CROSS-REFERENCE TO RELATED APPLICATION This application is a continuation-in-part of U.S. patent application Ser. No. 11/294,564 filed on Dec. 06, 2005, which is a continuation of U.S. patent application Ser. No. 10/832,464, filed Apr. 27, 2004 now U.S. Pat. No. 6,995,355, which is a continuation-in-part of U.S. patent application Ser. No. 10/601,101, filed Jun. 23, 2003, the disclosures of which are entirely incorporated herein by reference; and this application claims the benefits of the filing dates of those earlier applications.
TECHNICAL FIELD The present subject matter relates to techniques and equipment to provide lighting, particularly highly uniform light emissions and/or light emissions of a desired spectral characteristic, using solid state light emitting elements.
BACKGROUND An increasing variety of lighting applications require a precisely controlled spectral characteristic of the radiant electromagnetic energy. It has long been known that combining the light of one color with the light of another color creates a third color. For example, the commonly used primary colors Red, Green and Blue of different amounts can be combined to produce almost any color in the visible spectrum. Adjustment of the amount of each primary color enables adjustment of the spectral properties of the combined light stream. Recent developments for selectable color systems have utilized solid state devices, such as light emitting diodes, as the sources of the different light colors.
Light emitting diodes (LEDs) were originally developed to provide visible indicators and information displays. For such luminance applications, the LEDs emitted relatively low power. However, in recent years, improved LEDs have become available that produce relatively high intensities of output light. These higher power LEDs, for example, have been used in arrays for traffic lights. Today, LEDs are available in almost any color in the color spectrum.
Systems are known which combine controlled amounts of projected light from at least two LEDs of different primary colors. Attention is directed, for example, to U.S. Pat. Nos. 6,459,919, 6,166,496 and 6,150,774. Typically, such systems have relied on using pulse-width modulation or other modulation of the LED driver signals to adjust the intensity of each LED color output. The modulation requires complex circuitry to implement. Also, such prior systems have relied on direct radiation or illumination from the individual source LEDs.
In some applications, the LEDs may represent undesirably bright sources if viewed directly. Solid state light emitting elements have small emission output areas and typically they appear as small point sources of light. As the output power of solid state light emitting elements increases, the intensity provided over such a small output area represents a potentially hazardous light source. Increasingly, direct observation of such sources, particularly for any substantial period of time, may cause eye injury.
Also, the direct illumination from LEDs providing multiple colors of light has not provided optimum combination throughout the field of illumination. Pixelation often is a problem with prior solid state lighting devices. In some systems, the observer can see the separate red, green and blue lights from the LEDs at short distances from the fixture, even if the LEDs are covered by a translucent diffuser. The light output from individual LEDs or the like appear as identifiable/individual point sources or ‘pixels.’ Integration of colors by the eye becomes effective only at longer distances, otherwise the fixture output exhibits striations of different colors.
Another problem arises from long-term use of LED type light sources. As the LEDs age, the output intensity for a given input level of the LED drive current decreases. As a result, it may be necessary to increase power to an LED to maintain a desired output level. This increases power consumption. In some cases, the circuitry may not be able to provide enough light to maintain the desired light output level. As performance of the LEDs of different colors declines differently with age (e.g. due to differences in usage), it may be difficult to maintain desired relative output levels and therefore difficult to maintain the desired spectral characteristics of the combined output. The output levels of LEDs also vary with actual temperature (thermal) that may be caused by difference in ambient conditions or different operational heating and/or cooling of different LEDs. Temperature induced changes in performance cause changes in the spectrum of light output.
U.S. Pat. No. 5,803,592 suggests a light source design intended to produce a high uniformity substantially Lambertian output. The disclosed light design used a diffusely reflective hemispherical first reflector and a diffuser. The light did not use a solid state type light emitting element. The light source was an arc lamp, metal halide lamp or filament lamp. The light included a second reflector in close proximity to the lamp (well within the volume enclosed by the hemispherical first reflector and the diff-user) to block direct illumination of and through the diffuser by the light emitting element, that is to say, so as to reduce the apparent surface brightness of the center of the light output that would otherwise result from direct output from the source.
U.S. Pat. No. 6,007,225 to Ramer et al. (Assigned to Advanced Optical Technologies, L.L.C.) discloses a directed lighting system utilizing a conical light deflector. At least a portion of the interior surface of the conical deflector has a specular reflectivity. In several disclosed embodiments, the source is coupled to an optical integrating cavity; and an outlet aperture is coupled to the narrow end of the conical light deflector. This patented lighting system provides relatively uniform light intensity and efficient distribution of light over a field of illumination defined by the angle and distal edge of the deflector. However, this patent does not discuss particular color combinations or effects or address specific issues related to lighting using one or more solid state light emitting elements.
Hence, a need still exists for a technique to efficiently process electromagnetic energy from one or more solid state light emitting sources and direct uniform electromagnetic energy effectively toward a desired field of illumination, in a manner that addresses as many of the above discussed issues as practical.
SUMMARY A light fixture, using one or more solid state light emitting elements, provides an unpixelated light output. An optical element processes light from the solid state emitter(s) to form light for output via an optical output area of the fixture. The mixing element forms combined light that is relatively uniform, for example having a substantially Lambertian distribution and/or having a maximum-to-minimum intensity ratio of 2 to 1 or less over across the optical output area. In the examples, the mixing element comprises a cavity having at least one diffusely reflective surface, and the emitting element(s) supply light into the cavity at locations not visible through an aperture of the cavity that forms the optical output area. Hence, light from the emitting element(s) is diffusely reflected one or more times within the cavity before emission in the light output through the aperture.
An example of a lighting system disclosed herein includes an optical integrating cavity having a reflective interior surface. At least a portion of the interior surface of the cavity exhibits a diffuse reflectivity. The cavity has an optical aperture, which allows emission of reflected light from within the interior of the cavity into a region to facilitate a humanly perceptible lighting application for the system. The lighting system includes at least one solid state light emitting element for emitting visible light. Each solid state light emitting element is coupled to supply visible light to enter the cavity at a point not directly observable through the aperture from the region. The system also includes a controller, which is responsive to a user actuation for controlling an amount of visible light supplied to the cavity by the solid state light emitting element or elements of the system.
Many of the examples disclosed herein include multiple light sources. Such a system comprises an optical integrating cavity having a reflective interior surface, at least a portion of which is diffusely reflective. The cavity has an optical aperture for allowing emission of reflected light from within the interior of the cavity into a region to facilitate a humanly perceptible lighting application for the system. In this type of exemplary system, there are a number of solid state light emitting elements for emitting electromagnetic energy. At least one of the solid state light emitting elements emits visible light energy. The other emitting element typically emits visible light energy, although in some case the other element may produce other spectrums, e.g. in the ultraviolet (UV) or infrared (IR) portions of the electromagnetic spectrum. Each of the solid state light emitting elements supplies visible light or other electromagnetic energy into the cavity at a point not directly observable through the aperture from the region. The system may also include a user interface and a sensor for detecting a characteristic of the reflected light in the interior of the cavity. A controller is responsive both to a user input of a selected desired light characteristic and to an indication of the characteristic of the reflected light from within the cavity, from the sensor. In response, the controller controls the amount of light supplied to the cavity by the solid state light emitting elements.
Additional objects, advantages and novel features of the examples will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following and the accompanying drawings or may be learned by production or operation of the examples. The objects and advantages of the present subject matter may be realized and attained by means of the methodologies, instrumentalities and combinations particularly pointed out in the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS The drawing figures depict one or more implementations in accord with the present concepts, by way of example only, not by way of limitations. In the figures, like reference numerals refer to the same or similar elements.
FIG. 1A illustrates an example of light emitting system including a fixture using a solid state light emitting element, with certain elements of the fixture shown in cross-section.
FIG. 1B illustrates another example of a light emitting system using a plurality of solid state light emitting elements and a feedback sensor, with certain elements of the fixture shown in cross-section.
FIG. 1C illustrates another example of a light emitting system using white light type solid state light emitting elements of different color temperatures, with certain elements of the fixture shown in cross-section.
