US20070270829A1 - Molding device for an expandable interspinous process implant - Google Patents

Abstract

A molding device is disclosed and can include a first mold component and a second mold component substantially opposite the first mold component. The first mold component and the second mold component can fit around a superior spinous process and an inferior spinous process.

Description

FIELD OF THE DISCLOSURE
• The present disclosure relates generally to orthopedics and orthopedic surgery. More specifically, the present disclosure relates to devices used to support adjacent spinous processes.
BACKGROUND
• In human anatomy, the spine is a generally flexible column that can take tensile and compressive loads. The spine also allows bending motion and provides a place of attachment for keels, muscles and ligaments. Generally, the spine is divided into three sections: the cervical spine, the thoracic spine and the lumbar spine. The sections of the spine are made up of individual bones called vertebrae. Also, the vertebrae are separated by intervertebral discs, which are situated between adjacent vertebrae.
• The intervertebral discs function as shock absorbers and as joints. Further, the intervertebral discs can absorb the compressive and tensile loads to which the spinal column may be subjected. At the same time, the intervertebral discs can allow adjacent vertebral bodies to move relative to each other a limited amount, particularly during bending, or flexure, of the spine. Thus, the intervertebral discs are under constant muscular and/or gravitational pressure and generally, the intervertebral discs are the first parts of the lumbar spine to show signs of deterioration.
• Facet joint degeneration is also common because the facet joints are in almost constant motion with the spine. In fact, facet joint degeneration and disc degeneration frequently occur together. Generally, although one may be the primary problem while the other is a secondary problem resulting from the altered mechanics of the spine, by the time surgical options are considered, both facet joint degeneration and disc degeneration typically have occurred. For example, the altered mechanics of the facet joints and/or intervertebral disc may cause spinal stenosis, degenerative spondylolisthesis, and degenerative scoliosis.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is a lateral view of a portion of a vertebral column;
• FIG. 2 is a lateral view of a pair of adjacent vertebrae;
• FIG. 3 is a top plan view of a vertebra;
• FIG. 4 is a view of a first expandable interspinous process implant in a relaxed configuration;
• FIG. 5 is a view of the first expandable interspinous process implant with an injection tube removed;
• FIG. 6 is a view of a second expandable interspinous process implant in a relaxed configuration;
• FIG. 7 is a view of the second expandable interspinous process implant with an injection tube removed;
• FIG. 8 is a view of an expandable interspinous process implant in a relaxed configuration between adjacent spinous processes and within a first molding device;
• FIG. 9 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes and within the first molding device;
• FIG. 10 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes;
• FIG. 11 is a view of an expandable interspinous process implant in a relaxed configuration between adjacent spinous processes;
• FIG. 12 is a view of the expandable interspinous process implant in an expanded, unmolded configuration between adjacent spinous processes and within a second molding device;
• FIG. 13 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes and within the second molding device;
• FIG. 14 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes;
• FIG. 15 is a view of an expandable interspinous process implant in a relaxed configuration between adjacent spinous processes and within a third molding device;
• FIG. 16 is a view of an expandable interspinous process implant in a relaxed configuration between adjacent spinous processes and within a third molding device, shown in cross-section;
• FIG. 17 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes and within the third molding device;
• FIG. 18 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes and within the third molding device, shown in cross-section;
• FIG. 19 is a view of the expandable interspinous process implant in an expanded, molded configuration between adjacent spinous processes;
• FIG. 20 is a side plan view of a first molding device;
• FIG. 21 is rear plan view of the first molding device;
• FIG. 22 is a cross-section view of the first molding device taken along line22-22 inFIG. 21;
• FIG. 23 is a cross-section view of the first molding device installed around adjacent spinous processes;
• FIG. 24 is a flow chart illustrating a first method of treating a spine;
• FIG. 25 is a side plan view of a second molding device;
• FIG. 26 is rear plan view of the second molding device;
• FIG. 27 is a cross-section view of the second molding device taken along line27-27 inFIG. 26;
• FIG. 28 is a cross-section view of the second molding device installed around adjacent spinous processes;
• FIG. 29 is a flow chart illustrating a second method of treating a spine;
• FIG. 30 is a side plan view of a third molding device;
• FIG. 31 is a rear plan view of the third molding device;
• FIG. 32 is a front plan view of the third molding device;
• FIG. 33 is a cross-section view of the third molding device in a closed position taken along line33-33 inFIG. 31;
• FIG. 34 is another cross-section view of the third molding device in a closed position taken along line34-34 inFIG. 31;
• FIG. 35 is a cross-section view of the third molding device in an open position; and
• FIG. 36 is a flow chart illustrating a third method of treating a spine.
DETAILED DESCRIPTION OF THE DRAWINGS
• A molding device is disclosed and can include a first mold component and a second mold component substantially opposite the first mold component. The first mold component and the second mold component can fit around a superior spinous process and an inferior spinous process.
• In still another embodiment, a molding device is disclosed and can include a first mold component and a second mold component substantially opposite the first mold component. The first mold component and the second mold component can be rotated between an open position and a closed position. Further, the molding device can be placed around an unmolded implant, a superior spinous process, and an inferior spinous process.
• In another embodiment, a kit for field use is disclosed and can include a molding device that can be placed around a superior spinous process and an inferior spinous process. Also, the kit can include an expandable interspinous process implant that can be placed between the superior spinous process and the inferior spinous process within the molding device.
• In yet another embodiment, a kit for field use is disclosed and can include an unmolded interspinous process implant that can be placed between a superior spinous process and an inferior spinous process. Additionally, the kit can include a molding device that can be placed around the unmolded interspinous process implant.
