BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to a snow and/or ice removal machine. In particular, the present invention relates to a machine for melting accumulated snow and/or ice, and then treating the melted snow to ensure that it does not refreeze.
2. Description of the Related Art
Snow removal, particularly in northern areas where snow accumulation is great, has been a problem from the standpoint of time, effort and cost. This is particularly true for the sidewalks and driveways of small businesses and homes where it is difficult and cost prohibitive to use large snow removal equipment.
As a result, most homes and small business remove snow manually by shoveling or using motor driven snow blowers. Both of these methods merely redistribute the snow. The moved snow must then be cleared away or melted, often by simply waiting for warmer weather. The use of snow melting chemicals is time consuming, costly and often leaves residual damage to the ground surface.
The prior art has recognized the above shortcomings and has developed various apparatuses for melting snow to facilitate removal thereof. U.S. Pat. No. 636,987 to Hendryx, U.S. Pat. Nos. 3,174,477 and 3,291,118 to Wilson, U.S. Pat. No. 3,847,137 to Lambertoni, and U.S. Pat. No. 5,867,926 to Schmidt all show equipment for melting snow using a burner for generating hot air that is directed at the snow areas to be melted using a blower. U.S. Pat. No. 1,526,903 to Connolly, U.S. Pat. No. 2,977,695 to Kesecker and U.S. Pat. No. 4,033,055 to Lazarecky relate to snow removing equipment having a heated plow to facilitate rapid snow removal. U.S. Patent Application No. 2004/0194353 to Hoerle et al. shows a snow blower combined with a liquid or solid anti-icing material.
While efforts have been made in facilitating the removal of snow, it is clear an improved snow removal device is needed. The present invention provides such a snow removal device.
SUMMARY OF THE INVENTIONThe present invention is directed to a snow melting and removal machine. The machine includes a cart carrier movable by hand, the cart carrier including a support frame, front and back wheels and a handle that a user holds to control the direction and speed of the cart carrier. A heating system is mounted upon the cart carrier. The heating system includes a torch assembly comprising torches, wherein the torch assembly is coupled to a gas tank feeding gas through a controller to the torch assembly, wherein flames emitted from the torches directly contact ice and snow thereby melting same. A distribution assembly is provided for treatment of melted snow and ice to prevent the accumulation of ice on the cleared surfaces.
It also an object of the present invention to provide a machine wherein the torch assembly includes a series of torches fueled by gas from the gas tank.
It another object of the present invention to provide a machine wherein the torch assembly includes a duct covering the torches for directing the flames generated by the torches toward snow and/or ice in an efficient manner.
It a further object of the present invention to provide a machine wherein the duct includes a hatch.
It also an object of the present invention to provide a machine wherein the distribution assembly includes a container shaped and dimensioned for storage of a large quantity of rock salt or other surface treatment material, the container including an outlet directly coupled to a dispensing member for selective dispensing of rock salt or other treatment materials onto the areas where the snow is melted to prevent ice build-up as a result of subsequent freezing.
It another object of the present invention to provide a machine wherein the controller includes a gas valve connected to a gauge.
It a further object of the present invention to provide a machine wherein the torch assembly includes 2 to 4 torches.
It also an object of the present invention to provide a machine wherein a mounting assembly supports the torches for pivotal movement.
It another object of the present invention to provide a machine wherein the duct has an elongated funnel-like shape having a wide opened end and a narrow back end that connects to the cart carrier.
It a further object of the present invention to provide a machine wherein the torches are positioned approximately 3 inches apart.
Other objects and advantages of the present invention will become apparent from the following detailed description when viewed in conjunction with the accompanying drawings, which set forth certain embodiments of the invention.
BRIEF DESCRIPTION OF THE DRAWINGFIG. 1 is a perspective view of the snow melting and removal machine in accordance with the present invention.
FIG. 2 is a bottom perspective view of the machine shown inFIG. 1.
FIG. 3 is a partial cross sectional view of the machine shown inFIG. 1.
FIG. 4 is schematic of the duct with a torch assembly therein.