FIG. 1D illustrates another example of a light emitting system, using white type solid state light emitting elements of substantially the same color temperature, with certain elements of the fixture shown in cross-section.
FIG. 1E illustrates an example of a light emitting system in which one of the solid state light emitting elements emits ultraviolet (UV) light.
FIG. 1F illustrates an example of a light emitting system in which one of the solid state light emitting elements emits infrared (IR) light.
FIG. 2 illustrates an example of a radiant energy emitting system using primary color LEDs as solid state light emitting elements, with certain fixture elements shown in cross-section.
FIG. 3 illustrates another example of a light emitting system, with certain elements thereof shown in cross-section.
FIG. 4 is a bottom view of the fixture in the system ofFIG. 3.
FIG. 5 illustrates another example of a light emitting system, using fiber optic links from the LEDs to the optical integrating cavity.
FIG. 6 illustrates another example of a light emitting system, utilizing principles of mask and cavity type constructive occlusion.
FIG. 7 is a bottom view of the fixture in the system ofFIG. 6.
FIG. 8 illustrates an alternate example of a light emitting system, utilizing principles of constructive occlusion.
FIG. 9 is a top plan view of the fixture in the system ofFIG. 8.
FIG. 10 is a functional block diagram of the electrical components, of one of the systems, using programmable digital control logic.
FIG. 11 is a circuit diagram showing the electrical components, of one of the systems, using analog control circuitry.
FIG. 12 is a diagram, illustrating a number of radiant energy emitting systems with common control from a master control unit.
FIG. 13 is a layout diagram, useful in explaining an arrangement of a number of the fixtures of the system ofFIG. 12.
FIG. 14 depicts the emission openings of a number of the fixtures, arranged in a two-dimensional array.
FIGS. 15A to15C are cross-sectional views of additional examples, of optical cavity LED light fixtures, with several alternative elements for processing of the combined light emerging from the cavity.
FIG. 16 is a cross-sectional view of another example of an optical cavity LED light fixture, using a collimator, iris and adjustable focusing system to process the combined light output.
FIG. 17 is a cross-sectional view of another example of an optical cavity LED light fixture.
FIG. 18 is an isometric view of an extruded section of a fixture having the cross-section ofFIG. 17.
FIG. 19 is a front view of a fixture for use in a luminance application, for example to represent the letter “I.”
FIG. 20 is a front view of a fixture for use in a luminance application, representing the letter “L.”
FIG. 21 is a cross-sectional view of another example of an optical cavity LED light fixture, as might be used for a “wall-washer” application.
FIG. 22 is an isometric view of an extruded section of a fixture having the cross-section ofFIG. 21.
FIG. 23 is a cross-sectional view of another example of an optical cavity LED light fixture, as might be used for a “wall-washer” application, using a combination of a white light source and a plurality of primary color solid state light sources.
FIG. 24 is a cross-sectional view of another example of an optical cavity LED light fixture, in this case using a deflector and a combination of a white light source and a plurality of primary color solid state light sources.
DETAILED DESCRIPTION In the following detailed description, numerous specific details are set forth by way of examples in order to provide a thorough understanding of the relevant teachings. However, it should be apparent to those skilled in the art that the present teachings may be practiced without such details. In other instances, well known methods, procedures, components, and circuitry have been described at a relatively high-level, without detail, in order to avoid unnecessarily obscuring aspects of the present concepts. Reference now is made in detail to the examples illustrated in the accompanying drawings and discussed below.
As shown inFIG. 1A, anexemplary lighting system1A includes an optical integratingcavity2 having a reflective interior surface. At least a portion of the interior surface of thecavity2 exhibits a diffuse reflectivity. Thecavity2 may have various shapes. The illustrated cross-section would be substantially the same if the cavity is hemispherical or if the cavity is semi-cylindrical with a lateral cross-section taken perpendicular to the longitudinal axis. It is desirable that the cavity surface have a highly efficient reflective characteristic, e.g. a reflectivity equal to or greater than 90%, with respect to the relevant wavelengths. The entire interior surface may be diffusely reflective, or one or more substantial portions may be diffusely reflective while other portion(s) of the cavity surface may have different light responsive characteristics. In some examples, one or more other portions are substantially specular.
For purposes of the discussion, thecavity2 in thesystem1A is assumed to be hemispherical. In such an example, ahemispherical dome3 and a substantiallyflat cover plate4 form theoptical cavity2. At least the interior facing surface(s) of thedome3 and possibly interior facing surface of thecover plate4 are highly diffusely reflective, so that the resultingcavity2 is highly diffusely reflective with respect to the radiant energy spectrum produced by the system1. As a result, thecavity2 is an integrating type optical cavity. Although shown as separate elements, the dome and plate may be formed as an integral unit. Thecavity2 has anoptical aperture5, which allows emission of reflected and diffused light C from within the interior of thecavity2 into a region to facilitate a humanly perceptible lighting application for thesystem1A.
Thelighting system1A also includes at least one source of radiant electromagnetic energy. The fixture geometry discussed herein may be used with any appropriate type of sources of radiant electromagnetic energy. Although other types of sources of radiant electromagnetic energy may be used, such as various conventional forms of incandescent, arc, neon and fluorescent lamp, at least one source takes the form of a solid state light emitting element (S), represented by the single solid state lighting element (S)6 in the drawing. In a single source example, the element (S)6 typically emits visible light. In multisource examples discussed later, some source(s) may emit visible light and one or more other sources may emit light in another part of the electromagnetic spectrum. Each solid state light emitting element (S)6 is coupled to supply light to enter thecavity2 at a point not directly observable through theaperture5 from the region illuminated by the fixture output C. Various couplings and various light entry locations may be used.
As discussed herein, applicable solid state light emitting elements (S) essentially include any of a wide range light emitting or generating devices formed from organic or inorganic semiconductor materials. Examples of solid state light emitting elements include semiconductor laser devices and the like. Many common examples of solid state lighting elements, however, are classified as types of “light emitting diodes” or “LEDs.” This exemplary class of solid state light emitting devices encompasses any and all types of semiconductor diode devices that are capable of receiving an electrical signal and producing a responsive output of electromagnetic energy. Thus, the term “LED” should be understood to include light emitting diodes of all types, light emitting polymers, organic diodes, and the like. LEDs may be individually packaged, as in the illustrated examples. Of course, LED based devices may be used that include a plurality of LEDs within one package, for example, multi-die LEDs that contain separately controllable red (R), green (G) and blue (B) LEDs within one package. Those skilled in the art will recognize that “LED” terminology does not restrict the source to any particular type of package for the LED type source. Such terms encompass LED devices that may be packaged or non-packaged, chip on board LEDs, surface mount LEDs, and any other configuration of the semiconductor diode device that emits light. Solid state lighting elements may include one or more phosphors and/or nanophosphors based upon quantum dots, which are integrated into elements of the package or light processing elements of the fixture to convert at least some radiant energy to a different more desirable wavelength or range of wavelengths.
The color or spectral characteristic of light or other electromagnetic radiant energy relates to the frequency and wavelength of the radiant energy and/or to combinations of frequencies/wavelengths contained within the energy. Many of the examples relate to colors of light within the visible portion of the spectrum, although examples also are discussed that utilize or emit other energy. Electromagnetic energy, typically in the form of light energy from the one or more solid state light sources (S)6, is diffusely reflected and combined within thecavity2 to form combined light C for emission via theaperture5. Such integration, for example, may combine light from multiple sources. The integration tends to form a relatively Lambertian distribution across the aperture. When viewed from the area illuminated by the combined light C, the aperture appears to have substantially infinite depth of the integrated light C. Also, the visible intensity is spread uniformly across the aperture, as opposed to individual small point sources of higher intensity as would be seen if the one or more elements (S)6 were directly visible without diffuse reflection before emission through theaperture5.
