising aholographic layer220, alight guide210, andlow n layer240, in front of a plurality oflight modulators230. In some embodiments, thelight modulators230 may comprise interferometric modulators having reflective surfaces such as are described above.
• Theholographic layer220 is configured to substantially collimate ambient light incident on the holographic layer from a range of angles. Certain modulatingelements230 such as interferometric modulators modulated light rays normal to the modulators. Other rays may be absorbed and not contribute to the image formation. By substantially collimating the light and directing the light substantially normal to the array ofmodulators230, the incident light that is used near normal viewing of the image display is increased. Accordingly, the brightness of the displayed image when viewed at near normal is increased using ambient light. The collimated light rays described herein, however, need not be perfectly parallel but may vary within about ±10 degrees of each other. Accordingly, collimated rays directed at generally normal incidence onto the modulators may be oriented within about ±10 degrees of the normal to said modulators. Additionally, in some embodiments only a portion of the ambient light, for example, 70% to 50%, 60% to 40%, 50% to 30%, 40% to 20%, or 30% to 10% or less may be collected and collimated by the hologram. For example, in many display applications, ambient light overhead can be collected and used whereas ambient light from below is blocked by the user.
• The holographic layer may be configured, for example, to collect light from an angular range of between about 45° to 90° with respect to the normal to theholographic layer220 and redirect the rays into a range of between about 0° to 40° with respect to the normal, or in other embodiments between about 0° to about 20°. Other ranges are also possible.
• FIG. 10A additionally shows an optionalprismatic turning film201 that can be disposed on theholographic layer220. Theprismatic turning film201 can be used to turn light propagating along the length (x direction) oflight guide210 toward the display elements (in the z direction) such that the light is substantially normal to the array of display elements.
• FIG. 10B shows an embodiment of anillumination apparatus250 which includes first and second holograms220A and220B and first and second light guide portions210A,210B, on which said first and second holograms are disposed, and a lowindex isolation layer240 in front of a plurality oflight modulators230. As shown, the first hologram220A is disposed in front of the first light guide portion210A. The first light guide portion210A is disposed in front of the second hologram220B, and the second hologram220B is disposed in front of the second light guide portion210B, which is disposed in front of theoptical isolation layer240 and thelight modulating elements230.
• The second hologram220B ofdisplay250 is configured to collect ambient light incident thereon over a range of non-normal angles and to collimate and direct the collected light substantially normal to thelight modulating elements230, as described above with respect tohologram220 ofapparatus200 shown inFIG. 10A. The ambient light brightness is increased by the second hologram220B. Additionally, first hologram220A is configured to turn light of a certain acceptance angle range such that it is substantially perpendicular to thelight modulator layer230. The second hologram220A may have similar configuration and function ashologram120 according to various embodiments described above.
• FIG. 10C shows an embodiment of adisplay300 which has a singleholographic layer320, alight guide310, and a lowindex isolation layer340 disposed in front of thelight modulators330. Thelight guide310,low n layer340, andlight modulators330 have functionality and structure which may be similar to that of similar structures described above.
• Theholographic layer320 comprises first and second holograms or sets of holographic features having the functions described above with reference to holograms220A and220B, respectively shown inFIG. 10B. These first and second holograms or sets of holographic features can be recorded in the same holographic medium. Optical recording by using two different optical set-ups: one wherein wide angle illumination representing ambient lighting is used and one where light is propagated along the light guide. Other methods may also be used to record the multiple holographic features in theholographic layer320. The holographic features may, for example, be computer generated. Additionally, one or more holographic masters may be used.
• The first hologram or set of holographic features is configured to turn light propagating within thelight guide310 normal to thelight modulating elements330. The second holographic feature is configured to collect a wide range of angles of ambient light and direct the light onto the modulatingelements330 at substantially normal incidence thereto. The first hologram or set of holographic features may also collimate the light. Accordingly, the display device has holographically enhanced display brightness characteristics similar to that described above with reference toFIG. 10B. Advantageously, however, the first and second holographic features may be integrated in a singleholographic layer320. In some embodiments, an additional holographic feature may be included. For example, a third hologram or set of holographic features which diffuses light reflected from the modulators may be included. The third set of holographic features may be integrated with any of the other sets of holographic features. In some embodiments, the third set of holographic feature is disposed in a separate holographic layer.
• FIG. 10D shows an embodiment of adisplay350 which has first and second holograms320A and320B, disposed on first and second light guides portions310A and310B, respectively, and lowindex isolation layer340, disposed in front oflight modulators330. The light guides portions310A and310B,low index layer340, andlight modulators330 have functionality and structure which may be similar to that of similar elements described above.
• In this embodiment, the first and second holograms320A and320B cooperatively increase the brightness of thedisplay350. The first hologram320A has functionality similar to theholographic layer320 described above in reference toFIG. 10C. The first hologram320A is configured to collimate ambient light and direct the light into a narrower range of angles that are directed more normal to the plurality of modulating elements. The second hologram320B is configured to further collimate light incident to it. The second hologram320B is configured to receive a range of angles and to transmit that light into a smaller range of angles directed to thelight modulators330. This transmitted range of angles is also substantially centered substantially normal to the light modulating elements. Accordingly, holograms320A and320B cooperatively increase the brightness of thedisplay350 by increasing the collimation of ambient light and increasing steepness of the angle at which ambient light incident on the hologram320A is directed intolight modulators330. For ambient light, hologram320A partially collimates light from wide angles and transmits the light to hologram320B, which is configured to further collimate the light and transmit it to thelight modulators330 at substantially normal angles.