• In another embodiment, a molding device is disclosed and can include a first arm and a first mold can be component attached to the first arm. Further, the molding device can include a second arm substantially opposite the first arm and a second mold component can be attached to the second arm. The first mold component and the second mold component can fit around a superior spinous process and an inferior spinous process.
• In yet another embodiment, a molding device is disclosed and can include a first arm and a first mold component can be attached to the first arm. The molding device can also include a second arm substantially opposite the first arm and a second mold component can be attached to the second arm. Moreover, the molding device can be rotated between an open position and a closed position. In the closed position, the molding device can be placed around an implant, a superior spinous process, and an inferior spinous process.
• In still another embodiment, a method of treating a spine is disclosed and can include installing an expandable interspinous process implant between a superior spinous process and an inferior spinous process and installing a molding device around the expandable interspinous process. Further, the method can include expanding the expandable interspinous process implant to distract the superior spinous process and the inferior spinous process.
• Description of Relevant Anatomy
• Referring initially toFIG. 1, a portion of a vertebral column, designated100, is shown. As depicted, thevertebral column100 includes alumbar region102, asacral region104, and acoccygeal region106. As is known in the art, thevertebral column100 also includes a cervical region and a thoracic region. For clarity and ease of discussion, the cervical region and the thoracic region are not illustrated.
• As shown inFIG. 1, thelumbar region102 includes a firstlumbar vertebra108, a secondlumbar vertebra110, a thirdlumbar vertebra112, a fourthlumbar vertebra114, and a fifthlumbar vertebra116. Thesacral region104 includes asacrum118. Further, thecoccygeal region106 includes acoccyx120.
• As depicted inFIG. 1, a first intervertebrallumbar disc122 is disposed between the firstlumbar vertebra108 and the secondlumbar vertebra110. A second intervertebrallumbar disc124 is disposed between the secondlumbar vertebra110 and the thirdlumbar vertebra112. A third intervertebrallumbar disc126 is disposed between the thirdlumbar vertebra112 and the fourthlumbar vertebra114. Further, a fourth intervertebrallumbar disc128 is disposed between the fourthlumbar vertebra114 and the fifthlumbar vertebra116. Additionally, a fifth intervertebrallumbar disc130 is disposed between the fifthlumbar vertebra116 and thesacrum118.
• In a particular embodiment, if one of the intervertebrallumbar discs122,124,126,128,130 is diseased, degenerated, damaged, or otherwise in need of repair, augmentation or treatment, that intervertebrallumbar disc122,124,126,128,130 can be treated in accordance with one or more of the embodiments described herein.
• FIG. 2 depicts a detailed lateral view of two adjacent vertebrae, e.g., two of thelumbar vertebra108,110,112,114,116 shown inFIG. 1.FIG. 2 illustrates asuperior vertebra200 and aninferior vertebra202. As shown, eachvertebra200,202 includes avertebral body204, a superiorarticular process206, atransverse process208, aspinous process210 and an inferiorarticular process212.FIG. 2 further depicts anintervertebral disc216 between thesuperior vertebra200 and theinferior vertebra202. As described in greater detail below, a collagen material according to one or more of the embodiments described herein can be injected within theintervertebral disc216 to treat a degenerative or otherwise deleterious condition.
• Referring toFIG. 3, a vertebra, e.g., the inferior vertebra202 (FIG. 2), is illustrated. As shown, thevertebral body204 of theinferior vertebra202 includes acortical rim302 composed of cortical bone. Also, thevertebral body204 includescancellous bone304 within thecortical rim302. Thecortical rim302 is often referred to as the apophyseal rim or apophyseal ring. Further, thecancellous bone304 is softer than the cortical bone of thecortical rim302.
• As illustrated inFIG. 3, theinferior vertebra202 further includes afirst pedicle306, asecond pedicle308, afirst lamina310, and asecond lamina312. Further, avertebral foramen314 is established within theinferior vertebra202. Aspinal cord316 passes through thevertebral foramen314. Moreover, afirst nerve root318 and asecond nerve root320 extend from thespinal cord316.
• It is well known in the art that the vertebrae that make up the vertebral column have slightly different appearances as they range from the cervical region to the lumbar region of the vertebral column. However, all of the vertebrae, except the first and second cervical vertebrae, have the same basic structures, e.g., those structures described above in conjunction withFIG. 2 andFIG. 3. The first and second cervical vertebrae are structurally different than the rest of the vertebrae in order to support a skull.
Description of a First Embodiment of an Expandable Interspinous Process Implant
• Referring toFIG. 4 andFIG. 5, a first expandable interspinous process implant is shown and is generally designated400. As shown, the expandable interspinous process implant can include a hollow,expandable body402. In a particular embodiment, theexpandable body402 can be made from one or more elastic biocompatible materials. For example, the materials can be silicone, polyurethane, polycarbonate urethane, polyethylene terephthalate, silicone copolymers, polyolefin, or any combination thereof.
• As illustrated inFIG. 4, the expandableinterspinous process implant400 can further include aninjection tube404.FIG. 5 indicates that theinjection tube404 can be removed, e.g., after the expandableinterspinous process implant400 is inflated.
• In a particular embodiment, the expandableinterspinous process implant400 can be injected with one or more injectable biocompatible materials that become substantially rigid after curing. Further, the injectable biocompatible materials can include polymer materials that become substantially rigid yet remain elastic after curing. Also, the injectable biocompatible materials can include ceramics.
• For example, the polymer materials can include polyurethane, polyolefin, silicone, silicone polyurethane copolymers, polymethylmethacrylate, epoxy, cyanoacrylate, hydrogels, resorbable polymers, or a combination thereof. Further, the polyolefin materials can include polypropylene, polyethylene, halogenated polyolefin, and flouropolyolefin.
• The hydrogels can include polyacrylamide (PAAM), poly-N-isopropylacrylamine (PNIPAM), polyvinyl methylether (PVM), polyvinyl alcohol (PVA), polyethyl hydroxyethyl cellulose, poly(2-ethyl)oxazoline, polyethyleneoxide (PEO), polyethylglycol (PEG), polyacrylacid (PAA), polyacrylonitrile (PAN), polyvinylacrylate (PVA), polyvinylpyrrolidone (PVP), or a combination thereof. The resorbable polymers can include polylactide (PLA), polyglycolide (PGA), polylactide-co-glycolide (PLG), Poly-e-caprolactone, polydiaoxanone, polyanhydride, trimethylene carbonate, poly-β-hydroxybutyrate (PHB), poly-g-ethyl glutamate, poly-DTH-iminocarbonate, poly-bisphenol-A-iminocarbonate), polyorthoester (POE), polyglycolic lactic acid (PGLA), or a combination thereof.
