US20070250056A1 - Ablation fluid manifold for ablation catheter - Google Patents

Abstract

An ablation catheter employing one or more manifold arrangements to convey a conductive fluid medium to a target tissue. The manifold includes at least one inlet port in fluid communication with a fluid supply lumen running along at least a portion of the catheter. The inlet port or ports are in fluid communication with a larger outlet port. The outlet ports provide an outlet for the fluid to flow out of the catheter and against the target tissue. As such, the combination of at least the inlet port with the outlet port provides a flow path for fluid within the fluid lumen to flow through the manifold and to outside of the catheter. An electrode is arranged in the flow path of fluid within or adjacent the manifolds. As such, fluid may be energized and conduct ablation energy to the target tissue to ablate the tissue.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS
• The present application is a continuation of application Ser. No. 10/613,795, filed Jul. 2, 2003, now pending, which is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
• a. Field of the Invention
• Generally, the present invention is related to the field of ablation catheters. More particularly, aspects of the present invention involve an ablation catheter manifolding arrangement for directing ablation fluid to a target tissue. Aspects of the present invention also involve a steerable and shapable catheter employing fluid force to steer and change the shape of the catheter. Aspects of the present invention also involve an ablation catheter employing a continuous or partially continuous electrode adapted to provide a continuous or nearly continuous lesion at a target vein.
• b. Background Art
• Catheters have been in use for medical procedures for many years. Catheters can be used for medical procedures to examine, diagnose, and treat while positioned at a specific location within the body that is otherwise inaccessible without more invasive procedures. During these procedures a catheter is inserted into a vessel located near the surface of a human body and is guided to a specific location within the body for examination, diagnosis, and treatment. For example, one procedure often referred to as “catheter ablation” utilizes a catheter to convey an electrical energy to a selected location within the human body to create necrosis, which is commonly referred to as ablation of cardiac tissue. Another procedure oftentimes referred to as “mapping” utilizes a catheter with sensing electrodes to monitor various forms of electrical activity in the human body.
• Catheters are used increasingly for medical procedures involving the human heart. As illustrated inFIG. 1, a typicalhuman heart10 includes aright ventricle12, aright atrium14, aleft ventricle16 and aleft atrium18. The right atrium is in fluid communication with thesuperior vena cava20 and theinferior vena cava22. Theinteratrial septum24 separates the right atrium from the left atrium. Thetricuspid valve26 contained within the atrioventricular septum provides a fluid flow path between the right atrium with the right ventricle. On the inner wall of the right atrium where it is connected with the left atrium is a thin walled, recessed area, referred to as the fossa ovalis28. Between the fossa ovalis and the tricuspid valve is the opening or ostium for thecoronary sinus30. The coronary sinus is the large epicardial vein which accommodates most of the venous blood which drains from the myocardium into the right atrium.
• In a normal heart, contraction and relaxation of the heart muscle (myocardium) takes place in an organized fashion as electrochemical signals pass sequentially through the myocardium from the sinoatrial (SA) node (not shown) located in the right atrium to the atrialventricular (AV) node (not shown) and then along a well defined route which includes the His-Purkinje system into the left and right ventricles. Initial electric impulses are generated at the SA node and conducted to the AV node. The AV node lies near the ostium of the coronary sinus in the interatrial septum in the right atrium. The His-Purkinje system begins at the AV node and follows along the membranous interatrial septum toward thetricuspid valve26 through the atrioventricular septum and into the membranous interventricular septum. At about the middle of the interventricular septum, the His-Purkinje system splits into right and left branches which straddle the summit of the muscular part of the interventricular septum.
• Sometimes abnormal rhythms occur in the atrium which are referred to as atrial arrhythmia. Three of the most common arrhythmia are ectopic atrial tachycardia, atrial fibrillation and atrial flutter. Atrial fibrillation can result in significant patient discomfort and even death because of a number of associated problems, including the following: (1) an irregular heart rate, which causes a patient discomfort and anxiety, (2) loss of synchronous atrioventricular contractions which compromises cardiac hemodynamics resulting in varying levels of congestive heart failure, and (3) stasis of blood flow, which increases the vulnerability to thromboembolism. It is sometimes difficult to isolate a specific pathological cause for the atrial fibrillation although it is believed that the principal mechanism is one or a multitude of stray circuits within the left and/or right atrium. These circuits or stray electrical signals are believed to interfere with the normal electrochemical signals passing from the SA node to the AV node and into the ventricles. Efforts to alleviate these problems in the past have included significant usage of various drugs. In some circumstances drug therapy is ineffective and frequently is plagued with side effects such as dizziness, nausea, vision problems, and other difficulties.
• An increasingly common medical procedure for the treatment of certain types of cardiac arrhythmia and atrial arrhythmia involves the ablation of tissue in the heart to cut off the path for stray or improper electrical signals. Such procedures are performed many times with an ablation catheter. Typically, the ablation catheter is inserted in an artery or vein in the leg, neck, or arm of the patient and threaded, sometimes with the aid of a guidewire or introducer, through the vessels until a distal tip of the ablation catheter reaches the desired location for the ablation procedure in the heart. The ablation catheters commonly used to perform these ablation procedures produce lesions and electrically isolate or render the tissue non-contractile at particular points in the cardiac tissue by physical contact of the cardiac tissue with an electrode of the ablation catheter and application of energy. The lesion partially or completely blocks the stray electrical signals to lessen or eliminate atrial fibrillations.
• In some conventional ablation procedures, the ablation catheter includes a single distal electrode secured to the tip of the ablation catheter to produce small lesions wherever the tip contacts the tissue. To produce a linear lesion, the tip may be dragged slowly along the tissue during energy application. Increasingly, however, cardiac ablation procedures utilize multiple electrodes affixed to the catheter body to form multiple lesions.
• One difficulty in obtaining an adequate ablation lesion using conventional ablation catheters is the constant movement of the heart, especially when there is an erratic or irregular heart beat. Another difficulty in obtaining an adequate ablation lesion is caused by the inability of conventional catheters to obtain and retain uniform contact with the cardiac tissue across the entire length of the ablation electrode surface. Without such continuous and uniform contact, any ablation lesions formed may not be adequate.
• Moreover, effective ablation procedures are sometimes quite difficult because of the need for an extended linear lesion, sometimes as long as about three inches to five inches (approximately eight centimeters to twelve centimeters). To consistently produce such a linear lesion of this length within a wide variety of cardiac anatomies. In some instances, stray electrical signals find a pathway down thepulmonary veins32 and into the left atrium. In these instances, it may be desirable to produce a circumferential lesion at theostium34 to one or more of the pulmonary veins or within one or more of the pulmonary veins. The pulmonary veins may reach a circumference of up to about 90 millimeters; thus, about a 90 millimeter circumferential lesion would be desirable to completely block stray signals from traveling down the pulmonary vein and into the left atrium.
• Besides the difficulty in achieving an adequate lesion at the target tissue, it is also difficult to properly guide the catheter through the body to the target tissue and to change the shape of the catheter so that the ablation electrode is properly positioned at or against the target tissue. For instance, to guide a catheter into the left atrium of the heart for an ablation procedure at a pulmonary vein, a catheter oftentimes is fed into a vein in the right leg routed up to the right atrium of the heart, turned to the right and pressed through the septum between the left and right atrium to gain access to the left atrium. Once in the left atrium, the catheter must be further maneuvered to the appropriate pulmonary vein. In such a maneuvering of the catheter, numerous turns must be achieved to place the catheter at the ultimate target vein.
SUMMARY OF THE INVENTION
• One aspect of the invention involves an ablation catheter comprising a tubular body associated with an ablation fluid supply lumen. The catheter further includes at least one manifold defining at least one ablation fluid flow path out of the ablation fluid supply lumen, the at least one manifold comprising: at least one inlet port in fluid communication with the ablation fluid supply lumen; at least one outlet port in fluid communication with the at least one inlet port, the at least one output port having a larger dimension than the at least one inlet port; and an electrode positioned in the at least one ablation fluid flow path.
• The inlet port or ports may be arranged generally parallel with the longitudinal axis of the manifold, or the inlet ports may be arranged in some other configuration, such as being arranged at an angle with respect to the longitudinal axis of the manifold. Generally, the inlet port or ports may be arranged to provide a swirling motion of an ablation fluid flowing into the at least one manifold from the ablation fluid supply lumen.
• The electrode may be housed in an electrode lumen, and the electrode lumen may be in communication with the at least one output port. Further, a channel may be in fluid communication with the at least one output port. The channel being adapted to convey fluid from the manifold away from the target tissue.
