BACKGROUND OF THE INVENTION This application claims the benefit of U.S. Provisional Patent Application Ser. No. ______ filed on May 13, 2004 as Attorney Docket Number D2GRE001.11.
FIELD OF THE INVENTION The present invention is directed to a power system including a radial internal combustion engine serving as a prime mover, and an associated energy storage system which cooperates with the radial engine.
DESCRIPTION OF THE PRIOR ART Internal combustion engines have long been used to power transport vehicles on land, in and on water, and in the air. Initially, internal combustion engines were directly connected to wheels, propellers, and other elements of a vehicle which acts on an environmental medium to effect propulsion. In some applications, power generated by internal combustion engines has been transformed before bearing on the propulsion effecting elements of the vehicle. For example, diesel electric railway locomotives have diesel engines serving as prime movers which power generators, which generators in turn supply electrical power to drive motors which rotate wheels. In a further development, internal engines have been utilized to store power onboard a vehicle. A well known example is that of electric boats, particularly of the submarine type. Submarine type vehicles have both liquid fuel tanks and also storage batteries. Output of the internal combustion engine can be exploited to rotate a propeller or to charge the batteries.
The recent automotive development of so-called hybrid vehicles has demonstrated that remarkable fuel savings are enabled by combining internal combustion and electric power plants in a transport vehicle. A hybrid vehicle has both an internal combustion engine and also an electric motor which may, depending upon the specific design, may individually and collectively be brought to bear on propulsion of the vehicle. Arrangement of different hybrid schemes vary, but one element all hybrid schemes have in common is that power demanded of an internal combustion engine over time is far more constant than is the case with vehicles wherein an internal combustion engine is not supplemented by electrical power.
Considering now the internal combustion engine which is selected for use with hybrid vehicles, contemporary practice is limited to those engines wherein at least one and usually a plurality of pistons are reciprocatingly disposed within bores or cylinders formed in a stationary structural engine block. Each piston is operably connected to a rotary crankshaft by a connecting rod. The output of these conventional engines is one or more rotating shafts, which are drivably connected to a suitable transmission, to a generator, or to another element for inducing propulsion. While these engines are entirely operable, they fail to exploit certain characteristics which are available in internal combustion engines. One of these characteristics is use of the flywheel effect, wherein inertia of a relatively large or heavy rotating mass may be exploited to provide power independently of the energy being liberated in the combustion chambers, at least for a temporary period of time. While conventional engines can be fitted with suitably heavy flywheels or other rotatable masses, this comes at a detrimental cost in conventional engines. That is, total weight of the engine is increased. There is a need for an engine which overcomes this situation while still providing the benefits of the flywheel effect.
A second characteristic is that while apparent reciprocation between piston and engine block occurs, this is not at the full cost in energy of periodically accelerating and decelerating the pistons within the engine block, as occurs in stationary block engines. Because the engine block defining the combustion cylinders rotates about an axis offset from that of the crankshaft to which the pistons are connected, at least a component of the apparent magnitude of reciprocation of the pistons occurs without axially accelerating each piston the full extent of the apparent stroke.
There exists an engine design which provides a relatively large rotating mass without arbitrarily increasing total engine mass, and which provides piston reciprocation which does not require periodic accelerations of each piston in alternating directions. In the early twentieth century, a radial rotary engine was developed for use with aircraft. This engine, which came to be known as the “Gnome” radial engine, essentially caused the engine block and cylinder heads to rotate about the crankshaft, which remained stationary relative to its associated vehicle. In practice, the crankshaft was secured in fixed relation to the fuselage of the aircraft. The propeller was fixed to the rotating engine block, which propeller and engine block then rotated as a unitary element. This arrangement was responsible for remarkable advances in early aircraft performance as regards aircraft velocity. A drawback of the engine in the environment of small aircraft was the gyroscope effect developed by the rotating mass, which introduced difficulties in steering the aircraft. As these small aircraft were combat aircraft, with maneuverability being a particularly prized characteristic, this early engine fell from favor despite some advantages which remain to this day. It would be desirable to utilize the advantages of a rotary block, reciprocating piston internal combustion engine in stored energy hybridized vehicles today.
