BACKGROUND OF THE INVENTION 1. Field of the Invention
The present invention generally relates to a spool assembly for spooling certain materials and for readily locating the free end of the spooled materials. More particularly, the present invention relates to a two-piece spool assembly comprising a spool body and pin assembly, which together function to locate spoolable material upon the spool body and readily locate the free material end for selective use.
2. Description of Prior Art
As noted by Thomas in U.S. Pat. No. 4,279,389, devices for preventing the unwinding of thread from a spool are known in the arts. Some of the more pertinent prior art disclosures relating to devices for spooling materials, for preventing the unwinding thereof, and for locating the free end of the spooled materials are briefly described hereinafter.
U.S. Pat. No. 4,027,831 ('831 Patent), which issued to Rottleb, discloses a Spool for Thread. The '831 Patent teaches a unitary molding of plastics material comprising a spool member for carrying thread windings, and a thread trapping member joined to said spool member by frangible bridging means, said thread trapping member being adapted, after breaking of the frangible bridging means, to be fitted to the end of said spool member so that a surface of the thread trapping member cooperates with a surface of the spool member to form a groove for trapping thread.
U.S. Pat. No. 4,094,476 ('476 Patent), which issued to Schmidt et al., discloses a Thread Spool. The '476 Patent teaches a regular thread spool having at least one of its end flange disks provided with a sectionalized groove, the sections being axially offset to provide thread retention baffles.
U.S. Pat. No. 4,106,723 ('723 Patent), which issued to Couture, discloses a Spool for Thread or the Like. The '723 Patent teaches a spool for thread or the like comprising means for locking or securing the spool in position over a spindle. The spool may be of the type having a base member and a substantially cylindrical portion in which the thread may be taken from the spool in a direction substantially parallel to the spool axis. A locking means is provided to prevent spool jumping when the thread on the spool is partially removed making the spool with the remaining thread thereon lighter.
U.S. Pat. No. 4,279,389 ('389 Patent), which issued to Thomas, discloses a Thread Keeper. The '389 Patent teaches a thread keeper to prevent undesired unwinding of thread from a spool. The unit comprises a channel shaped element with the mid portion paralleling the axis of the spool and the two arms straddling the ends of the spool. The arms have short projections that enter the ends of the cylindrical bore through the spool whereby the spool can rotate within the keeper unit. The space between the mid portion of the keeper and the thread on the spool is fitted with compressible friction applying material that expands to be in continuous braking engagement with the thread as it is pulled and unwound from the spool.
U.S. Pat. No. 5,211,353 ('353 Patent), which issued to Lewin et al., discloses a Spool with an Integral Bobbin Holder. The '353 Patent teaches a spool for thread with a self contained bobbin holder. A contrivance consisting of a spool with a self contained bobbin holder is described. The invention is based on the fact that the core of the spool is projected beyond the edge of the spool creating a protuberance, which functions as a receptacle for the bobbin, allowing the contrivance to temporarily store the mated spool and bobbin for quick and easy retrieval.
U.S. Pat. No. 6,170,416 ('416 Patent), which issued to Gulsby, discloses a Spool Winder for Sewing Machines. The '416 Patent teaches a removable attachment to the bobbin winder of a conventional sewing machine. It installs on a bobbin winder in lieu of a bobbin at one end and connects to a conventional spool at the opposite end. It provides for continuous winding of thread or yam onto the spool by preventing disengagement of the bobbin winder. The invention consists of a flanged post which installs onto the bobbin winder's spindle. The post is long and narrow enough to avoid the bobbin winder's disengagement mechanism. This function eliminates the need for hand winding of spools.
From an inspection of the foregoing disclosures and from a consideration of other art generally known to exist it will be seen that the prior art fails to teach a two-piece spool assembly comprising a spool body and a pin assembly, which pin assembly is cooperatively associated with the spool body for locating the free end of the spooled material and for preventing unwinding of the spooled material wherein the pin assembly comprises material receiving structure for wedging the free end of the spooled material intermediate the pin assembly and the spool body. The prior art thus perceives a need for a two-piece spool assembly comprising a spool body and a pin assembly of the type briefly described herein.
SUMMARY OF THE INVENTION It will thus be seen, in contradistinction to the foregoing prior art, that the present invention provides a spool assembly for locating a spoolable material end. The spool assembly comprises a spool body and a pin assembly. The spool body comprises a first spool end, a second spool end, an axial spool aperture, and a spooling core. The spool aperture and the spooling core extend intermediate the first and second spool ends centered on a longitudinal spool axis. The spooling core is designed to receive certain spoolable material such as, but not limited to, thread. Necessarily, the spoolable material has a free material end and a post-engageable material portion adjacent the free material end, which structures are selectively locatable by the cooperation of the spool body and the pin assembly.
