CROSS REFERENCE TO RELATED APPLICATIONSThis is a continuation-in-part application of U.S. application Ser. No. 12/039,150, filed Feb. 28, 2008, which is presently pending and which is a continuation application of U.S. application Ser. No. 11/315,494 filed Dec. 23, 2005, now U.S. Pat. No. 7,353,878, which is a continuation application of U.S. application Ser. No. 10/604,811 filed Aug. 19, 2003, now U.S. Pat. No. 7,021,384, issued Apr. 4, 2006. The previous US formal patent applications and the present application all claim priority from U.S. provisional patent application 60/404,783 filed Aug. 21, 2002.
FIELDAn apparatus and a method for wellbore isolation are taught and, in particular, the invention relates to an apparatus and a method for isolating, with controlled access, a lateral wellbore from the remainder of the wellbore.
BACKGROUNDA well may be drilled with multiple legs or laterals that may be vertical, inclined or horizontal, deviated, straight or otherwise. When junctions to the legs are created, isolating one or more legs from the remainder of the wellbore can be especially important to protect the isolated leg or legs from other drilling operations including fluids and debris, to provide the ability to stimulate wellbore legs individually and/or to control fluid flow from the lateral wellbore.
SUMMARYAn apparatus for wellbore isolation has been invented that permits isolation of a selected wellbore from the remainder of the well. The apparatus is mountable in the selected lateral wellbore, so as not to impede access to non-isolated portions of the well.
Thus, in one aspect of the present invention, there is provided an apparatus for isolating a selected leg of a wellbore from the remainder of the wellbore: comprising a packer positionable in the selected leg of the wellbore, a tube extending through the packer from an uphole side of the packer to a downhole side of the packer to permit a fluid flow communication to the selected leg of the wellbore past the packer and a valve positioned in the tube to control fluid flow through the tube.
The apparatus isolates the selected wellbore leg from the remainder of the wellbore, but the provision of a valve permits controlled access to and/or flow from the selected wellbore leg. The selected wellbore leg can vary between a vertical and a horizontal orientation, be open hole or lined, straight or deviated, etc.
The tube can be a mandrel of the packer or another section of tubing installed to extend though the packer. The tube can be connected to a tubing string on the downhole side of the packer, which extends into the selected wellbore leg. The tubing string can be selected to act against wellbore cave in or can be configured to permit wellbore stimulation procedures such as fracturing, sprinkling, cleaning, etc. In one embodiment, the tube, at its uphole end, includes a portion for accepting a tool from surface such as, for example, an end of a tubing string, a seal, and a valve or packer actuator tool. In addition to fluid flow, the tube can permit passage of tools therethrough, if desired.
The valve is selected, when closed, to substantially seal against fluid flow therethrough and, thereby through the tube and through the wellbore past the packer. The valve can be selected to permit one-way or two-way fluid flow control. The valve can, for example, be a check valve or an actuable valve. In one embodiment, the valve is openable by actuation from surface by use, for example, of a tubing string or line conveyed actuator. The valve can be positioned anywhere along the tube to control fluid flow through the tube between its uphole end and its downhole end. In addition to fluid flow, the valve can be selected to permit passage of tools through the tube.
The packer acts to seal fluid flow communication to and from the wellbore except through the tube and valve. The packer can also assist in anchoring the apparatus in the selected wellbore. The packer can be of any type, capable of creating a substantial seal between the tube and the wall of the selected wellbore leg. The packer can be selected, as will be appreciated, based on wellbore conditions, desired permanency of the seal, wellbore wall parameters, etc. In one embodiment, which is particularly beneficial in open hole conditions, the packer is a solid body packer. A solid body packer creates a seal between the tube and the borehole wall, be it lined or open hole, using a packing element, which is mechanically extruded by either mechanically or hydraulically applied force. The solid body packers provide high pressure sealing in open holes and can be equipped with multiple packing elements that will load into each other to provide additional pack-off.
The apparatus can include stabilizers for anchoring the packer in the wellbore, as may be required where there is a considerable pressure differential about the packer. The apparatus can include slips selected to engage the borehole wall. These slips can, for example, be mounted in association with the packer or the tube. Another stabilizer can include a the back to the borehole from which the selected wellbore leg extends.