• In one particular configuration, the tubular body or shaft portion of the catheter includes a distal end region defining at least a partial loop. The at least one manifold includes a plurality of manifolds along at least a portion of the at least a partial loop. In addition, the plurality of manifolds are adapted to distribute ablation fluid within the ablation fluid supply lumen to the plurality of manifolds along the at least partial loop.
• A more detailed explanation of the invention is provided in the following description and claims, and is illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
• FIG. 1 is a partial cut away diagram of a human heart.
• FIG. 2 is an isometric view of a shapable ablation catheter and associated catheter control system, in accordance with one embodiment of the present invention.
• FIG. 3A is an isometric view of the distal end region of a precurved shapable ablation catheter, before introduction of a fluid into an activating lumen, in accordance with one embodiment of the present invention.
• FIG. 3B is a top view of the catheter ofFIG. 3A.
• FIG. 3C is a side view of the catheter ofFIG. 3A.
• FIG. 4A is an isometric view of the distal portion of the precurved shapable ablation catheter ofFIGS. 3A-3C after introduction of a fluid into the activating lumen, in accordance with one embodiment of the present invention.
• FIG. 4B is a top view of the catheter ofFIG. 4A.
• FIG. 4C is a side view of the catheter ofFIG. 4A.
• FIG. 5 is a partial top view of a distal portion of a shapable catheter, in accordance with one embodiment of the present invention.
• FIG. 6 is a partial side view of the catheter shown inFIG. 5.
• FIG. 7 is a section view of the catheter taken along line7-7 ofFIG. 6.
• FIG. 8 is a partial isometric view of the catheter ofFIG. 5 located in partial or complete contact with a target tissue.
• FIG. 9 is a partial top view of a distal portion of a shapable catheter, in accordance with one embodiment of the present invention.
• FIG. 10 is a partial side view of the catheter shown inFIG. 9.
• FIG. 11 is a section view of the catheter taken along line11-11 ofFIG. 10.
• FIG. 12 is a partial top view of a distal portion of a shapable catheter, in accordance with one embodiment of the present invention.
• FIG. 13 is a partial top view of the catheter ofFIG. 12.
• FIG. 14 is a section view of the catheter taken along line14-14 ofFIG. 13.
• FIG. 19 is a side view of the distal end region of a precurved catheter employing an interlaced electrode in accordance with one embodiment of the present invention.
• FIG. 20 is a section view taken along line20-20 ofFIG. 19.
• FIG. 21 is a section view of the catheter ofFIG. 19 when inserted into a vein to form a circumferential lesion therein.
• FIG. 22 is an isometric view of an ablation catheter employing a plurality of ablation fluid manifold arrangements for directing ablation fluid to a target tissue, in accordance with one embodiment of the present invention.
• FIG. 23 is a section view taken along line23-23 ofFIG. 22.
• FIG. 24 is a section view taken along line24-24 ofFIG. 22.
• FIG. 25 is a partial cut away diagram of the human heart showing a sheath routed from the inferior vena cava, into the right atrium, through the interatrial septum, and into the left atrium, and with a shapable ablation catheter extending outwardly from the sheath in alignment with the left superior pulmonary vein.
• FIG. 26 is a partial cut away diagram of the human heart showing a sheath routed from the inferior vena cava, into the right atrium, through the septum, and into the left atrium, and with a shapable ablation catheter extending into the left superior pulmonary vein to form an ablation therein.
• FIG. 27A is a representative section view of the looped portion of the steerable ablation catheter and braided electrode pressed against the walls of the pulmonary vein.
• FIG. 27B is a representative section view of the looped portion of the steerable ablation catheter and braided electrode positioned partially against the wall of the pulmonary vein and partially against the ostium to the pulmonary vein.
• FIG. 27C is a representative section view of the looped portion of the steerable ablation catheter and ablation electrode pressed against a somewhat conically shaped wall of the pulmonary vein.
• FIG. 27D is a representative section view of the looped portion of the steerable ablation catheter and braided electrode pressed against the walls of a pulmonary vein adjacent a relatively large ostium thereto.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
• Aspects of the present invention involve an ablation catheter employing a manifold arrangement for conveying energized ablation fluid to a target tissue. In one particular arrangement, the catheter includes a tubular body defining a curved loop region along the distal end region of the catheter. The loop region is particularly suited for ablation procedures at a pulmonary vein at the left atrium. The tubular body includes an ablation fluid supply lumen adapted to provide ablation fluid to the looped portion of the catheter. A plurality of manifold arrangements are provided along the loop region of the catheter. The manifolds are associated with at least one electrode. The manifolds provide a conduit for directing ablation fluid from the ablation fluid supply lumen to the target tissue fairly uniformly across and through each manifold around the loop. The ablation fluid provides a path to convey ablation energy from the electrode to the target tissue.
• Aspects of the present invention also involve a shapable and/or steerable catheter that employs fluid induced force in a lumen to change the shape of the catheter for a procedure, steer the catheter as it is being directed toward some location in the body, or conduct other procedures. In one particular arrangement, the tubular body of the catheter defines one or more preset curves and defines or includes at least one actuating lumen connected with or integral with the tubular body. By introducing, increasing, decreasing, or eliminating a fluid material in the actuating lumen, a force that changes the shape of the catheter is introduced, increased, decreased, or eliminated, respectively. Thus, by managing the proper amount of fluid force or pressure in the actuating lumen, the catheter shape may be manipulated into a particular shape and thereby maneuvered into a desired location or arranged into a desired shape for a procedure at the target tissue.
• The implementations of a shapable catheter discussed herein are described with respect to an arrangement particularly suited for guiding the catheter to a pulmonary vein using a transeptal approach and performing an ablation procedure at one of the pulmonary veins in the left atrium. As such, one particular configuration of a catheter in accordance with the present invention includes an ablation region. As used herein, the phrase “ablation region” is meant to refer to the section of an ablation catheter that includes ablation structures, such as electrodes and manifolding, and/or particular shaping elements, preset curves, and the like implemented to facilitate ablation of target tissue. However, a shapable catheter conforming to the present invention may be employed in an ablation arrangement, with or without metal electrodes, or in a mapping arrangement, or any other arrangement requiring a catheter that may be guided to a target location within the body to perform any number of medical procedures. As such, aspects of the present invention are not limited to providing a shapable catheter suited only for ablation procedures at the pulmonary veins, but are meant to encompass any shapable and steerable catheter arrangement employing fluid force to steer or shape the catheter regardless of any particular procedure the catheter is used for.
• Aspects of the present invention also involve an ablation catheter employing a continuous electrode for delivering a continuous or nearly continuous lesion at a target tissue. In an ablation catheter configured particularly for an ablation procedure at a pulmonary vein in or at the left atrium, the catheter may define a curve, such as a partial or complete loop, at its distal end region. In one particular implementation, the electrode includes at least one elastically deformable or flexible electrode strand arranged in a sawtooth pattern. The flexible electrode is connected with the catheter along the curved portion of the catheter. In another particular implementation, the electrode includes an electrode strand connected along the loop in an interlaced or interwoven pattern. The catheter employing the continuous electrode includes a mechanism whereby the loop shape may be expanded or contracted in order to maneuver the loop into or at a pulmonary vein and change the shape of the loop so that the electrode along the outside curve of the loop is pressed against the walls of the target vein. One mechanism to alter the loop shape is the steerable and shapable catheter mentioned above which employs an actuating lumen adapted to receive a fluid and change the shape of the catheter. However, the continuous electrode arrangement may be employed in other catheters that do not incorporate an actuating fluid lumen to alter the shape of the catheter.
• In the continuous electrode implementations, the electrode defines a narrow width along the curve of the loop portion of the catheter. Thus, when pressed against the target tissue, most or all of the electrode will be exposed to the target tissue and not exposed to the surrounding blood. Moreover, in either implementation, the electrode configuration allows the electrode to be connected at some point or points along the loop and also expand or contract with the changing outside circumference of the loop. As such, the electrode can expand and contract while lessening the stress on wire connections to the electrode.
• FIG. 2 illustrates one embodiment of acatheter ablation system36 with ashapable ablation catheter38 extending from the distal end portion of asheath40 of a guiding introducer. As used herein and commonly used in the art, the term “distal” is used generally to refer to components of the catheter system, such as anablation region42 of thecatheter38, that is located or generally orientated toward the heart or other target tissue when the catheter is in use. On the other hand, the term “proximal” is used generally to refer to components or portions of the catheter, such as aconnector44, that are located or generally orientated away from or opposite the heart or other target tissue when the catheter is in use.
