US20080220601A1 - Methods for forming nonvolatile memory elements with resistive-switching metal oxides - Google Patents

Abstract

Nonvolatile memory elements are provided that have resistive switching metal oxides. The nonvolatile memory elements may be formed by depositing a metal-containing material on a silicon-containing material. The metal-containing material may be oxidized to form a resistive-switching metal oxide. The silicon in the silicon-containing material reacts with the metal in the metal-containing material when heat is applied. This forms a metal silicide lower electrode for the nonvolatile memory element. An upper electrode may be deposited on top of the metal oxide. Because the silicon in the silicon-containing layer reacts with some of the metal in the metal-containing layer, the resistive-switching metal oxide that is formed is metal deficient when compared to a stoichiometric metal oxide formed from the same metal.

Description

BACKGROUND
• This invention relates to nonvolatile memory elements, and more particularly, to nonvolatile resistive switching memory elements.
• Nonvolatile memory elements are used in systems in which persistent storage is required. For example, digital cameras use nonvolatile memory cards to store images and digital music players use nonvolatile memory to store audio data. Nonvolatile memory is also used to persistently store data in computer environments.
• Nonvolatile memory is often formed using electrically-erasable programmable read only memory (EPROM) technology. This type of nonvolatile memory contains floating gate transistors that can be selectively programmed or erased by application of suitable voltages to their terminals.
• As fabrication techniques improve, it is becoming possible to fabricate nonvolatile memory elements with increasingly small dimensions. However, as device dimensions shrink, scaling issues are posing challenges for traditional nonvolatile memory technology. This has led to the investigation of alternative nonvolatile memory technologies, including resistive switching nonvolatile memory.
• Resistive switching nonvolatile memory is formed using memory elements that have two or more stable states with different resistivities (i.e., resistances). Bistable memory has two stable states. A bistable memory element can be placed in a high resistance state or a low resistance state by application of suitable voltages or currents. Voltage pulses are typically used to switch the memory element from one resistance state to the other. Nondestructive read operations can be performed to ascertain the value of a data bit that is stored in a memory cell.
• Resistive switching based on nickel oxide switching elements and other transition metal oxide switching elements has been demonstrated. Nickel oxide films for these elements have been formed using sputtering techniques. With these techniques it has been possible to produce nickel oxide (Ni_XO) films with sub-stoichiometric compositions in the range of Ni_0.8O to Ni_0.95O. Films such as these show promise for resistive switching applications, but generally have film densities that are no less than 80% of the stoichiometric metal oxide (e.g., 5.4 to 5.8 g/cm³for nickel oxide) and relatively low film resistivities (e.g., generally less than10 ohm-cm for nickel oxide). With conventional fabrication techniques, it has not been possible to produce metal oxide films that are super sub-stoichiometric (i.e., highly metal deficient Ni_xO with x<0.8 or x<0.65). Because metal-deficient metal oxide films may have advantageous qualities for resistive switching applications such as high resistance (and low density), it would be desirable if there were improved ways of forming such films for non-volatile memory elements.
SUMMARY
• In accordance with the present invention, nonvolatile memory elements and methods of fabrication are provided. The nonvolatile memory elements may have resistive-switching metal oxide layers. Stacked nonvolatile memory element arrangements and nonvolatile memory elements with resistive-switching metal oxides that are connected in series with current steering elements such as diodes and transistors may also be provided.
• The nonvolatile memory elements may be formed by depositing a silicon-containing layer on an integrated circuit substrate. The substrate may be formed of silicon or other suitable materials. One or more stacked layers of nonvolatile memory elements may be fabricated on the substrate before the silicon-containing layer is deposited. The silicon-containing layer may be formed from polysilicon or any other suitable material that contains silicon.
• A metal-containing layer may be deposited on the silicon-containing layer. The metal-containing layer may contain a metal such nickel or other suitable transition metals. One or more dopant materials such as phosphorous may be deposited with the metal-containing layer or may be added to the metal-containing layer (e.g., by ion implantation, electroless deposition, etc.). Suitable techniques for depositing the metal-containing layer include physical vapor deposition techniques, chemical vapor deposition techniques, atomic layer deposition (ALD) techniques, and electrochemical deposition techniques (e.g., electroless deposition techniques or electroplating techniques).
• The metal-containing layer may be oxidized to form the resistive-switching metal oxide layer. Suitable oxidation techniques that may be used to form the metal oxide layer include ion implantation of oxygen ions, thermal oxidation (e.g., using rapid thermal oxidation techniques, laser-induced thermal oxidation, or furnace oxidation), and plasma oxidation.
• During thermal oxidation or during one or more separate heating operations, heat is applied that causes the metal in the metal-containing layer to react with the silicon in the silicon-containing layer. This reaction forms a metal silicide layer. The metal silicide layer is conductive and can be used to form a lower electrode for the nonvolatile memory element. Because some of the metal in the metal-containing layer reacts with the silicon, there is an increase in metal deficiency in the metal oxide layer relative to the case without the silicon-containing layer. The metal oxide layer formed in this fashion is therefore more metal deficient when compared to either i) an as-deposited metal oxide comprising the same metal or ii) a deposited metal with subsequent oxidation without the presence of the silicon-containing layer. In one embodiment, the simultaneous reactions of silicidation and oxidation limit the amount of metal available for oxidation, which results in i) highly metal deficient, ii) super sub-stoichiometric, iii) low density metal oxide films.