• In a particular embodiment, the ceramics can include calcium phosphate, hydroxyapatite, calcium sulfate, bioactive glass, or a combination thereof. In an alternative embodiment, the injectable biocompatible materials can include one or more fluids such as sterile water, saline, or sterile air. In certain embodiments, the body can be provided with a seal (not shown) or one way valve (not shown) to maintain the injectable biocompatible material within the body.
Description of a Second Embodiment of an Expandable Interspinous Process Implant
• Referring toFIG. 6 andFIG. 7, a second expandable interspinous process implant is shown and is generally designated600. As shown, the expandable interspinous process implant can include a hollow,expandable body602. In a particular embodiment, theexpandable body602 can be made from one or more elastic biocompatible materials. For example, the materials can be silicone, polyurethane, polycarbonate urethane, polyethylene terephthalate, silicone copolymers, polyolefin, or any combination thereof.
• As illustrated inFIG. 6, the expandableinterspinous process implant600 can further include aninjection tube604.FIG. 7 indicates that theinjection tube604 can be removed, e.g., after the expandableinterspinous process implant600 is inflated.
• In a particular embodiment, the expandableinterspinous process implant600 can be injected with one or more injectable biocompatible materials that become substantially rigid after curing. Further, the injectable biocompatible materials can include polymer materials that become substantially rigid yet remain elastic after curing. Also, the injectable biocompatible materials can include ceramics.
• For example, the polymer materials can include polyurethane, polyolefin, silicone, silicone polyurethane copolymers, polymethylmethacrylate, epoxy, cyanoacrylate, hydrogels, resorbable polymers, or a combination thereof. Further, the polyolefin materials can include polypropylene, polyethylene, halogenated polyolefin, and flouropolyolefin.
• The hydrogels can include polyacrylamide (PAAM), poly-N-isopropylacrylamine (PNIPAM), polyvinyl methylether (PVM), polyvinyl alcohol (PVA), polyethyl hydroxyethyl cellulose, poly(2-ethyl)oxazoline, polyethyleneoxide (PEO), polyethylglycol (PEG), polyacrylacid (PAA), polyacrylonitrile (PAN), polyvinylacrylate (PVA), polyvinylpyrrolidone (PVP), or a combination thereof. The resorbable polymers can include polylactide (PLA), polyglycolide (PGA), polylactide-co-glycolide (PLG), Poly-e-caprolactone, polydiaoxanone, polyanhydride, trimethylene carbonate, poly-β-hydroxybutyrate (PHB), poly-g-ethyl glutamate, poly-DTH-iminocarbonate, poly-bisphenol-A-iminocarbonate), polyorthoester (POE), polyglycolic lactic acid (PGLA), or a combination thereof.
• In a particular embodiment, the ceramics can include calcium phosphate, hydroxyapatite, calcium sulfate, bioactive glass, or a combination thereof. In an alternative embodiment, the injectable biocompatible materials can include one or more fluids such as sterile water, saline, or sterile air.
• Referring back toFIG. 6 andFIG. 7, the expandableinterspinous process implant600 can include one or more bands606 there around. The bands606 can be integrally formed with thebody602. Alternatively, the bands606 can be disposed on an outer surface of thebody602. In a particular embodiment, the bands606 can reinforce thebody602. Further, the bands606 can confine thebody602 and prevent thebody602 from expanding radially.
• Description of an Expandable Interspinous Process Implant Installed between Adjacent Spinous Processes and within a First Molding Device
• As shown inFIG. 8 throughFIG. 10, an expandableinterspinous process implant800, having abody802 and aninjection tube804, can be installed between a superiorspinous process900 and an inferiorspinous process902. In a particular embodiment, the expandableinterspinous process implant800 is an expandableinterspinous process implant800 according to one or more embodiments described herein.
• As depicted inFIG. 8 andFIG. 9, amolding device1000 can be placed around the expandableinterspinous process implant800 and thespinous processes900,902. Further, the expandableinterspinous process implant800 can be inflated with an injectable biocompatible material, e.g., one or more of the materials described herein. Accordingly, the expandableinterspinous process implant800 can be moved from a relaxed configuration, shown inFIG. 8, to an expanded, molded configuration, shown inFIG. 9 andFIG. 10. In the expanded, molded configuration, the expandableinterspinous process implant800 can substantially conform to a volume bound by themolding device1000 and thespinous processes900,902. Further, in the expanded, molded configuration the expandableinterspinous process implant800, e.g., thebody802, can be partially inflated around thespinous processes900,902.
• After the expandableinterspinous process implant800 is injected with the injectable biocompatible material, the injectable biocompatible material can be cured and theinjection tube804 and themolding device1000 can be removed, as shown inFIG. 10. As depicted inFIG. 10, the expandableinterspinous process implant800 can provide support for thespinous processes900,902 and prevent adistance910 between thespinous processes900,902 from substantially decreasing - other than slight temporary decreases due to the elasticity of the cured biocompatible material within the expandableinterspinous process implant800.
• In another embodiment, a distractor can be used to increase the distance between the superiorspinous process900 and the inferiorspinous process902 and the expandableinterspinous process implant800 can be expanded within the distracted superiorspinous process902 and the inferiorspinous process900. After the expandableinterspinous process implant800 is inflated and cured as described herein, the distractor can be removed and the expandableinterspinous process implant800 can support the superiorspinous process900 and the inferiorspinous process902 and substantially prevent thedistance910 between the superiorspinous process900 and the inferiorspinous process902 from returning to a pre-distraction value.
• Description of an Expandable Interspinous Process Implant Installed between Adjacent Spinous Processes and within a Second Molding Device
• As shown inFIG. 11 throughFIG. 14, an expandableinterspinous process implant1100, having abody1102 and aninjection tube1104, can be installed between a superiorspinous process1200 and aninferior spinous process1202. In a particular embodiment, the expandableinterspinous process implant1100 is an expandableinterspinous process implant1100 according to one or more embodiments described herein.
• FIG. 12 illustrates that the expandableinterspinous process implant1100 can be inflated between the superiorspinous process1200 and theinferior spinous process1202. For example, the expandableinterspinous process implant1100 can be inflated with an injectable biocompatible material, e.g., one or more of the materials described herein.