Pixelation is a problem with many prior solid state lighting devices. When the fixture output is observed, the light output from individual LEDs or the like appear as identifiable/individual point sources or ‘pixels.’ Even with diffusers or other forms of common mixing, the pixels of the sources are apparent. The observable output of such a prior system exhibits a high maximum-to-minimum intensity ratio. In systems using multiple light color sources, e.g. RGB LEDs, unless observed from a substantial distance from the fixture, the light from the fixture often exhibits striations of different colors.
Systems and light fixtures as disclosed herein, however, do not exhibit such pixilation. Instead, the cavity output C is unpixelated and relatively uniform across the apparent output area of the fixture, e.g. across theoptical aperture5 of thecavity2. The optical integration sufficiently mixes the light from the solid statelight emitting elements6 that the combined light output C is at least substantially Lambertian in distribution across the optical output area of the fixture, that is to say across theaperture5 of thecavity2. As a result, the combined light output C exhibits a relatively low maximum-to-minimum intensity ratio across theaperture5. In the examples shown herein, the combined light output exhibits a maximum to minimum ratio of 2 to 1 or less over substantially the entire optical output area. The examples rely on various implementations of the optical integratingcavity2 as the mixing element to achieve this level of output uniformity, however, other mixing elements could be used if they are configured to produce such uniform output (Lambertian and/or relatively low maximum-to-minimum intensity ratio across the fixture's optical output area).
It also should be appreciated that solid statelight emitting elements6 may be configured to generate electromagnetic radiant energy having various bandwidths for a given spectrum (e.g. narrow bandwidth of a particular color, or broad bandwidth centered about a particular), and may use different configurations to achieve a given spectral characteristic. For example, one implementation of a white LED may utilize a number of dies that generate different primary colors which combine to form essentially white light. In another implementation, a white LED may utilize a semiconductor that generates light of a relatively narrow first spectrum in response to an electrical input signal, but the narrow first spectrum acts as a pump. The light from the semiconductor “pumps” a phosphor material contained in the LED package, which in turn radiates a different typically broader spectrum of light that appears relatively white to the human observer.
Thesystem1A also includes a controller, shown in the example as acontrol circuit7, which is responsive to a user actuation for controlling an amount of radiant electromagnetic energy supplied to thecavity2 by the solid state light emitting element orelements6 of the system1. Thecontrol circuit7 typically includes a power supply circuit coupled to a power source, shown as anAC power source8. Thecontrol circuit7 also includes one or more adjustable driver circuits for controlling the power applied to the solid state light emitting elements (S)6 and thus the amount of radiant energy supplied to thecavity2 by eachsource6. Thecontrol circuit7 may be responsive to a number of different control input signals, for example, to one or more user inputs as shown by the arrow inFIG. 1 and possibly signals from one or more sensors. Specific examples of the control circuitry are discussed in more detail later.
FIG. 1B shows another example of a lighting system, that is to saysystem1B. Thesystem1B, for example, includes an optical integratingcavity2 similar to that discussed above relative toFIG. 1A. Again, thecavity2 formed in the example by thedome3 and thecover plate4 has a reflective interior. At least one surface of the interior of thecavity2 is diffusely reflective, so that the cavity diffusely reflects light and thereby integrates or combines light. Thecavity2 has an optical aperture for allowing emission of reflected light from within the interior of the cavity as combined light C directed into a region to facilitate a humanly perceptible lighting application for thesystem1B.
In this type ofexemplary system1B, there are a number of solid state light emitting elements (S)6 for emitting light, similar to the element(s)6 used in thesystem1A ofFIG. 1A. At least one of the solid statelight emitting elements6 emits visible light energy. The other emittingelement6 typically emits visible light energy, although in some case the other element may produce other spectrums, e.g. in the ultraviolet (UV) or infrared (IR) portions of the electromagnetic spectrum. Each of the solid state light emitting elements (S)6 supplies light (visible, UV or IR) into thecavity2 at a point not directly observable through the aperture from the region. Light from eachsource6 diffusely reflects at least once inside thecavity2 before emission as part of the combined light C that emerges through theaperture2.
The system may also include a user interface device for providing the means for user input. Theexemplary system1B also includes asensor9 for detecting a characteristic of the reflected light from within the interior of thecavity2. Thesensor9, for example, may detect intensity of the combined light in thecavity2. As another example, the sensor may provide some indication of the spectral characteristic of the combined light in thecavity2. Thecontroller7 is generally similar to that shown inFIG. 1A and discussed above. However, in this example, thecontroller7 is responsive both to a user input of a selected desired light characteristic and to an indication of the characteristic of the reflected light from within the interior of thecavity2 provided by thesensor9. In response, thecontroller7 controls the amount of light supplied to the cavity by each of the solid statelight emitting elements6. Detailed examples of the user interface, the sensor and the responsive control circuit are discussed below relative toFIG. 10.
Some systems that use multiple solid state light emitting elements (S)6 may usesources6 of the same type, that is to say a set of solid state light emitting sources that all produce electromagnetic energy of substantially the same spectral characteristic. All of the sources may be identical white light (W) emitting elements or may all emit light of the same primary color. Thesystem1C (FIG. 1C) includes multiple white solid state emitting (S)61and62. Although the two white light emitting elements could emit the same color temperature of white light, in this example, the twoelements6 emit white light of two different color temperatures.
Thesystem1C is generally similar to thesystem1A discussed above, and similarly numbered elements have similar structures, arrangements and functions. However, in thesystem1C the first solid statelight emitting element61is a white LED W1of a first type, for emitting white light of a first color temperature, whereas the second solid statelight emitting element62is a white LED W2of a second type, for emitting white light of a somewhat different second color temperature. Controlled combination of the two types of white light within thecavity2 allows for some color adjustment, to achieve a color temperature of the combined light output C that is somewhere between the temperatures of the two white lights, depending on the amount of each white light provided by the twoelements61and62.
FIG. 1D illustrates another system example1D. Thesystem1D is similar to thesystem1C discussed above, and similarly numbered elements have similar structures, arrangements and functions. However, in thesystem1D the multiple solid statelight emitting elements63are white light emitters of the same type. Although the actual spectral output of theemitters63may vary somewhat from device to device, the solid statelight emitting elements63are of a type intended to emit white light of substantially the same color temperature. The diffuse processing and combination of light from the solid state whitelight emitting elements63provides a uniform white light output over the area of theaperture5, much like in the other embodiment ofFIG. 1C. However, because the emittingelements63all emit white light of substantially the same color temperature, the combined light C also has substantially the same color temperature.
Although applicable to all of the embodiments, it may be helpful at this point to consider an advantage of the fixture geometry in a bit more detail, with regard to the white light examples, particularly that ofFIG. 1D. The solid statelight emitting elements6 represent point sources. The actual area of light emission from eachelement6 is relatively small. Such a concentrated output may be potentially hazardous if viewed directly. The processing within thecavity2, however, spreads the light from the solid statelight emitting elements6 uniformly over the much larger area of theaperture5. Although the aperture may still appear as a bright light source, the bright light over a larger area will often represent a reduced hazard. The intensity at any point in the aperture will be much less that observable at the point of emission of one of the solid statelight emitting elements6. Hence, the cavity serves as an optical processing element to diffuse the light from the solid statelight emitting element6 over the optical output area represented by theaperture5, to produce a light output through the optical output area that is sufficiently uniform as to appear as an unpixelated light output.
FIGS. 1E and 1F illustrate additional system examples, which include at least one solid state light emitting element for emitting light outside the visible portion of the electromagnetic spectrum. Thesystem1E is similar to the systems discussed above, and similarly numbered elements have similar structures, arrangements and functions. In thesystem1E, one solid statelight emitting element64emits visible light, whereas another solid statelight emitting element65emits ultraviolet (UV) light. Thecavity2 reflects, diffuses and combines visible and UV light from the solid statelight emitting element64and65, in essentially the same manner as in the earlier visible light examples.
Thesystem1F is similar to the systems discussed above, particularly thesystem1B ofFIG. 1B, and similarly numbered elements have similar structures, arrangements and functions. In thesystem1F, one solid statelight emitting element66emits visible light, whereas another solid statelight emitting element67emits infrared (IR) light. Thecavity2 reflects, diffuses and combines visible and IR light from the solid statelight emitting element66and67in essentially the same manner as in the earlier examples. Thesensor9 in this example may detect visible light and/or IR light, depending of the needs of a particular application.