FIG. 5 is a cross sectional view showing mounting of the torches within the duct.
DESCRIPTION OF THE PREFERRED EMBODIMENTThe detailed embodiment of the present invention is disclosed herein. It should be understood, however, that the disclosed embodiment is merely exemplary of the invention, which may be embodied in various forms. Therefore, the details disclosed herein are not to be interpreted as limiting, but merely as the basis for teaching one skilled in the art how to make and/or use the invention.
Referring toFIGS. 1,2 and3, the present snow (and/or ice) melting andremoval machine10 includes acart carrier12 movable by hand. Atorch assembly14 for melting snow is mounted upon thecart carrier12. Apropane gas tank16 feeds gas through acontroller18 to, for example, agas valve50 connected to agauge52 of asplitter54, to thetorch assembly14 to efficiently heat snow and ice. Themachine10 is further provided with a rock salt (or other treatment material)distribution assembly20 for treatment of the melted snow and ice to prevent the accumulation of ice on the cleared surfaces. Thepresent machine10 is mobile, safe and easy to use for removal of accumulated snow from sidewalks and driveways.
More particularly, and with reference to the various figures, a mobile, manually operated snow melting andremoval machine10 is disclosed. The snow melting andremoval machine10 includes aheating system22 for melting snow and/or ice. Theheating system22 is mounted on thecart carrier12. Thecart carrier12 includes asupport frame24, front andback wheels26,28 and ahandle30 that a user holds to control the direction and speed of thecart carrier12 by manually pushing the same. Although a manually drivencart carrier12, and ultimately snow melting andremoval machine10, is disclosed in accordance with a preferred embodiment, those skilled in the art will certainly appreciate thepresent machine10 may be provide with a powered drive system well known to those skilled in the art of lawn mowers and snow blowers.
Theheating system22 includes thetorch assembly14 for heating snow and/or ice sufficiently to melt snow and/or ice. In fact, thetorch assembly14 is oriented such that the flames issued therefrom directly contact the snow and/or ice for direct heating thereof. Thetorch assembly14 includes a series of torches32a-ceach including a dispening end33a-c.In accordance with a preferred embodiment, there are 2 to 4 torches, and most preferably 3 torches. The torches32a-care supported by a mountingassembly58 for positioning along the front end of the present snow melting andremoval machine10 such that the dispensing ends33a-cof the respective torches32a-care positioned adjacent the openedend43 of theduct40. In accordance with a preferred embodiment, the torches are moveably attached to the mountingassembly58 and are fueled by propane gas from thepropane gas tank16, which is also supported upon thecart carrier12. As will be discussed below in greater detail, the torches32a-care positioned in a spaced relationship along theforward edge34 of thecart carrier12. The gas supplied by thepropane gas tank16 is distributed by a gas line36 through agas controller18 to the series of torches32a-c.
Preferably, thepropane gas tank16 is a conventional design of the type that is used for propane cooking grills and it can be purchased at a variety of market sites. As such, thepropane gas tank16 is selectively secured to thecart carrier12 for easy removal and replacement as thepropane gas tank16 is emptied and additional tanks are required.
With particular reference to thetorch assembly14, thetorch assembly14 includes aduct40 covering the torches32a-cfor directing the flames generated by the torches32a-ctoward, and into direct contact with, the snow and/or ice in an efficient manner to thereby directly heat the snow and/or ice and to protect the user from the flames of the torches32a-c.Theduct40 is provided with a hatch providing ready access to the torches32a-cmounted therein. Theduct40 covering is an elongated funnel-like shape having a wide opened end and a narrow back end that connects to thecart carrier12. Theduct40 is shaped and dimensioned to cover the flame to, in effect, shield the user from the flame. The shape of theduct40 includes ametal lip41 which actually aids in the efficient melting of snow and ice.