• The metal in the metal oxide and the metal in the metal silicide layer are generally the same metal, because these metals originate from the same metal in the metal-containing layer.
• Further features of the invention, its nature and various advantages will be more apparent from the accompanying drawings and the following detailed description.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is a diagram of an illustrative array of resistive switching memory elements in accordance with an embodiment of the present invention.
• FIG. 2A is a cross-sectional view of an illustrative resistive switching nonvolatile memory element in accordance with an embodiment of the present invention.
• FIG. 2B is a cross-sectional view of an illustrative resistive switching nonvolatile memory element in accordance with another embodiment of the present invention.
• FIG. 3 is a graph showing how resistive switching nonvolatile memory elements of the types shown inFIGS. 2A and 2B may exhibit bistable behavior in accordance with an embodiment of the present invention.
• FIG. 4 is a schematic diagram of an illustrative resistive switching memory element in series with a diode in accordance with an embodiment of the present invention.
• FIG. 5 is a schematic diagram of an illustrative resistive switching memory element in series with an electrical device in accordance with an embodiment of the present invention.
• FIG. 6 is a schematic diagram of an illustrative resistive switching memory element in series with two electrical devices in accordance with an embodiment of the present invention.
• FIG. 7 is a cross-sectional diagram showing how a metal-deficient metal oxide may be formed on a metal silicide electrode by oxidizing a layer that contains a metal that has been deposited on a material containing silicon in accordance with an embodiment of the present invention.
• FIG. 8 is a cross-sectional diagram similar to that ofFIG. 7 showing how one or more intermediate layers may be formed between the metal oxide and the metal silicide layers in accordance with an embodiment of the present invention.
• FIG. 9 is a cross-sectional diagram showing how a metal oxide on a metal silicide structure can be formed using separate rapid thermal anneal and oxidation operations in accordance with an embodiment of the present invention.
• FIG. 10 is a flow chart of illustrative steps involved in forming a nonvolatile memory element containing a metal-deficient resistive switching metal oxide in accordance with an embodiment of the present invention.
DETAILED DESCRIPTION
• Embodiments of the present invention relate to nonvolatile memory formed from resistive switching elements. Embodiments of the invention also relate to fabrication methods that may be used to form nonvolatile memory having resistive switching memory elements.
• Resistive switching elements may be formed on any suitable type of integrated circuit. Most typically, resistive switching memory elements may be formed as part of a high-capacity nonvolatile memory integrated circuit. Nonvolatile memory integrated circuits are often used in portable devices such as digital cameras, mobile telephones, handheld computers, and music players. In some arrangements, a nonvolatile memory device may be built into mobile equipment such as a cellular telephone. In other arrangements, nonvolatile memory devices are packaged in memory cards or memory keys that can be removably installed in electronic equipment by a user.
• The use of resistive switching memory elements to form memory arrays on memory devices is merely illustrative. In general, any suitable integrated circuit may be formed using the resistive switching structures of the present invention. Fabrication of memory arrays formed of resistive switching memory elements is described herein as an example.
• Anillustrative memory array10 of nonvolatile resistiveswitching memory elements12 is shown inFIG. 1.Memory array10 may be part of a memory device or other integrated circuit. Read and write circuitry is connected tomemory elements12 usingconductors16 andorthogonal conductors18. Conductors such asconductors16 andconductors18 are sometimes referred to as word lines and bit lines and are used to read and write data into theelements12 ofarray10.Individual memory elements12 or groups ofmemory elements12 can be addressed using appropriate sets ofconductors16 and18.Memory element12 may be formed from one or more layers of materials, as indicated schematically bylines14 inFIG. 1. In addition, memory arrays such asmemory array10 can be stacked in a vertical fashion to make multilayer memory array structures.
• During a read operation, the state of amemory element12 can be sensed by applying a sensing voltage to an appropriate set ofconductors16 and18. Depending on its history, a memory element that is addressed in this way may be in either a high resistance state or a low resistance state. The resistance of the memory element therefore determines what digital data is being stored by the memory element. If the memory element has a high resistance, for example, the memory element may be said to contain a logic one (i.e., a “1” bit). If, on the other hand, the memory element has a low resistance, the memory element may be said to contain a logic zero (i.e., a “0” bit). During a write operation, the state of a memory element can be changed by application of suitable write signals to an appropriate set ofconductors16 and18.
• A cross-section of an illustrative embodiment of a resistive switching memory element is shown inFIG. 2A. In the example ofFIG. 2A,memory element12 is formed from ametal oxide22 and hasconductive electrodes20 and24. When constructed as part of an array such asarray10 ofFIG. 1, conductive lines such aslines16 and18 may be physically and electrically connected toelectrodes20 and24. Such conductive lines may be formed from any suitable metals (e.g., tungsten, aluminum, copper, metal silicides, etc.).Conductive lines16 and18 may also be formed from other conductive materials (e.g., doped polysilicon, doped silicon, etc.) or combinations of conductive materials. If desired,conductive line16 andconductive line18 may serve as both conductive lines and as electrodes. In this type of arrangement,line16 may serve aselectrode20, so that no separate conductor is needed to form an upper electrode forelement12. Similarly,line18 may serve aselectrode24, so that no separate conductor is needed for the lower electrode ofelement12.