• After the expandableinterspinous process implant1100 is inflated between thespinous processes1200,1202, theinjection tube1104 can be removed and amolding device1300 can be placed around the expandableinterspinous process implant1100 and thespinous processes1200,1202. Themolding device1300 can be moved between an open position, shown inFIG. 12, and a closed position, shown inFIG. 13. In the closed position, themolding device1300 can cause the expandableinterspinous process implant1100 to substantially conform to the area bound by themolding device1300 and thespinous processes1200,1202.
• Accordingly, the expandableinterspinous process implant1100 can be moved from a relaxed configuration, shown inFIG. 11, to an expanded, unmolded configuration, shown inFIG. 12. Further, the expandableinterspinous process implant1100 can be moved from the expanded, unmolded configuration to an expanded, molded configuration. In the expanded, molded configuration, the expandableinterspinous process implant1100 can substantially conform to a volume bound by themolding device1300 and thespinous processes1200,1202. Further, in the expanded, molded configuration the expandableinterspinous process implant1100, e.g., thebody1102, can be partially inflated around thespinous processes1200,1202.
• After the expandableinterspinous process implant1100 is injected with the injectable biocompatible material and molded as described herein, the injectable biocompatible material can be cured and themolding device1300 can be removed, as shown inFIG. 14. In various embodiments, the injectable biocompatible material can be cured by application of an energy source or by chemical activation or in any art-recognized manner appropriate to the material used. In certain embodiments, the injection tube can be retained in place after injection in order to provide a conduit for delivering a curing agent into the body.
• As depicted inFIG. 14, the expandableinterspinous process implant1100 can provide support for thespinous processes1200,1202 and substantially prevent adistance1210 between thespinous processes1200,1202 from decreasing - other than slight temporary decreases due to the elasticity of the cured biocompatible material within the expandableinterspinous process implant800.
• In another embodiment, a distractor can be used to increase the distance between the superiorspinous process1200 and theinferior spinous process1202 and the expandableinterspinous process implant1100 can be expanded within the distracted superiorspinous process1202 and theinferior spinous process1200. After the expandableinterspinous process implant1100 is inflated, molded, and cured as described herein, the distractor can be removed and the expandableinterspinous process implant1100 can support the superiorspinous process1200 and theinferior spinous process1202 and substantially prevent thedistance1210 between the superiorspinous process1200 and theinferior spinous process1202 from returning to a pre-distraction value.
• Description of an Expandable Interspinous Process Implant Installed between Adjacent Spinous Processes and within a Third Molding Device
• As shown inFIG. 15 throughFIG. 19, an expandableinterspinous process implant1500, having abody1502 and aninjection tube1504, can be installed between a superiorspinous process1600 and aninferior spinous process1602. In a particular embodiment, the expandableinterspinous process implant1500 is an expandableinterspinous process implant1500 according to one or more embodiments described herein.
• As depicted inFIG. 15 throughFIG. 18, amolding device1700 can be placed around the expandableinterspinous process implant1500 and thespinous processes1600,1602. Further, the expandableinterspinous process implant1500 can be inflated with an injectable biocompatible material, e.g., one or more of the materials described herein. Accordingly, the expandableinterspinous process implant1500 can be moved from a relaxed configuration, shown inFIG. 15 andFIG. 16, to an expanded, molded configuration, shown inFIG. 17 throughFIG. 19. As the expandableinterspinous process implant1500 expands, it can distract thespinous processes1600,1602 and increase adistance1610 therebetween. Further, in the expanded, molded configuration, the expandableinterspinous process implant1500 can substantially conform to a volume bound by themolding device1700 and thespinous processes1600,1602. Further, in the expanded, molded configuration the expandableinterspinous process implant1500, e.g., thebody1502, can be partially inflated around thespinous processes1600,1602.
• After the expandableinterspinous process implant1500 is injected with the injectable biocompatible material, the injectable biocompatible material can be cured and theinjection tube1504 and themolding device1700 can be removed, as shown inFIG. 19. As depicted inFIG. 19, the expandableinterspinous process implant1500 can provide support for thespinous processes1600,1602 and prevent thedistance1610 between thespinous processes1600,1602 from substantially decreasing - other than slight temporary decreases due to the elasticity of the cured biocompatible material within the expandableinterspinous process implant1500.
• In another embodiment, a distractor can be used to increase the distance between the superiorspinous process1600 and theinferior spinous process1602 and the expandableinterspinous process implant1500 can be expanded within the distracted superiorspinous process1602 and theinferior spinous process1600. After the expandableinterspinous process implant1500 is inflated and cured as described herein, the distractor can be removed and the expandableinterspinous process implant1500 can support the superiorspinous process1600 and theinferior spinous process1602 and substantially prevent thedistance1610 between the superiorspinous process1600 and theinferior spinous process1602 from returning to a pre-distraction value.
• Description of a First Molding Device
• Referring now toFIG. 20 throughFIG. 23, a first embodiment of a molding device is shown and is generally designated2000. As shown, themolding device2000 includes abody2002 that can include aproximal end2004 and adistal end2006. Ahandle2008 can be attached to theproximal end2004 of thebody2002.
• FIG. 20 andFIG. 21 indicate that afirst support post2020 can extend from thedistal end2006 of thebody2002. Specifically, thefirst support post2020 can include aproximal end2022 and adistal end2024 and theproximal end2022 of thefirst support post2020 can be connected, or otherwise attached, to thedistal end2006 of thebody2002.
• Moreover, afirst mold component2026 can be attached to, or otherwise extend from, thedistal end2024 of thefirst support post2020. As shown inFIG. 22, thefirst mold component2026 can include aproximal end2028 and adistal end2030. Thefirst mold component2026 can also include aninterior surface2032 and anexterior surface2034.
• FIG. 20 andFIG. 21 indicate that asecond support post2040 can extend from thedistal end2006 of thebody2002. Specifically, thesecond support post2040 can include aproximal end2042 and adistal end2044 and theproximal end2042 of thesecond support post2040 can be connected, or otherwise attached, to thedistal end2006 of thebody2002.
