CROSS REFERENCE TO RELATED APPLICATIONThis application claims the benefit of Provisional 61/010,890 filed Jan. 10, 2008 the entire contents of which is hereby expressly incorporated by reference herein.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable
THE NAMES OF THE PARTIES TO A JOINT RESEARCH AGREEMENTNot Applicable
INCORPORATION-BY-REFERENCE OF MATERIAL SUBMITTED ON A COMPACT DISCNot Applicable
BACKGROUND OF THE INVENTION1. Field of the Invention
This invention relates to a folding mat. More particularly, the folding mat is a multi-foldable rigid apparatus having handles for holding material within the mat, a raised lip around the periphery of the mat for collecting liquids, a non-skid under surface for maintaining the mat in position and magnets the maintain the mat in a closed configuration when the mat is not being used.
2. Description of Related Art Including Information Disclosed Under 37 CFR 1.97 and 1.98
Most foldable mats are configured for a specific purpose such as collection of oil dripping, carrying firewood, collecting or transporting debris. Because these products are fabricated for a specific purpose they are not useful for other unrelated purposes or are ineffective in these other uses. Exemplary examples of products that are specifically designed for these distinct uses are disclosed herein.
Patents that are for use with the collection of oil or liquid drippings include U.S. Pat. No. 4,826,030 issued on May 2, 1989 to Charles R. Valley and U.S. Pat. No. 4,923,052 issued on May 8, 1990 to Gary L. Englebert. These two patents use an absorbent pad to collect any dripped oil. The pads do not have a tapered lip around the pad for the collection of solid debris and they further are not foldable for easier transportation and storage.
Patents for the collection and transportation of debris include U.S. Pat. No. 5,709,477 issued Jan. 20, 1998 to Piero Schinasi et al, U.S. Pat. No. 6,758,596 issued Jul. 6, 2004 to John McDonough and U.S. D422,855 issued Apr. 18, 2000 to Del Rosso all disclose leaf or garden collecting bags. These bags are generally fabricated from flat material that is folded to retain the debris within the folds. There are no provisions for tapered sides to allow the collection of small sized particles and there is no provision for collecting fluid upon the bags. The bags also do not allow for magnetic catches to keep the bag in a collapsed configuration.
A patent that is equally useful to transport firewood, leaves or other elongated debris is U.S. Design Pat. D322,014 that issued on Dec. 3, 1991 to James Weihe. The carrier is configured with a series of elongated slats that are connected to a spine with carrying handles. The material to be transported is placed onto the slats and the carrying handles are used to lift the material. Any liquid material would pass through the slats. The design does not have tapered edges, a recess for holding liquids and while the spine allows the carrier to be flexible the spin does not allow the slats to be folded upon them.
What is needed is needed is a foldable collection and transportation mat that can collect small and large items as well as collect fluid material. The ideal device would be foldable, both to allow its use within a confined space and to fit in a smaller space when it is stored and not being used. The proposed QUIK MAT satisfies these needs with a foldable mat surface that has a tapered edge and an internal recess to retain fluid.
BRIEF SUMMARY OF THE INVENTIONIt is an object of the QUIK MAT to have a hole for a hook or similar hanger to allow the mat to store when it is not being used. The hole also allows the mat to be hung for sale at a store. The hole is a combination of a center hole with an elongated slot for placement on a variety of hanging mechanisms.
It is an object of the QUIK MAT to be constructed in multiple rigid sections that allows the mat to be folded into a flat smaller size for use in a confined space and for storage and transportation. The sections can be as few as two to many additional sections depending upon the size and use of the mat.
It is an object of the QUIK MAT to be constructed from a semi-rigid material that allows for the mat to lay flat and also have some strength for bending and hinging.
It is an object of the QUIK MAT to have multiple living hinges allows the different sections of the mat to be folded in either direction to provide maximum versatility and user convenience.
It is an object of the QUIK MAT to a beveled edge that extends around the entire mat to allow the mat to be used as a dustpan or collection device where debris is swept raked into the mat. The mat further has a raised lip that extends around the entire mat or extends around each individual panel. A foot can optionally exist under some, all or just around the periphery of the mat to prevent unintended movement of the mat.
It is another object QUIK MAT to have a handle that is accessible when the mat is folded in either direction. Since the living hinges allow the mat to be folded in either orientation the handle can exist on either side of the mat. The handles are hinged and have a finger opening to allow the handle to be raised for gripping regardless of which side of the mat is sitting on the ground.
It is still another object of the QUIK MAT to have magnetic inserts that are attracted to complimentary magnets on adjacent sides of the mat together when the mat is not being used.
Various objects, features, aspects, and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the invention, along with the accompanying drawings in which like numerals represent like components.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING(S)FIG. 1 shows a top view of the QUIK MAT.
FIG. 2 shows a side view of a flattened QUIK MAT.