SUMMARY OF THE INVENTION The present invention combines the advantages of a rotary block, reciprocating piston internal combustion engine with an energy storage system to improve on benefits which accrue from today's hybrid vehicle arrangements. To this end, the present invention uses an improved rotary block radial engine in combination with one or more energy storage systems which can release power independently of power being developed within the engine by combustion of the fuel at any one instant in time. This engine provides a large rotating flywheel mass with no attendant increase in overall mass, minimal reciprocating load of pistons, and frequency in firing of a two stroke cycle engine.
Engine output is supplemented by stored energy. In one embodiment, this stored energy takes the form of compressed gasses which have been generated by the engine and stored. In another embodiment of the invention, electrical energy rather than compressed gasses may be generated and stored. Advantageously, when power from internal combustion is not required, combustion may be discontinued and the pistons may then be exploited to serve as a compressor.
When power is not required, a mechanical adjustment to the crankshaft is made. This adjustment permits the engine block and pistons to rotate without imposing a driving force on the crankshaft. Thus that energy originating in the engine and presently taking the form of kinetic energy may be conserved without dissipation which otherwise would be caused by decelerating the engine back to the stationary condition. As a consequence, combustion which would merely waste fuel when idling may be discontinued. The engine block with its relatively great mass would continue to rotate. This permits power to be derived from a flywheel effect and also eliminates the step of rotating the internal combustion engine when restarting it.
The engine is improved over the early aircraft engine in several preferred yet optional ways. One is that it is preferably although not necessarily operated as a diesel. A second is that an adjustment feature is provided which enables the engine to change its operation from that of an internal combustion engine to that of an air pump. A further improvement is that of making the crankshaft adjustable such that the pistons orbit ineffectually thereabout in tandem with the rotating engine block, so that the engine rotates without idling or active power production. Still another improvement is providing stepped pistons wherein an air suction chamber is provided which is greater in volume than the combustion chamber, thereby achieving a supercharged effect with no additional moving parts. Valves may be of the exposed port type, or alternatively of the poppet type. Where gas compression and storage is selected for energy storage, engine exhaust heat may be used to increase pressure of stored compressed gasses. Gasses may include both atmospheric air and also exhaust gas. A further improvement incorporates a recirculating lubrication system rather than the “one use” system originally provided wherein lubricant was ejected from the engine after a single introduction to a piston and cylinder assembly.
It is an object of the invention to utilize a rotary radial engine having a stationary crankshaft and minimal parasitic piston reciprocation losses as a prime mover in a hybrid power plant which incorporates selectively releasable energy storage.
It is another object to modify a rotary radial engine to enable engine block rotation to achieve a flywheel effect without idling.
It is a further object of the invention to modify a rotary radial engine to incorporate a recirculating lubrication system.
It is still another object of the invention to provide a supercharging feature with minimal increase in moving parts.
Still another object of the invention is to supplement stored energy in the form of compressed gasses with heat derived from waste exhaust heat.
It is an object of the invention to provide improved elements and arrangements thereof by apparatus for the purposes described which is inexpensive, dependable, and fully effective in accomplishing its intended purposes.
These and other objects of the present invention will become readily apparent upon further review of the following specification and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS Various objects, features, and attendant advantages of the present invention will become more fully appreciated as the same becomes better understood when considered in conjunction with the accompanying drawings, in which like reference characters designate the same or similar parts throughout the several views, and wherein:
FIG. 1 is a diagrammatic, top plan view of a radial rotary engine of the type utilized in an embodiment of the present invention.
FIG. 2 is a cross sectional, enlarged detail view of the lower left ofFIG. 1.
FIG. 3 is a side elevational, enlarged detail view of components which are an alternative embodiment of components seen at the center ofFIG. 2.
FIG. 4 is a top plan view generally corresponding toFIG. 1, but drawn to reduced scale and showing the engine with its crankshaft moved to an adjusted position such that its rotational axis is coincident with the rotational axis of the cylinders.
FIG. 5 is an enlarged side elevational, mostly cross sectional detail view of an alternative embodiment of the invention, with the engine turned such that the crankshaft extends horizontally.
FIG. 6 is a block diagram of power producing, storing, and utilizing components of a motor vehicle according an embodiment of the invention wherein the novel system generates and stores electrical energy.
FIG. 7 is a side cross sectional view of a further embodiment of an engine according to the present invention.
FIG. 8 is a side elevational detail view of an optional auxiliary function of a rocker arm of another alternative embodiment.
