US20070173823A1

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Publication number: US20070173823A1
Application number: US11/333,919
Authority: US
Inventors: Jonathan Dewey; Fred Molz; Aurelien Bruneau; Eric Lange; Matthew Morrison; Thomas Carls; Kent Anderson
Original assignee: SDGI Holdings Inc
Current assignee: Medtronic PLC; Warsaw Orthopedic Inc
Priority date: 2006-01-18
Filing date: 2006-01-18
Publication date: 2007-07-26
Also published as: WO2007084828A1; US20100023059A1; US20100030285A1; US8029550B2; US8100945B2

Abstract

A prosthetic device and method, according to which a member of a relatively flexible, soft material is connected with a member of a relatively stiff material and the connected members are implanted in a spinal column using a non-rigid and a rigid connection.

Description

BACKGROUND

The present invention relates to an intervertebral prosthetic device for stabilizing the human spine, and a method of implanting same. Spinal discs that extend between adjacent vertebrae in vertebral columns of the human body provide critical support between the adjacent vertebrae while permitting multiple degrees of motion.

These discs can rupture, degenerate, and/or protrude by injury, degradation, disease, or the like to such a degree that the intervertebral space between adjacent vertebrae collapses as the disc loses at least a part of its support function, which can cause impingement of the nerve roots and severe pain.

In these cases, intervertebral prosthetic devices have been designed that can be implanted between the adjacent vertebrae, both anterior and posterior of the column and are supported by the respective spinous processes of the vertebrae to prevent the collapse of the intervertebral space between the adjacent vertebrae and provide motion stabilization of the spine. Many of these devices are supported between the spinous processes of the adjacent vertebrae.

In some situations it is often necessary to remove the laminae and the spinous process from at least one of the adjacent vertebrae to get proper decompression. In other situations, the defective disc is removed and two vertebral segments are fused together to stop any motion between the segments and thus relieve the pain. When two adjacent vertebrae are fused, the laminae and the spinous process of at least one vertebrae are no longer needed and are therefore often removed.

However, in both of the above situations involving removal of a spinous process, it would be impossible to implant an intervertebral prosthetic device of the above type since the device requires support from both processes.

SUMMARY

According to an embodiment of the invention, an intervertebral prosthetic device is provided that is implantable between two adjacent vertebrae, at least one of which is void of a spinous process, to provide motion stabilization.

Various embodiments of the invention may possess one or more of the above features and advantages, or provide one or more solutions to the above problems existing in the prior art.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side elevational view of an adult human vertebral column.

FIG. 2 is a posterior elevational view of the column ofFIG. 1.

FIG. 3 is an enlarged, front elevational view of one of the vertebrae of the column ofFIGS. 1 and 2.

FIG. 4 is an enlarged, partial, isometric view of a portion of the column ofFIGS. 1 and 2, including the lower three vertebrae of the column, and depicting intervertebral prosthetic device according to an embodiment of the invention implanted between two adjacent vertebrae.

FIG. 5 is an enlarged, isometric, exploded view of the prosthetic device ofFIG. 4.

FIG. 6 is a cross-sectional view of the implanted device ofFIGS. 4 and 5.

FIG. 7 is an enlarged, isometric, exploded view of an alternate embodiment of the prosthetic device ofFIG. 5.

DETAILED DESCRIPTION

With reference toFIGS. 1 and 2, thereference numeral10 refers, in general, to a humanvertebral column10. The lower portion of thevertebral column10 is shown and includes thelumbar region12, the vertebrae V6, and thecoccyx16. The flexible, soft portion of thevertebral column10, which includes the thoracic region and the cervical region, is not shown.

Thelumbar region12 of thevertebral column10 includes five vertebrae V1, V2, V3, V4 and V5 separated by intervertebral discs D1, D2, D3, and D4, with the disc D1 extending between the vertebrae V1 and V2, the disc D2 extending between the. vertebrae V2 and V3, the disc D3 extending between the vertebrae V3 and V4, and the disc D4 extending between the vertebrae V4 and V5.

The vertebrae V6 includes five fused vertebrae, one of which is a superior vertebrae V6 separated from the vertebrae V5 by a disc D5. The other four fused vertebrae of thesacrum14 are referred to collectively as V7. A disc D6 separates the vertebrae V6 from thecoccyx16 which includes four fused vertebrae (not referenced).