• In the diagram ofFIG. 2A,conductive lines16 and18 are shown schematically as being formed in contact withelectrodes20 and24. Other arrangements may be used if desired. For example, there may be intervening electrical components (e.g., diodes, p-i-n diodes, silicon diodes, silicon p-i-n diodes, transistors, etc.) that are formed betweenline16 andelectrode20 or betweenline18 andelectrode24.
• If desired, there may be a series-connected electrical component between an electrode conductor and the resistive switching metal oxide. An illustrative arrangement in which there is an interveningelectrical component38 betweenconductor24 andmetal oxide22 is shown inFIG. 2B.
• As indicated schematically bydotted lines21, conductive materials such aselectrodes24 and20 may be formed from one or more layers of materials. Examples of materials that may be used to formelectrodes20 and24 include metal (e.g., refractory or transition metals), metal alloys, metal nitrides (e.g., refractory metal nitrides), metal silicon nitrides (i.e., materials containing refractory metals, transition metals, or other metals, along with silicon and nitrogen), metal silicides, or other conductors.Metal oxide22 may be formed from a metal oxide such as a transition metal oxide (e.g., nickel-based oxide).
• In accordance with the present invention, a metal-deficient metal oxide may be formed on a metal silicide electrode by heating a structure that has an upper layer formed from a metal-containing material and a lower layer formed from a silicon-containing material.
• Resistiveswitching memory element12 exhibits a bistable resistance. When resistiveswitching memory element12 is in a high resistance state, it may be said to contain a logic one. When resistiveswitching memory element12 is in a low resistance state, it may be said to contain a logic zero. (If desired, high resistance can signify a logic zero and low resistance can signify a logic one.) The state of resistiveswitching memory element12 may be sensed by application of a sensing voltage. When it is desired to change the state of resistiveswitching memory element12, read and write circuitry may apply suitable control signals tosuitable lines16 and18.
• A current (I) versus voltage (V) plot fordevice12 is shown inFIG. 3. Initially,device12 may be in a high resistance state (e.g., storing a logic one). In this state, the current versus voltage characteristic ofdevice12 is represented bysolid line HRS26. The high resistance state ofdevice12 can be sensed by read and write circuitry associated with an array ofdevices12. For example, read and write circuitry may apply a read voltage V_READtodevice12 and can sense the resulting low current I_Lthat flows throughdevice12. When it is desired to store a logic zero indevice12,device12 can be placed into its low-resistance state. This may be accomplished by using read and write circuitry to apply a voltage V_SETacrossterminals16 and18 ofdevice12. Applying V_SETtodevice12causes device12 to enter its low resistance state, as indicated by dottedline30. In this region, the structure ofdevice12 is changed (e.g., through the formation of current filaments throughmetal oxide22 or other suitable mechanisms), so that, following removal of the voltage V_SET,device12 is characterized by lowresistance curve LRS28.
• The low resistance state ofdevice12 can be sensed using the read and write circuitry. When a read voltage V_READis applied to resistiveswitching memory element12, the read and write circuitry will sense the relatively high current value I_H, indicating thatdevice12 is in its low resistance state. When it is desired to store a logic one indevice12,device12 can once again be placed in its high resistance state by applying a voltage V_RESETtodevice12. When the read and write circuitry applies V_RESETtodevice12,device12 enters its high resistance state HRS, as indicated by dottedline32. When the voltage V_RESETis removed fromdevice12,device12 will once again be characterized by highresistance line HRS26.
• The bistable resistance of resistiveswitching memory element12 makesmemory element12 suitable for storing digital data. Because no changes take place in the stored data in the absence of application of the voltages V_SETand V_RESET, memory formed from elements such aselement12 is nonvolatile.
• Any suitable read and write circuitry and array layout scheme may be used to construct a nonvolatile memory device from resistive switching memory elements such aselement12. For example, horizontal andvertical lines16 and18 may be connected directly to the terminals of resistive switchingmemory elements12. This is merely illustrative. If desired, other electrical devices may be associated with eachelement12.
• An example is shown inFIG. 4. As shown inFIG. 4, adiode36 may be placed in series with resistiveswitching memory element12.Diode36 may be a Schottky diode, a p-n diode, a p-i-n diode, or any other suitable diode.
• If desired, other electrical components can be formed in series with resistiveswitching memory element12. As shown inFIG. 5, series-connectedelectrical device38 may be coupled to resistiveswitching memory element12.Device38 may be a diode, a transistor, or any other suitable electronic device. Because devices such as these can rectify or otherwise alter current flow, these devices are sometimes referred to as rectifying elements or current steering elements. As shown inFIG. 6, twoelectrical devices38 may be placed in series with a resistiveswitching memory element12.Electrical devices38 may be formed as part of a nonvolatile memory element or may be formed as separate devices at potentially remote locations relative to a resistive switching metal oxide and its associated electrodes.