FIG. 9 is a diagrammatic, partially cross sectional, side elevational view of an embodiment of the novel engine.
FIG. 10 is a cross sectional, top perspective view of a component seen near the top ofFIG. 9.
FIG. 11 is a top plan view of an embodiment of an engine according to the present invention, with the crankshaft shown in cross section.
FIG. 12 is a block diagram of power producing, storing, and utilizing components of a motor vehicle according an embodiment of the invention wherein the novel system generates and stores energy in pneumatic form.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention combines the attributes of aradial rotary engine10 with an energy storage system. Referring first toFIG. 1, basic operation of a radial rotary engine will be summarized. A plurality ofpistons12,14,16 are pivotally connected to a multi-armed connectingrod18 which in turn encircles ajournal20 of acrankshaft22.Journal20 is eccentrically located oncrankshaft22.Crankshaft22 is located insideannular cylinder block24. Threeaxes26,28,30 are seen in the top plan view ofFIG. 1.Axis26 indicates the center line ofjournal20.Axis28 indicates the center line ofcrankshaft22.Axis30 indicates the rotational axis ofcylinder block24. In a radial rotary engine,crankshaft22 is fixed to its associated vehicle (not shown in its entirety). As will be explained,cylinder block24 rotates aboutstationary crankshaft22.Pistons12,14,16 and connectingrod18 rotate in tandem with cylinder block, but in respective compound motions.Pistons12,14,16 undergo apparent oscillation or reciprocation within theirrespective cylinders32,34,36. This is a consequence of axis ofrotation30 ofcylinder block24 being spaced apart fromaxis26 ofcrankshaft journal22. At this point, it is important to note thatpistons12,14,16 are stepped, and hence have a T-shaped profile when viewed in the side elevation ofFIG. 1.Cylinders32,34,36 are correspondingly stepped and also exhibit T-shaped profiles. It is preferred thatcylinders32,34,36 be slightly canted in the direction of rotation (with the outermost section of the cylinder leading, and the innermost section of the cylinder trailing), rather than projecting in purely radial directions from axis ofrotation30. Connectingrod18 both rotates aboutaxis26 ascylinder block24 rotates, subject to accommodating piston position.
It will be appreciated that for visual clarity, certain necessary features ofengine10 are omitted from view inFIG. 1. Illustratively, gas flow valves and associated mechanisms, fuel supply, an ignition source, a cooling system, a lubricating system, and a supporting electrical system are all omitted from the diagrammatic view ofFIG. 1. The embodiment ofFIG. 1 is directed to a rotary equivalent of a two stroke engine having exposed port valves. As will be subsequently described, both the number of strokes of a single cycle of operation and also the types of valves may be varied to suit specific applications. In the embodiment ofFIG. 1,cylinders32,34,36 respectively haveinlet passages38,40,42 and outlet orexhaust passages46,48,50.
In the embodiment ofFIG. 1,cylinders32,34,36 are stepped in order to achieve a supercharging effect. To this end,inlet passages38,40,42, which open to theopen interior52 ofannular cylinder block24 or to any suitable location for drawing in ambient air, communicate with the relatively large portions ofcylinders32,34,36. Aspistons12,14,16 descend (which of course occurs sequentially rather than simultaneously), a vacuum develops in thelower portions54,56,58 ofcylinders12,14,16. As eachpiston12,14, or16 descends below (in the sense of approaching axis30), it uncovers its associatedinlet passage38,40, or42. Air then flows into the exposedlower cylinder portion54,56, or58. As eachpiston12,14, or16 ascends (moving oppositely the direction of descent), volume oflower portions54,56, or58 ofcylinders32,34, or36 decreases, thus compressing air contained therein.
Turning now toFIG. 2, further operation is described foronly piston12, it being understood that remainingcylinders14 and16 undergo similar motions and functions.Piston12 carries on board apoppet valve60 which seats on ashoulder62 formed in theupper section64 ofpiston12.Upper section64 is hollow, having anair passage66 formed therein. A plurality ofports68,70 are formed in the wall ofupper section64 ofpiston12. As pressure of compressed air contained withinlower section54 ofcylinder32 increases with ascent ofpiston12, air is urged to flow intoair passage66. Pressure bears against the underside ofpoppet valve60. At a predetermined pressure value, air pressure overcomes the resistance ofspring72, and flows into theupper portion74 ofcylinder32.Spring72 is urged to expand, and is retained bykeeper75 fixed to the stem ofvalve60. Of course, at this point, projection ofpiston12 intoupper portion74 obstructsexhaust passage46. Air contained withinupper portion74 ofcylinder32, highly compressed, is then combusted by injecting fuel from afuel injector76. For diesel operation, a glow plug (not shown) could be supplied if desired.