With reference to the foregoing, in another broad aspect of the present invention, there is provided a method for isolating a selected wellbore leg from the remainder of the wellbore, the method comprising: providing an apparatus according to one of the embodiments of the present invention; positioning the apparatus in the selected wellbore leg such that the valve of the apparatus is positioned within the selected wellbore leg; and expanding the packer to seal between the tube and the wall of the selected wellbore.
In one embodiment, the method includes positioning the apparatus in the selected wellbore leg such that the tube of the apparatus and preferably the uphole end of the tube is within the selected wellbore leg. The method can include anchoring the apparatus in the selected wellbore leg.
In the method, the valve of the apparatus can be opened to permit fluid flow communication with the selected wellbore leg. Fluid flow communication can be for introduction of cleaning, completion or stimulation fluids, production therefrom, etc. For example, the method can include deploying a tubing string from surface, connecting the tubing string to the tube of the apparatus and pumping wellbore treatment fluids down the tubing string and through the tube of the apparatus into the selected lateral. The tubing string can include an actuator for opening the valve of the apparatus and the method can include manipulating the tubing string to open the valve of the apparatus.
In the method, the apparatus can be left in the well for continued or future isolation. Alternately, the valve of the apparatus can be removed or the entire apparatus can be removed once it is no longer desired to isolate the selected wellbore.
It is to be understood that other aspects of the present invention will become readily apparent to those skilled in the art from the following detailed description, wherein various embodiments of the invention are shown and described by way of illustration. As will be realized, the invention is capable for other and different embodiments and its several details are capable of modification in various other respects, all without departing from the spirit and scope of the present invention. Accordingly the drawings and detailed description are to be regarded as illustrative in nature and not as restrictive.
DESCRIPTION OF THE DRAWINGSDrawings are included for the purpose of illustrating certain aspects of the invention. Such drawings and the description thereof are intended to facilitate understanding and should not be considered limiting of the invention. Drawings are included, in which:
FIG. 1 is a schematic view through a wellbore having multiple legs and having installed in each of the legs an apparatus according to the present invention.
FIG. 2 is a side elevation of a wellbore isolation apparatus included in an assembly for use downhole including a running string aligned for connection of the apparatus uphole end and a wellbore liner string connected on the apparatus downhole end.
FIGS. 3A to 3E are sections through a wellbore having multiple legs and illustrating schematically a process for wellbore isolation.
DESCRIPTION OF VARIOUS EMBODIMENTSThe detailed description set forth below in connection with the appended drawings is intended as a description of various embodiments of the present invention and is not intended to represent the only embodiments contemplated by the inventor. The detailed description includes specific details for the purpose of providing a comprehensive understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention may be practiced without these specific details.
Referring toFIG. 1, there is shown a sectional view through a wellbore including multiple lateralwellbore legs10,12 extending from ajunction14. A borehole16 extending uphole from the junction and is connected to surface.
Legs10,12 each have disposed therein anapparatus18a,18bfor isolating, with controlled communication therewith, each of the legs from the remainder of the wellbore.Leg10 is lined with a liner orcasing20, whileleg12 is open hole.
Apparatus18aillustrates one embodiment of the invention and includes apacker22apositioned in the leg of the wellbore, atube24aextending through the packer from anuphole end24a′ on an uphole side ofpacker22ato adownhole end24a″ on a downhole side of the packer.Tube24apermits a fluid flow communication between the borehole16 andleg10 past the packer. The apparatus further includes avalve26apositioned in the tube to control fluid flow through the tube and anchoring slips28 in association with the packer. The slips include whickers that bite into the material of the liner to stabilize the packer in the wellbore leg.
Apparatus18a, and in particular,valve26aandpacker22a, prevents debris and fluids from the remainder of the wellbore from passing intowellbore leg10. However, the valve is openable, as by a check arrangement such as a ball valve or flapper valve, to permit one-way fluid flow, such as of produced fluids, from theleg10 to borehole16 through the tube. The valve can include a pressure control, which operates to permit fluid only at pressures exceeding a selected pressure to open the valve.