• Similarly, for light propagating along the light guide310A, the first hologram320A turns the light into a range of angles substantially normal to the light modulating elements. The second hologram320B received this light and transmits the light into a narrower range of angles. The hologram320B further collimates the turned light so that it is incident on thelight modulators330, has a greater intensity, and is substantially normal to the light modulating elements. Brightness is thereby increased.
• As described above, a holographic diffuser can also be incorporated into the light apparatus of any of the embodiments inFIGS. 10A-10D. This holographic diffuser may be included on a separate layer or may be recorded on one of the holographic layers already present. The holographic diffuser may have a limited field of view into which light from the light modulating elements is scattered so as to increase brightness. A viewer will typically view the display device and the light modulating elements from a limited number of viewing positions and angles. Accordingly, in some embodiments, the diffuser need not scatter light into a large range of angles.
• FIG. 10E shows an embodiment of adisplay400 which has a singleholographic layer320, alight guide310, and a lowindex isolation layer340 disposed in front of thelight modulators330. Thelight guide310,low n layer340, andlight modulators330 have functionality and structure which may be similar to that of similar structures described above.
• Theholographic layer320 comprises first and second holograms or sets of holographic features configured to turn light from thelight guide310 toward thelight modulators330 and configured to diffuse light incident thereon. These first and second holograms or sets of holographic features can be recorded in the same holographic layer. Optical recording by using two different optical set-ups: one representing light directed to a viewer is used and one where light is propagated along the light guide. Other methods may also be used to record the multiple holograms or sets of holographic features in theholographic layer320. The holograms or holographic features may, for example, be computer generated. Additionally, one or more holographic masters may be used. The master may or may not be computer generated. In some embodiments, the first and second holograms or sets of holographic features are disposed in first and second layers, respectively.
• The first holographic feature is configured to turn light propagating within thelight guide310 normal to thelight modulating elements330. The second holographic feature is configured to diffuse light reflected from the modulatingelements330. In some embodiments, a third hologram or set of holographic features may additionally collimate the light. Accordingly, the display device has holographically enhanced display lighting characteristics. Advantageously, the first and second holograms or sets of holographic features may be integrated in a singleholographic layer320.
• Diffractive optics comprising holograms can be used in other ways.FIG. 11A shows a top view of an embodiment of an illumination apparatus comprising alight source400 disposed with respect to alight guide410 to inject light along the width of the light guide.FIG. 11B is a perspective view showing thelight source400 disposed at an edge of thelight guide410 to edge couple light therein. In one embodiment, thelight guide410 comprises ahologram portion420 that includes a hologram configured to receive light injected by the edge coupledlight source400 and to turn the light such that the light propagates along the length (x direction) of thelight guide410. In some embodiments, the hologram is also configured to distribute the light along the width (y direction) of thelight guide410. In the embodiment shown inFIG. 11A, the hologram therefore substitutes for a light bar for thelight guide410.FIG. 11A also shows the line I-I, which defines a cross section across the light guide. In certain embodiments, thelight guide410 can have a cross-section I-I similar to the cross sections shown in any ofFIGS. 8-10 depending on the configuration. In one embodiment, the inhologram portion420 is configured to turn light of a range of angles into a narrower set of angles such that light propagating along the length of the light guide is substantially collimated. In embodiment shown inFIG. 11A, the distribution of rays is substantially parallel to the length-wise direction (x) of thelight guide410.
• FIG. 11C shows one method of optically recording a hologram for thehologram portion420. Areference light source400′ injects a light beam into alight guide410′ along the width (y direction). This light beam may include a wide range of angles. Simultaneously, a more collimated light source is disposed with respect to thelight guide410′ such thatcollimated rays430 are injected into thelight guide410′ along the length-wise direction (x) of a light guide. Thelight guide410′ includes a film in the portion of the light guide where the two beams intersect. This film is developed to produce a hologram or a master. As described above, additional functionality may be incorporated into the diffractive optics with additional holographic recordings. Such a master could be used to form holographic features in another holographic medium, thereby allowing for the mass production of holograms. Other methods may be used to produce the hologram. In some embodiments, the hologram may be computer generated.
• A wide variety of variation is possible. Films, layers, components, and/or elements may be added, removed, or rearranged. Additionally, processing steps may be added, removed, or reordered. Also, although the terms film and layer have been used herein, such terms as used herein include film stacks and multilayers. Such film stacks and multilayers may be adhered to other structures using adhesive or may be formed on other structures using deposition or in other manners. Similarly, as described above, sets of holographic features providing multiple functionality may integrated together in a single layer or in multiple layers. Multiple sets of holographic features included in a single layer to provide multiple functionality may be referred to as a plurality of holograms or a single hologram.
• Although this invention has been disclosed in the context of certain preferred embodiments and examples, it will be understood by those skilled in the art that the present invention extends beyond the specifically disclosed embodiments to other alternative embodiments and/or uses of the invention and obvious modifications and equivalents thereof. In addition, while several variations of the invention have been shown and described in detail, other modifications, which are within the scope of this invention, will be readily apparent to those of skill in the art based upon this disclosure. It is also contemplated that various combinations or sub-combinations of the specific features and aspects of the embodiments may be made and still fall within the scope of the invention. It should be understood that various features and aspects of the disclosed embodiments can be combined with, or substituted for, one another in order to form varying modes of the disclosed invention. Thus, it is intended that the scope of the present invention herein disclosed should not be limited by the particular disclosed embodiments described above.