Whenpiston12 descends,exhaust passage46 is uncovered, as shown inFIG. 2. Exhaust is expelled by residual pressure, and is conducted to a suitable location for disposal. Again, during the same descent, vacuum develops inlower section54 ofcylinder32. A new cycle may then begin.
FIG. 2 shows details of connection ofpiston12 to connectingrod18. Ayoke78 formed integrally withpiston12 supports awrist pin80.Wrist pin80 is in turn rotatably engaged by ayoke82 of connectingrod18.
FIG. 3 shows an optional yet preferred embodiment of the invention. In the arrangement ofFIG. 3,poppet valve60, shown isolated from its supporting piston structure as described prior, is provided with a counterweight feature. Twocounterweights84,86 are rotatably supported onpins88,90 fixed to the wall of an upper section of apiston12,14, or16, and may pivot aboutrespective axes92,94. Eachcounterweight84 or86 has an associatedarm96 or98 whichcontacts keeper75 ofpoppet valve60. Opening ofpoppet valve60 acts onarms96,98 in amanner causing counterweights84,86 to rotate on their respective support pins88,94. Acompression coil spring100 is compressed by this action.Spring100 urgescounterweights84,86 to bear onkeeper75 to closepoppet valve60.Valve60 closes after air pressure is equalized on both sides thereof.
Whileengine10 is capable of producing torque as a consequence of internal combustion during rotation, it is desired to exploit an inherent energy storage characteristic of radial rotary engines. That is that because the cylinder block rotates aboutstationary crankshaft22, ordinary engine operation generates a flywheel effect which is much greater than for stationary block, rotary crankshaft engines (not shown). Inertia of this rotating mass can be conserved to a considerable degree without requiring internal combustion to proceed. Turning now toFIG. 4,engine10 is shown in a state adjusted to permitcylinder block24 to rotate in freewheeling fashion. That is,cylinder block24,pistons12,14,16, and connectingrod18 rotate in tandem aboutrotational axis30. This is accomplished by rotatingcrankshaft22 untiljournal axis26 is coincident withrotational axis30. Referring momentarily again toFIG. 1, this situation is shown in broken line102.Line122 indicates the path taken byjournal20 ascrankshaft22 is rotated counterclockwise in the view ofFIG. 1. Alternatively stated, under active power conditions, whenpistons12,14,16 undergo displacement within theirrespective cylinders32,34,36, connectingrod18 rotates coaxially about first axis ofrotation26. Under inertial power conditions, connectingrod18 rotates coaxially about second axis ofrotation30, and no displacement ofpistons12,14,16 withinrespective cylinders32,34,36 occurs.
Any suitable mechanism or rotation adjuster, some being known, may be employed to make this adjustment. Illustratively, a pivotal lever which may be moved manually or under power, such as by electrical power, may swingcrankshaft22 in an arcuate path established by guides. A purely illustrative example is shown inFIG. 11, whereincrankshaft22 is slidably supported in aguide track23 formed at the structure ofengine10 supporting cylinder block24 (seeFIG. 1).Crankshaft22 engagesguide track23 in any suitable way, such as by having a cooperating T-slot configuration (not shown).Crankshaft22 is engaged by amovable yoke25 which moves arcuately together withcrankshaft22.Yoke25 encloses anelectric motor27 having a double ended projectingoutput shaft29, each end bearing arespective gear31 or33.Gears31,33 engage respectivetoothed racks35,37. Whenmotor27 operates,crankshaft22 is moved along the path established byguide track23.Motor27 is reversible to enable selective shifting ofcrankshaft22 between the active power and inertial conditions.