Apparatus18balso includes apacker22bpositioned in the leg of the wellbore, atube24bextending through the packer from anuphole end24b′ to adownhole end24b″ to permit a fluid flow communication between the borehole16 andleg12 past the packer and avalve26bpositioned in the tube to control fluid flow through the tube.Apparatus18bis positioned closeadjacent junction14. However, it could be spaced back a distance from the wellbore junction, if desired.
Apparatus18bisolateswellbore leg12 from the remainder of the wellbore for the purpose of selective injection of wellbore treatment fluids into the leg for the purpose, for example, of wellbore stimulation. As such,tube24bat its downhole end is connected into atubing string30 for conveying stimulation fluids to selected intervals of the leg.Tubing string30 includes a plurality of packers32 (only one can be seen in the drawing) thereabout which divide the leg into a plurality of treatment segments. The tubing string can includeports34 opened by sleeves36 (only one can be seen) operable by fluid pressure created by the seating therein of a sealing device, such as a ball. As such,valve26bis selected to permit passage of the sealing devices used to actuatesleeves36. Tubing strings similar totubing string30 and methods for using those tubing strings for stimulation of a formation are described in detail in applicant's corresponding application US 2003/0127227, published in July, 2003.
Packer22bis a solid body open hole packer such as is available from the assignee of this application.Valve26bis a one-way check valve, for example of the flapper type, that can be opened to permit fluid flow through the tube from itsuphole end24b′ to itsdownhole end24b″, but not in the reverse. The valve is actuable to be opened by pressures exceeding its flapper force.Valve26bis opened for example by pumping of fluids therethrough at normal treatment pressures. Treatment fluids can be pumped through atubing string38, such as coiled tubing, which is connectable touphole end24b′ of the tube.Uphole end24b′ can be formed as by provision of locking dogs, seals, polishing, collets, etc. to accept and retain the end of thetubing string38 so that it is secured during wellbore treatment throughapparatus18b. If desired, the valve of the apparatus can be formed to cooperate with tubing string or a part connected thereto such that the valve is openable by connection of a tubing string, or other member conveyed from surface, to the apparatus.
Packers32 act to anchor the tubing string andapparatus18bagainst the pressure differentials that are created during wellbore treatment.
In use to isolate a wellbore leg from the remainder of the wellbore, the apparatus such as that identified as18aor18b, is positioned in the selected wellbore leg such that the uphole end of the tube is positioned within the selected wellbore leg and open to the wellbore above the packer. The packer is then expanded to seal between the tube and the wall, which can be open hole or lined, of the selected wellbore leg. If stabilizers, such asslips28 and/oradditional packers32 are used, they should also be set. The packer and valve of the apparatus act to substantially seal and, therefore, isolate the selected wellbore leg below the packer from the remainder of the well.
In one embodiment, the method includes opening the valve to permit fluid flow communication to the selected wellbore leg. Fluid flow communication can be for introduction of fluids such as, for example, cleaning, completion or stimulation fluids to the isolated leg or release of fluids, such as production fluids, from the wellbore leg, etc. The method can also include passing tools, such as sealing devices noted hereinbefore with respect totubing string30, through the valve of the apparatus.
To convey fluids to the apparatus, they can be pumped downhole such as throughtubing string38.Tubing string38 can be operable to open the valve of the apparatus to permit pumping of fluid to the wellbore leg. Alternately or in addition, the valve can be pressure controlled, openable by pressures, which exceed a selected pressure.
In the method, the apparatus can be left in the well for continued or future isolation or removed once it is no longer needed. In one embodiment, the valve can be sheared out or opened to permit production through the apparatus.
With reference toFIG. 2 anotherapparatus118 is shown for use to controllably isolate one portion of a wellbore from another portion thereof.Apparatus118 illustrates one embodiment of the invention and includes atube124 extending through the packer from an uphole end, indicated at124ato a downhole end, indicated at124a.Tube124 carries a packer including in this embodiment three packingelements122 each annularly extending abouttube124.Packing elements122 of the packer can be set to create a seal between the tube and any wall of a wellbore in which the apparatus is positioned.