With reference toFIG. 3, the vertebrae V5 includes two

laminae

20aand20bextending to either side (as viewed inFIG. 2) of aspinous process22 that projects posteriorly from the juncture of the two laminae. Two

transverse processes

24aand24bextend laterally from the

laminae

20aand20b, respectively, and two

pedicles

26aand26bextend inferiorly from the

processes

24aand24bto avertebral body28. Since the other vertebrae V1-V3 are similar to the vertebrae V5 they will not be described in detail. Also, V4 is similar to V5 with the exception that thespinous process22 of V4 has been removed for one or both of the reasons set forth below.

Referring toFIG. 4, it will be assumed that, for one or more of the reasons set forth above, the vertebrae V4 and V5 are not being adequately supported by the disc D4 and that it is therefore necessary to provide supplemental support and stabilization of these vertebrae. As stated above, it will also be assumed that thespinous process22 of V4 has been removed.

An intervertebraldisc prosthetic device40 according to an embodiment of the invention is provided which is adapted to be implanted between thespinous processes22 of the vertebrae V3 and V5. Theprosthetic device40 is shown in detail inFIGS. 5 and 6 and includes aspacer42 which is substantially rectangular in shape with the exception that two

curved notches

42aand42bare formed its respective end portions. A laterally extendingchannel42c, having a substantially rectangular cross section, extends through the entire width of thespacer42 approximately midway between the

notches

42aand42b.

Aninsert44 is provided that is dimensioned so as to extend in thechannel42cwith minimum clearance.

Tabs

46aand46bextend out from the respective ends of theinsert44 and

elongated openings

46cand46dextend through the respective tabs. The length of theinsert44 substantially corresponds to the length of thechannel42cso that when the insert is inserted in the channel, the

tabs

46aand46bproject outwardly from the channel.

Two

protrusions

48aand48bextend from the sides of thetab46aand two

protrusions

48cand48dextend from the sides of thetab46b. The protrusions are for the purpose of receiving tethers, or the like, to tether thedevice40 to the vertebrae V4 and/or V5.

Since the spinous process of the vertebrae V4 has been removed, thedevice40 is implanted between thespinous process22 of the vertebrae V3 and thespinous process22 of the vertebrae V5. In the implanted position shown inFIGS. 4 and 6, thespinous process22 of the vertebrae V3 extends in thenotch42aof thespacer42, and thespinous process22 of the vertebrae V5 extends in thenotch42b. The dimensions of thedevice40 are such that, when it is implanted in this manner, the

elongated openings

46cand46dextend over the

pedicles

26aand26b(FIG. 3) of the vertebrae V4.

Then, two screws, one of which is referred to by thereference numeral49 inFIGS. 4 and 6, are inserted through theelongated openings42cand42d, respectively, of thespacer42. Torque is applied to thescrews49 so that they are driven into the

pedicles

26aand26bof the vertebrae V4. The

elongated openings

46cand46din the

tabs

46aand46b, respectively, enable thescrews49 to be adjusted laterally and to be angled towards the

pedicles

26aand26bas necessary so that they can be driven into the pedicles.

Although not shown in the drawing, tethers can be tied between the protrusions46a-46dand the vertebrae V3, V4, and/or V5 to provide additional support and resistance.

As examples of the materials making up thespacer42 and theinsert44, the spacer can be of a relatively soft material, such as soft plastic, including silicone, while the insert can be of a relatively stiff material, such as hard plastic or rubber. In the latter context, the surgeon could be provided withseveral inserts44 that vary in stiffness, and once the condition of the vertebrae V4 and V5 (FIG. 4), and therefore the desired stiffness, is determined, theproper insert44 can be selected.

When thedevice40 is implanted in the manner discussed above, the relatively flexible,soft spacer42 provides non-rigid connections to the vertebrae V3 and V5 that readily conforms to theprocesses22 of the vertebrae V3 and V5 and provides excellent shock absorption, while theinsert44 adds stiffness, compressive strength and durability, and thescrews49 provide a rigid connection to the vertebrae V4.

Aprosthetic device50 according to another embodiment is shown in detail inFIG. 7 and includes aspacer52 which is substantially rectangular in shape with the exception that acurved notch52a, is formed in one end portion. Atab52bprojects from the other end of thespacer52 for reasons to be described.

Aspacer54 is also provided which is substantially rectangular in shape with the exception that acurved notch54ais formed in one end portion and atab54 projects from the other end of thespacer52.