• Moreover, asecond mold component2046 can be attached to, or otherwise extend from, thedistal end2044 of thesecond support post2040. As shown inFIG. 22, thesecond mold component2046 can include aproximal end2048 and adistal end2050. Thesecond mold component2046 can also include aninterior surface2052 and anexterior surface2054.
• In a particular embodiment, as shown inFIG. 23, themolding device2000 can be placed around adjacent spinous processes such that theproximal end2028,2048 of eachmold component2026,2046 can be near a firstspinous process2300. Further, thedistal end2030,2050 of eachmold component2026,2046 can be near a secondspinous process2302.
• As illustrated inFIG. 23, theinterior surfaces2032,2052 of themold components2026,2046 and thespinous processes2300,2302 can create a volume into which an expandable interspinous process implant can be inserted, expanded, and molded, as described herein.
• Description of a First Method of Treating a Spine
• Referring toFIG. 24, a method of treating a spine is shown and commences atblock2400. Atblock2400, a patient can be secured in a prone position, e.g., on an operating table. Atblock2402, the posterior spine can be exposed in order to expose adjacent spinous processes. Further, atblock2404, a surgical retractor system can be installed to keep a surgical field open.
• Moving to block2406, a molding device can be inserted around two adjacent spinous processes. In a particular embodiment, the molding device can be a molding device according to one or more of the embodiments described herein. Atblock2408, an expandable interspinous process implant can be installed within the molding device between the adjacent spinous processes. In a particular embodiment, the expandable interspinous process implant can be an expandable interspinous process implant according to one or more of the embodiments described herein.
• Atblock2410, an injectable biocompatible material can be injected into the expandable interspinous process implant. In a particular embodiment, the injectable biocompatible material can be one or more of the materials described herein. Proceeding todecision step2412, it can be determined whether the fit of the expandable interspinous process implant is correct. In other words, it can be determined whether to inject more material into the expandable interspinous process implant. Atdecision step2412, if the fit of the expandable interspinous process implant is not correct, the method returns to block2410 and more material can be injected into the expandable interspinous process implant. Thereafter, the method can continue as described herein.
• Returning todecision step2412, if the fit of the expandable interspinous process implant is correct, the method can proceed to block2414 and the material within the expandable interspinous process implant can be cured. In a particular embodiment, the material within the expandable interspinous process implant can cure naturally, i.e., under ambient conditions, in situ. Alternatively, the material within the expandable interspinous process implant can be cured in situ using an energy source. For example, the energy source can be a light source that emits visible light, infrared (IR) light, or ultra-violet (UV) light. Further, the energy source can be a heating device, a radiation device, or other mechanical device.
• Moving to block2416, an injection tube can be removed from the expandable interspinous process implant. Further, atblock2418, the expandable interspinous process implant can be sealed. In a particular embodiment, the expandable interspinous process implant can be sealed by curing the material within the expandable interspinous process implant. Alternatively, a plug, a dowel, or another similar device can be used to seal the expandable interspinous process implant. Further, a one-way valve can be incorporated into the expandable interspinous process implant and can allow material to be injected into the expandable interspinous process implant, but prevent the same material from being expelled from the expandable interspinous process implant.
• Continuing to block2420, the molding device can be removed from around the spinous processes and the expandable interspinous process implant. Thereafter, atblock2422, the surgical area can be irrigated. Atblock2424, the retractor system can be removed. Further, atblock2426, the surgical wound can be closed. The surgical wound can be closed by simply allowing the patient's skin to close due to the elasticity of the skin. Alternatively, the surgical wound can be closed using sutures, surgical staples, or any other suitable surgical technique well known in the art. Atblock2428, postoperative care can be initiated. The method can end atstate2430.
• In a particular embodiment, the spinous processes can be distracted prior to inserting the molding device and the expandable interspinous process implant. After the expandable interspinous process implant is inflated, molded, and cured as described herein, the distractor can be removed and the expandable interspinous process implant can support the superior spinous process and the inferior spinous process and substantially prevent a distance between the superior spinous process and the inferior spinous process from returning to a pre-distraction value.
• Description of a Second Molding Device
• Referring now toFIG. 25 throughFIG. 28, a second embodiment of a molding device is shown and is generally designated2500. As shown, themolding device2500 includes abody2502 that can include aproximal end2504 and adistal end2506. Ahandle2508 can be attached to theproximal end2504 of thebody2502.
• FIG. 25 andFIG. 26 indicate that afirst support post2520 can extend from thedistal end2506 of thebody2502. Specifically, thefirst support post2520 can include aproximal end2522 and adistal end2524 and theproximal end2522 of thefirst support post2520 can be rotably engaged with thedistal end2506 of thebody2502.
• Moreover, afirst mold component2526 can be attached to, or otherwise extend from, thedistal end2524 of thefirst support post2520. As shown inFIG. 27, thefirst mold component2526 can include aproximal end2528 and adistal end2530. Thefirst mold component2526 can also include aninterior surface2532 and anexterior surface2534.
• As shown inFIG. 19 andFIG. 25, afirst handle2536 can extend from theproximal end2522 of thefirst support post2520. Thefirst handle2536 can be used to rotate thefirst support post2520 relative to thebody2502.
• FIG. 25 andFIG. 26 indicate that asecond support post2540 can extend from thedistal end2506 of thebody2502. Specifically, thesecond support post2540 can include aproximal end2542 and adistal end2544 and theproximal end2542 of thesecond support post2540 can be rotably engaged with to thedistal end2506 of thebody2502.
• Moreover, asecond mold component2546 can be attached to, or otherwise extend from, thedistal end2544 of thesecond support post2540. As shown inFIG. 27, thesecond mold component2546 can include aproximal end2548 and adistal end2550. Thesecond mold component2546 can also include aninterior surface2552 and anexterior surface2554.