• Memory elements12 may be fabricated in a single layer inarray10 or may be fabricated in multiple layers forming a three-dimensional stack. An advantage of forming memory arrays such asmemory array10 ofFIG. 1 using a multilayer memory element scheme is that this type of approach allows memory element density to be maximized for a given chip size.
• If desired, a resistive switching metal oxide layer may be formed above or below a current steering element such as a diode.Conductive lines16 and18 may be electrically coupled tometal oxide22 through a number of layers of conductive material. There may, in general, be any suitable number of conductive layers associated with resistiveswitching memory element12. These conductive layers may be used for functions such as adhesion promotion, seed layers for subsequent electrochemical deposition, diffusion barriers to prevent undesired materials from diffusing into adjacent structures, contact materials (e.g., metals, metal alloys, metal nitrides, etc.) for forming ohmic contacts with themetal oxide22, contact materials (e.g., metals, metal alloys, metal nitrides, etc.) for forming Schottky contacts to themetal oxide22, etc.
• The conductive layers inelement12 may be formed from the same conductive material or different conductive materials. For example, a conductive layer inelement12 may include two nickel layers or may contain a nickel layer and a titanium nitride layer (as an example). Moreover, conductive layers inelement12 may be formed using the same techniques or different techniques. As an example, a conductive layer may include a metal layer formed using physical vapor deposition (PVD) techniques (e.g., sputter deposition) and a metal layer formed using electrochemical deposition techniques.
• The portions of the conductive layers inelement12 that are immediately adjacent tometal oxide22 or are otherwise in close association withmetal oxide22 are sometimes referred to as the electrodes of the resistiveswitching memory element12.
• In general, the electrodes of resistiveswitching memory element12 may each include a single material, may each include multiple materials, may include materials formed using a single technique or a series of different techniques, or may include combinations of such materials.
• Certain metals are particularly appropriate for formingmetal oxide22. These metals may include, for example, the transition metals and their alloys. Examples of transition metals that may be used in forming metal oxide include Ni, Ti, Co, Cu, Ta, W, and Mo.
• With one particularly suitable arrangement, the metals for formingmetal oxide22 include nickel. Themetal oxide22 may include other elements in addition to nickel. For example,metal oxide22 may be formed from a metal such as nickel that has been doped with a dopant material such as phosphorous. In this situation,metal oxide22 will contain nickel, phosphorous, and oxygen. Other dopant materials that may be used include P, As, F, Cl, Al, and B.
• Any suitable conductive materials may be used for forming theelectrodes20 and24 of resistiveswitching memory element12. Illustrative conductive materials include transition metals (and their nitrides), refractory metals (and their nitrides), and noble metals. Illustrative examples of metals that may be used as conductive materials include Ni, Ti, Co, Cu, Ta, W, and Mo. These are merely illustrative examples of materials that may be used. Combinations of two or more of these metals may be used or other suitable conductive materials may be used aselectrodes20 and24, if desired.
• The layers of material that are formed when fabricatingelements12 may be deposited using any suitable techniques. Illustrative deposition techniques include physical vapor deposition (e.g., sputter deposition or evaporation), chemical vapor deposition, atomic layer deposition, and electrochemical deposition (e.g., electroless deposition or electroplating).Metal oxide22 may be formed by oxidizing one or more deposited layers.
• Metals such as the transition metals can form stable stoichiometric oxides. For example, nickel forms the stoichiometric metal oxide NiO. Titanium forms the stoichiometric metal oxide TiO₂. While stoichiometric metal oxides may sometimes be suitable for forming a resistive switching metal oxide, there are advantages to forming sub-stoichiometric resistive switching metal oxides. Sub-stoichiometric resistive switching metal oxides (which are sometimes referred to as metal-deficient metal oxides) may exhibit lower densities and higher resistivities and better resistive switching properties (e.g. lower on/off currents, lower Vset/Vreset voltages, lower Iset/Ireset currents, lower forming voltages, etc.) than stoichiometric oxides. Higher resistivities may be beneficial when forming arrays of nonvolatile memory elements on an integrated circuit. If the resistance of an element is too low, it may be difficult to detect state changes. Resistive switching oxides with relatively large resistivities (e.g., over 10 ohm-cm or over 100 ohm-cm) may therefore be desirable or may even be required by certain nonvolatile memory architectures.
• With conventional fabrication techniques such as sputtering, the amount of metal deficiency that can be achieved in a resistive switching metal oxide has been limited. For example, in nickel-based systems, the lowest ratio of nickel to oxygen that has been achieved has been about 0.8:1 (i.e., Ni_0.8O). Nickel oxide films of this type have exhibited relatively high densities (i.e., about 5.4 to 5.8 g/cm³) and low resistivities (i.e., less than 10 ohm-cm).
• In accordance with the present invention, nonvolatile memory elements are formed with super sub-stoichiometric resistive switching metal oxides. Using the techniques of the present invention, highly metal-deficient resistive switching metal oxides can be produced that have densities of 3-4 g/cm³or less and resistivities of 10 ohm-cm to 100 ohm-cm or more. These densities may be less than 65% to less than 80% of the stoichiometric metal oxide densities.
• High levels of metal deficiency may be achieved by using silicon to consume part of the metal that would otherwise be incorporated into the resistive switching metal oxide. The silicon reacts with the metal and forms a metal silicide. The metal silicide may be used to form all or part of an electrode for the nonvolatile memory element.