FIG. 5 shows an illustrative way of adjusting rotational orientation ofcrankshaft104. In the embodiment ofFIG. 5, there is shown anengine103 which is generally similar toengine10 ofFIG. 1, except thatengine103 includes a crankshaft adjustment feature.Crankshaft104 is supported at each end by astout shaft106 or108 fixed to the vehicle.Crankshaft104 has an offsetjournal110 which is the structural and functional equivalent ofjournal22 ofFIG. 1. A connectingrod112 which generally corresponds in structure and function to connectingrod18 ofFIG. 1 engagesjournal110. At one end,crankshaft104 has aring gear114 fixed thereto. Amotor116 having a gearedshaft118 engagesring gear114. When an electrical power signal is received on a communication orpower cable120,motor116 rotatesring gear114 to a suitable degree to effect crankshaft adjustment described above and shown inFIG. 1.
The major rotating parts ofengine110 can function as a flywheel, without consuming fuel by idling, and with minimal frictional losses whencrankshaft104 is appropriately adjusted. This may be exploited to add to power available when conducting internal combustion, on its own shouldengine110 be modified to include a mechanical connection (not shown) thereto in the idle mode, by incorporating electrical generating apparatus into the cylinder block (not shown) ofengine103, or in any other known way of exploiting inertia of a rotating mass.
FIG. 6 shows a diagram of a preferred application ofengine103.Engine103 is controlled by an engine management computer ormicroprocessor122. A continuouslyvariable transmission124 receives the rotary output ofengine103 and by suitable shafting or the like, transmits power to road wheels (shown symbolically as wheel126) of a land going motor vehicle (not shown in its entirety). Use of a continuously variable transmission, in addition to the usual versatility provided thereby, enables vehicle speed to be maintained even as the engine rotating mass decreases, with or without combustion occurring. This effect is more pronounced in aradial rotary engine10 or103, more so than in a rotary crankshaft engine (not shown).Engine103 incorporates a power output element (not separately shown), such as an onboard electrical generator, air compressor, or other power output element.
Power generated byengine103 above that required for vehicle propulsion and associated support functions such as power for external signalling, exterior illumination, general interior lighting, heating, cooling, ventilation, onboard audio and video equipment, communications equipment, and the like, may be apportioned to the auxiliary power output element bymicroprocessor122. Conveniently, energy can be stored even while the vehicle is moving, without increasing or modifying engine rotational speed whenever available power at a selected engine speed exceeds demands for propulsive and support power. In the illustrative example ofFIG. 6,engine103 incorporates an electrical generator.Microprocessor122 compares power required for propulsion, for example, by considering foot throttle control position, vehicle velocity, and the effective gear ratio oftransmission124, and imposes appropriate field excitation on the generator. A power control device such asswitch128 is then operated by a signal frommicroprocessor122 to connect generator output to a suitable storage device such as abattery130. Preferably,battery130 is different from a storage battery (not shown) conventionally used by a motor vehicle to serve the engine and auxiliary functions.
It is presently contemplated that an advantageous energy storage system could, either in place of or in addition to a generator, be provided by an air compressor. Referring now toFIG. 12, anengine203 and continuouslyvariable transmission224, which are generally similar to their counterparts shown inFIG. 6, are arranged to drive avehicle road wheel226, and also to drive anair pump227. Whenengine203 drives pump227 throughtransmission224, avalve229 is open, enabling compressed air to flow to astorage tank230. At other times,valve229 is closed. When it is desired to draw power in the form of compressed air fromtank230,valve229 is opened. Compressed air may then act onpump227, reversing operation ofpump227 from that of a pump to that of a pneumatic motor. These functions are preferably managed by amicroprocessor222 in a “drive-by-wire” arrangement, or an arrangement wherein the operator of the vehicle operates switches which provide input signals tomicroprocessor222 rather than providing mechanical inputs which directly actuate the desired functions.
It would be possible to modifyengine203 by suitable changes to air exhaust valves (not separately shown) and their associated passages and by discontinuing combustion andoperating engine203 as a pump. A conventional exhaust conduit may be routed in close proximity to the compressed air receptacle. This increases effective pressure of stored compressed air, using only otherwise waste heat of the exhaust.