In this last regard, the spool aperture has a post-engaging aperture periphery at the second spool end that is cooperable with an aperture-engaging post periphery at a second post end. The pin assembly comprises an aperture-engaging post and a post cap, the aperture-engaging post comprising a first post end, the second post end, a longitudinal post axis, and a transverse material-receiving portion. The material-receiving portion is located intermediate the first and second post ends axially adjacent the longitudinal post axis. The post-engageable material portion is further cooperable with the material-receiving portion.
The aperture-engaging post is insertable into the spool aperture. During insertion of the aperture-engaging post, the post periphery wedgedly locates the post-engageable material portion intermediate the aperture and post peripheries adjacent the second spool and post ends. The post cap is formed at the second post end for enabling a user to manually remove the aperture-engaging post from the spool body for releasing the free material end and the post-engageable material portion.
Other objects of the present invention, as well as particular features, elements, and advantages thereof, will be elucidated or become apparent from, the following description and the accompanying drawing figures.
BRIEF DESCRIPTION OF THE DRAWINGS Other features of our invention will become more evident from a consideration of the following brief description of my patent drawings, as follows:
Figure No.1 is a top perspective view of a preferred embodiment of the spool assembly in an assembled state.
Figure No.2 is a top perspective view of the spool assembly shown in Figure No.1 with certain parts broken away to show otherwise hidden inner structure.
Figure No.3 is a top perspective view of the spool assembly shown in Figure No.1 showing a spool assembly and a pin assembly (with certain portions in phantom) in partially exploded relation to one another.
Figure No.4 is a fragmentary side plan depiction of the preferred embodiment of the spool assembly as placed on a planar support surface showing certain portions of the pin assembly in phantom.
Figure No.5 is a top perspective view of a preferred embodiment of the pin assembly showing a single material-receiving groove.
Figure No.6 is a top perspective view of a first alternative embodiment of the pin assembly showing a plurality of axially spaced material-receiving grooves.
Figure No.6ais a fragmentary side view depiction of a section of an aperture-engaging post showing a helical material-receiving groove.
Figure No.7ais a top plan view of the pin assembly shown in Figure No.5, showing certain aperture-engaging post structure in phantom.
Figure No.7bis a side plan view of the pin assembly shown in Figure No.5.
Figure No.7cis a bottom plan view of the pin assembly shown in Figure No.5, showing certain aperture-engaging post structure in solid.
Figure No.8ais a cross-sectional view of the pin assembly as taken from Figure No.7b.
Figure No.8bis a fragmentary enlarged section of the pin assembly as taken from Figure No.8ashowing a material receiving groove.
Figure No.9 is a top perspective view of an alternative embodiment of the spool assembly showing a spool assembly and a pin assembly (with certain portions in phantom) in partially exploded relation to one another.
Figure No.10 is a top perspective view of the alternative embodiment of the spool assembly shown in Figure No.9 in an assembled state.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Referring now to the drawings, the preferred embodiment of the present invention concerns aspool assembly10 as generally illustrated and referenced in Figure Nos.1-4. It is contemplated that thespool assembly10 of the present invention is designed for locating the end or terminus of certain spoolable material (such as thread, wire, tape, string, twine, etc.) and further for preventing the spoolable material from disengaging thespool assembly10. Thespool assembly10 is preferably constructed from wood, plastic, or similar other sturdy, formable material and comprises, in combination, a spool body11 as illustrated and referenced in Figure Nos.1-4,9, and10; apin assembly12 as illustrated and referenced in Figure Nos.1-8a,9, and10; and certain spoolable material (typically thread)13 as illustrated and referenced in Figure Nos.1-4,9, and10.
The spool body11 preferably comprises afirst spool end14 as referenced in Figure Nos.2 and4; asecond spool end15 as referenced in Figure Nos.2 and4; anaxial spool aperture16 as illustrated and referenced in Figure Nos.2,3, and9; and a spoolingcore17 as illustrated and referenced in Figure Nos.1-4. Thefirst spool end14 preferably comprises afirst spool rim27 as illustrated and referenced in Figure Nos.1-4,9, and10. Preferably, thefirst spool rim27 is substantially planar (as depicted in Figure Nos.1-4) for enabling a user to stand thespool assembly10 on thefirst spool rim27 upon aplanar support surface30 as generally depicted and referenced in Figure No.4.