• A typical fabrication process is shown inFIG. 7. Initially, a silicon-containinglayer40 is formed. The silicon-containing layer may be formed from crystalline silicon, polysilicon, amorphous silicon, n-type silicon, p-type silicon, or any suitable material that contains silicon. The thickness of silicon-containinglayer40 depends on the type of fabrication process that is being used and the type of device architecture being used for the nonvolatile memory element. Typical silicon layer thicknesses are in the range of less than one micron (e.g., 10-1500 angstroms or 500-1500 angstroms). For example, a typical polysilicon layer might be 700 angstroms.
• The layer of material that contains silicon may be fabricated using any suitable technique (e.g., physical vapor deposition, chemical vapor deposition, etc.). Silicon-containinglayer40 may be formed on previously fabricated layers of devices (e.g., in a stacked memory), may be formed on a substrate (e.g., a silicon substrate with or without layers of intervening material), or may be formed on any other suitable base layer.
• After forminglayer40, a metal-containinglayer44 may be formed on top oflayer40, as shown in the left-hand side ofFIG. 7.Layer44 may have a thickness of ten times the thickness oflayer40 or less, five times the thickness oflayer40 or less, two times the thickness oflayer40 or less, or one times the thickness oflayer40 or less. The thickness oflayer44 will typically be in the range of 100-5000 angstroms and will be one or two times the thickness oflayer40 or less.Layer44 may be a metal (e.g., a transition metal such as Ni, Ti, Co, Cu, Ta, W, or Mo) or may be formed from a combination of one or more such metals.Layer44 may also contain optional dopant materials (e.g., P, As, F, Cl, Al, or B). As an example,layer44 may be formed from Ni or Ni and P.
• Any suitable fabrication technique may be used to formlayer44. For example, one or more metals may be deposited using physical vapor deposition (PVD), chemical vapor deposition (CVD), atomic layer deposition, or electrochemical deposition (e.g., electroless deposition or electroplating). Dopant may be deposited at the same time as the metal (e.g., by co-sputtering the metal and the dopant or using alloy sputtering techniques or by depositing the metal and dopant material together as part of an electroless deposition process) or at different times (e.g., by implanting the dopant material intolayer44 via ion implantation). When dopant is incorporated intolayer44 as part of the layer formation process, the depositedlayer44 contains a mixture of metal and one or more other materials (e.g., dopant materials). If desired,layer44 may be formed by depositing separate sublayers of materials. For example, a phosphorous-doped nickel layer may be formed by forming a nickel layer on top of a phosphorous-containing layer and subjecting the layers to heat (either when forminglayer44 or during subsequent processing steps).
• An illustrative electroless deposition process that may be used to form layer44 (i.e., when the layer being deposited is nickel containing phosphorous dopant) is based on an electroless solution containing a nickel sulfate reactant. A substrate on whichlayer44 is being formed may be placed in a water bath containing nickel sulfate (NiSO₄) at a concentration of 0.015 M to 0.15M. In addition to the nickel sulfate reactant, the electroless solution may include a reducing agent such as ammonium hypophosphite (NH₄H₂PO₂) at concentrations of up to about 0.15 M. The ammonium hypophosphite supplies phosphorous to the deposited layer of electroless conductive material and acts as a reducing agent for deposition of nickel. In a typical scenario, the phosphorous concentration in the deposited layer is approximately 1-10%.
• After forming metal-containinglayer44 on silicon-containinglayer40, the metal-containinglayer44 is oxidized to formmetal oxide46. Thesilicon40 is subjected to heat to formmetal silicide48.Metal silicide48 is formed from the silicon inlayer40 and at least some of the metal in metal-containinglayer44. Because thesilicon40 reacts with the metal inlayer44, some of the metal that would otherwise be made available for oxidation to formmetal oxide46 is consumed. This reduces the metal concentration inmetal oxide46, so thatmetal oxide46 is metal deficient. If sufficient silicon is used, themetal oxide46 can be highly metal deficient. For example, if themetal oxide46 has a composition of M_xO_y, wherein M is the metal and O is oxygen and if M_aO_brepresents a stoichiometric metal oxide formed from metal M and oxygen, the ratio of x/y may be less than 80% of a/b or even less than 65% of a/b.
• Any suitable arrangement may be used for formingoxide46 andsilicide48. Oxidation may be performed using rapid thermal oxidation (RTO) in a temperature range of 350° C. to 750° C. for less than 20 minutes (e.g., for 1-10 minutes at 550° C.). Oxidation may also be performed in a furnace at higher temperatures or using laser-induced heating. If desired, oxidation may also be performed by implanting oxygen ions into layer44 (typically followed by an annealing operation). Combinations of these techniques may also be used.
• Silicide48 may be formed by subjectinglayer40 to heat in the presence of the metal and other materials oflayer44. The heat treatment used to formmetal silicide layer48 may be part of the same heat treatment used to formmetal oxide46 or may be part of a separate heat treatment. One or more heat treatment operations may be used to formlayers46 and48. When it is desired to perform thermal oxidation to formlayer46, at least one of these operations is preferably performed in an oxygen environment.
• In a typical arrangement, afterlayer44 is formed onlayer40, a rapid thermal oxidation operation is performed (i.e., heating bothlayers40 and44 in a RTO tool in the presence of a gas mixture containing oxygen). In this type of scenario, the metal and other materials oflayer44 are oxidized by the oxygen, while concurrently the silicon oflayer40 reacts with the metal and potentially other materials oflayer44.
• As shown inFIG. 8, one or moreintermediate layers50 may be formed during the heat treatment that is applied following formation oflayers40 and44.Layers50 may be associated withmetal oxide46 and are sometimes referred to as sublayers ofoxide46. Thesublayers50 that are formed betweenmetal oxide46 and48 may each contain metal, oxygen, and phosphorous (or other dopant material) in different proportions. The metal inlayers50 may be the same as the metal in the metal oxide and underlying metal silicide.