Applications are also disclosed that utilize sources of two, three or more different types of light sources, that is to say solid state light sources that produce electromagnetic energy of two, three or more different spectral characteristics. Many such examples include sources of visible red (R) light, visible green (G) light and visible blue (B) light or other combinations of primary colors of light. Controlled amounts of light from primary color sources can be combined to produce light of many other visible colors, including various temperatures of white light. It may be helpful now to consider several more detailed examples of lighting systems using solid state light emitting elements. A number of the examples, starting with that ofFIG. 2 use RGB LEDs or similar sets of devices for emitting three or more colors of visible light for combination within the optical integrating cavity.
FIG. 2 is a cross-sectional illustration of a radiant energy distribution apparatus orsystem10. For task lighting applications and the like, the apparatus emits light in the visible spectrum, although thesystem10 may be used for rumination applications and/or with emissions in or extending into the infrared and/or ultraviolet portions of the radiant energy spectrum.
The illustratedsystem10 includes anoptical cavity11 having a diffusely reflective interior surface, to receive and combine radiant energy of different colors/wavelengths. Thecavity11 may have various shapes. The illustrated cross-section would be substantially the same if the cavity is hemispherical or if the cavity is semi-cylindrical with the cross-section taken perpendicular to the longitudinal axis. The optical cavity in the examples discussed below is typically an optical integrating cavity.
The disclosed apparatus may use a variety of different structures or arrangements for the optical integrating cavity, examples of which are discussed below relative toFIGS. 3-9 and15a-24. At least a substantial portion of the interior surface(s) of the cavity exhibit(s) diffuse reflectivity. It is desirable that the cavity surface have a highly efficient reflective characteristic, e.g. a reflectivity equal to or greater than 90%, with respect to the relevant wavelengths. In the example ofFIG. 2, the surface is highly diffusely reflective to energy in the visible, near-infrared, and ultraviolet wavelengths.
Thecavity11 may be formed of a diffusely reflective plastic material, such as a polypropylene having a 97% reflectivity and a diffuse reflective characteristic. Such highly reflective polypropylene and polystyrene plastics are available from Ferro Corporation—Specialty Plastics Group, Filled and Reinforced Plastics Division, in Evansville, Ind. The polypropylene is suitable for molding, whereas the polystyrene is suitable for extrusion. Another example of a material with a suitable reflectivity is SPECTRALON. Alternatively, the optical integrating cavity may comprise a rigid substrate having an interior surface, and a diffusely reflective coating layer formed on the interior surface of the substrate so as to provide the diffusely reflective interior surface of the optical integrating cavity. The coating layer, for example, might take the form of a flat-white paint or white powder coat. A suitable paint might include a zinc-oxide based pigment, consisting essentially of an uncalcined zinc oxide and preferably containing a small amount of a dispersing agent. The pigment is mixed with an alkali metal silicate vehicle-binder, which preferably is a potassium silicate, to form the coating material. For more information regarding the exemplary paint, attention is directed to U.S. patent application Ser. No. 09/866,516, which was filed May 29, 2001, by Matthew Brown, which issued as U.S. Pat. No. 6,700,112 on Mar. 2, 2004.
For purposes of the discussion, thecavity11 in theapparatus10 is assumed to be hemispherical. In the example, ahemispherical dome13 and a substantiallyflat cover plate15 form theoptical cavity11. At least the interior facing surfaces of thedome13 and thecover plate15 are highly diffusely reflective, so that the resultingcavity11 is highly diffusely reflective with respect to the radiant energy spectrum produced by thedevice10. As a result, thecavity11 is an integrating type optical cavity. Although shown as separate elements, the dome and plate may be formed as an integral unit. For example, rectangular cavities are discussed later in which the dome and plate are elements of a unitary extruded member.
The optical integratingcavity11 has anaperture17 for allowing emission of combined radiant energy. In the example, theaperture17 is a passage through the approximate center of thecover plate15, although the aperture may be at any other convenient location on theplate15 or thedome13. Because of the diffuse reflectivity within thecavity11, light within the cavity is integrated or combined before passage out of theaperture17.
The integration produces a highly uniform light distribution across theaperture17, which forms the output area of thecavity11 and often forms all or a substantial part of the output area of the fixture. Typically, the distribution of light across theaperture17 is substantially Lambertian. During operation, when viewed from the area illuminated by the combined light, theaperture17 appears to have substantially infinite depth of the integrated color of light. Also, the visible intensity is spread uniformly across theaperture17, as opposed to individual small point sources as would be seen if the one or more of the light emitting elements were directly visible. This spreading of the light over the aperture area reduces or eliminates hazards from direct view of intense solid state point sources. The unpixelated fixture output is relatively uniform across the apparent output area of the fixture, e.g. across theoptical aperture17 of thecavity11. Typically, the combined light output exhibits a relatively low maximum-to-minimum intensity ratio across the area of theaperture17. In the example, the combined light output exhibits a maximum-to-minimum ratio of 2 to 1 (2:1) or less over substantially the entire optical output area.
In the examples, theapparatus10 is shown emitting the combined radiant energy downward through theaperture17, for convenience. However, theapparatus10 may be oriented in any desired direction to perform a desired application function, for example to provide visible luminance to persons in a particular direction or location with respect to the fixture or to illuminate a different surface such as a wall, floor or table top. Also, the optical integratingcavity11 may have more than oneaperture17, for example, oriented to allow emission of integrated light in two or more different directions or regions.
Theapparatus10 also includes solid state light emission sources of radiant energy of different wavelengths. In this example, the solid state sources areLEDs19, two of which are visible in the illustrated cross-section. TheLEDs19 supply radiant energy into the interior of the optical integratingcavity11. As shown, the points of emission into the interior of the optical integrating cavity are not directly visible through theaperture17. Direct emissions from theLEDs19 are directed toward the diffusely reflective inner surface of thedome13, so as to diffusely reflect at least once within thecavity11 before emission in the combined light passing out of the cavity through theaperture17. At least the two illustrated LEDs emit radiant energy of different wavelengths, e.g. Red (R) and Green (G). Additional LEDs of the same or different colors may be provided. Thecavity11 effectively integrates the energy of different wavelengths, so that the integrated or combined radiant energy emitted through theaperture17 includes the radiant energy of all the various wavelengths in relative amounts substantially corresponding to the relative amounts of input into thecavity11 from therespective LEDs19.
Thesource LEDs19 can include LEDs of any color or wavelength. Typically, an array of LEDs for a visible light application includes at least red, green, and blue LEDs. The integrating or mixing capability of thecavity11 serves to project light of any color, including white light, by adjusting the intensity of the various sources coupled to the cavity. Hence, it is possible to control color rendering index (CRI), as well as color temperature. Thesystem10 works with the totality of light output from a family ofLEDs19. However, to provide color adjustment or variability, it is not necessary to control the output of individual LEDs, except as they contribute to the totality. For example, it is not necessary to modulate the LED outputs. Also, the distribution pattern of the individual LEDs and their emission points into the cavity are not significant. TheLEDs19 can be arranged in any manner to supply radiant energy within the cavity, although it is preferred that direct view of the LEDs from outside the fixture is minimized or avoided.
In this example, light outputs of theLED sources19 are coupled directly to openings at points on the interior of thecavity11, to emit radiant energy directly into the interior of the optical integrating cavity. The LEDs may be located to emit light at points on the interior wall of theelement13, although preferably such points would still be in regions out of the direct line of sight through theaperture17. For ease of construction, however, the openings for theLEDs19 are formed through thecover plate15. On theplate15, the openings/LEDs may be at any convenient locations. From such locations, all or substantially all of the direct emissions from theLEDs19 impact on the internal surface of thedome13 and are diffusely reflected.