Claims (71)

1. An illumination apparatus comprising:

a light guide having first and second ends, such that light injected into said first end is guided toward said second end via total internal reflection; and

diffractive optics disposed to receive light propagating within the light guide and turn a portion of said light out of said light guide, said diffractive optics having a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide,

wherein said diffractive optics comprises at least one hologram, and wherein the turning efficiency increases across a substantial portion of said light guide, the turning efficiency increasing by increasing a range of acceptance angles of the at least one hologram.

2. The apparatus ofclaim 1, wherein the at least one hologram comprises a surface or volume hologram.

3. (canceled)

4. The apparatus ofclaim 1, wherein the turning efficiency increases on average over said substantial portion of said light guide.

5. The apparatus ofclaim 2, wherein the power of the light exiting the light guide is substantially the same along said substantial portion of said light guide.

6. The apparatus ofclaim 1, wherein said substantial portion comprises over at least 50% of the distance between the first end and the second end.

7. (canceled)

8. (canceled)

9. (canceled)

10. (canceled)

11. The apparatus ofclaim 1, wherein the at least one hologram is computer generated or is produced via replication from a computer generated master hologram.

12. The apparatus ofclaim 1, further comprising:

a display;

a processor that is configured to communicate with said display, said processor being configured to process image data; and

a memory device that is configured to communicate with said processor.

13. The apparatus ofclaim 12, further comprising a driver circuit configured to send at least one signal to the display.

14. The apparatus ofclaim 13, further comprising a controller configured to send at least a portion of the image data to the driver circuit.

15. The apparatus ofclaim 12, further comprising an image source module configured to send said image data to said processor.

16. The apparatus ofclaim 15, wherein the image source module comprises at least one of a receiver, transceiver, and transmitter.

17. The apparatus ofclaim 12, further comprising an input device configured to receive input data and to communicate said input data to said processor.

18. A method of manufacturing an illumination apparatus, the method comprising:

providing a light guide having first and second ends such that light injected into said first end is guided toward said second end via total internal reflection; and

disposing diffractive optics so as to receive light guided in said light guide and turn a portion of the light out of said light guide, said diffractive optics having a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide,

wherein said diffractive optics comprises at least one hologram, and wherein the turning efficiency of said hologram increases across a substantial portion of said light guide, the turning efficiency increasing by increasing a range of acceptance angles of the at least one hologram.