• Thesheath40 is a tubular structure defining at least onelumen48 or longitudinal channel. The sheath is used in conjunction with the catheter to introduce and guide and catheter to the target tissue. The catheter, however, may be used alone or with other guiding and introducing type devices depending on the particular procedure being performed. As shown inFIG. 2, the catheter includes a tubular body orshaft50 extending from the connector, through the sheath, and out of the lumen at the distal end of the sheath of the introducer. In one implementation, the sheath and shaft are fabricated with a flexible resilient material. The sheath and the components of the catheter are preferably fabricated of materials suitable for use in humans, such as nonconductive polymers. Suitable polymers include those well known in the art, such as polyurethanes, polyether-block amides, polyolefins, nylons, polytetrafluoroethylene, polyvinylidene fluoride, and fluorinated ethylene propylene polymers, and other conventional materials. Some portions of thesheath40 andcatheter38 may be braided for enhanced stiffness. In the particular ablation system configuration ofFIG. 2, thesheath40 is configured to receive and guide the ablation catheter within thelumen48 to the appropriate location in the heart once the sheath is pre-positioned in the appropriate location.
• To pre-position thesheath40 at the appropriate location in the heart, a dilator and a needle (not shown) are fitted within thelumen48 of the sheath. When the dilator and needle are within the lumen, theablation catheter38 is not within the lumen. In an example of a procedure within theleft atrium18, the sheath and the dilator are first inserted in the femoral vein in the right leg. The sheath and dilator are then maneuvered up to theinferior vena cava22 and into theright atrium14. In what is typically referred to as a transseptal approach, the needle is pressed through theinteratrial septum24 between the right and left atria. Following the needle, the dilator is pressed through the small opening made by the needle. The dilator expands the opening sufficiently so that the sheath may then be pressed through the opening to gain access to theleft atrium18 and thepulmonary veins32. With the sheath in position, the dilator is removed and theshapable catheter38 is fed into the lumen of thesheath40 and pushed along the sheath into theleft atrium14. When positioned in the left atrium, various procedures, such as ablation and mapping, may be performed therein.
• In some implementations, the sheath, dilator, and ablation catheter are each about two to four feet long, so that they may extend from the left atrium through the body and out of the femoral vein in the right leg and be connected with various catheter ablation procedure devices such as theconnector44, one or morefluid control valves52, and the like. A more detailed description of the process of forming an ablation at the left superior pulmonary vein is discussed below with regard toFIGS. 25 and 26. Theablation catheter system36 is typically discussed herein with reference to procedures in theleft atrium18 in the vicinity of or within thepulmonary veins32. The ablation catheter system, however, is not limited to such procedures, and may be used for ablation of target tissue in other areas of the heart and body.
• FIGS. 3A-3C illustrate an isometric view, a top view, and a side view, respectively, of one particular implementation of ashapable ablation catheter38, in accordance with the present invention. The catheter shown inFIGS. 3A-3C includes aprecurved loop shape54 at the distal end region of the catheter. The loop is particularly suited for performing an ablation procedure at a pulmonary vein in the left atrium. The catheter shown inFIGS. 3A-3C also shows the precurved loop shape of the distal region of the catheter in a relaxed contracted state before introduction of a fluid into an actuating lumen56 (the actuating lumen is shown inFIGS. 5, 7,8, and others).FIGS. 4A-4C illustrate theablation catheter38 ofFIGS. 3A-3C with fluid under pressure introduced into the actuating lumen to deflect the precurved catheter shape into a larger partial loop. Referring to bothFIGS. 3A-3C andFIGS. 4A-4C, the shapable ablation catheter includes the shaft ortubular body50 and theablation region42. The ablation region is positioned generally along thecurve54 at the distal end region of the ablation catheter. The ablation region may be from 1 to 30 millimeters in length, in some embodiments. As will be discussed in further detail below, the ablation region may include one or more manifolds, ablating electrodes, a combination thereof, or some other structure or arrangement suitable for use in conveying ablation energy to a target tissue. Hereafter, the term “ablation energy” will be used to refer to any energy type used to ablate tissue, such as radio frequency (RF), direct current, alternating current, microwave, ultrasound, and ohmic.
• Some embodiments of the ablation catheter also contain one or a plurality of radiopaque tip marker bands (not shown) near the distal end and/or along the length of the catheter. The radiopaque tip markers allow the physician to track the location of the ablation catheter traveling within the body through radiopacity. The tip markers may also be located at the distal end and/or along the length of thesheath40.
• As with thesheath40, thetubular body50 of theablation catheter38 is a flexible and resilient tubular structure. In the examples shown in the various figures herein, the tubular body defines a precurved loop-shape portion54, part of which includes theablation region42. The loop-shape of the tubular body and the ablation region therein facilitates formation of a continuous or nearly continuous lesion around the inside wall within one or more of the pulmonary veins or within the left atrium at the ostium to one or more of the pulmonary veins when ablation energy is transmitted to the target vein.
• To properly orient and shape theloop54, the distal region of thecatheter38 defines a first generallystraight region58 that is generally coaxially aligned with the distal end region of thesheath40. Following the generally straight region is a multidimensionalcurved region60 of the catheter including apositioning curve62 and the loop-shape curve54. The curved regions of the distal end region of the ablation catheter may be fabricated with a bonded polymer. As best illustrated inFIGS. 3C and 4C, thepositioning curve region62 is adapted to position theloop region54 so that the plane defined by the loop is roughly perpendicular to the longitudinal axis of the distal end region of thesheath40 and/orshaft50. Theloop region54 is shown in the figures as defining a generally circular-like, unclosed loop shape. The loop region, however, may form any closed or unclosed curved or generally arcuate shape, such as a partial or complete circle or ellipse.
• In some embodiments of the ablation catheter a shapingelement64 is employed to provide the precurved shape of the distal end region of the catheter as shown inFIGS. 3A-3C. The shaping element may be fabricated of a super elastic metal alloy material, such as a nickel-titanium alloy. One such suitable nickel-titanium alloy is commonly referred to as “Nitinol.” Generally, a suitable super elastic material for the shaping element is a shape memory alloy with a transformation temperature below that of the human body temperature. Alternatively, the shape memory alloy may also have a transformation temperature above that of the human body. In this alternative utilization, an electric current is applied to the shape memory alloy material to convert it into a super elastic state. When such a super elastic shape memory alloy is utilized, the shapingelement64 may be precurved and it will retain its curvature to cause the ablation catheter to form the loop when the catheter is moved out of the sheath, while still retaining sufficient flexibility to support the ablation catheter as it is pressed against the target tissue.
• As shown in FIGS.3A-C and4A-C, adistal tip66 is secured to the distal end of thecatheter38. The tip seals the end of the actuating lumen56 (see alsoFIG. 5 and others). The distal tip may define a blunt end, may include an electrode configured to energize and ablate tissue, may be a sensing electrode to provide a mapping function, or may include other functionality. In the event the tip includes an electrode or sensor, it will include a wire or wires strung through the catheter to theconnector44 at the proximal end region of the catheter.
• All or a portion of the loop-shapedregion54 of the catheter includes theablation region42. In one implementation, the ablation region is arranged generally along the outer portion of thecurve54. Regardless of how the loop and the overall curved shape of the catheter is obtained, the overall curved shape of the catheter is defined so that when the loop portion is directed toward one of the pulmonary veins a portion of theablation region42 is placed in partial or complete circumferential contact with a wall of the target vein. When positioned as such, ablating elements located at the ablation region may be energized to form a complete or nearly complete circumferential lesion adjacent to or within the pulmonary vein. Various ablating elements and arrangements are discussed below. Such a circumferential lesion can partially or completely eliminate harmful signals from traveling through one of the pulmonary veins into the heart.
• FIGS. 5-8 illustrate in further detail the embodiment of ashapable ablation catheter38 illustrated inFIGS. 3A-4C. Particularly,FIG. 5 is a partial top view of the ablation catheter,FIG. 6 is a partial side view of the ablation catheter, andFIG. 7 is a section view taken along line7-7 ofFIG. 6. Finally,FIG. 8 is a conceptual partial isometric section view of the shapable ablation catheter during performance of an ablation procedure on a section oftarget tissue68.
• As best shown inFIGS. 5, 7, and8, theablation catheter38 includes the steering oractuating lumen56 and a secondinner lumen70. The inner lumen or ablatingfluid lumen70 provides a flow path for saline or another ablating fluid to flow along the tubular body of the catheter to a plurality ofmanifolds72 arranged along theablation region42 of the catheter. When the fluid reaches the manifold, it flows through the manifolds and out of the catheter body. As the fluid flows through the manifolds, it encounters an energizedelectrode74 which heats the fluid within the manifold. The heated fluid flows out of the manifold and against a target tissue to ablate the tissue. Moreover, the fluid also provides a conduction path for the ablation energy to the target tissue to ablate the target tissue.