• As shown inFIG. 9, themetal silicide48 and themetal oxide layer46 may be formed during separate steps. Initially, metal-containinglayer44 may be formed on silicon-containinglayer40, as shown on the left-hand side ofFIG. 9. During a rapid thermal anneal (RTA) process (or other heat treatment), the metal of metal-containinglayer44 reacts with the silicon of silicon-containinglayer40 to formmetal silicide layer48, as shown in the center ofFIG. 9. With a typical rapid thermal anneal process, the layers are subjected to a heat of 350-750° C. for 1-10 minutes in an atmosphere containing argon, nitrogen, hydrogen, or forming gas, or a combination of such non-oxygen-containing (and/or reducing) gases.
• During heat treatment, all or part of the silicon-containinglayer40 may be consumed (in processes of the type shown inFIG. 9 or in processes of the type shown inFIGS. 7 and 8). In the example depicted inFIG. 9, only part of the silicon-containinglayer40 has been consumed. This is merely illustrative.
• As shown in the center ofFIG. 9, some of the metal layer44 (e.g., 0 to 2500 angstroms) may not be converted into metal silicide. This residual layer may be removed (e.g., using a chemical bath) or may be retained as shown inFIG. 9.
• After the anneal process is complete and the optional stripping of the residual metal layer44 (if any is present) has been performed, a rapid thermal oxidation (or other thermal oxidation) may be performed to formmetal oxide layer46, as shown on the right-hand side ofFIG. 9.
• Illustrative steps involved in forming nonvolatile memory elements using techniques of the type shown inFIGS. 7,8, and9 are shown inFIG. 10.
• Atstep52, one or more lower layers for the integrated circuit are formed. The lower layers may include a substrate (e.g., a silicon wafer), layers that form underlying layers of nonvolatile memory elements (e.g., when the integrated circuit being formed is a stacked memory device), conductive layers for routing, insulating layers for insulating conductive routing lines and nonvolatile memory elements from each other, or any other suitable layers of material. Silicon-containinglayer40 is formed at the top of these layers. For example, if silicon-containinglayer40 is a polysilicon layer, polysilicon may be deposited on underlying circuit layers. The silicon-containinglayer40 may be formed by PVD, CVD, or any other suitable fabrication technique.
• After forming silicon-containinglayer40,layer44 may be deposited atstep54. As described in connection withFIGS. 7,8, and9,layer44 may contain one or more dopant materials and one or more metals.Layer44 may be formed by PVD, CVD, atomic layer deposition, electrochemical deposition, etc. Dopant materials may be incorporated intolayer44 using ion-implantation techniques, by simultaneously depositing metal and dopant material (e.g., using PVD co-sputtering, PVD alloy sputtering, or electroless co-deposition, etc.), or by depositing alayer44 that contains multiple sublayers of different materials.
• After forminglayers40 and44, a part oflayer44 oxidizes (e.g., the upper portion of layer44) to formlayer46 and a part oflayer44 reacts with silicon-containinglayer40 to form layer48 (step56). Oxidation may be performed via ion implantation or using thermal oxidation. Heat may be applied duringstep56 in one or more operations (e.g., as a single RTO operation or as an RTA operation followed by a RTO operation or in more operations). Heat may be applied to produce thermal oxidation (if desired) and to convert metal and silicon into metal silicide. Becauselayer44 contributes the same metal to bothmetal oxide46 andmetal silicide48, the resulting nonvolatile memory element will have a metal oxide that has the same metal as its underlyingmetal silicide layer48.Metal silicide layer48 may form all or part of a lower electrode such aselectrode24 ofFIG. 2A.
• The resistivity ofmetal oxide46 may be greater than 10 ohm-cm or greater than 100 ohm-cm. The density ofmetal oxide46 may be less than 3 g/cm³or less than 4 g/cm³(as examples). The thickness ofmetal oxide46 may be 10-5000 angstroms (as an example). Becausesilicide layer48 consumes metal frommetal oxide46,metal oxide46 may be highly metal deficient. For example,metal oxide46 may have only 80% (or less) or 65% (or less) of the metal content (or the film density) as compared to that which would be found in either i) a stoichiometric metal oxide formed from the same metal or ii) a sub-stoichiometric metal oxide formed from the same metal using conventional means.
• It should be noted that another benefit of the present invention is the in-situ formation of a conductive lower electrode.
• In another embodiment, one could implant the metal layer in step54 (e.g. Ni) with a suitable dopant (such as P). The metal layer can be deposited using PVD. The dopant energy may be adjusted such that the dopant peak is approximately 0-250 Å from the Si interface. The dopant dose is preferably >1E15/cm². Such a doped metal layer can then be oxidized in the manner described above.
• Alternatively, the dopant can be added after the metal oxide is formed using ion implantation and a suitable activation heat treatment. For example, P or Fluorine can be implanted into Ni_xO and then activated with a rapid thermal anneal at temperatures ranging from approximately 550-750° C. in an inert ambient.
• Atstep58, an upper electrode may be formed on the metal oxide (e.g., using PVD, CVD, ALD, electrochemical deposition, etc.). The upper electrode may be formed from the same metal as the lower electrode (e.g., the same metal that is inmetal oxide46 and metal silicide48) or from a different metal. Suitable metals for the upper electrode include transition metals such as Ni, Ti, Co, Cu, Ta, W, and Mo. If desired, a series-connected current steering element (e.g., a diode or transistor, etc.) can be formed either above and/or below the memory element (e.g. either above and/or below i) the metal oxide or ii) the upper or lower electrodes coupled to the metal oxide) as illustrated inFIGS. 2B,4,5 and6.
• The foregoing is merely illustrative of the principles of this invention and various modifications can be made by those skilled in the art without departing from the scope and spirit of the invention.