From an inspection of the noted figures, it will be seen that thespool aperture16 extends intermediate the first and second spool ends14 and15 as centered on a longitudinal spool axis18 (as further referenced in Figure No.4). The spoolingcore17 extends axially adjacent thespool aperture16 and receives thespoolable material13 as also generally depicted. It should be noted that thespool aperture16 inherently has a post-engaging aperture periphery at thesecond spool end15. Further, thespoolable material13 necessarily has afree material end19 as generally illustrated and referenced in Figure Nos.3 and9; and a post-engageable material portion20 (adjacent the free material end19) as generally illustrated and referenced in Figure Nos.1-4,9, and10.
Thepin assembly12 preferably comprises an aperture-engagingpost21 as illustrated and referenced in Figure Nos.1-6,7b,7c,8a,9, and10; and apost cap22 as illustrated and referenced in Figure Nos.1-8a,9, and10. The aperture-engagingpost21 comprises afirst post end23 as referenced in Figure Nos.2-6; asecond post end24 as referenced in Figure Nos.4,7b,7c, and8a; alongitudinal post axis25 as referenced in Figure Nos.4 and5; and a material-receiving portion as preferably defined by a single transverse material-receivinggroove26 as illustrated and referenced in Figure Nos.2-5,7b,8b, and9. Referring to Figure Nos.6 and6a, it will be seen that aperture-engagingpost21 may be outfitted with a plurality of axially spaced material-receivinggrooves26 or a single helically shaped material-receiving groove29 as may be taught by a threaded shaft member or the like.
From an inspection of the noted figures, it will be seen that the aperture-engagingpost21 preferably comprises a sloped outer periphery intermediate the aperture-engaging post periphery and thefirst post end23. It is believed that the sloped outer periphery may effectively function to enable the user to more readily insert the aperture-engagingpost21 into thespool aperture16 by providing certain guiding means for proper insertion. Further, it is contemplated that the slope outer periphery may effectively function to enable the user to locate thefree material end19 within spool bodies having differentlysized spool apertures16. From a further comparative inspection of the noted figures, it will be seen that the material-receivinggroove26 is formed intermediate the first and second post ends23 and24 axially adjacent the longitudinal post axis25 (closer in proximity to the second post end24). It should be further noted that thesecond post end24 has an aperture-engaging post periphery.
Thefree material end19 and thepost-engageable material portion20 are receivable in the material-receivinggroove26 as generally depicted in Figure Nos.2,3, and9, and the aperture-engagingpost21 is insertable into thespool aperture16 with receivedmaterial portion20 such that the spool and postaxes18 and25 are substantially collinear. Thesecond post end24 is cooperable with thesecond spool end15; the aperture-engaging post periphery is sized and shaped to cooperatively wedge thepost-engageable material portion20 intermediate the post-engaging aperture periphery and the aperture-engaging post periphery in close proximity to or in adjacency tosecond spool end15 and thesecond post end24. Thespool assembly10 thus functions to locate thefree material end19 and prevents thespoolable material13 from otherwise disengaging from thespool assembly10.
Thepost cap22 is preferably integrally formed with thesecond post end24 and is designed to enable a user to manually (in other words, with one's fingers and or hand) remove the aperture-engagingpost21 from the spool body11 orspool aperture16 for releasing thefree material end19 and thepost-engageable material portion20. Thepost cap22 thus enables the user to readily disengage or unspool thespoolable material13 from the spoolingcore17. In the preferred embodiment, thepost cap22 is substantially planar and essentially provides a second spool rim28 (as referenced in Figure Nos.1-4) when the aperture-engagingpost21 is received in thespool aperture16. Together, thefirst spool rim27 andsecond spool rim28 function to locate thespoolable material13 upon the spoolingcore17.
Additionally, the substantially planar spool rims27 and28 enable a user to stand thespool assembly10 upon a select spool rim as placed uponplanar support surface30. In this last regard, it is contemplated that the select spool rim may be selected from the group consisting of thefirst spool rim27 and thesecond spool rim28. Notably, the spool body11 inherently comprises a certain body length and thepin assembly12 inherently comprises a certain pin length, the pin length preferably being lesser in magnitude than the body length. This design feature is believed to enable a user to stand thespool assembly10 upon thefirst body end14 insofar as thefirst post end23 does not otherwise extend beyond thefirst spool rim27.