• One example of an ablation catheter manifold conforming to aspects of the present invention is shown inFIGS. 5-11. An alternative example of an ablation catheter manifold conforming to aspects of the present invention is shown inFIGS. 22-24. Referring now toFIGS. 5-11, some implementations of an ablation catheter includeseveral manifolds72 along theablation region42. The manifolds may be formed in the shapingelement64, in one example. The manifolds may also be formed in the tubular side wall of the catheter or otherwise provided. Each manifold72 includes at least onemanifold inlet port76 in fluid communication with a larger ablatingfluid outlet port78. As such, fluid from theinner lumen70 may pass through the smaller inlet port(s) into the larger ablating fluid port. In one particular implementation of the catheter, the inner lumen defines about a 0.05 inch diameter, the manifold inlet port(s) defines about a 0.002 inch diameter, and the ablating fluid outlet ports define about a 0.020 to 0.025 inch diameter.
• The arrangement of themanifolds72 and their location along the length of theablation region42 isolates each ablatingfluid outlet port78 from the adjacent outlet port or ports. Isolation of the ablating fluid outlet ports helps to evenly distribute saline or another ablating fluid amongst all or most of the ablation fluid ports despite uneven contact or contact pressure of the ablation region against target tissue. Isolation of the ablation fluid ports also helps to inhibit non-uniform dynamic blood pressure within the heart or a vessel from being communicated from one ablation port to another while the catheter is being introduced and manipulated within the heart or a vessel.
• As mentioned above, the ablating fluid is energized and heated by contacting theelectrode74, and the fluid conveys ablation energy to the tissue. In the catheter ofFIGS. 5-11, the electrode is arranged within anelectrode lumen80 that is formed in the shapingelement64. The electrode lumen is arranged generally parallel with the longitudinal axis of the catheter. The electrode lumen is further arranged so that the electrode runs through the ablatingfluid outlet port78 of each manifold72. In operation, saline or other fluid flows through eachmanifold inlet port76 and into thelarger outlet port78. In the transition area where the manifold inlet ports are in fluid communication with the outlet port, the fluid encounters theelectrode74. As the fluid flows around the charged electrode and toward the target tissue, the ablation energy from the energized electrode is conveyed via the ablation fluid to the target tissue. The target tissue is thereby primarily heated and ablated through ohmic heating. The ablation region is generally configured so that the electrode does not come in direct contact with the target tissue. However, in some instances such direct contact may occur in which case ablation energy, such as radio frequency energy, passes from the electrode directly into the target tissue and thereby provides an additional way to ablate tissue.
• The manifold72 shown inFIGS. 5-11 is illustrated with twomanifold inlet ports76. However, embodiments conforming to the present invention may include any number of manifold inlet ports, such as from between one and six manifold ports. Having two or more manifold inlet ports helps to reduce the likelihood of saline stagnation areas within theoutlet port78. If saline stagnates within the outlet port, it may experience excessive heating from prolonged contact with the electrode. The angle of entry into the outlet port and arrangement of themanifold inlet ports76 may be varied to provide saline circulation, such as a vortex, within the outlet port and flowing outwardly toward the target tissue. Such a swirling vortex motion may help to more uniformly energize and heat the saline for the ablation procedure.
• After theablation region42 of the catheter is properly positioned adjacent or in close proximity to the target tissue, ablating fluid is introduced into theablation fluid lumen70 via avalve52 along the proximal end region of the catheter. The ablating fluid flows within the lumen along the length of the catheter and then flows into the loop-shapedablation region42 of the catheter where the ablation procedure is performed. In some particular implementations, the ablation region may be anywhere from about one centimeter to about ten centimeters in length along the distal portion of the catheter. In various embodiments, there may benumerous ablation manifolds72 arranged along the outer curve of the loop. As mentioned earlier, in some procedures it is desirable to provide a generally continuous and circumferential ablation around the ostium to a pulmonary vein or within a pulmonary vein. As such, ablation fluid should be distributed fairly evenly to each ablatingfluid outlet port78 along the ablation region. The manifold arrangement along the ablation region helps to more evenly distribute fluid along the curves in theinner lumen70 along the ablation region. Particularly, by using one or a plurality of smallermanifold inlet ports76 flowing into a larger ablationfluid outlet port78, fluid is more readily distributed along the curve of the inner lumen.
• As shown best inFIGS. 5-11, in one particular implementation, each manifold includeschannels82 or slots extending away from each ablation fluid port. When the ablation catheter is pressed against a target tissue, the channels provide a path into the bloodstream for the saline flowing out of the ablationfluid outlet port78. Without a channel or some other exit path for the saline, the saline may be more readily blocked by the tissue and will not as readily flow through the manifold and across theelectrode74 in order to conduct ablation energy and fluid to the target tissue. In one example, the channel is arranged such that some portion of at least one of the channels will extend away from the target tissue in order to provide at least one exit path for the saline flowing through the manifold.
• Generally, thechannels82 may be sized to provide little resistance to saline flow, and optimize the diversion of ablation energy, e.g., electrical current, from the target tissue. In one such channel configuration, the depth of the channel is about 0.005 inch and the width is about 0.003 inch. In this configuration, the depth of the channel is larger than the width, which helps to stop tissue from deforming into the channel and occluding the channel and manifold when theablation region42 is pressed into or situated against target tissue.
• As mentioned above, a catheter in accordance with one example of the present invention includes or defines anactuating lumen56. Unlike theinner lumen70, which has one ormore manifolds72 for saline to flow out of the lumen to ablate tissue, theactuating lumen56 only includes an inlet port or ports in fluid communication with a valve or valves at or near the proximal end region of the catheter to allow saline or some other fluid to flow into the actuating lumen. Otherwise, the actuating lumen is sealed so that the actuating fluid does not flow out of the distal region of the catheter.
• As mentioned above, the shapingelement64 may include a predefined shape, such as a curve. In the configuration ofFIGS. 5-8, the actuating lumen extends to the distal end of the catheter and is configured to work with the curved shaping element. Particularly, theactuating lumen56 is arranged so that it is offset from the shapingelement64. As such, fluid introduced into the actuating lumen flows along the length of the lumen until it reaches the end cap or some other element impeding its flow. When the fluid flows against the end cap, pressure builds within the actuating lumen. Fluid pressure within the actuating lumen offset from the shaping element creates a bending moment and causes the curved shaping element to begin to straighten.
• As discussed herein, the curve of the catheter shaft may be present in the shaft itself rather than in a shaping element. Moreover, the catheter may not be precurved. In addition, the actuating lumen may extend to the distal end of the catheter, or it may terminate at other points along the length of the shaft. Moreover, a plurality of actuating lumens may be employed in various configurations to steer a catheter to any target tissue.
• In one implementation, the shapingelement64 is preset in a loop and theablation region42 of the catheter takes on theloop shape54. Referring again toFIGS. 3A-3C, the curved shape of anablation catheter38 in the unactuated position is shown. Referring again toFIGS. 4A-4C, the curved shape of an ablation catheter in the actuated position is shown. When the ablation catheter is first pressed outwardly from thesheath40, it takes the shape as shown inFIGS. 3A-3C. This curved shape may also be preset or precurved in the tubular body of the ablation catheter. By introducing fluid into the actuating lumen, the loop portion of the ablation catheter expands outwardly, such as is shown inFIGS. 4A-4C. By removing fluid from the actuating lumen, the loop may contract or reduce in size to some extent. By removing all actuating fluid or at least enough actuating fluid to cause the pressure in the actuating lumen to become less than the pressure required to straighten or bend the ablation catheter, the ablation catheter will return to the shape as shown inFIGS. 3A-3C.
• Referring now toFIGS. 9-11, a top view, a side view, and a section view, respectively, of analternative ablation catheter38 is shown. The ablation catheter is shown in an uncurved form; however, the ablation catheter may be precurved in some particular implementations. The catheter ofFIGS. 9-11 does not include an actuating lumen separate from the inner lumen as with the catheter ofFIGS. 5-8. Instead, the catheter includes, defines, or is integral with a single fluid lumen84. A shapingelement64 is connected with the catheter. Along the ablation region of the catheter, the shaping element defines a plurality of manifolds as described with respect to the catheter ofFIGS. 5-8.
• The shapingelement64 may be precurved so that theablation region42 of the catheter will take on a shape similar to that of the catheter ofFIGS. 3A-3C when the catheter is moved out of the sheath. In order to change the shape of the ablation region of the catheter after it is pressed out of the sheath, fluid is introduced into the single fluid lumen84. The fluid fills the lumen and causes pressure to build within the lumen84 which in turn causes a bending moment against theprecurved shaping element64. Unlike the embodiment including a separate actuating lumen, the fluid lumen of the embodiment ofFIGS. 9-11 also carries saline or some other conductive fluid medium to themanifolds72. The fluid flows through the manifolds to become energized and subsequently convey ablation energy to the target tissue. The shaping element of the catheter ofFIGS. 9-11 also defines anelectrode lumen80 housing anelectrode74 similar to the electrode lumen and electrode ofFIGS. 5-8. In the catheter implementation ofFIGS. 9-11, fluid flow into the fluid lumen84 and through the manifolds must be regulated in order to maintain the appropriate amount of fluid flow to ablate the tissue and also to deflect the catheter the appropriate amount so that the ablation region is located adjacent the target tissue as fluid flows out theablating outlet ports78.