• As shown inFIG. 19 andFIG. 25, asecond handle2556 can extend from theproximal end2542 of thefirst support post2540. Thesecond handle2556 can be used to rotate thesecond support post2540 relative to thebody2502.
• In a particular embodiment, as shown inFIG. 27 andFIG. 28, themolding device2500 can be moved between an open position, indicated in dashed lines, and a closed position, indicated in solid lines. Further, as shown inFIG. 28, themolding device2500 can be placed along a patient's spine and moved from the open position to the closed position. In the closed position, theproximal end2528,2548 of eachmold component2526,2546 can be near a firstspinous process2800. Further, thedistal end2530,2550 of eachmold component2526,2546 can be near a secondspinous process2802.
• As illustrated inFIG. 28, in the closed position, theinterior surfaces2532,2552 of themold components2526,2546 and thespinous processes2800,2802 can create a volume into which an expandable interspinous process implant can be molded, as described herein.
• Description of a Second Method of Treating a Spine
• Referring toFIG. 29, a second method of treating a spine is shown and commences atblock2900. Atblock2900, a patient can be secured in a prone position, e.g., on an operating table. Atblock2902, the posterior spine can be exposed in order to expose adjacent spinous processes. Further, atblock2904, a surgical retractor system can be installed to keep a surgical field open.
• Moving to block2906, an expandable interspinous process implant can be installed between the adjacent spinous processes. In a particular embodiment, the expandable interspinous process implant can be an expandable interspinous process implant according to one or more of the embodiments described herein. Atblock2908, an injectable biocompatible material can be injected into the expandable interspinous process implant. In a particular embodiment, the injectable biocompatible material can be one or more of the materials described herein.
• Proceeding to block2910, an injection tube can be removed from the expandable interspinous process implant. Thereafter, atbock2912, the expandable interspinous process implant can be sealed. In a particular embodiment, the expandable interspinous process implant can be sealed by curing the material within the expandable interspinous process implant. Alternatively, a plug, a dowel, or another similar device can be used to seal the expandable interspinous process implant. Further, a one-way valve can be incorporated into the expandable interspinous process implant and can allow material to be injected into the expandable interspinous process implant, but prevent the same material from being expelled from the expandable interspinous process implant.
• Atblock2914, a molding device can be inserted around two adjacent spinous processes. In a particular embodiment, the molding device can be a molding device according to one or more of the embodiments described herein. Continuing to block2916, the molding device is rotated from an open position to a closed position around the expandable interspinous process. Accordingly, the expandable interspinous process can be molded by the molding device and substantially conform a volume bound by the molding device and the spinous processes.
• Proceeding to block2918, the material within the expandable interspinous process implant can be cured. In a particular embodiment, the material within the expandable interspinous process implant can cure naturally, i.e., under ambient conditions, in situ. Alternatively, the material within the expandable interspinous process implant can be cured in situ using an energy source. For example, the energy source can be a light source that emits visible light, infrared (IR) light, or ultra-violet (UV) light. Further, the energy source can be a heating device, a radiation device, or other mechanical device.
• At to block2920, the molding device can be removed from around the spinous processes and the expandable interspinous process implant. Thereafter, atblock2922, the surgical area can be irrigated. Atblock2924, the retractor system can be removed. Further, atblock2926, the surgical wound can be closed. The surgical wound can be closed by simply allowing the patient's skin to close due to the elasticity of the skin. Alternatively, the surgical wound can be closed using sutures, surgical staples, or any other suitable surgical technique well known in the art. Atblock2928, postoperative care can be initiated. The method can end atstate2930.
• In a particular embodiment, the spinous processes can be distracted prior to inserting the expandable interspinous process implant and the molding device. After the expandable interspinous process implant is inflated, molded, and cured as described herein, the distractor can be removed and the expandable interspinous process implant can support the superior spinous process and the inferior spinous process and substantially prevent a distance between the superior spinous process and the inferior spinous process from returning to a pre-distraction value.
• Description of a Third Molding Device
• Referring now toFIG. 30 throughFIG. 35, a third embodiment of a molding device is shown and is generally designated3000. As shown, themolding device3000 includes abody3002 that can include aproximal end3004 and adistal end3006. Ahandle3008 can be attached to theproximal end3004 of thebody3002.
• FIG. 30 throughFIG. 32 indicate that afirst support post3020 can extend from thedistal end3006 of thebody3002. Specifically, thefirst support post3020 can include aproximal end3022 and adistal end3024 and theproximal end3022 of thefirst support post3020 can be rotably engaged with thedistal end3006 of thebody3002.
• Moreover, afirst arm3026 can be attached to, or otherwise extend from, thedistal end3024 of thefirst support post3020. Further, afirst mold component3028 can be attached to thefirst arm3026. As shown inFIG. 33 throughFIG. 35, thefirst arm3026 can include aproximal end3030 and adistal end3032.FIG. 33 andFIG. 35 indicate that thefirst mold component3028 can include anopening3034. Moreover, as indicated inFIG. 34, thefirst mold component3028 can include aninterior surface3036.
• As shown inFIG. 19 andFIG. 30, afirst handle3038 can extend from theproximal end3022 of thefirst support post3020. Thefirst handle3038 can be used to rotate thefirst support post3020 relative to thebody3002.
• FIG. 30 andFIG. 32 indicate that asecond support post3040 can extend from thedistal end3006 of thebody3002. Specifically, thesecond support post3040 can include aproximal end3042 and adistal end3044 and theproximal end3042 of thesecond support post3040 can be rotably engaged with to thedistal end3006 of thebody3002.
• Moreover, asecond arm3046 can be attached to, or otherwise extend from, thedistal end3044 of thesecond support post3040. Further, asecond mold component3048 can be attached to thesecond arm3046. As shown inFIG. 33 throughFIG. 35, thesecond arm3046 can include aproximal end3050 and adistal end3052.FIG. 33 andFIG. 35 indicate that thesecond mold component3048 can include anopening3054. Moreover, as indicated inFIG. 34, thesecond mold component3048 can include aninterior surface3056.