In an advantageous use of the invention, a motor vehicle (not shown in its entirety) is driven in a “coast down” mode wherein once a predetermined vehicle speed is attained, engine operation is changed from active power generation through internal combustion to rotation only. In the “rotation only” mode, pistons undergo no displacement and merely rotate together with the cylinder block. Stored inertial energy may then be applied for vehicle propulsion. Speed may be maintained relatively constant where a continuously variable transmission is employed. Alternatively, in the absence of a continuously variable transmission, a constant ratio transmission may connect the rotating mass to the vehicle drive wheels. When a predetermined minimum vehicle speed is reached, the crankshaft may be adjusted to reestablish internal combustion operation. The speed of the vehicle may be progressively increased to the predetermined high speed, at which point a new coast down cycle may be put into play. Prior experiments have shown that this is an effective strategy in increasing average fuel mileage. It is currently believed that one source of efficiency is that of utilizing the engine only at full volumetric efficiency when internal combustion occurs. The flywheel effect tends to oppose rapid speed loss and thus reduces frequency of switching between active power operation and coast down operation.
The exact nature ofengine10 or103 may be varied to suit. The selected form of the engine may encompass either two stroke cycle operation or four stroke cycle operation, depending upon the valve system provided. It is also optional to switch operation between two stroke and four stroke cycles by appropriate manipulation of valving. Combustion may be either of the compression ignition type or of the spark ignition type, with appropriate fuel and ignition systems being fitted to the engine.
In some engine operation regimens, it may be necessary to have poppet valves in place of the inlet ports and exhaust ports shown for the previously described embodiments.FIG. 7 shows an arrangement for providing a poppet valve carried in the cylinder block or cylinder head. In the embodiment ofFIG. 7,engine132 has an externalprotective housing134, acrankshaft136, and acylinder block138.Crankshaft136 andcylinder block138 function in the manner of the previously described embodiments as to power production, but vary in valve arrangements and in ignition type.Cylinder block138 has an upwardly projectingmember140 which includes a receptacle for slidably receiving a lifter ortappet142. Apushrod144 is supported at one end by interference withtappet142 and at the other end by arocker arm146.Rocker arm146 reciprocatingly drives apoppet valve148. Location ofvalve148 is shown in purely symbolic fashion. In practice, its location and orientation may be varied as appropriate to replace or supplement the exposed port valves of the prior embodiments.
Tappet142 rotates in tandem withcylinder block138, and is operated by acam lobe150.Cam lobe150 is fixedly mounted on a an enlarged portion ofcrankshaft136, or cam carrier152. It will be appreciated that althoughcam lobe150 is a fixed or stationary component ofengine132, rotation ofcylinder block138 causes mutual motion withcam lobe150.Cam lobe150 therefore operates in conventional fashion despite its unconventional location.
FIG. 7 also shows how a mechanical fuel injection system may be fitted toengine132. A projectingmember154 essentially similar to projectingmember140 houses afuel injection plunger156 housed in a bore formed inmember154.Plunger156 is displaced by acam lobe157 in a manner similar to operation oftappet142.Plunger156 imposes pressure on fuel, which is then conducted to an injector such asinjector76 ofFIG. 2. Supporting elements of a fuel injection system, such as a return line, will be understood to be provided where required.
Both the valveelements including tappet142,pushrod144, androcker arm146, and alsofuel injection plunger156 may be returned to their initial positions in known fashion by respective return springs (not shown). It will be appreciated that where necessary to achieve different timing and duration characteristics, different tiers of cam lobes may be provided for the fuel injection and valve systems. Also, where it is desirable to vary timing of one set of cam lobes independently from the other, separately controlled concentric sleeves (not shown) may be provided in encircling relation aboutcrankshaft136. These sleeves may each be operated by a motor such asmotor116 ofFIG. 5 to effect the desired control.
FIG. 8 shows a modification to valve rocker arms to enable an auxiliary function to be driven therefrom. Illustratively,rocker arm158 has a fulcrum generally indicated at160, anarm portion162 extending to engage avalve stem164 andvalve spring166, anarm portion168 extending to engage apushrod170, and anauxiliary arm172. Apush rod174 is yoked to apin176 or otherwise pivotally connected toauxiliary arm172. Pushrod174 operates aplunger178 slidably disposed within achamber180 of ahousing182. In those embodiments whereinpush rod174 not yoked, then a return spring (not shown) is preferably provided to returnplunger178 to its initial position after displacement bypush rod174. Reciprocation ofplunger178 pressurizes lubricant (not shown) or other fluid contained inchamber180. Pressurized fluid exits through aconduit184. Loss through entry opening186 is prevented by a balltype check valve188. One function that may be satisfied in this manner is that of fuel injectors, particularly for diesel operation. It may be desirable to inject a cylinder other than that associated withrocker arm158 to assure appropriate timing of injection with respect to the combustion cycle.