• One ormore sensors86, such as temperature sensors, electrophysiological signal sensors, or other sensors, are placed along the length of the ablation region. The temperature sensors are used to monitor the temperature in the region of the tissue being ablated in order to determine if the appropriate temperature is being achieved for ablation. For electrophysiological sensors, a first sensor, in one example, may transmit a signal, and one or more additional sensors, preferably arranged on the opposite side of the manifolds, electrodes, or other ablation sources, may be configured to receive the signal. Depending on the time taken to receive the signal, it can be determined whether an adequate lesion was formed.
• In one particular arrangement, thesensors86 define asensing section88 and leads90 extending from each end thereof. The sensing section is arranged generally parallel to the longitudinal axis of the catheter. The leads extend into the lumen84 through apertures defined in the shaping element. Wires (not shown) may be strung to the leads along the lumen and connected with theconnector44 at the proximal end of the catheter. In the catheter ofFIGS. 9-11, sensors are arranged on either side of the manifold so that the sensing sections extend generally between adjacent channels. Sensors may be employed in various catheter arrangements conforming to the present invention.
• FIGS. 12-14 illustrate analternative catheter38 conforming to aspects of the present invention. Particularly,FIG. 12 is a partial top view of a second alternative ablation catheter.FIG. 13 is a side view of the ablation catheter shown inFIG. 12, andFIG. 14 is a section view taken along line14-14 ofFIG. 13. The ablation catheter is shown without a precurved loop. However, the catheter ofFIGS. 12-14 may be configured with a precurved loop portion at the ablation region, or include structure to facilitate formation of a loop. In either a curved or uncurved configuration, the catheter may define or include anactuating lumen56. The actuating lumen, similar to the actuating lumen of the catheter ofFIGS. 3-8, has at least one inlet port (not shown) at the proximal end region of the catheter. The inlet port is connected with avalve52 to control the volume and/or pressure of fluid within the lumen. In this example, the distal end of the actuating lumen is sealed with anend cap66. Alternatively, an electrode, sensor or other device may be located at the distal end of the catheter. Nonetheless, the actuating lumen, in this embodiment, is sealed except for the inlet port or ports to allow the inlet of actuating fluid.
• Further, the catheter may include a shapingelement64 with or without a preset curvature, which may be the same or similar to the curvature of the catheter illustrated with respect toFIGS. 3A-3C. As with other embodiments discussed herein, the center of theactuating lumen56 is offset from the shapingelement64. As such, when fluid under pressure is introduced into the actuating lumen it causes a bending moment to deflect the shaping element and thereby change the shape of the catheter.
• The catheter ofFIGS. 12-14 includes at least oneelastic electrode92 defining a saw tooth pattern. The elastic electrode is oriented generally longitudinally along at least a portion of the length of theablation region42 of the catheter. In some catheter implementations, such as is shown inFIGS. 12-14, a plurality ofelastic ablation electrodes92 are employed along the length of the ablation region of the ablation catheter. Unlike the catheter embodiments ofFIGS. 3A-11, the ablation catheter ofFIGS. 12-14 does not include one or more manifolds for directing energized saline to the target tissue. Instead, ablation occurs by orienting the elastic electrode in contact with target tissue and energizing the electrode. The electrode then carries ablation energy directly to the target tissue. The electrode includes anablation section94 withleads96 extending from each end thereto. The leads extend into thelumen56 through apertures in the shaping element.Wires98 are connected to each lead and are strung within the lumen along the length of the catheter to the connector. The catheter may also include one ormore sensors86 arranged similarly to that ofFIGS. 9-11.
• Defining a saw tooth pattern and being fabricated of a resilient and elastic material, theelectrode92 conforms to changes in the shape of the ablation region. For example, if the ablation region defines a loop, when the loop is expanded, the saw tooth pattern of the electrode allows the electrode to expand or lengthen to conform with the expansion of the loop. Conversely, if the loop is contracted, the saw tooth pattern of the electrode allows it to compress to conform with the tightening or contraction of the loop. The electrode may be fabricated from various materials, combinations of materials, alloys, and the like, such as platinum, gold, stainless steel, gold-plated stainless steel, and a composite of conductive polymer metal.
• Theelastic electrode92 is also configured to either assist in deflecting the catheter outward from its initial precurved condition, or to resist the force imparted by the fluid in thelumen56 and/or assist in returning the catheter to its initial preactuation shape. As is known in the art, a spring or other elastic element will regain its original shape after being compressed or extended. In an embodiment of the present invention employing an elastic electrode, the electrode may be connected with the catheter such that it is either compressed or extended when the loop portion of the catheter is in its relaxed state. If the electrode is compressed, then it will assist the shapingelement64 in causing thecatheter38 to form a curved shape. If the spring-loadedelectrode92 is in the extended position, then it will resist the curving force introduced by the shaping element.
• FIGS. 15A-18 illustrates two configurations of acatheter38 employing anactuating lumen56 or a plurality of actuating lumens arranged to terminate along various points along the length of theshaft50 of the catheter. As with other embodiments, each actuating lumen includes an inlet port (not shown) arranged along the proximal region of the lumen. The inlet port is in fluid communication with avalve52 to control the flow of fluid into the lumen. Otherwise, the actuating lumens are sealed.
• More particularly,FIGS. 15A, B and16 illustrate side views, and a section view, respectively, of one example of a catheter3.8 including anactuating lumen56 terminating at some point along the length of theshaft50. The actuating lumen may terminate at any point between the proximal and distal end of the shaft. In the example ofFIGS. 15A-16, the catheter is not precurved.FIG. 15B illustrates the catheter ofFIG. 15A when fluid is within the actuating lumen. When fluid is introduced into the actuating lumen and the fluid flow is impeded by the terminal distal end of the actuating lumen, a bending force is imparted by the fluid on the shaft. As such, the shaft will bend to some degree along the force line of the bending force.
• FIGS. 17A, B and18 illustrated side views, and a section view, respectively, of one example of acatheter38 including a plurality of actuatinglumens56, in this example four actuating lumens, terminating at some point along the length of theshaft50. The actuating lumens may terminate at any point between the proximal and distal end of the shaft. Moreover, any of the actuating lumens (whether arranged alone or in multiple actuating lumen arrangements) may be arranged anywhere along the circumference of the tubular body shaft. In some implementations, the force imparted by the fluid in the actuating lumen is along a line between the longitudinal axis of theactuating lumen56 and the longitudinal axis of thecatheter shaft50. For example,FIG. 17B illustrates the catheter ofFIG. 17A with fluid introduced into the lower actuating lumen. Here the force is along the line between the lower lumen and the longitudinal axis of the shaft; as such, the catheter is bent upward by the force of the fluid in the lumen.
• In a catheter employing a plurality of actuatinglumens56, each lumen may be arranged to terminate at different points along the length of the catheter. In such arrangements, the catheter may be steered or its shape changed at multiple areas along its length. In a catheter employing a plurality of actuating lumens, each lumen may also be arranged to terminate at the same point along the length of the catheter. In such an arrangement, fluid may be introduced into one or more of the lumens and the force of the fluid monitored to bend the shaft in any plane defining 360 degrees around the catheter. As such, the catheter may be bent or steered in any direction.
• FIGS. 19 and 20 illustrate acatheter38 employing an interlaced or interwovenelectrode strand100 situated around the outside curve of theablation region42 of the catheter configured with aloop54 at the distal end. Particularly,FIG. 19 is a side view of the distal end region of the catheter, andFIG. 20 is a section view taken along line19-19 ofFIG. 19. An interlaced electrode arrangement, such as is illustrated inFIGS. 19-20, may be employed in any type of ablation catheter arrangement, such as a conventional ablation catheter arrangements or any of the ablation catheter arrangement conforming to various aspects of the present invention and discussed herein. Both theelastic electrode arrangement92 of the ablation catheter ofFIGS. 12-14 and the interlacedelectrode arrangement100 of the ablation catheter ofFIGS. 19 and 20 may be employed to provide a continuous or nearly continuous lesion at a target tissue (e.g., a circumferential lesion at or around the inner wall of a pulmonary vein). Moreover, the electrode arrangements ofFIGS. 12-14 and19-20 help to isolate ablation energy being directed to the target tissue from the blood around the target tissue.