The first and second spool rims27 and28 are preferably (but not critically) substantially circular in form as generally depicted in Figure Nos.1-4. Thus, thefirst spool rim27 inherently has a first diameter and thesecond spool rim28 inherently has a second diameter. Preferably, given such an arrangement, the first diameter is greater in magnitude than the second diameter and thespool assembly10 may be stood upon thefirst spool rim27 for effecting a statuesque spool assembly. In other words, it is contemplated that a certain feature of the present assembly is a novel way of standing spool assemblies on end so that they may be viewed as more pleasing to the eye, more stable, and more easily manipulated (as for example, by providing finger-accepting space adjacent the second rim diameter for grabbing thepost cap22 and lifting the spool assembly. Thus, the smaller diameter of the post cap22 (as compared to the first diameter of the first spool rim27) may be said to define a certain statuesque spool assembly when so configured.
Thespool assembly10 may thus be said to selectively locate a spoolable material end such asfree material end19 for use or unwinding as may be required by the user. The spool assembly of the present invention preferably comprises a spool body11 and apin assembly12. The spool body11 preferably comprisesfirst spool end14,second spool end15,spool aperture16, and spoolingcore17. Thespool aperture16 and spoolingcore17 extend intermediate the first and second spool ends14 and15 as centered about spool axis18. The spoolingcore17 receives certainspoolable material13, whichspoolable material13 hasfree material end19 andpost-engageable material portion20. Thespool aperture16 has a post-engaging aperture periphery at thesecond spool end15. Thepin assembly12 comprises aperture-engagingpost21 andpost cap22. The aperture-engagingpost21 comprisesfirst post end23,second post end24,post axis25, and a transverse material-receiving portion such as material-receivinggroove26, but may also take the form of a notch, a slot, an aperture, or similar other material-receiving (and thus locating) structure.
The material-receiving portion is preferably located intermediate the first and second post ends23 and24 axially adjacent thelongitudinal post axis25, and preferably in closer proximity to thesecond post end24. Thesecond post end24 has an aperture-engaging post periphery. Thepost-engageable material portion20 of thespoolable material13 is cooperable with or receivable by the material-receiving portion of the aperture-engagingpost21. The aperture-engagingpost21 is insertable into thespool aperture16. The post periphery is preferably sized and shaped to wedgedly locate thepost-engageable material portion20 intermediate the aperture and post peripheries adjacent the second spool and post ends15 and24. Thepost cap22 is formed at thesecond post end24 for enabling a user to (more easily) manually remove the aperture-engagingpost21 from the spool body11 for releasing thefree material end19 and thepost-engageable material portion20.
Alternative Embodiment An alternative embodiment of the spool assembly of the present invention is generally illustrated and referenced in Figure Nos.9 and10 atreference numeral50. Thealternative spool assembly50 of the present invention is structurally identical to thepreferred spool assembly10, but for certain rim structures as found adjacent the first and second spool ends14 and15. In this regard, it is contemplated thatspool assembly50 may comprise at least one secondary spool rim51 at thesecond spool end15. From an inspection of Figure Nos.9 and10, it will be seen that thefirst spool rim27 and thesecondary spool rim51 may together function to locate thespoolable material13 upon thespool assembly50. From a further inspection of Figure Nos.9 and10, it will be seen that a pair of axially spaced secondary spool rims51 and51(a) adjacent thesecond spool end15 may spatially locate thefree material end19 therebetween (as generally depicted in Figure No.10). Notably, the secondary spool rim51(a) is provided by the outer edge ofpost cap22.
While the foregoing descriptions contain much specificity, the same should not be construed as limiting the scope of the invention, but rather as an exemplification of the invention. For example, it is contemplated that the essence of the invention teaches a two-piece spool assembly comprising a spool body and a pin assembly. The spool body comprising a first spool end, a second spool end, and an axial spool aperture. The spool aperture extends intermediate the first and second spool ends, and the spool body or core thereof is designed to receive certain spoolable material. The receivable spoolable material necessarily comprises a free material end and a post-engageable material portion adjacent the free material end.
The pin assembly comprises an aperture-engaging post having a first post end, a second post end, and a material-receiving portion located intermediate the first and second post ends. The post-engageable material portion is cooperable with the material-receiving portion, and the aperture-engaging post is insertable into the spool aperture for wedgedly locating the post-engageable material portion adjacent the second spool and post ends. Thus, the spool assembly is designed to selectively locate the free material end.
Accordingly, although the invention has been described by reference to a preferred embodiment, it is not intended that the novel assembly be limited thereby, but that modifications thereof are intended to be included as falling within the broad scope and spirit of the foregoing disclosure, the following claims, and the appended drawings.