FIG. 3 shows the QUIK MAT in a slightly folded orientation.
FIG. 4 shows the QUIK MAT folded flat with the handles in an inward orientation.
FIG. 5 shows the QUIK MAT folded flat with the handles in an outward orientation.
FIG. 6 shows the QUIK MAT made with smaller inner panels that allows the handles to fold within the QUIK MAT.
FIG. 7 shows the QUIK MAT in an open orientation to allow the QUIK MAT to carry material.
FIG. 8 shows the QUIK MAT folded with the handles in an adjacent orientation.
FIG. 9 shows the QUIK MAT folded as a “V” shaped display board.
FIG. 10 shows the QUIK MAT folded as a “W” shaped display board.
FIG. 11 shows the QUIK MAT folded as a “C” shaped display board.
FIG. 12 shows a sectional profile of a corrugated plastic cardboard QUIK MAT.
FIG. 13 shows a sectional profile of a corrugated QUIK MAT.
FIG. 14 shows a detailed view of the peripheral lip of the QUIK MAT.
FIG. 15 shows an alternate view of the peripheral lip of the QUIK MAT.
FIG. 16 shows an alternative folding of the QUIK MAT.
FIG. 17 shows a detailed view of the handle of the QUIK MAT.
DETAILED DESCRIPTION OF THE INVENTIONFIG. 1 shows a top view of theQUIK MAT20. In the preferred embodiment themat20 is configured in a size of 32 inches by 48 inches with four sections that are each separated with bi-directional folding hinges60. Eachhinge60 allows eachpanel section61 to be folded in either direction. The folding is shown and described in more detail withFIGS. 3,4,5,6,9,10 and11. In the preferred embodiment the mat is made from a semi-rigid polypropylene material, but other materials are contemplated that would provide similar or superior properties as described herein. Theinterior area21 of the mat has a taperedbeveled edge22 that exists around the exterior of the mat. The beveled edge allows the exterior of the mat to lay flat against the ground for the mat to be used as a dust collection pan. A detailed view of the tapered edge is shown and described in more detail withFIGS. 8 and 9. The exterior edge also has a raised lip that forms a ‘dam’ that enables the mat to retain liquid to allow the mat to be used to collect dripping of oil or water and prevent runoff of any fluid that falls onto the mat. In the preferred embodiment the raised lip runs around the entire mat, but it is also contemplated that the lip could run around eachpanel section61. Details of the raised lip are shown and described in more detail withFIGS. 8 and 9.
At two ends of the mat handlehold holes30 exist. Each handle30 is hinged and has afinger opening31 to allow a person to easily grip and lift the mat. A plurality of magnet inserts40 exist in the field of the mat. It is contemplated that these magnet inserts40 are made of a rubberized magnet to prevent potential rusting of the magnet. The magnet inserts40 are located to attract to each other to retain the mat in a closed configuration to prevent the mat from opening while in transport or storage. A series ofholes50 are placed along one side of the mat to allow the QUIK MAT to be hung on a wall. The hole is a combination of a center hole with an elongated slot for placement on a variety of hanging mechanisms.
FIG. 2 shows a side view of a flattenedQUIK MAT20. This side view shows the taperededges22 of the mat to allow a person to sweep or rake items or debris onto the mat surface. The bottom25 of the mat is essentially a flat planar surface and the taperededges22 exist all around the perimeter of the mat to allow for sweeping onto the mat from any side of the mat. A portion of thehandle32 is visible in this view. Thehandle30 is formed or punched from three sides of the mat where it is held to the mat from only one hinged side. From this view the threehinge areas60 are visible showing that they are slightly thinner than the remainder of the mat. The hinges allow each mat section to be folded in either direction, and the hinge is configured to allow the mat material to fold upon itself as is shown and described inFIGS. 3-5.
FIG. 3 shows the QUIK MAT in a slightly folded orientation. From this figure the mat is being folded in a zigzag manner, as shown witharrows70,71 and72 that allows the mat to be folded into a smaller configuration that is shown inFIG. 4. The living hinges60 exist between the panels. While the QUIK MAT is shown with four panels and three hinge areas, it is contemplated that the mat can be made from a single panel or from many more than four panels. The number of hinges. It is also contemplated that the center panel could be twice as large as the outer panels and the outer panels hinge onto the center panel.
FIG. 4 shows the QUIK MAT folded flat with the handles in an inward orientation whileFIG. 5 shows the QUIK MAT folded flat with the handles in an outward orientation. The hinges60 are shown on the outside of these folded panels. InFIG. 4 thebeveled edge22 is located on the outside of the panel(s) with thehandle portion30 shown on the inside of the panel. InFIG. 5 thebeveled edge22 is shown in the inside with thehandle portion30 being shown on the outside of the panel. InFIG. 6 the inner panels are shorter than theouter panels61. In this configuration, when thehandles30 are folded inward, they occupy the same dimensional space as the inner panels thereby making the folded QUIK MAT easier to grasp.