• Referring toFIG. 20, the interlacedelectrode arrangement100 includes, in one particular configuration, asingle electrode strand104. The electrode strand is connected at its proximal end (not shown) to an ablation energy source. The distal end region of the strand is interlaced or interwoven along the outer curve of the loop-shaped ablation region of the catheter. It may, however, be interwoven along other areas of the ablation region, e.g., the inner part of the curve, the top of the curve, etc. Still referring toFIG. 20, at the top of the view it can be seen that the electrode strand is strung to the ablation region through alumen102 running along the length of the catheter. The tubular body of the catheter includes at least one lumen, but may include additional lumens to house, for example, steering or actuating fluid, a guide wire, a shaping element, and the like.
• Along the distal end region of the looped-shape ablation region42 of the catheter, theelectrode strand104 defines a first interlacedsection106 running toward aU-shaped section108 of strand near the distal end of the catheter. The strand further defines a second interlacedregion110 running away from the U-shaped section of strand. The first interlaced section of strand defines a plurality of strand sections that are alternatingly arranged outside thelumen102 and within thelumen102. Near or at the distal end of the catheter, the electrode strand defines anend strand section112 located within the lumen followed by theU-shaped strand section108. The U-shaped section defines a convex strand section oriented toward the distal end of the catheter. Along the convex section of the electrode strand, the electrode strand emerges from within the lumen and defines asecond end section114 located outside the catheter. Following the second end section, the electrode strand defines the second interlacedregion110 running along the loop portion of the catheter toward the proximal end of the catheter.
• The second interlacedregion110 also defines a plurality of strand sections that are alternatingly arranged outside the catheter and within the lumen. The strand sections of the first interlacedregion106 and the second interlacedregion110 are arranged along the outside of the catheter to work in concert to define a generally continuous section of exposed electrode. As such, the strand is interlaced so that exposed strand sections of the first interlaced section are located adjacent exposed strand sections of the second interlaced section. Having a continuous or nearly continuous exposed electrode along the outer circumference of the loop allows the interleaved electrode strand arrangement to ablate a continuous or nearly continuous lesion along a section of target tissue. Moreover, being interlaced, the electrode weave may conform to change in the curve shape of the catheter.
• As shown best inFIG. 19, the exposed sections of interlaced strand are longitudinally arranged along the outside circumference of the loop. The total width of the electrode ranges from one strand width (i.e., the diameter of a strand) to two strand widths where the adjacent strand sections overlap. Moreover, as shown best inFIG. 13, the saw tooth pattern of theelastic electrode92 also defines a fairly narrow longitudinally arranged electrode.FIG. 21 is a partial side section view of the catheter ofFIGS. 19 and 20 being used in an ablation procedure in one of the pulmonary veins. When theloop portion54 of thecatheter38 is expanded outwardly, similar to, for example, the loop as shown inFIGS. 4A-4C, the outer portion of the loop will be pressed against thetarget tissue68. Defining a narrow electrode width, both the interlaced electrode arrangement ofFIGS. 20-21 and the elastic electrode arrangement ofFIGS. 12-14 will be pressed into the target tissue leaving little or no section of the electrode strand exposed to blood in the vicinity of the electrode and target tissue. This helps to concentrate ablation energy at the target tissue and avoid ablation energy transfer to the blood around the target tissue.
• The tubular body orshaft50 of thecatheter38 may be fabricated to define a plurality of apertures along the outside circumference of the catheter through which the electrode strand is interlaced. The apertures may be undersized so that when the strand is threaded through the apertures a seal or partial seal is formed to help avoid having body fluid enter into thelumen102 through the apertures. Saline may also be input into the lumen to flush blood and other body fluids out of the apertures. The saline may also be used to flush body fluid away from the electrode strand so that body fluid does not stagnate around the electrode. It is possible to employ a plurality of interlaced strands arranged sequentially, arranged parallel, or in other configurations, and such strands may be separately energized.
• Conventional ablation energy sources provide a limited amount of ablation energy to the electrode. As such, it is important to focus that energy on tissue ablation, and avoid having that energy be diverted into the bloodstream, which blood typically has a lower resistance than tissue and thus provides a lower resistance path for the energy. The elastic electrode and the interlaced electrode both focus the ablation energy to the tissue by providing a mechanism whereby the electrode is exposed primarily to the target tissue, and little or none of the electrode is exposed to the blood when the electrode is energized. Moreover, by providing a continuous or nearly continuous electrode surface, theelastic electrode92 and the interlacedelectrode100 allow the physician to ablate a continuous lesion in or at the target vein with little or no adjustment of the catheter at the target tissue once the catheter is properly oriented at the start of the procedure. In comparison, for example, using a conventional ablation catheter employing an electrode at the tip of the catheter, a physician must move the catheter numerous times to locate the tip along various points of an arc within the vein. At each point, the physician creates a small lesion with the tip, and then must move the tip to the next point to create a lesion around the vein.
• For purposes of stopping stray electrical signals from flowing into the left ventricle via the pulmonary veins, it is sufficient to have a one cell length ablation in the path of the stray signal to block that signal. As such, the strand width of either theelastic electrode92 or the interlaced or wovenelectrode100 is adequate to ablate at least one cell and likely much more than one cell along the wall of a pulmonary vein and block all potential paths for the signal out of the vein, in one particular exemplary procedure using a catheter.
• FIGS. 22-24 illustrate anablation catheter38 employing a manifold72 arrangement similar to that illustrated inFIGS. 3-10. Particularly,FIG. 22 is an isometric view of the ablation catheter,FIG. 23 is a section view taken along line23-23 ofFIG. 22, andFIG. 24 is a partial section view taken along line24-24 ofFIG. 22. The catheter includes atubular body50 defining ashaping wire lumen114, an ablatingfluid supply lumen70, and anelectrode lumen80. The tubular body of the catheter may be precurved to form a loop shape at its distal end. The catheter ofFIGS. 22-24 does not include a shaping element. However, the catheter may also employ a curved shaping element connected with the tubular body to impart a curve to the tubular body similar to that discussed with respect toFIGS. 3A-12.
• Instead of a precurved tubular body, a straight body may include apull wire116 housed within theshaping wire lumen114 that causes the tubular body to form the loop shape or other curved shape when a physician working with the catheter pulls on the pull wire. A pull wire may also be employed in a catheter arrangement having a curved body. In such a configuration, the physician performing a procedure may change the size and shape of the loop or other curved shape by pulling the wire. For example, in one configuration, the tubular body of the catheter may be precurved to take on a shape similar to that shown inFIGS. 4A-4C. When the catheter is pushed out of thesheath40 it will then form a loop along the ablation region. Pulling on the wire will contract the loop into a smaller diameter such as is shown, for example, inFIGS. 3A-3C. In one implementation, the distal end of the pull wire is secured to the tip of the ablation catheter or to a side of the tubular body near the distal end. The proximal end of the pull wire extends outwardly from the proximal end of the tubular body of the catheter and is provided with a handle or other means by which a physician may grasp the pull wire in order to manipulate the shape of the catheter.
• In embodiments of the ablation catheter that include a pull wire or shaping element, and either a precurved or uncurved tubular body, thepull wire116 or shapingelement64 may be fabricated of a super elastic metal alloy material, such as a nickel-titanium alloy. One such suitable nickel-titanium alloy is commonly referred to as Nitinol. However, in some embodiments of the catheter, the pull wire need not be precurved as the shaft will be precurved. In such instances, the pull wire will be used to control the shape or circumference of the loop portion of the shaft so that it may be maneuvered into or adjacent different size veins.
• Unlike the ablation catheter discussed with reference toFIGS. 3A-10, themanifold arrangement72 of the catheter ofFIGS. 22-24 is formed directly in the outer wall of the tubular body of the catheter. Recall, the manifold arrangement ofFIGS. 3A-10 is formed in the shaping element. Referring now primarily toFIGS. 23 and 24, each manifold includes at least oneinlet port76 providing a fluid conduit between thefluid supply lumen70 and the ablatingfluid outlet port78. Generally, the ablating fluid outlet port defines a larger opening than the inlet port(s). In one particular configuration, each manifold includes two inlet ports arranged generally transverse to the longitudinal axis of the fluid lumen.
• Anelectrode74 is housed within theelectrode lumen80. The electrode lumen is arranged such that the electrode is exposed to ablating fluid flowing within each manifold72 during an ablation procedure. In one particular configuration, the electrode lumen is arranged generally parallel with the longitudinal axis of the catheter. The electrode lumen positions the electrode housed therein within the ablatingfluid outlet port78 of each manifold. Theinlet ports76 are arranged generally to each side of the electrode exposed within the ablating fluid port. Some amount of fluid flowing within thefluid supply lumen70 will be diverted into the inlet ports of each manifold and past the electrode.