More particularly, and with reference toFIGS. 4 and 5, thetorch assembly14 includes amouting assembly58 upon which three torches32a-care supported for directing flames toward the ice or snow. The mounting assembly includes a plurality ofpivot bearing members60 that are fixedly secured to theduct40 at transverse positions along the width of theduct40. Apivot rod62 extends transversly across theduct40 and is mounted to thepivot bearing members60 for pivotal movement relative thereto. Respective brackets66a-csecure the torches32a-cto thepivot rod62 for permitting pivotal movement of the torches32a-callowing for adjustment of the angle at which the flames emit from the output ends64 of the torches32a-c.Controlled movement of thepivot rod62, and ultimately the torches32a-c,is achieved by providing thepivot rod62 with acontrol arm668 that extends out beyond the internal structure of theduct40 for actuation by an operator of thepresent machine10.
In accordance with a preferred embodiment, and with reference toFIG. 4, where aduct40 having a transverse dimension of approximately 17.5 inches is utilized, the torches32a-cwill be positioned approximately 3 inches apart with approximately 5.75 inches separating the first andthird torches32a,32cfrom the furthest lateral extents of theduct40. While dimensions are provided above in accordance with a preferred embodiment of the present invention, it is contemplated other configurations could be employed without departing from the spirit of the present invention.
In accordance with a preferred embodiment of the present invention, thetorch assembly14 is ignited utilizing an electronic ignition or using a conventional pilot (not shown) located adjacent the output of the various torches making up thetorch assembly14. While a preferred ignition technique is disclosed in accordance with a preferred embodiment of the present invention, those skilled in the art will appreciate other ignition techniques may be employed without departing from the spirit of the present invention.
As briefly mentioned above, the present snow melting andremoval machine10 also includes a salt (or other treatment material)distribution assembly20. Thedistribution assembly20 includes asalt container44 shaped and dimensioned for storage of a large quantity of rock salt or other surface treatment material. Thesalt container44 includes anoutlet46 directly coupled to a dispensingmember48. The dispensingmember48 covers theoutlet46 of thesalt container44 for selective dispensing of rock salt or other treatment materials onto the areas where the snow is melted to prevent ice build-up as a result of subsequent freezing. In accordance with a preferred embodiment of the present invention, the dispensingmember48 is a conventional dispensing structure well known to those skilled in the art. In particular and in accordance with a preferred embodiment of the present invention, the dispenser is similar to fertilizer dispensers well known to those skilled in the art. In accordance with a preferred embodiment of the present invention, the dispensingmember48 is driven by achain drive56 coupled between thewheels26 of the snow melting andremoval machine10 and the dispensingmember48.
In use, the connections between thepropane gas tank16 and thetorch assembly14 are checked and thegas controller18 is opened to allow propane gas to feed to the torches32. The pilot or electric ignition ignites the torches32 that then directs heat, in particular, flames generated by the torches32, to the area directly in front of thecart carrier12 under the control of thehatch38 andduct40. After a few minutes, the snow melting and removal machine is moved to the area where snow has accumulated for removal thereof and the heat of the flames generated by the torches32 is directed toward, and into direct contact with, the snow and/or ice under the control of thehatch38 andduct40. The user moves the snow melting andremoval machine10 slowly across the snow accumulation area under the control of thehandle30 andwheels26,28. The heat generated by the flames of thetorch assembly14 melts the snow and/or ice. The speed that themachine10 is moved depends upon the amount of snow to be melted and the user can visually monitor this. As the machine is moved, the wheels actuate thesalt dispensing member48 with the chain drive to spread a layer of salt or similar snow melting chemicals on the surface just cleared to ensure ice is not built up by the melting of the snow. After the snow accumulation area is melted, thegas controller18 closes the gas line36. Once the torches32 are properly extinguished, and after a few minutes of cooling, the snow melting and removal machine may be stored in a convenient place for future use. Thesalt container44 may be removed to a dry place so the salt does not crystallize. Thepropane gas tank16 is stored in an open area to ensure any small leaks will be dissipated.
While the preferred embodiments have been shown and described, it will be understood that there is no intent to limit the invention by such disclosure, but rather, is intended to cover all modifications and alternate constructions falling within the spirit and scope of the invention.