• As shown inFIG. 19 andFIG. 30, asecond handle3058 can extend from theproximal end3042 of thefirst support post3040. Thesecond handle3056 can be used to rotate thesecond support post3040 relative to thebody3002.
• In a particular embodiment, themolding device3000 can be moved between a closed position, shown inFIG. 33 andFIG. 34, and an open position, shown inFIG. 35. Further, as shown inFIG. 33 andFIG. 34, themolding device3000 can be placed along a patient's spine and moved from the open position to the closed position. In the closed position, theproximal end3030,3050 of eacharm3026,3046 can be near a firstspinous process3300. Further, thedistal end3032,3052 of eacharm3026,3046 can be near a secondspinous process3302.
• As illustrated inFIG. 34, in the closed position, theinterior surfaces3036,3056 of themold components3028,3048 and thespinous processes3300,3302 can create a volume into which an expandable interspinous process implant can be molded, as described herein. Additionally, in the closed position, themold components3028,3048 create an open ended, barrel-shaped mold that can constrain expansion of an expandable process implant in a radial direction, relative to the mold. However, themold components3028,3048 can allow expansion of the expandable process implant in a longitudinal direction, relative to the mold. Accordingly, as the expandable process implant is inflated, it can expand through the open ends of themold components3028,3048 and distract thespinous processes3300,3302.
• Also, in a particular embodiment, theopenings3034,3054 formed in themold components3028,3048 can allow themold components3028,3048 to be closed around an injection tube of the expandable interspinous process implant.
• Description of a Third Method of Treating a Spine
• Referring toFIG. 36, a third method of treating a spine is shown and commences atblock3600. Atblock3600, a patient can be secured in a prone position, e.g., on an operating table. Atblock3602, the posterior spine can be exposed in order to expose adjacent spinous processes. Further, atblock3604, a surgical retractor system can be installed to keep a surgical field open.
• Moving to block3606, an expandable interspinous process implant can be installed between the adjacent spinous processes. In a particular embodiment, the expandable interspinous process implant can be an expandable interspinous process implant according to one or more of the embodiments described herein. Atblock3608, a molding device can be installed around the expandable interspinous process implant. In a particular embodiment, the molding device can be a molding device according to one or more of the embodiments described herein.
• Atblock3610, an injectable biocompatible material can be injected into the expandable interspinous process implant. In a particular embodiment, the injectable biocompatible material can be one or more of the materials described herein. Continuing todecision step3612, it can be determined whether a distraction of a superior spinous process and an inferior spinous process is correct. If not, the method can return to block3610 and additional material can be injected into the expandable interspinous process implant. Thereafter, the method can proceed as described herein. If the distraction is correct, the method can proceed to block3614.
• Atblock3614, an injection tube can be removed from the expandable interspinous process implant. Thereafter, atbock3616, the expandable interspinous process implant can be sealed. In a particular embodiment, the expandable interspinous process implant can be sealed by curing the material within the expandable interspinous process implant. Alternatively, a plug, a dowel, or another similar device can be used to seal the expandable interspinous process implant. Further, a one-way valve can be incorporated into the expandable interspinous process implant and can allow material to be injected into the expandable interspinous process implant, but prevent the same material from being expelled from the expandable interspinous process implant.
• Proceeding to3618, the material within the expandable interspinous process implant can be cured. In a particular embodiment, the material within the expandable interspinous process implant can cure naturally, i.e., under ambient conditions, in situ. Alternatively, the material within the expandable interspinous process implant can be cured in situ using an energy source. For example, the energy source can be a light source that emits visible light, infrared (IR) light, or ultra-violet (UV) light. Further, the energy source can be a heating device, a radiation device, or other mechanical device.
• At to block3620, the molding device can be rotated from a closed position to an open position. Next, atblock3622, the molding device can be removed from around the spinous processes and the expandable interspinous process implant. Moving to block3624, the surgical area can be irrigated. Atblock3626, the retractor system can be removed. Further, atblock3628, the surgical wound can be closed. The surgical wound can be closed by simply allowing the patient's skin to close due to the elasticity of the skin. Alternatively, the surgical wound can be closed using sutures, surgical staples, or any other suitable surgical technique well known in the art. Atblock3630, postoperative care can be initiated. The method can end atstate3632.
• In a particular embodiment, the spinous processes can be distracted prior to inserting the expandable interspinous process implant and the molding device. After the expandable interspinous process implant is inflated, molded, and cured as described herein, the distractor can be removed and the expandable interspinous process implant can support the superior spinous process and the inferior spinous process and substantially prevent a distance between the superior spinous process and the inferior spinous process from returning to a pre-distraction value.
• Conclusion
• With the configuration of structure described above, the molding device for an expandable interspinous process implant provides a device that can be used to mold an implant along a patient's spine and substantially alleviate or minimize one or more symptoms associated with disc degeneration, facet joint degeneration, or a combination thereof. For example, an expandable interspinous process implant can be installed between adjacent spinous processes, expanded, molded, and cured in order to support the spinous processes and maintain them at or near a predetermined distance there between.
• The above-disclosed subject matter is to be considered illustrative, and not restrictive, and the appended claims are intended to cover all such modifications, enhancements, and other embodiments that fall within the true spirit and scope of the present invention. Thus, to the maximum extent allowed by law, the scope of the present invention is to be determined by the broadest permissible interpretation of the following claims and their equivalents, and shall not be restricted or limited by the foregoing detailed description.