Claims (42)

1. A method for fabricating a resistive switching memory element, comprising:

depositing a layer containing a metal on a material that contains silicon; and

thermally oxidizing a first portion of the deposited layer to form a resistive switching metal oxide for the resistive switching memory element, wherein a metal silicide layer is formed from a second portion of the deposited layer and the material.

2. The method defined inclaim 1 wherein the metal silicide layer is formed below the metal oxide and serves as an electrode for the resistive switching memory element.

3. The method defined inclaim 1 wherein the metal oxide and the metal silicide are formed concurrently.

4. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer comprises forming the resistive switching metal oxide with a composition of M_xO_y, wherein M is the metal and O is oxygen, wherein M_aO_brepresents a stoichiometric metal oxide, and wherein x/y is less than 80% of a/b.

5. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer comprises forming the resistive switching metal oxide with a composition of M_xO_y, wherein M is the metal and O is oxygen, wherein M_aO_brepresents a stoichiometric metal oxide, and wherein x/y is less than 65% of a/b.

6. The method defined inclaim 1 wherein the metal comprises a transition metal.

7. The method defined inclaim 1 wherein the metal comprises a transition metal selected from the group consisting of Ni, Ti, Co, Cu, Ta, W, and Mo.

8. The method defined inclaim 1 wherein the deposited layer includes at least one dopant material selected from the group consisting of P, As, F, Cl, Al, and B.