FIG. 9 shows details of induction and exhaust gas flow and also how certain support functions, such as lubricant and circulation and electrical connections are provided toengine210.FIG. 9 also clearly differentiates between moving and stationary parts.Engine210 is generally similar in function and construction to its counterparts ofFIGS. 1 and 7.Engine210 comprises arotatable cylinder block238 which contains cylinder and piston assemblies, a connecting rod, and a crankshaft positioning adjuster (not separately shown) which may be similar to those described prior.Cylinder block238 is generally circular if viewed in top plan, and rotates as indicated by arrow A. Stationary parts are shown in cross hatching. Cross hatching is employed only to indicate stationary parts and to assist in discerning walls separating passages, and should not be construed to indicated continuous, solid constituency of illustrated components.
Cylinder block238 has ashaft240 which is supported onradial bearings242 and thrust bearing244 (shown representatively rather than literally).Bearings242,244 are mounted in a suitably sturdy frame orsupport member246. Preferably,bearings242 and244 are of the self-sealed type used to support wheels on stub axles in conventional wheeled road going vehicles, and are independent of the forced lubrication system. Mounted toshaft240 are a toothed wheel orgear248, acoolant pump250, and anoil pump252. Anelectric starter motor254 is operably connectable togear248.Pumps250 and252 may be, for example, of the eccentric lobe type, where an eccentric lobe (not separately shown) is driven byshaft240. Outputs of pumps may be conducted by suitable conduits to the points of use or to intermediate conduits as necessary.
Fluids necessary for supporting functions are introduced intocylinder block238 through anintake conduit256. The nature ofintake conduit256 is better understood by examiningFIG. 10.Intake conduit256 has acentral passageway258 for inducting combustion air intocylinder block238 fromair filter260, with flow indicated by arrows (seeFIG. 9). Passageways internal to cylinder block238 (not shown, but functionally similar tointake passages38,40,42 ofFIG. 1) are provided incylinder block238 to conduct combustion air to individual cylinders (not shown inFIG. 9).
Asecond passageway262 is arranged concentrically about yet isolated frompassageway258. Unlikepassageway258, which is open at both top and bottom,passageway262 has anupper wall264 to constrain fluids to communicate at the top only with atube266. Athird passageway268 is concentrically disposed aboutpassageway262, again isolated therefrom.Passageway268 has anupper wall270 and is in communication with atube272. The outer wall of eachpassageway258,262, or268 has an associated seal, such as a compressible O-ring274,276, or278.
Again referring toFIG. 9,intake conduit256 is held in fixed position abuttingcylinder block238 such that O-rings274,276,278 make contact withcylinder block238.Cylinder block238 has internal passages or conduits which correspond topassageways258,262, and268. Each internal passage is configured annularly and in direct registry beneath its associatedpassageway258,262,268. Thus fluids pass fromstationary intake conduit256 intocylinder block238 even when the latter is rotating relative to the former.
Illustratively, coolant may be pumped frompump250 to a liquid-to-air heat exchanger such as a conventional radiator, then to inlet tube266 (seeFIG. 10) ofintake conduit256. Coolant will then pass to an appropriate internal passage ofcylinder block238 and recirculated. Coolant may be discharged in any suitable way fromcylinder block238, such as by an arrangement similar to that ofintake conduit256. This may be accomplished by increasing the number of passageways from those shown inintake conduit256 to establish a conduit having both intake and discharge functions, by providing a generally similar conduit atshaft240, or in any other suitable way.