Theapparatus10 also includes acontrol circuit21 coupled to theLEDs19 for establishing output intensity of radiant energy of each of the LED sources. Thecontrol circuit21 typically includes a power supply circuit coupled to a source, shown as anAC power source23. Thecontrol circuit21 also includes an appropriate number of LED driver circuits for controlling the power applied to each of thedifferent color LEDs19 and thus the intensity of radiant energy supplied to thecavity11 for each different wavelength. It is possible that the power could be modulated to control respective light amounts output by the LEDs, however, in the examples, LED outputs are controlled by controlling the amount of power supplied to drive respective LEDs. Such control of the intensity of emission of the sources sets a spectral characteristic of the combined radiant energy emitted through theaperture17 of the optical integrating cavity. Thecontrol circuit21 may be responsive to a number of different control input signals, for example, to one or more user inputs as shown by the arrow inFIG. 2. Although not shown in this simple example, feedback may also be provided. Specific examples of the control circuitry are discussed in more detail later.
Theaperture17 may serve as the system output, directing integrated color light of relatively uniform intensity distribution to a desired area or region to be illuminated. Although not shown in this example, theaperture17 may have a grate, lens or diffuser (e.g. a holographic element) to help distribute the output light and/or to close the aperture against entry of moisture of debris. For some applications, thesystem10 includes an additional deflector to distribute and/or limit the light output to a desired field of illumination. A later embodiment, for example, uses a colliminator.
The color integrating energy distribution apparatus may also utilize one or more conical deflectors having a reflective inner surface, to efficiently direct most of the light emerging from a light source into a relatively narrow field of view. Hence, the exemplary apparatus shown inFIG. 2 also comprises aconical deflector25. A small opening at a proximal end of the deflector is coupled to theaperture17 of the optical integratingcavity11. Thedeflector25 has alarger opening27 at a distal end thereof. The angle and distal opening of theconical deflector25 define an angular field of radiant energy emission from theapparatus10. Although not shown, the large opening of the deflector may be covered with a transparent plate or lens, or covered with a grating, to prevent entry of dirt or debris through the cone into the system and/or to further process the output radiant energy.
The conical deflector may have a variety of different shapes, depending on the particular lighting application. In the example, wherecavity11 is hemispherical, the cross-section of the conical deflector is typically circular. However, the deflector may be somewhat oval in shape. In applications using a semi-cylindrical cavity, the deflector may be elongated or even rectangular in cross-section. The shape of theaperture17 also may vary, but will typically match the shape of the small end opening of thedeflector25. Hence, in the example, theaperture17 would be circular. However, for a device with a semi-cylindrical cavity and a deflector with a rectangular cross-section, the aperture may be rectangular.
Thedeflector25 comprises a reflectiveinterior surface29 between the distal end and the proximal end. In some examples, at least a substantial portion of the reflectiveinterior surface29 of the conical deflector exhibits specular reflectivity with respect to the integrated radiant energy. As discussed in U.S. Pat. No. 6,007,225, for some applications, it may be desirable to construct thedeflector25 so that at least some portion(s) of theinner surface29 exhibit diffuse reflectivity or exhibit a different degree of specular reflectivity (e.g., quasi-secular), so as to tailor the performance of thedeflector25 to the particular application. For other applications, it may also be desirable for the entireinterior surface29 of thedeflector25 to have a diffuse reflective characteristic. In such cases, thedeflector25 may be constructed using materials similar to those taught above for construction of the optical integratingcavity11.
In the illustrated example, the largedistal opening27 of thedeflector25 is roughly the same size as thecavity11. In some applications, this size relationship may be convenient for construction purposes. However, a direct relationship in size of the distal end of the deflector and the cavity is not required. The large end of the deflector may be larger or smaller than the cavity structure. As a practical matter, the size of the cavity is optimized to provide the integration or combination of light colors from the desired number of LED sources19. The size, angle and shape of the deflector determine the area that will be illuminated by the combined or integrated light emitted from thecavity11 via theaperture17.
In the example, each solid state source of radiant energy of a particular wavelength comprises one or more light emitting diodes (LEDs). Within the chamber, it is possible to process light received from any desirable number of such LEDs. Hence, in several examples including that ofFIG. 2, the sources may comprise one or more LEDs for emitting light of a first color, and one or more LEDs for emitting light of a second color, wherein the second color is different from the first color. In a similar fashion, the apparatus may include additional sources comprising one or more LEDs of a third color, a fourth color, etc. To achieve the highest color rendering index (CRI), the LED array may include LEDs of various wavelengths that cover virtually the entire visible spectrum. Examples with additional sources of substantially white light are discussed later.
FIGS. 3 and 4 illustrate another example of a radiant energy distribution apparatus or system.FIG. 3 shows theoverall system30, including the fixture and the control circuitry. The fixture is shown in cross-section.FIG. 4 is a bottom view of the fixture. Thesystem30 is generally similar thesystem10. For example, thesystem30 may utilize essentially the same type ofcontrol circuit21 andpower source23, as in the earlier example. However, the shape of the optical integrating cavity and the deflector are somewhat different.
The optical integratingcavity31 has a diffusely reflective interior surface. In this example, thecavity31 has a shape corresponding to a substantial portion of a cylinder. In the cross-sectional view ofFIG. 3 (taken across the longitudinal axis of the cavity), thecavity31 appears to have an almost circular shape. Although a dome and curved member or plate could be used, in this example, thecavity31 is formed by a substantiallycylindrical element33. At least the interior surface of theelement33 is highly diffusely reflective, so that the resultingoptical cavity31 is highly diffusely reflective and functions as an integrating cavity, with respect to the radiant energy spectrum produced by thesystem30.
The optical integratingcavity31 has anaperture35 for allowing emission of combined radiant energy. In this example, theaperture35 is a rectangular passage through the wall of thecylindrical element33. Because of the diffuse reflectivity within thecavity31, light within the cavity is integrated before passage out of theaperture35. As in the earlier examples, the combination of light within thecavity31 produces a relatively uniform intensity distribution across the output area formed by theaperture35. Typically, the distribution is substantially Lambertian and the integration produces a highly uniform light distribution across theaperture17, which forms the output area of thecavity11 and often forms all or a substantial part of the output area of the fixture. Typically, the unpixelated distribution of light across theaperture17 exhibits a maximum-to-minimum ratio of 2 to 1 (2:1) or less over substantially the entire optical output area.
Theapparatus30 also includes solid state sources of radiant energy of different wavelengths. In this example, the sources compriseLEDs37,39. The LEDs are mounted in openings through the wall of thecylindrical element33, to essentially form two rows of LEDs on opposite sides of theaperture35. The positions of these openings, and thus the positions of theLEDs37 and39, typically are such that the LED outputs are not directly visible through theaperture35, otherwise the locations are a matter of arbitrary choice.
Thus, theLEDs37 and39 supply radiant energy into the interior of the optical integratingcavity31, through openings at points on the interior surface of the optical integrating cavity not directly visible through theaperture35. A number of the LEDs emit radiant energy of different wavelengths. For example, arbitrary pairs of theLEDs37,39 might emit four different colors of light, e.g. Red, Green and Blue as primary colors and a fourth color chosen to provide an increased variability of the spectral characteristic of the integrated radiant energy. One or more white light sources, e.g. white LEDs, also may be provided.
Alternatively, a number of the LEDs may be initially active LEDs, whereas others are initially inactive sleeper LEDs. The sleeper LEDs offer a redundant capacity that can be automatically activated on an as-needed basis. For example, the initially active LEDs might include two Red LEDs, two Green LEDs and a Blue LED; and the sleeper LEDs might include one Red LED, one Green LED and one Blue LED.
Thecontrol circuit21 controls the power provided to each of theLEDs37 and39. Thecavity31 effectively combines the energy of different wavelengths, from thevarious LEDs37 and39, so that the integrated radiant energy emitted through theaperture35 includes the radiant energy of all the various wavelengths. Control of the intensity of emission of the sources, by thecontrol circuit21, sets a spectral characteristic of the combined radiant energy emitted through theaperture35. If sleeper LEDs are provided, the control also activates one or more dormant LEDs, on an “as-needed” basis, when extra output of a particular wavelength or color is required.