9. The method defined inclaim 1 wherein the deposited layer includes at least one dopant material.

10. The method defined inclaim 9 wherein the at least one dopant material is co-deposited with the metal to form the deposited layer.

11. The method defined inclaim 9 wherein deposition of both the at least one dopant material and the metal of the deposited layer is selected from the group of: electroless deposition, electroplating, and electrochemical deposition.

12. The method defined inclaim 9 wherein the at least one dopant material is implanted into the deposited layer via ion implantation.

13. The method defined inclaim 12, wherein the deposited layer is deposited using a method selected from the group consisting of: chemical vapor deposition, atomic layer deposition, and physical vapor deposition.

14. The method defined inclaim 9 wherein the at least one dopant material is phosphorous and wherein the phosphorous is implanted in a portion of the deposited layer.

15. The method defined inclaim 1 wherein depositing the layer comprises using physical vapor deposition of nickel and implantation of phosphorous to deposit the layer.

16. The method defined inclaim 1 wherein depositing the layer comprises depositing a first sublayer containing phosphorous and depositing a second sublayer containing nickel on the first sublayer containing phosphorous.

17. The method defined inclaim 1 further comprising depositing an electrode over the metal oxide wherein the electrode is formed from material that contains the same metal as the metal in the deposited layer.

18. The method defined inclaim 1 further comprising depositing an electrode over the metal oxide wherein the electrode is formed from material that does not contain the same metal as the metal in the deposited layer.

19. The method defined inclaim 1 wherein depositing the layer comprises depositing a homogeneous layer of a single material.

20. The method defined inclaim 1 wherein depositing the layer comprises depositing the layer to a thickness of less than 5000 angstroms.

21. The method defined inclaim 1 wherein the material comprises a material selected from the group consisting of: crystalline silicon, polysilicon, and amorphous silicon.

22. The method defined inclaim 1 wherein the material comprises a material selected from the group consisting of n-type silicon and p-type silicon.

23. The method defined inclaim 1 wherein the material that contains silicon has a thickness and wherein the deposited layer has a thickness that is less than ten times the thickness of the material that contains the silicon.

24. The method defined inclaim 1 wherein the thermal oxidation forms at least one additional layer of material between the metal silicide and metal oxide.

25. The method defined inclaim 24 wherein depositing the layer comprises electrolessly depositing the layer and wherein the at least one additional layer comprises phosphorous.

26. The method defined inclaim 1 wherein the thermal oxidation forms multiple sublayers between the metal silicide and metal oxide.

27. The method defined inclaim 1 wherein the thermal oxidation forms multiple sublayers between the metal silicide and the metal oxide and wherein each of the multiple sublayers contains metal, oxygen, and at least one dopant material in different proportions.

28. The method defined inclaim 1 wherein depositing the layer comprises electrolessly depositing the layer from an electroless solution.

29. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer to form the resistive switching metal oxide comprises forming a resistive switching metal oxide having a density of less than 4 g/cm³.

30. The method defined inclaim 1 wherein there is a stoichiometric metal oxide density associated with the metal oxide and wherein the metal oxide has a density that is less than 80% of the stoichiometric metal oxide density.

31. The method defined inclaim 1 wherein there is a stoichiometric metal oxide density associated with the metal oxide and wherein the metal oxide has a density that is less than 65% of the stoichiometric metal oxide density.

32. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer to form the resistive switching metal oxide comprises forming a resistive switching metal oxide having a resistivity of greater than 10 ohm-cm.

33. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer to form the resistive switching metal oxide comprises forming a resistive switching metal oxide having a resistivity of greater than 100 ohm-cm.

34. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer comprises performing a thermal oxidation in a temperature range of 350° C. to 750° C. for one to ten minutes.

35. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer comprises performing a rapid thermal oxidation that includes a sequence of multiple thermal processes at least one of which is performed in an environment containing oxygen.

36. The method defined inclaim 1 wherein thermally oxidizing the first portion of the deposited layer comprises performing an oxidation in a furnace.

37. A method for fabricating a resistive switching memory element on a material that contains silicon, comprising:

depositing a layer that contains a metal on the material;

heating the deposited layer and the material to form a metal silicide electrode layer from at least part of the deposited layer and at least part of the material; and

forming a resistive switching metal oxide on the metal silicide electrode layer.

38. The method defined inclaim 37 wherein forming the metal oxide comprises using thermal oxidation.

39. The method defined inclaim 37 wherein the metal silicide electrode layer and metal oxide are formed concurrently while heating the deposited layer.

40. The method defined inclaim 37 wherein the metal silicide electrode layer and metal oxide are not formed concurrently.

41. The method defined inclaim 37 wherein forming the resistive switching metal oxide comprises exposing the deposited layer to oxygen during at least some of the heating of the deposited layer to thermally oxidize the deposited layer.

42. The method defined inclaim 37 wherein at least some of the heating of the deposited layer comprises performing a rapid thermal anneal on the deposited layer in a gas environment without oxygen.

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