Aconnector56 is designed to fit over the

tabs

52band54bof the

spacers

52 and54, respectively, to connect them. To this end, theconnector56 has a through opening56awith a cross section slightly greater than the cross sections of the

56band56bextend out from the respective ends of theconnector56, and

elongated openings

56cand56dextend through the respective tabs for receiving screws, for reasons to be described.

Two

protrusions

58aand58bextend from the sides of thetab56band two

protrusions

58cand58dextend from the sides of thetab56c. The protrusions are for the purpose of receiving tethers, or the like, to tether thedevice40 to the vertebrae V4 and/or V5.

52band54bare inserted into theopening56aof theconnector56 from opposite ends of the opening until the corresponding shoulders of the

spacers

52 and54 engage the corresponding ends of theconnector56. The

spacers

52 and54 and the connector are sized so that the

tabs

52aand54aengage the inner wall of theconnector56 in a friction fit so as to retain the

spacers

52 and54 in the connector.

Since the spinous process of the vertebrae V4 has been removed, thedevice50 is implanted between thespinous process22 of the vertebrae V3 and thespinous process22 of the vertebrae V5. In the implanted position, thespinous process22 of the vertebrae V3 extends in thenotch52aof thespacer42, and thespinous process22 of the vertebrae V5 extends in thenotch52b. The dimensions of thedevice50 are such that, when it is implanted in this manner, the

elongated openings

56cand56dextend over the

pedicles

26aand26b(FIG. 3) of the vertebrae V4.

Although not shown in the drawing, tethers can be tied between the protrusions58a-58dand the vertebrae V3, V4, and/or V5 to provide additional support and resistance.

The

spacers

52 and54 could be fabricated from a relatively soft material, such as soft plastic, including silicone, while theconnector56 could be fabricated from a relatively stiff material, such as hard plastic or rubber. In the latter context, the surgeon could be provided withseveral connectors56 that vary in stiffness. Thus, once the surgeon ascertains the condition of the vertebrae V3, V4, and V5 (FIG. 3) and determines the particular stiffness that is needed, theproper connector56 can be selected.

Thus, when thedevice50 is implanted between theprocesses22 of the vertebrae V3 and V5 in the manner discussed above, the relatively flexible,

soft spacers

52 and54 provide a non-rigid connection to the vertebrae V3 and V5 that readily conforms to theprocesses22 of the vertebrae V3 and V5, and provides excellent shock absorption. Also, theconnector56 adds stiffness, compressive strength and durability, and thescrews49 provide a rigid connection to the vertebrae V4.

It is understood that other variations may be made in the foregoing without departing from the invention and examples of some variations are as follows:

Any conventional substance that promotes bone growth, such as HA coating, BMP, or the like, can be incorporated in the prosthetic device of the above embodiments.
One or more of the components of the above devices may have through holes formed therein to improve integration of the bone growth.
The surfaces of the body member defining the notch can be treated, such as by providing teeth, ridges, knurling, etc., to better grip the spinous processes and the adapters.
The body member can be fabricated of a permanently deformable material thus providing a clamping action against the spinous process.
The spacers and associated components of one or more of the above embodiments may vary in shape, size, composition, and physical properties.
Through openings can be provided through one or more components of each of the above prosthetic devices to receive tethers for attaching the devices to a vertebrae or to a spinous process.
The prosthetic device of each of the above embodiments can be placed between two vertebrae in thevertebral column10 other than the ones described above.
The prosthetic device of each of the above embodiments can be fabricated from materials other than those described above.
The relative stiff components described above could be made of a resorbable material so that their stiffness would change over time.
The prosthesis of the above embodiments can be implanted between body portions other than vertebrae.
In the embodiment ofFIG. 7, thespacers52 and54 can be fabricated from a relatively stiff material and theconnector56 from a relatively soft, flexible material.
The prostheses of the above embodiments can be inserted between two vertebrae following a discectemy in which a disc between the adjacent vertebrae is removed, or a corpectomy in which at least one vertebrae is removed.
The spatial references made above, such as “under”, “over”, “between”, “flexible, soft”, “lower”, “top”, “bottom”, etc. are for the purpose of illustration only and do not limit the specific orientation or location of the structure described above.

The preceding specific embodiments are illustrative of the practice of the invention. It is to be understood, therefore, that other expedients known to those skilled in the art or disclosed herein, may be employed without departing from the invention or the scope of the appended claims, as detailed above. In the claims, means-plus-function clauses are intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together, whereas a screw employs a helical surface, in the environment of fastening wooden parts a nail and a screw are equivalent structures.