The color integratingenergy distribution apparatus30 may also include adeflector41 having a specular reflectiveinner surface43, to efficiently direct most of the light emerging from the aperture into a relatively narrow field of view. Thedeflector41 expands outward from a small end thereof coupled to theaperture35. Thedeflector41 has alarger opening45 at a distal end thereof. The angle of the side walls of the deflector and the shape of thedistal opening45 of thedeflector41 define an angular field of radiant energy emission from theapparatus30.
As noted above, the deflector may have a variety of different shapes, depending on the particular lighting application. In the example, where thecavity31 is substantially cylindrical, and the aperture is rectangular, the cross-section of the deflector41 (viewed across the longitudinal axis as inFIG. 3) typically appears conical, since the deflector expands outward as it extends away from theaperture35. However, when viewed on-end (bottom view—FIG. 4), the openings are substantially rectangular, although they may have somewhat rounded corners. Alternatively, thedeflector41 may be somewhat oval in shape. The shapes of the cavity and the aperture may vary, for example, to have rounded ends, and the deflector may be contoured to match the aperture.
Thedeflector41 comprises a reflectiveinterior surface43 between the distal end and the proximal end. In several examples, at least a substantial portion of the reflectiveinterior surface43 of the conical deflector exhibits specular reflectivity with respect to the combined radiant energy, although different reflectivity may be provided, as noted in the discussion ofFIG. 2.
If redundancy is provided, “sleeper” LEDs would be activated only when needed to maintain the light output, color, color temperature, and/or thermal temperature. As discussed later with regard to an exemplary control circuit, thesystem30 could have a color sensor coupled to provide feedback to thecontrol circuit21. The sensor could be within the cavity or the deflector or at an outside point illuminated by the integrated light from the fixture.
As LEDs age, they continue to operate, but at a reduced output level. The use of the sleeper LEDs greatly extends the lifecycle of the fixtures. Activating a sleeper (previously inactive) LED, for example, provides compensation for the decrease in output of the originally active LED. There is also more flexibility in the range of intensities that the fixtures may provide.
In the examples discussed above relative to FIGS.2 to4, the LED sources were coupled directly to openings at the points on the interior of the cavity, to emit radiant energy directly into the interior of the optical integrating cavity. It is also envisioned that the sources may be somewhat separated from the cavity, in which case, the device might include optical fibers or other forms of light guides coupled between the sources and the optical integrating cavity, to supply radiant energy from the sources to the emission points into the interior of the cavity.FIG. 5 depicts such asystem50, which uses optical fibers.
Thesystem50 includes an optical integratingcavity51, anaperture53 and a deflector with a reflectiveinterior surface55, similar to those in earlier embodiments. The interior surface of the optical integratingcavity51 is highly diffusely reflective, whereas thedeflector surface55 exhibits a specular reflectivity. Integration or combination of light by diffuse reflection within thecavity51 produces a relatively uniform unpixelated output via theaperture53. Typically, the distribution at theaperture53 is substantially Lambertian, and the integration produces a highly uniform light distribution across theaperture53, which forms the output area of thecavity51 and often forms all or a substantial part of the output area of the fixture. Typically, the unpixelated distribution of light across theaperture53 exhibits a maximum-to-minimum ratio of 2 to 1 (2:1) or less over substantially the entire optical output area.
Thesystem50 includes acontrol circuit21 andpower source23, as in the earlier embodiments. In thesystem50, the radiant energy sources compriseLEDs59 of three different wavelengths, e.g. to provide Red, Green and Blue light respectively. The sources may also include one or moreadditional LEDs61, either white or of a different color or for use as ‘sleepers,’ similar to the example ofFIGS. 3 and 4. In this example (FIG. 5), thecover plate63 of thecavity51 has openings into which are fitted the light emitting distal ends ofoptical fibers65. The proximal light receiving ends of thefibers65 are coupled to receive light emitted by the LEDs59 (and61 if provided). In this way, theLED sources59,61 may be separate from thechamber51, for example, to allow easier and more effective dissipation of heat from the LEDs. Thefibers65 transport the light from the LED sources59,61 to thecavity51. Thecavity51 integrates the different colors of light from the LEDs as in the earlier examples and supplies combined light out through theaperture53. The deflector, in turn, directs the combined light to a desired field. Again, the intensity control by thecircuit21 adjusts the amount or intensity of the light of each type provided by the LED sources and thus controls the spectral characteristic of the combined light output.
A number of different examples of control circuits are discussed below. In one example, the control circuitry comprises a color sensor coupled to detect color distribution in the integrated radiant energy. Associated logic circuitry, responsive to the detected color distribution, controls the output intensity of the various LEDs, so as to provide a desired color distribution in the integrated radiant energy. In an example using sleeper LEDs, the logic circuitry is responsive to the detected color distribution to selectively activate the inactive light emitting diodes as needed, to maintain the desired color distribution in the integrated radiant energy.
To provide a uniform output distribution from the apparatus, it is also possible to construct the optical cavity so as to provide constructive occlusion. Constructive Occlusion type transducer systems utilize an electrical/optical transducer optically coupled to an active area of the system, typically the aperture of a cavity or an effective aperture formed by a reflection of the cavity. The systems utilize diffusely reflective surfaces, such that the active area exhibits a substantially Lambertian characteristic. A mask occludes a portion of the active area of the system, in the examples, the aperture of the cavity or the effective aperture formed by the cavity reflection, in such a manner as to achieve a desired response or output performance characteristic for the system. In examples of the present systems using constructive occlusion, the optical integrating cavity comprises a base, a mask and a cavity in either the base or the mask. The mask would have a diffusely reflective surface facing toward the aperture. The mask is sized and positioned relative to the active area so as to constructively occlude the active area. It may be helpful to consider two examples using constructive occlusion.
FIGS. 6 and 7 depict a first, simple embodiment of a light distributor apparatus orsystem70, for projecting integrated multi-wavelength light with a tailored intensity distribution, using the principles of constructive occlusion. In the cross-section illustration, thesystem70 is oriented to provide downward illumination. Such a system might be mounted in or suspended from a ceiling or canopy or the like. Those skilled in the art will recognize that the designer may choose to orient thesystem70 in different directions, to adapt the system to other lighting applications.
Thelighting system70 includes abase73, having or forming acavity75, andadjacent shoulders77 and79, constructed in a manner similar to the elements forming integrating cavities in the earlier examples. In particular, the interior of thecavity75 is diffusely reflective, and the down-facing surfaces ofshoulders77 and79 may be reflective. If the shoulder surfaces are reflective, they may be specular or diffusely reflective. Amask81 is disposed between thecavity aperture85 and the field to be illuminated. In this symmetrical embodiment, the interior wall of a half-cylindrical base73 forms the cavity; therefore theaperture85 is rectangular. Theshoulders77 formed along the sides of theaperture85 are rectangular. If the base were circular, with a hemispherical cavity, the shoulders typically would form a ring that may partially or completely surround the aperture.
In many constructive occlusion embodiments, thecavity75 comprises a substantial segment of a sphere. For example, the cavity may be substantially hemispherical, as in earlier examples. However, the cavity's shape is not of critical importance. A variety of other shapes may be used. In the illustrated example, the half-cylindrical cavity75 has a rectangular aperture, and if extended longitudinally, the rectangular aperture may approach a nearly linear aperture (slit). Practically any cavity shape is effective, so long as it has a diffuse reflective inner surface. A hemisphere or the illustrated half-cylinder shape are preferred for the ease in modeling for the light output toward the field of intended illumination and the attendant ease of manufacture. Also, sharp corners tend to trap some reflected energy and reduce output efficiency.
For purposes of constructive occlusion, thebase73 may be considered to have an active optical area, preferably exhibiting a substantially Lambertian energy distribution. Where the cavity is formed in the base, for example, theplanar aperture85 formed by the rim or perimeter of thecavity75 forms the active surface with substantially Lambertian distribution of energy emerging through the aperture. As shown in a later embodiment, the cavity may be formed in the facing surface of the mask. In such a system, the surface of the base may be a diffusely reflective surface, therefore the active area on the base would essentially be the mirror image of the cavity aperture on the base surface, that is to say the area reflecting energy emerging from the physical aperture of the cavity in the mask.