Claims (24)

1. A molding device, the molding device comprising:

a first mold component; and

a second mold component substantially opposite the first mold component,

wherein the first mold component and the second mold component are configured to fit around a superior spinous process and an inferior spinous process.

2. The molding device ofclaim 1, wherein the molding device is configured to receive an implant between the first mold component and the second mold component.

3. The molding device ofclaim 2, wherein the first mold component includes an interior surface and the second mold component includes an interior surface and wherein the interior surface of the first mold component, the interior surface of the second mold component, the superior spinous process, and the inferior spinous process create a mold area into which the implant can be expanded.

4. A molding device, the molding device comprising:

a first mold component; and

a second mold component substantially opposite the first mold component,

wherein the first mold component and the second mold component are rotatable between an open position and a closed position, wherein the molding device is configured to be placed around an unmolded implant, a superior spinous process, and an inferior spinous process.

5. The molding device ofclaim 4, wherein in the closed position the molding device is configured to mold the unmolded implant at least partially around the superior spinous process and the inferior spinous process.

6. The molding device ofclaim 5, wherein the first mold component includes an interior surface and the second mold component includes an interior surface and wherein the interior surface of the first mold component and the interior surface of the second mold component are configured to mold the unmolded implant at least partially around the superior spinous process and the inferior spinous process.

7. A kit for field use, comprising:

a molding device configured to be placed around a superior spinous process and an inferior spinous process; and

an expandable interspinous process implant configured to be placed between the superior spinous process and the inferior spinous process within the molding device.

8. A kit for field use, comprising:

an unmolded interspinous process implant configured to be placed between a superior spinous process and an inferior spinous process; and

a molding device configured to be placed around the unmolded interspinous process implant.

9. The kit ofclaim 8, wherein the molding device is movable between an open position, wherein the molding device is configured to be placed around the unmolded interspinous process implant, the superior spinous process, and the inferior spinous process, and a closed position wherein the unmolded interspinous process implant is molded within the molding device at least partially around the superior spinous process and the inferior spinous process.

10. A molding device, the molding device comprising:

a first arm;

a first mold component attached to the first arm;

a second arm substantially opposite the first arm; and

a second mold component attached to the second arm, wherein the first mold component and the second mold component are configured to fit around a superior spinous process and an inferior spinous process.

11. The molding device ofclaim 10, wherein the molding device is configured to receive the implant between the first mold component and the second mold component.

12. The molding device ofclaim 11, wherein the first mold component includes an interior surface and the second mold component includes an interior surface and wherein the interior surface of the first mold component, the interior surface of the second mold component, the superior spinous process, and the inferior spinous process create a mold area into which the implant can be expanded.

13. The molding device ofclaim 11, wherein the first mold component and the second mold component form an open-ended, barrel-shaped mold and the implant can expand out of the open-ended, barrel-shaped mold to distract the superior spinous process and the inferior spinous process.

14. A molding device, the molding device comprising:

a first arm;

a first mold component attached to the first arm;

a second arm substantially opposite the first arm; and

a second mold component attached to the second arm, wherein the molding device is rotatable between an open position and a closed position, wherein the molding device is configured to be placed around an implant, a superior spinous process, and an inferior spinous process.

15. The molding device ofclaim 14, wherein in the closed position, the implant can be expanded within the molding device and can at least partially conform to a volume bound by the first mold component, the second mold component, the superior spinous process, and the inferior spinous process.

16. The molding device ofclaim 14, wherein in the closed position, the first mold component and the second mold component form an open-ended, barrel-shaped mold and the implant can expand out of the open-ended, barrel-shaped mold to distract the superior spinous process and the inferior spinous process.

17. The molding device ofclaim 14, wherein the first mold component comprises an opening configured to allow an injection tube from the implant to extend therethrough.

18. The molding device ofclaim 14, wherein the second mold component comprises an opening configured to allow an injection tube from the implant to extend therethrough.

19. The molding device ofclaim 14, wherein the first mold component comprises an opening and the second mold component forms an opening and wherein the openings are configured to allow the molding device to close around an injection tube from the implant.

20. A method of treating a spine, comprising:

installing an expandable interspinous process implant between a superior spinous process and an inferior spinous process;

installing a molding device around the expandable interspinous process; and

expanding the expandable interspinous process implant to distract the superior spinous process and the inferior spinous process.

21. The method ofclaim 20, wherein the expandable interspinous process at least partially conforms to a volume bound by the molding device, the superior spinous process, and the inferior spinous process.

22. The method ofclaim 21, further comprising:

curing an injectable biocompatible material within the expandable interspinous process implant.

23. The method ofclaim 22, further comprising:

rotating the molding device from closed position to an open position;

24. The method ofclaim 23, further comprising:

removing the molding device.

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