The packer acts, when set, to seal fluid flow communication to and from any wellbore in which it is positioned except through the tube. The packer can also assist in anchoring the apparatus in a wellbore. The packer can be of any type, capable of creating a substantial seal between the tube and the wall of the selected wellbore leg. The packer can be selected, as will be appreciated, based on wellbore conditions, desired permanency of the seal, wellbore wall parameters, etc. In this illustrated embodiment, the packer is selected for use even in open hole conditions and is a solid body type packer wherein packingelements122 are of the solid body, extrudable type. Two packing elements are mounted on afirst packer body123aand may be extruded out into a sealing position by either mechanically or hydraulically applied force, such as from asetting cylinder125 positioned therebetween. The dual packing elements onpacker body123acan load into each other to provide additional pack-off.
The third packing element is carried on asecond packer body123bthat also carries stabilizers, in the form ofslips128, for anchoring the packer in the wellbore.Slips128 are positioned onsecond packer body123balong with packingelement122 and can be set by a mechanism carried on the body.Slips128 may be selected to engage the material of the borehole wall in which they are intended to be used. In the illustrated embodiment, slips128 include whickers selected to bite into the material of the borehole wall. As such,apparatus118 can be employed in installations a considerable pressure differential may be generated about the packer.
Tube124 permits a fluid flow communication past the packer, when the packer is set. In addition to fluid flow, the tube can permit passage of tools therethrough, if desired. Whiletube124 is referred to as the entire conduit passing through the packer, in the illustrated embodiment,tube124 includes mandrels ofpacker bodies123a,123band sections oftubing124a,124b,124cconnected at the opposite ends of the twopacker bodies123a,123band a section oftubing124cbetweenbodies123a,123b. As will be appreciated, downhole apparatus are often formed in this way including a plurality of tubular parts connected together by shear pins, threaded connections, etc.
Section oftubing124aon the uphole side may include a portion for accepting connection of a string or tool from surface such as, for example, an end of atubing string119, a seal, a valve or packer actuator tool. Section oftubing124acan include, for example, locking dogs, seals, polishing, collets, etc. to accept and releasably retain the end of thetubing string119 so that it is secured during running into the hole and for wellbore treatment throughapparatus118. In the illustrated embodiment, section oftubing124adefines an on-off tool stem for releasable connection to an on-off tool such as the overshot139 illustrated on the end oftubing string119.
Section oftubing124con the downhole side of the packer can have a free end or, as shown, can be connected to atubing string127, which can be run into a wellbore leg.Tubing string127 can be selected to act against wellbore cave in or can be configured to permit wellbore stimulation procedures such as fracturing, sprinkling, cleaning, etc.
Apparatus118 may further include a valve (not shown) in the tube to control fluid flow through the tube.
With reference toFIG. 3, further apparatus and methods for wellbore isolation are shown and described. For example, as shown, a wellbore may include multiple lateral wellbore legs such as anupper lateral210 and alower lateral212 extending from a juncture, such as anopen hole junction214. The wellbore legs can vary between a vertical and a horizontal orientation, straight or deviated, be open hole or lined, etc. Althoughjunction214 andlegs210,212 are shown in an open hole configuration, all or some of these wellbore intervals may be partially or fully lined by casing, liners, screens, cement, etc., shown for example inFIG. 1.Legs210,212 may be accessed through awellbore216 extending to surface. Althoughwellbore216 is shown mostly lined by casing andcement217, all or some ofwellbore216 may be partially or fully in an open hole or lined with other wellbore liners such as screen, etc.
In order to isolate a selected wellbore leg, such asleg210, awellbore isolation apparatus218a, for example, according to one of the embodiments of the present invention is positioned in the selected wellbore leg and thepacker elements222aof the apparatus are expanded to seal between itstube224aand thewall213 of the selected wellbore leg. In the illustrated embodiment,apparatus218ais positioned inupper lateral210 by being conveyed from surface, as on astring219acommonly called a tubing or work string.
When set inupper lateral210,packer elements222aofapparatus218aoperate to fluidly isolate, except as permitted throughtube224a, thatportion210aof the leg below the apparatus from the remainder of thewellbore including junction214,leg212 andwellbore216.Tube224apermits a fluid flow communication past the apparatus betweenportion210aof the upper wellbore lateral and the remainder of the wellbore, past the seal of the packer.
