TECHNICAL FIELD The present invention relates to refrigeration systems. More particularly, the present invention relates to evaporators for use in a refrigeration system.
BACKGROUND OF THE INVENTION Centrifugal chillers, which are the workhorses of the comfort cooling industry, have very few moving parts (Prior ArtFIG. 1). Therefore, they usually offer high reliability and low maintenance requirements. A moving part is the compressor. A centrifugal compressor of the centrifugal chiller acts very much like a centrifugal fan, compressing the vapor flowing through it by spinning it from the center of an impeller wheel radially outward, allowing centrifugal forces to compress the vapor. Some machines use multiple impellers to compress the refrigerant in stages.
The compressor is in fluid communication with a shell and tube evaporator, as depicted in prior artFIG. 2. The evaporator acts to change the state of a refrigerant from a liquid to a vapor by warming the refrigerant. Warm water passes into the evaporator tube bundle and warms the liquid refrigerant, causing the refrigerant to change state to a vapor. The refrigerant vapor exits the evaporator at a suction nozzle under the motive force of a suction applied thereto by the compressor. Heat extracted from the liquid refrigerant acts to cool the water in the tube bundle. It should be noted that the prior art evaporator has a plurality of tubes contained within a shell. The tubes are all the same diameter.
There is a need in the industry to minimize the pressure drop on the water side of the chiller refrigeration system. Further, there is a need to reduce the cost of refrigeration systems without compromising performance.
SUMMARY OF THE INVENTION The present invention meets the aforementioned needs of the industry. By employing greater diameter tubes for each successive pass of the water through the evaporator, pressure loss in the evaporator is advantageously reduced as compared to prior art evaporators. Further, by employing smaller diameter tubes for the initial pass and increasing the size of the tubes for successive passes, the tube cost of an evaporator is reduced by about ten percent as compared to a comparable capability evaporator constructed in the manner of the prior art, as exemplarily depicted inFIGS. 1 and 2.
The present invention is an evaporator for a refrigeration system wherein a flow of water makes a plurality of passes therethrough. The evaporator includes a tube bundle assembly having a known tube bundle portion associated with each of a plurality of passes of water therethrough, each of a plurality of tubes of a tube bundle portion associated with a first water pass having a lesser diameter than the diameter of tubes of tube bundle portions associated with successive passes of water. The present invention is further a method of forming an evaporator.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is a perspective view of a partial cut away centrifugal chiller system;
FIG. 2 is a partially cut away depiction of a prior art evaporator; and
FIG. 3 is an end sectional view of an evaporator of the present invention depicting the tube bundle.
DETAILED DESCRIPTION OF THE DRAWINGS The evaporator of the present invention is shown generally at10 inFIG. 3. Theevaporator10 is constructed generally in accordance with the construction of the evaporator of the prior art depicted inFIG. 2. Reference may be made to prior artFIG. 2 for the general portion of the description of theevaporator10.
Generally, theevaporator10 is of the shell and tube type construction. Accordingly, theevaporator10 has acylindrical shell12 and atube bundle14.
Thecylindrical shell12 is preferably an elongate cylinder formed of a metallic material. Theevaporator10 is designed to be mounted in a horizontal disposition. Accordingly, a plurality of base supports (not shown) may be fixed to the underside of thecylindrical shell12 for mounting theevaporator10 in such disposition.
Aninsulation jacket18 may be disposed immediately interior to thecylindrical shell12. Theinsulation jacket18 preferably has a fluid-tightinterior liner19. Thecylindrical shell12 is sealingly capped at either end byshell head28.
A water inlet20 and awater outlet22 are coupled to a one of theendplates28. Preferably, thewater inlet20 is disposed lower than thewater outlet22.
Arefrigerant inlet24 and a refrigerant outlet26 (also known as a suction nozzle) are coupled to thecylindrical shell12. As noted, therefrigerant outlet26 is in fluid communication with the centrifugal compressor, depicted inFIG. 1. Liquid regrigerant enters the shell throughinlet24 and the bottom of theshell40.
Referring toFIG. 3 for the particulars of the present invention, thetube bundle assembly14 includesendplates30 disposed at either end of thetube bundle assembly14. Each of theendplates30 is spaced apart from theadjacent shell head28 in order to define a fluid passage for communication of the water from the first pass to the second pass. Each of theendplates30 has a plurality oftube ends32 sealingly disposed therein.
As depicted inFIG. 3, the first passtube bundle portion36 is disposed in the lower portion of thecavity40 defined within thecylindrical shell12. The second passtube bundle portion38 is disposed above the first passtube bundle portion36. It is understood the certain evaporators employ a side to side flow of the refrigerant. There are preferably fewer of thesecond pass tubes44 in the second passtube bundle portion38 than there arefirst pass tubes42 in the first passtube bundle portion36. The diameter of each of thefirst pass tubes42 is preferably 0.50 inches in diameter to 1.0 inches in diameter and is most preferably 0.75 inches diameter. The diameter of thesecond pass tubes44 is always greater than the diameter of thefirst pass tubes42. Preferably, the diameter of thesecond pass tubes44 is 0.75 inches to 1.5 inches and most preferably is 1.0 inches diameter. In a preferred configuration of theevaporator10, the diameter of thefirst pass tubes42 is 0.75 inches and the diameter of thesecond pass tubes44 is 1.0 inches.
Preferably, the total area ( the total area being arrived at by taking the inside crosssing area of each tube in the tube bundle portion and multiplying it by the total number of tubes in the tube bundle portion) of all thefirst pass tubes42 is substantially equal to the total area of all thesecond pass tubes44. Inevaporators10 having more than two passes, each successive tube portion for successive passes has a greater tube diameter than the tubes of the previous pass and has a substantially equal total area as that of the tube bundle portion of the preceding pass and, in fact all other tube bundle portions.
In operation, liquid refrigerant flows into therefrigerant inlet24 and floods thecavity40, thereby, submerging thetube bundle assembly14. Warm water is pumped into thewater inlet20 and into thefirst pass tubes42 of the first passtube bundle portion36. As the warm water passes through the first passtube bundle portion36, it acts to vaporize the liquid refrigerant. The refrigerant must be in a vapor state in order to be compressed by the compressor.
After passing through the first passtube bundle portion36, the water temperature reduces and enters thesecond pass tubes44 of the second passtube bundle portion38. As the water passes through both the first passtube bundle portion36 and the second passtube bundle portion38, the refrigerant transitions from a liquid state to a vapor state. Heat energy is transfered from water to refrigerant by vaporizing the liquid refrigerant. The now cooled water then exits thesecond pass tubes44 of the second passtube bundle portion38 and passes out of theevaporator10 by thewater outlet22. It should be understood that a third or a fourth pass could be made by the water by installing a third and fourth bundle portion above the second passtube bundle portion38. As noted above, the third pass bundle portion would be greater in diameter than the diameter of thesecond pass tubes44 and lesser in diameter than the tubes comprising the fourth bundle portion, but each pass bundle portion would have the same total area and therefore the same flow volume, as noted above.
The above disclosure is not intended as limiting. Those skilled in the art will readily observe that numerous modifications and alterations of the device may be made while retaining the teachings of the invention. Accordingly, the above disclosure should be construed as limited only by the restrictions of the appended claims.