19. (canceled)

20. (canceled)

21. (canceled)

22. (canceled)

23. (canceled)

24. (canceled)

25. (canceled)

26. (canceled)

27. (canceled)

28. An illumination apparatus comprising:

means for guiding light, said light guiding means having first and second ends such that light injected into said first end is guided toward said second end; and

means for diffracting and turning a portion of said light out of said light guide, said diffracting means having a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide,

wherein said diffracting means turns said light holographically, and wherein the turning efficiency increases across a substantial portion of said guiding means by increasing a range of acceptance angles of the diffracting and turning means.

29. The apparatus ofclaim 28, wherein said light guiding means comprise a light guide or said diffracting means comprises at least one hologram.

30. (canceled)

31. (canceled)

32. A method of manufacturing an illumination apparatus, the method comprising:

providing a light guide having first and second ends such that light injected into said first end is guided toward said second end via total internal reflection; and

disposing holographic features in a holographic medium with respect to said light guide so as to receive light guided in said light guide and turn a portion of the light out of said light guide, wherein said holographic features are substantially the same as holographic features formed by a recording process using a beam having a width, wherein a gradient in intensity of said beam varies across the width.

33. (canceled)

34. (canceled)

35. An illumination apparatus comprising:

a light guide having first and second ends, such that light injected into said first end is guided toward said second end via total internal reflection; and

diffractive optics comprising first and second holograms disposed in first and second layers, said diffractive optics disposed to receive light propagating within the light guide and turn a portion of said light out of said light guide, said diffractive optics having a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide,

wherein the turning efficiency varies across a substantial portion of said light guide, and wherein the turning efficiency of each of said first and second holograms is substantially constant over a substantial portion thereof, and said first and second holograms are arranged to provide increasing turning efficiency across the light guide.

36. The apparatus ofclaim 35, wherein said substantial portion of said holographic layer comprises over at least 50% of the holographic layer.

37. A method of manufacturing an illumination apparatus, the method comprising:

providing a light guide having first and second ends such that light injected into said first end is guided toward said second end via total internal reflection; and

disposing diffractive optics comprising first and second holograms disposed in first and second layers, respectively, so as to receive light guided in said light guide and turn a portion of the light out of said light guide, said diffractive optics having a turning efficiency that determines the amount of light turned out of the light guide compared to the amount of light that continues to be guided within the light guide,

wherein the turning efficiency varies across a substantial portion of said light guide, and wherein the turning efficiency of each of said first and second holograms is substantially constant over a substantial portion thereof, and said first and second holograms are arranged to provide increasing turning efficiency across the light guide.

38. The method ofclaim 37, wherein said substantial portion of said holographic layer comprises over at least 50% of the holographic layer.

39. An illumination apparatus comprising:

a light guide having a top and bottom and edges disposed about said top and bottom; and

diffractive optics configured to receive light propagating from a first edge of said light guide toward a second edge and turn at least a portion of the received light such that said light is redirected toward a third edge of said light guide, said diffractive optics comprising at least one hologram.

40. (canceled)

41. (canceled)

42. (canceled)

43. (canceled)

44. (canceled)

45. (canceled)

46. (canceled)

47. (canceled)

48. (canceled)

49. (canceled)

50. (canceled)

51. (canceled)

52. (canceled)

53. (canceled)

54. (canceled)

55. (canceled)

56. (canceled)

57. A method of manufacturing an illumination apparatus, the method comprising:

providing a light guide having a top and bottom and edges disposed about said top and bottom; and

disposing diffractive optics to receive light propagating from a first edge of said light guide to a second edge and turn at least a portion of the received light such that said light is redirected toward a third edge of said light guide, said diffractive optics comprising at least one hologram.

58. (canceled)

59. (canceled)

60. (canceled)

61. (canceled)

62. (canceled)

63. (canceled)

64. (canceled)

65. (canceled)

66. (canceled)

67. (canceled)

68. (canceled)

69. An illumination apparatus comprising:

a means for guiding light, said means having a top and bottom and edges disposed about said top and bottom, such that light injected in a first edge of said light guiding means propagates toward a second edge of said light guiding means; and

means for diffractive and turning light, said diffractive means configured to receive light propagating from said first edge to said second edge and turn at least a portion of the received light such that said light is redirected toward a third edge of said light guiding means, said diffractive means configured to turn light holographically.

70. The apparatus ofclaim 69, wherein said light guiding means comprises a light guide or said diffractive means comprises at least one hologram.

71. (canceled)

Images