FIG. 7 shows theQUIK MAT20 in an open orientation to allow the QUIK MAT to carry material whileFIG. 8 shows theQUIK MAT20 folded with thehandles30 in an adjacent orientation. The configuration shown inFIG. 7 is typical when the mat is being used to transport material that exceeds the volume that can be contained in the mat where the ends of the mat can touch as shown inFIG. 8. InFIG. 7 thebeveled edge22 exists around the outside of the mat. The two handles are shown on the outsides of the mat with the hanging holes ornotches50 on the upper end of the mat. Some of themagnets40 are visible in this view. Themat20 is shown bending along the livinghinge portions60. InFIG. 8 thehandles30 are brought in close proximity. In this configuration a user can place their fingers or hand through both sets of handle holes30 to carry the mat with just one hand.
FIG. 9 shows the QUIK MAT folded as a “V” shaped display board.FIG. 10 shows the QUIK MAT folded as a “W” shaped display board. Thehandles30 are folded flat with the panels. The QUIK MAT is folded along only the center bend thereby creating a display board. The panel shown in this figure uses corrugated plastic cardboard, and a typical cross section of this material is shown inFIG. 12. The beveled orperiphery edge22 is shown bending away on both sides of the panel. InFIG. 10 the QUIK MAT is configured in a “W” with thehandles30 also shown folded flush with the panels. In this figure the inner panels are shown with smaller widths and shown inFIG. 6. The beveled orperiphery edge22 is tapered inward with this view. InFIG. 11 the QUIK MAT is shown folded as a “C” shaped display board configuration.
FIG. 12 shows a sectional profile of a corrugated plastic cardboard QUIK MAT. From this profile the material is constructed with two outer panels having perpendicular member extending between and connecting the outer skins. To create the bend area's the outer skin is slit51 or a portion of the skin is removed52. In the case where the handles are formed an arced area is cut through the material and one skin remains intact on one side of the handle to form the hinge. In another contemplated embodiment a compressed or thinnedarea53 is used to form the bi-directional hinge. To create the taperededge22 or edges the material is crushed, melted, heat staked, ultrasonically welded or formed with the manufacturing of the material. A raisedlip area24 is shown along the tapered side to allow for collection of any liquid fluid that is brought into the center field of the QUIK MAT.
FIG. 13 shows a sectional profile of a corrugated QUIK MAT. This material is formed from a true corrugated material where the inner core corrugated between the two outer skins. To create the bend area's the outer skin is slit51 or a portion of the skin is removed52. The handles and tapered edge is formed in a similar manner as described withFIG. 11 above.
FIG. 14 shows a detailed view of the peripheral lip of the QUIK MAT. In the preferred embodiment the edge feature has a raised perimeter feature with a height of approximately 0.090 inches inheight24 while the remainder of the mat has a height of approximately 0.060 inches inheight23. The raisedlip24 enables liquid retention; added rigidity provides a dam thus allowing the mat to retain liquid material without absorption or spilling of the liquid outside of the mat. The taperededge22 is placed at an angle of approximately 45 degrees to allow debris to be easily swept over thelip24 and into the depressed mat area.
FIG. 15 shows an alternate view of the peripheral lip of the QUIK MAT. In this figure a recess exists around the underside of the mat for agasket25 or foot to be placed to reduce movement of the mat. The gasket orfoot25 is made from a rubber or other similar material to increase the friction of the mat against the ground.
FIG. 16 shows an alternative folding of theQUIK MAT20. This folding is contemplated where the middle sections of themat20 are placed on a table or counter and the back of themat20 sits against a backsplash while the front of the mat drapes over the front edge of the table or counter. This configuration might be used when cutting items on a kitchen counter and theQUIK MAT20 is simply lifted away to ease in clean-up. Another use might be as a cover on a bench vehicle seat to catch cargo debris or spills. Thehandles30,wall hanger50 andmagnets40 are visible in this figure.
FIG. 17 shows a detailed view of the handle of the QUIK MAT. The mathandle hold holes30 consists of two separate hinged34 parts that exist on themat21. The first part is aband32 that hinges34 near the outer edge of themat21. The second part is atab33 that is hinged34 between theband32. Thetab33 has anellipse31 formed on an elongated end to create afinger opening31. The combination of aban32,tab33 and finger ellipse allows the mat to be more easily lifted from a flat surface where a user can grasp theband32 or thetab33 to raise one panel of the QUIK MAT.
Thus, specific embodiments of a QUIK MAT have been disclosed. It should be apparent, however, to those skilled in the art that many more modifications besides those described are possible without departing from the inventive concepts herein. The inventive subject matter, therefore, is not to be restricted except in the spirit of the appended claims.