• As with the manifolds ofFIGS. 3-12, the manifolds ofFIGS. 22-24 includechannels82 or slots extending away from each ablationfluid outlet port78. When the ablation catheter is pressed against atarget tissue68, the channels provide an exit path (illustrated with arrows inFIG. 23) into the bloodstream for the saline flowing out of the ablating fluid port. Without a channel or some other exit path for the saline, the saline may be more readily blocked by the tissue and will not as readily flow through the manifold and across the electrode in order to ablate the target tissue. In one example, the channels are arranged such that some portion of at least one of the channels will extend away from the target tissue in order to provide at least one exit path for the saline flowing through the manifold.
• In one particular configuration, the channels are sized to provide little resistance to saline flow, and minimize the diversion of electrical current from the target tissue. In such a configuration, the depth of the channel is about 0.005 inch and the width is about 0.003 inch adjacent the ablatingfluid outlet port78. The channels are defined in the outside circumference of the tubular side wall of the catheter. As such, the channels are curved with the depth of the channel tapered along its length. The deeper ends of thechannel80 are adjacent the ablating fluid outlet ports and the depth of the channel lessens as the channel extends away from the ablating fluid ports. FromFIG. 23, it can be seen that due to the curvature of the channel, when the catheter is located against target tissue, the channel extends along and away from the target tissue. During a procedure, a portion of at least one channel associated with each ablating port should extend away from the target tissue. As such, a path for fluid to flow away from theelectrode74 is provided. In addition, the depth of the channel is larger than the width, which helps to prevent tissue from deforming into the channel and occluding the manifold when the ablation region is pressed into or situated against target tissue.
• In some embodiments discussed herein, radiopaque tip markers are provided at the end of the catheter or along the length of the catheter so that a physician may track the progress of the catheter en route to target tissue and the placement of the catheter at the target tissue. In the ablation catheter ofFIGS. 22-23, acoiled spring118 is located with thefluid lumen70 generally along theablation region42 of the catheter. In some examples, the coiled spring may be fabricated of platinum, tantalum, gold, stainless steel, gold-plated stainless steel, and the like to provide radiopacity.
• Thecoiled spring118 may be provided along any length of the catheter desired. In one particular configuration, the coiled spring is provided along the length of the ablation region. The coiled spring is easily deformable and flexible and thus conforms to the various curvatures of a catheter while it is being routed or steered to target tissue and while it is being maneuvered or shaped (e.g., formed into a loop) to perform an ablation procedure or other procedure.
• FIGS. 25 and 26 depict one ablation catheter according to the present invention while being used to ablate tissue in the left superiorpulmonary vein120.FIGS. 25 and 26 include a number of primary components of the heart (also shown inFIG. 1) to orient the viewer. In particular, starting in the upper left hand portion ofFIGS. 25 and 26 and working around the periphery of the heart in a counterclockwise fashion, the following parts of theheart10 are depicted:superior vena cava24,right atrium14,inferior vena cava22,right ventricle12,left ventricle16, left superiorpulmonary vein94, leftatrium18, leftpulmonary artery122, arch ofaorta124, and rightpulmonary artery126. Thedistal portion54 of the ablation catheter is positioned adjacent to theostium34 of the left superiorpulmonary vein120 using known procedures like the “Seldinger technique.” For example, to get thedistal loop portion54 of theablation catheter38 in the position shown inFIG. 25, the right venous system may be first accessed using the “Seldinger technique,” wherein a peripheral vein (such as a femoral vein) is punctured with a needle, the puncture wound is dilated with a dilator to a size sufficient to accommodate an introducer. The introducer with at least one hemostatic valve is seated within the dilated puncture wound while maintaining relative hemostasis. With the introducer in place, the sheath with a dilator and needle housed within the lumen are introduced through the hemostatic valve of the introducer and advanced along the peripheral vein, into the region of the vena cava (e.g., the inferior vena cava22), and into theright atrium14. From there, thesheath40 is further advanced through a hole in the interatrial septum, which a doctor would make using the needle and dilator. Once the sheath is fit through the interatrial septum and gains access to theleft atrium18, the sheath is positioned generally along the longitudinal axis of one of the pulmonary veins. InFIG. 25, thesheath40 is shown in alignment with the longitidunial axis of the left superiorpulmonary vein120. Positioned as such, the dilator and needle are pulled back through the sheath.
• To facilitate the proper positioning of the sheath within the left atrium, in one particular implementation, the sheath is preset with a curvature defined to assist in maneuvering the sheath to the correct position within the heart. The curvature will depend on the location within the heart in which the catheter will be guided for the ablation procedure. In the example of an ablation procedure within theleft atrium18 and in proximity or within one of thepulmonary veins32, the sheath is preset with a complex three dimensional curve with afirst section128 corresponding with the turn between theinferior vena cava22 toward the septum and with asecond section130 corresponding with the curve between the septum and one of the pulmonary veins. The curve in the sheath may be set by heating up the sheath on a die. The die defines the desired curvature, and heating the sheath on the die sets the curve in the sheath.
• To properly guide theablation catheter38 to the appropriate location, other guiding systems may be employed, such as rails, precurved guiding introducers, guidewires, and the like. For example, the ablation catheter may be properly guided within the heart with a guiding introducer system including one or more guiding introducers and a rail and ablation catheter system as described in U.S. Pat. No. 6,120,500, titled “Rail Catheter Ablation and Mapping System,” which is hereby incorporated by reference in its entirety as though fully set forth herein. In another example, the ablation catheter may be properly guided within the heart using a guidewire such as is described in U.S. Pat. No. 5,162,911, titled “Over-the-wire catheter,” which is hereby incorporated by reference it its entirety as though fully set forth herein.
• After the sheath is properly positioned and the dilator is removed, the ablation catheter is fed through the lumen and out the distal end of the sheath. In an embodiment of the ablation catheter that is precurved to provide a loopedarea54, upon exiting the sheath the ablation catheter assumes its precurved shape. As shown inFIG. 25, the plane defined by the looped portion of the shaft will be generally perpendicular to the longitudinal axis of the target pulmonary vein after the shaft exits the sheath.
• Prior to insertion of the loopedportion54 of thecatheter38 into a pulmonary vein, the catheter is unactuated, such as is shown in FIGS.3A-C. InFIG. 24, the distal looped portion of the ablation catheter has been inserted into the left superior pulmonary vein and fluid is introduced into theactuating lumen50 so that the loop extends outwardly and orients theablation region42 adjacent the walls of the pulmonary vein, i.e., the target tissue. Referring to the ablation catheter discussed with respect toFIGS. 5-8, while an ablation catheter is in the pulmonary vein as depicted inFIG. 26, fluid is introduced into thesecond lumen70 and theelectrode74 is energized so that fluid flowing through themanifolds72 carry ablation energy to the vein to create the desired lesion. Referring again toFIG. 8, ablation energy passes through the conductive medium flowing out theablation ports78 and past theelectrode strands74 and into the target tissue. The tissue experiences ohmic heating due to the energy conducted into the target tissue. Thus, a lesion is formed in the target tissue by the energy passing through the conductive medium. The conductive medium also dilutes the blood around the ablation catheter.
• In order to form a sufficient lesion, it is desirable to raise the temperature of the tissue to at least 50° C. for an appropriate length of time (e.g., one minute). Besides ablating the tissue, the conductive medium flowing through theports70 prevents blood from flowing into the ablation catheter and pushes blood from the area adjacent to the ports. This helps prevent coagulum, which can have undesirable effects on the patient. The conductive medium is also caused to flow at a rate that prevents the electrode from overheating the conductive medium producing vapor in thefluid lumen70. Thus, the flow of conductive medium through the fluid lumen and out the ports is managed or regulated so that there is sufficient flow to prevent vaporization, but not so much flow that the electrode is prohibited from sufficiently heating the fluid to form a desired lesion. Also, if too much conductive medium flows out of the ports, the hemodynamics of the patient may be adversely affected by the excess quantity of conductive medium being mixed with the patient's blood. The desired flow rate is achieved by adjusting the pressure driving the conductive medium through the fluid lumen, the diameter of the ports, and the spacing between the ports.
• FIGS. 27A-27D are representative section views of theablation catheter38 positioned within or adjacent to one of the pulmonary veins. Collectively, these figures illustrate the flexible resilient nature of the ablation catheter, and the way it way be positioned to provide a circumferential lesion within differently shaped veins or within differently shaped portions of veins. Such shapes may be achieved with a curved or partially curved tubular body ablation catheter shaft with or without the assistance of a shaping element.
• In the example of an ablation catheter that includes a partially precurved shaft and a shaping element, upon exiting the sheath, the catheter forms a first loop shape. By introducing fluid into theactuating lumen56, the loop may be expanded, i.e., the diameter of the loop increased, so that the ablation region may be expanded to contract the walls of a vein or the like. To retract the ablation catheter, the fluid pressure in the actuating lumen is lessened to decrease the loop size and withdraw the ablation catheter out of the vein.
• Although preferred embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention. All directional references (e.g., upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.