To set the apparatus in the wellbore leg, packingelements222aare positioned and expanded within the wellbore leg such that the packing elements seal between the wellbore wall and the tube. Additionally, slips228amay be driven to engage the wall of the wellbore leg.Apparatus218ais shown positioned close adjacent tojunction214, but can be spaced any distance from the junction, as desired. When set,apparatus218acan be left in the well, for example if desired, with itsuphole end224a′ open and without continued connection to string219, as shown inFIG. 3B.
In one embodiment, asillustrated apparatus218amay be anchored, at least by its packing elements and slips, to be fully within selectedleg210 and evenuphole end224aof the tube may be positioned within theleg210, such that whenapparatus218ais mounted in its selected lateral wellbore leg, access to non-isolated portions of the well may remain unimpeded. For example, as shown inFIG. 3C, whileapparatus218aremains in wellborelateral leg210, access can be made to another region of the well downhole ofjunction214 such as, for example, to position and install, as by use ofstring219b, anotherwellbore isolation apparatus218b, this time in lowerlateral leg212.
Apparatus218a,218beach operate to allow fluid isolation of the wellbore legs in which they are each set (below their setting location) from the remainder of the well. Each apparatus may be mounted in its selected lateral wellbore, so as not to impede access to non-isolated portions of the well. For example, with reference toFIG. 3D, while bothapparatus218a,218bremain installed in their respective wellbore legs, atool240 may be run in on astring242, as by being guided through atubing string238aintroduced from surface and connected touphole end224a′ of the tube.Tool240 may be introduced throughtube224a, as shown in phantom, into theisolated portion210aof the upper wellbore leg for operation to treatleg210.
Another example is shown inFIG. 3E, wherein bothapparatus218a,218bremain installed in their respectivewellbore legs210,212 and atubing string238bis run in from surface pastwellbore lateral210 andjunction214 to connect toapparatus218b.Apparatus218bincludes a valve in its tube224b. The valve is selected, when closed, to substantially seal against fluid flow therethrough and, thereby through tube224band through the wellbore past the packer. The valve can be selected to permit one-way or two-way fluid flow control. The valve can, for example, be a check valve, a removable plug or an actuable valve. In one embodiment, the valve is openable by actuation from surface by use, for example, oftubing string238bor line conveyed actuator. The valve can be positioned anywhere along the tube to control fluid flow through the tube between its uphole end and its downhole end.
In the illustrated method, the valve of the apparatus can be opened to permit fluid flow and/or tool communication withwellbore leg212. The valve permits controlled communication with fluid and/or tools to and/or from the isolated wellbore leg therebelow. Fluid flow communication can be for introduction of cleaning, completion or stimulation fluids, or for production of fluids, from the wellbore leg. For example, the method can include deployingtubing string238bfrom surface, connecting the tubing string to tube224bof the apparatus and pumping, arrows F, wellbore treatment fluids down the tubing string and through the tube of the apparatus intolateral212. The tubing string can include anactuator244 for opening the valve of the apparatus and the method can include manipulating the tubing string and actuator to open the valve of the apparatus. The valve, being positioned in tube224b, can be positioned in the wellbore leg. Apparatus118bprevents debris and fluids from other regions of the wellbore from passing intowellbore leg212 and allows any fluids introduced by the process toleg212 to be isolated and held downhole of the apparatus, such that theisolated wellbore leg212 can be selectively treated.
In the method, one or bothapparatus218a,218bcan be left in the well for continued or future isolation. Alternately, one or bothapparatus218a,218bor the valve inapparatus218b, can be removed when it is no longer necessary to isolate one or more of the selected wellbore legs.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to those embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular, such as by use of the article “a” or “an” is not intended to mean “one and only one” unless specifically so stated, but rather “one or more”. All structural and functional equivalents to the elements of the various embodiments described throughout the disclosure that are know or later come to be known to those of ordinary skill in the art are intended to be encompassed by the elements of the claims. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the claims. For US patent properties, it is noted that no claim element is to be construed under the provisions of 35 USC 112, sixth paragraph, unless the element is expressly recited using the phrase “means for” or “step for”.