Themask81 constructively occludes a portion of the optically active area of the base with respect to the field of intended illumination. In the example ofFIG. 6, the optically active area is theaperture85 of thecavity75; therefore themask81 occludes a substantial portion of theaperture85, including the portion of the aperture on and about the axis of the mask and cavity system. The surface of themask81 facing towards theaperture85 is reflective. Although it may be specular, typically this surface is diffusely reflective.
The relative dimensions of themask81 andaperture85, for example the relative widths (or diameters or radii in a more circular system) as well as the distance of themask81 away from theaperture85, control the constructive occlusion performance characteristics of thelighting system70. Certain combinations of these parameters produce a relatively uniform emission intensity with respect to angles of emission, over a wide portion of the field of view about the system axis (vertically downward inFIG. 6), covered principally by the constructive occlusion. Other combinations of size and height result in a system performance that is uniform with respect to a wide planar surface perpendicular to the system axis at a fixed distance from the active area.
Theshoulders77,79 also are reflective and therefore deflect at least some light downward. The shoulders (and side surfaces of the mask) provide additional optical processing of combined light from the cavity. The angles of the shoulders and the reflectivity of the surfaces thereof facing toward the region to be illuminated by constructive occlusion also contribute to the intensity distribution over that region. In the illustrated example, the reflective shoulders are horizontal, although they may be angled somewhat downward from the plane of the aperture.
With respect to the energy from the solid state light emitting elements (e.g. LEDs87), the interior space formed between thecavity75 and the facing surface of themask81 operates as an optical integrating cavity, in essentially the same manner as the integrating cavities in the previous embodiments. The LEDs could provide light of one color, e.g. white. In the example, theLEDs87 provide light of a number of different colors, and thus of different wavelengths. The optical cavity combines the light of multiple colors supplied from theLEDs87. Thecontrol circuit21 controls the amount of each color of light supplied to the chamber and thus the proportion thereof included in the combined output light. The constructive occlusion serves to distribute that light in a desired manner over a field or area that thesystem70 is intended to illuminate, with a tailored intensity distribution.
TheLEDs87 could be located at (or coupled by optical fiber to emit light) from any location or part of the surface of thecavity75. Preferably, the LED outputs are not directly visible through the un-occluded portions of the aperture85 (between the mask and the edge of the cavity). In examples of the type shown inFIGS. 6 and 7, the easiest way to so position the LED outputs is to mount the LEDs87 (or provide fibers or the like) so as to supply light to the chamber through openings through themask81.
FIG. 7 also provides an example of an arrangement of the LEDs in which there are both active and inactive (sleeper) LEDs of the various colors. As shown, the active part of the array ofLEDs87 includes two Red LEDs (R), one Green LED (G) and one Blue LED (B). The initially inactive part of the array ofLEDs87 includes two Red sleeper LEDs (RS), one Green sleeper LED (GS) and one Blue sleeper LED (BS). If other wavelengths or white light sources are desired, the apparatus may include an active LED of the other color (O) as well as a sleeper LED of the other color (OS). The precise number, type, arrangement and mounting technique of the LEDs and the associated ports through themask81 are not critical. The number of LEDs, for example, is chosen to provide a desired level of output energy (intensity), for a given application.
Thesystem70 includes acontrol circuit21 andpower source23. These elements control the operation and output intensity of eachLED87. The individual intensities determine the amount of each color light included in the integrated and distributed output. Thecontrol circuit21 functions in essentially the same manner as in the other examples.
FIGS. 8 and 9 illustrate a second constructive occlusion example. In this example, the physical cavity is actually formed in the mask, and the active area of the base is a flat reflective panel of the base.
The illustratedsystem90 comprises aflat base panel91, amask93,LED light sources95, and aconical deflector97. Thesystem90 is circularly symmetrical about a vertical axis, although it could be rectangular or have other shapes. Thebase91 includes a flatcentral region99 between the walls of thedeflector97. Theregion99 is reflective and forms or contains the active optical area on the base facing toward the region or area to be illuminated by thesystem90.
Themask93 is positioned between the base91 and the region to be illuminated by constructive occlusion. For example, in the orientation shown, themask93 is above the activeoptical area99 of thebase91, for example to direct light toward a ceiling for indirect illumination. Of course, the mask and cavity system could be inverted to serve as a downlight for task lighting applications, or the mask and cavity system could be oriented to emit light in directions appropriate for other applications.
In this example, themask93 contains the diffuselyreflective cavity101, constructed in a manner similar to the integrating cavities in the earlier examples. Thephysical aperture103 of thecavity101 and of any diffusely reflective surface(s) of themask93 that may surround that aperture form an active optical area on themask93. Such an active area on the mask faces away from the region to be illuminated and toward theactive surface99 on thebase91. Thesurface99 is reflective, preferably with a diffuse characteristic. Thesurface99 of the base91 essentially acts to produce a diffused mirror image of themask93 with itscavity101 as projected onto thebase area99. The reflection formed by the active area of the base becomes the effective aperture of the optical integrating cavity (between the mask and base) when the fixture is considered from the perspective of the area of intended illumination. Thesurface area99 reflects energy emerging from theaperture103 of thecavity101 in themask93. Themask93 in turn constructively occludes light diffused from theactive base surface99 with respect to the region illuminated by thesystem90. The dimensions and relative positions of the mask and active region on the base control the performance of the system, in essentially the same manner as in the mask and cavity system ofFIGS. 6 and 7.
Thesystem90 includes acontrol circuit21 and associatedpower source23, for supplying controlled electrical power to the LED type solid state sources95. In this example, the LEDs emit light through openings through thebase91, preferably at points not directly visible from outside the system. LEDs of the same type, emitting the same color of light, could be used. However, in the example, theLEDs95 supply various wavelengths of light, and thecircuit21 controls the power of each LED, to control the amount of each color of light in the combined output, as discussed above relative to the other examples.
The base91 could have a flat ring-shaped shoulder with a reflective surface. In this example, however, the shoulder is angled toward the desired field of illumination to form aconical deflector97. The inner surface of thedeflector97 is reflective, as in the earlier examples.
Thedeflector97 has the shape of a truncated cone, in this example, with a circular lateral cross section. The cone has two circular openings. The cone tapers from the large end opening to the narrow end opening, which is coupled to theactive area99 of thebase91. The narrow end of the deflector cone receives light from thesurface99 and thus from diffuse reflections between the base and the mask.
The entire area of the inner surface of thecone97 is reflective. At least a portion of the reflective surface is specular, as in the deflectors of the earlier examples. The angle of the wall(s) of theconical deflector97 substantially corresponds to the angle of the desired field of view of the illumination intended for thesystem90. Because of the reflectivity of the wall of thecone97, most if not all of the light reflected by the inner surface thereof would at least achieve an angle that keeps the light within the field of view.
In the illustrated example, theLED light sources95 emit multiple wavelengths of light into themask cavity101. Thelight sources95 may direct some light toward the inner surface of thedeflector97. Light rays impacting on the diffusely reflective surfaces, particularly those on the inner surface of thecavity101 and the facingsurface99 of thebase91, reflect and diffuse one or more times within the confines of the system and emerge through the gap between the perimeter of theactive area99 of the base and the outer edge of themask93. Themask cavity101 and thebase surface99 function as an optical integrating cavity with respect to the light of various wavelengths, and the gap becomes the actual integrating cavity aperture from which substantially uniform combined light emerges. The light emitted through the gap and/or reflected from the surface of the inner surface of thedeflector97 irradiates a region (upward in the illustrated orientation) with a desired intensity distribution and with a desired spectral characteristic, essentially as in the earlier examples.
Additional information regarding constructive occlusion based systems for generating and distributing radiant energy may be found in commonly assigned U.S. Pat. Nos. 6,342,695, 6,334,700, 6,286,979, 6,261,136 and 6,238,077. The color integration principles discussed herein may be adapted to any of the constructive occlusion devices discussed in those patents.