Claims (23)

1. An ablation catheter comprising:

a tubular body having an ablation region and an ablation fluid supply lumen,

a plurality of manifolds disposed along the ablation region in fluid communication with the ablation fluid supply lumen,

each of the plurality of manifolds comprising:

a plurality of inlet ports in fluid communication with the ablation fluid supply lumen,

an outlet port in fluid communication with each of the plurality of inlet ports, the outlet port having a larger orifice than each of the plurality of inlet ports and

at least one electrode positioned in at least one outlet port.

2. The ablation catheter ofclaim 1, wherein the ablation region includes a tissue contact area and the outlet port of each of the plurality of manifolds is located within the tissue contact area.

3. The ablation catheter ofclaim 1, wherein the outlet port of each of the plurality of manifolds is fluidly isolated from any other outlet port.

4. The ablation catheter ofclaim 1, wherein the plurality of manifolds define a longitudinal axis, and wherein the plurality of inlet ports are arranged generally parallel with the longitudinal axis of the manifolds.

5. The ablation catheter ofclaim 1, wherein the plurality of manifolds define a longitudinal axis, and wherein the inlet ports are arranged at an angle with respect to the longitudinal axis of the manifolds.

6. The ablation catheter ofclaim 1 wherein each inlet port defines a circular orifice having a diameter of about 0.002 inches, and wherein each outlet port defines a circular orifice having a diameter of about 0.02 to about 0.025 inches.

7. The ablation catheter ofclaim 1 wherein the electrode is housed in an electrode lumen.

8. The ablation catheter ofclaim 7 wherein the electrode lumen is in communication with the plurality of output ports.

9. The ablation catheter ofclaim 1 wherein each of the plurality of manifolds further comprises a plurality of channels in fluid communication with the output port.

10. The ablation catheter ofclaim 9 wherein the plurality of channels are defined in the tubular body of the catheter.

11. The ablation catheter ofclaim 4 wherein the catheter further comprises at least one sensor located proximate to the plurality of manifolds.

12. The ablation catheter ofclaim 11 wherein the at least one sensor is a temperature sensor.

13. An ablation catheter comprising:

a tubular body having a tissue contact surface and an ablation fluid supply lumen,

a coiled spring within the ablation fluid supply lumen,

a shaping element contained within a shaping element lumen,

at least one manifold defining at least one ablation fluid flow path out of the ablation fluid supply lumen, the at least one manifold comprising:

at least one inlet port in fluid communication with the ablation fluid supply lumen

at least one outlet port in fluid communication with the at least one inlet port, the at least one outlet port having a larger orifice than the at least one inlet port; and

an electrode positioned in the at least one ablation fluid flow path.

14. The ablation catheter ofclaim 13 wherein the coiled spring has a smaller diameter than the ablation fluid supply lumen.

15. The ablation catheter ofclaim 13 wherein the ablation fluid supply lumen and the tubular body are coaxial.

16. The ablation catheter ofclaim 13 wherein a central axis of the ablation fluid supply lumen is offset from a central axis of the tubular body in a direction toward the tissue contact surface.

17. The ablation catheter ofclaim 13 wherein the shaping element comprises a pull wire.

18. The ablation catheter ofclaim 13 wherein the plurality of manifolds are integrally formed with the shaping element.

19. The ablation catheter ofclaim 18 wherein the tissue contact surface is substantially flat.

20. An ablation catheter comprising:

a tubular body having an ablation region and an ablation fluid supply lumen,

a plurality of manifolds disposed along the ablation region in fluid communication with the ablation fluid supply lumen,

each of the plurality of manifolds comprising:

a plurality of inlet ports in fluid communication with the ablation fluid supply lumen;

an outlet port in fluid communication with each of the plurality of inlet ports,

the outlet port having a larger orifice than each of the plurality of inlet ports and

at least one electrode positioned in at least one outlet port,

wherein the plurality of manifolds evenly distribute an ablation fluid along the ablation region.

21. An ablation catheter comprising:

a tubular body defining a partial loop at its distal end;

a lumen operably connected with the tubular body; and

manifolding means for conveying fluid from within the lumen to without the tubular body.

22. The ablation catheter ofclaim 21, further comprising a separate actuating lumen operably connected with the tubular body.

23. The ablation catheter ofclaim 22, wherein the actuating lumen provides a fluid induced force upon the distal end of the tubular body.

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