A suitable lubricant such as engine oil may be pumped frompump252 to a suitable oil filter (not shown), through an oil cooler if desired, and then to tube ofintake conduit256. Oil then passes through passageway268 (seeFIG. 10) and into an appropriate passage formed incylinder block238. Oil is recovered by a dry sump method and eventually recirculated to pump252. It is preferred to employ a dry sump lubrication scheme, wherein lubricant is pumped back to the supply pump. In this capacity, it is preferred to provide piston rings which constrain lubricant to accumulate within the breathing chamber (such as lower section orportion54 of the cylinder depicted inFIG. 2). Oil collection galleries (not shown) may then conduct oil under the influence of centrifugal force arising from engine rotation to a return pump. This pump may be of the plunger type shown in and described with reference toFIG. 8. It should be stated that the plunger arrangement shown inFIG. 8 may be modified to include more than one plunger and more than one purpose being served. Illustratively, rocker arm driven plunger pumps may serve both oil return and fuel injection systems. Alternatively, a plunger and spring cam driven from the crank shaft may be employed (this embodiment is not shown). Inertia and centrifugal force may be employed to propel lubricant through a spiral return path (this embodiment is not shown).
Exhaust is conducted from individual cylinders in a manner similar to that of the embodiment ofFIG. 1. Exhaust passages lead from individual cylinders or combustion chambers (not shown inFIG. 9) to individualcatalytic converters280. Exhaust is then discharged into anopen chamber282 formed betweencylinder block238 and asurrounding housing284.Housing284 both confines exhaust gasses and also forms a structural member for supportingintake conduit256 and other engine ancillaries such as motor mounts, fluid and electrical connections, and the like (none individually shown).Housing284 is preferably sufficiently stout as to serve as a scatter shield for retainingcylinder block238 in the event of disintegration, failure ofbearings242, and the like. Exhaust gasses are preferably discharged tangentially fromcatalytic converters280 in a direction opposite to the usual rotational direction ofcylinder block238, to provide a jet assist effect in propellingcylinder block238. Muffling materials may be attached to the interior ofhousing284. Alternatively, amuffler286 may be provided to silence gasses being discharged fromchamber282.
In a currently preferred embodiment of the invention,engine210 is a compression ignition or diesel engine. Glow plugs (not shown) are provided in their customary relationship to the combustion chambers. Glow plugs may be connected to power for engine starting in the following way. A solenoid plunger operatedswitch288 is provided for each cylinder. Eachswitch288 is connected to power from a battery (not shown). Eachswitch288 includes a contact which projects such that it contacts a corresponding contact formed oncylinder block238. The corresponding contacts may be rings disposed continuously about and concentrically to the rotational axis ofcylinder block238. Alternatively, they may be of relatively small size and in a predetermined location. Coordination of alignment between the stationary and mobile contacts may be achieved by manually adjustingcylinder block238 to a predetermined location. Alternatively,cylinder block238 may be arranged to come to a stop at a predictable angular position by utilizing resistance of compression, especially where a relatively small number of cylinders, such as two or three, is utilized.
Similar switches (not shown) may be provided to provide a ground path. Alternatively, switches288 may be provided with additional contacts for this purpose. Electrical power supplied throughswitches288 is appropriately insulated from ineffective contact to ground, and is conducted to the glow plugs. Solenoid switches288 are de-energized to retract by spring force after sufficient time to warm the glow plugs adequately.Engine210 may then be started by rotatingcylinder block238 bystarter motor254. Preferably, the starting system includes a temperature sensor (not shown), so that when the engine is sufficiently warm to effect combustion spontaneously from the fuel injection system, glow plug operation will not be activated.
Although not shown, fuel may be supplied to fuel injectors (not separately shown) mounted in the cylinder block assembly in a manner similar to that shown for coolant and lubricant. Preferably a relatively low pressure fuel supply pump is provided, with final high pressure being supplied by plungers such as that described with reference toFIG. 8.
It should be understood that certain modifications may be made to the embodiments described herein. For example, the number of engine cylinders may be at least two, and any number as desired. As a practical matter, the maximum number of cylinders is held to be about nine, since beyond that number, interference problems occur and the magnitude of the stroke becomes excessive compared to magnitude of the bore for each cylinder.
Arrangements for aspirating the engine other than those shown herein may be utilized, with appropriate modification to valving, porting, and the like. Poppet valves and exposed port valves may be changed to other types where desired. The stepped piston design described herein may be modified to eliminate that construction, may be modified to achieve supercharging in another way, or to eliminate supercharging.
Brushes (not shown) may be employed to conduct electrical signals into the rotating cylinder block where desired.
The descriptions of the preferred embodiments are not to be construed in a limiting sense but rather in illustrative capacity. The scope of the invention should be interpreted according to the appended claims.