The inventive devices have numerous applications, and the output intensity and spectral characteristic may be tailored and/or adjusted to suit the particular application. For example, the intensity of the integrated radiant energy emitted through the aperture may be at a level for use in a rumination application or at a level sufficient for a task lighting application or other type of general lighting application. A number of other control circuit features also may be implemented. For example, the control may maintain a set color characteristic in response to feedback from a color sensor. The control circuitry may also include a temperature sensor. In such an example, the logic circuitry is also responsive to the sensed temperature, e.g. to reduce intensity of the source outputs to compensate for temperature increases. The control circuitry may include a user interface device or receive signals from a separate user interface device, for manually setting the desired spectral characteristic. For example, an integrated user interface might include one or more variable resistors or one or more dip switches directly connected into the control circuitry, to allow a user to define or select the desired color distribution and/or intensity.
Automatic controls also are envisioned. For example, the control circuitry may include a data interface coupled to the logic circuitry, for receiving data defining the desired intensity and/or color distribution. Such an interface would allow input of control data from a separate or even remote device, such as a personal computer, personal digital assistant or the like. A number of the devices, with such data interfaces, may be controlled from a common central location or device.
The control may be somewhat static, e.g. set the desired color reference index or desired color temperature and the overall intensity, and leave the device set-up in that manner for an indefinite period. The apparatus also may be controlled dynamically, for example, to provide special effects lighting. Where a number of the devices are arranged in a large two-dimensional array, dynamic control of color and intensity of each unit could even provide a video display capability, for example, for use as a “Jumbo Tron” view screen in a stadium or the like. In product lighting or in personnel lighting (for studio or theater work), the lighting can be adjusted for each product or person that is illuminated. Also, such light settings are easily recorded and reused at a later time or even at a different location using a different system.
To appreciate the features and examples of the control circuitry outlined above, it may be helpful to consider specific examples with reference to appropriate diagrams.
FIG. 10 is a block diagram of exemplary circuitry for the sources and associated control circuit, providing digital programmable control, which may be utilized with a light integrating fixture of the type described above. In this circuit example, the solid state sources of radiant energy of the various types take the form of anLED array111. Arrays of one, two or more colors may be used. The illustratedarray111 comprises two or more LEDs of each of the three primary colors, red green and blue, represented byLED blocks113,115 and117. For example, the array may comprise sixred LEDs113, threegreen LEDs115 and threeblue LEDs117.
TheLED array111 in this example also includes a number of additional or “other”LEDs119. There are several types of additional LEDs that are of particular interest in the present discussion. One type of additional LED provides one or more additional wavelengths of radiant energy for integration within the chamber. The additional wavelengths may be in the visible portion of the light spectrum, to allow a greater degree of color adjustment. Alternatively, the additional wavelength LEDs may provide energy in one or more wavelengths outside the visible spectrum, for example, in the infrared (IR) range or the ultraviolet (UV) range.
The second type of additional LED that may be included in the system is a sleeper LED. As discussed above, some LEDs would be active, whereas the sleepers would be inactive, at least during initial operation. Using the circuitry ofFIG. 10 as an example, theRed LEDs113,Green LEDs115 andBlue LEDs117 might normally be active. TheLEDs119 would be sleeper LEDs, typically including one or more LEDs of each color used in the particular system.
The third type of other LED of interest is a white LED. Theentire array111 may consist of white LEDs of one, two or more color temperatures. For white lighting applications using primary color LEDs (e.g. RGB LEDs), one or more white LEDs provide increased intensity; and the primary color LEDs then provide light for color adjustment and/or correction.
The electrical components shown inFIG. 10 also include anLED control system120. Thesystem120 includes driver circuits for the various LEDs and a microcontroller. The driver circuits supply electrical current to therespective LEDs113 to119 to cause the LEDs to emit light. Thedriver circuit121 drives theRed LEDs113, thedriver circuit123 drives thegreen LEDs115, and thedriver circuit125 drives theBlue LEDs117. In a similar fashion, when active, thedriver circuit127 provides electrical current to theother LEDs119. If the other LEDs provide another color of light, and are connected in series, there may be asingle driver circuit127. If the LEDs are sleepers, it may be desirable to provide aseparate driver circuit127 for each of theLEDs119 or at least for each set of LEDs of a different color.
In the example, the intensity of the emitted light of a given LED is proportional to the level of current supplied by the respective driver circuit. The current output of each driver circuit is controlled by the higher level logic of the system. In this digital control example, that logic is implemented by aprogrammable microcontroller129, although those skilled in the art will recognize that the logic could take other forms, such as discrete logic components, an application specific integrated circuit (ASIC), etc. Although not separately shown, digital to analog converters (DACs) may be utilized to convert control data outputs from themicrocontroller129 to analog control signal levels for control of the LED driver circuits.
The LED driver circuits and themicrocontroller129 receive power from a power supply131, which is connected to an appropriate power source (not separately shown). For most task-lighting applications and the like, the power source will be an AC line current source, however, some applications may utilize DC power from a battery or the like. Thepower supply129 converts the voltage and current from the source to the levels needed by the driver circuits121-127 and themicrocontroller129.
A programmable microcontroller typically includes or has coupled thereto random-access memory (RAM) for storing data and read-only memory (ROM) and/or electrically erasable read only memory (EEROM) for storing control programming and any pre-defined operational parameters, such as pre-established light ‘recipes’ or ‘routines.’ Themicrocontroller129 itself comprises registers and other components for implementing a central processing unit (CPU) and possibly an associated arithmetic logic unit. The CPU implements the program to process data in the desired manner and thereby generates desired control outputs.
Themicrocontroller129 is programmed to control the LED driver circuits121-127 to set the individual output intensities of the LEDs to desired levels, so that the combined light emitted from the aperture of the cavity has a desired spectral characteristic and a desired overall intensity. Themicrocontroller129 may be programmed to essentially establish and maintain or preset a desired ‘recipe’ or mixture of the available wavelengths provided by the LEDs used in the particular system. For some applications, the microcontroller may work through a number of settings over a period of time in a manner defined by a dynamic routine. Themicrocontroller129 receives control inputs or retrieves a stored routine specifying the particular ‘recipe’ or mixture, as will be discussed below. To insure that the desired mixture is maintained, the microcontroller receives a color feedback signal from an appropriate color sensor. The microcontroller may also be responsive to a feedback signal from a temperature sensor, for example, in or near the optical integrating cavity.
The electrical system will also include one ormore control inputs133 for inputting information instructing themicrocontroller129 as to the desired operational settings. A number of different types of inputs may be used and several alternatives are illustrated for convenience. A given installation may include a selected one or more of the illustrated control input mechanisms.
As one example, user inputs may take the form of a number ofpotentiometers135. The number would typically correspond to the number of different light wavelengths provided by theparticular LED array111. Thepotentiometers135 typically connect through one or more analog to digital conversion interfaces provided by the microcontroller129 (or in associated circuitry). To set the parameters for the integrated light output, the user adjusts thepotentiometers135 to set the intensity for each color. Themicrocontroller129 senses the input settings and controls the LED driver circuits accordingly, to set corresponding intensity levels for the LEDs providing the light of the various wavelengths.
Another user input implementation might utilize one or more dip switches137. For example, there might be a series of such switches to input a code corresponding to one of a number of recipes or to a stored dynamic routine. The memory used by themicrocontroller129 would store the necessary intensity levels for the different color LEDs in thearray111 for each recipe and/or for the sequence of recipes that make up a routine. Based on the input code, themicrocontroller129 retrieves the appropriate recipe from memory. Then, themicrocontroller129 controls the LED driver circuits121-127 accordingly, to set corresponding intensity levels for the LEDs113-119 providing the light of the various wavelengths.
As an alternative or in addition to the user input in the form ofpotentiometers135 ordip switches137, themicrocontroller129 may be responsive to control data supplied from a separate source or a remote source. For that purpose, some versions of the system will include one or more communication interfaces. One example of a general class of such interfaces is awired interface139. One type of wired interface typically enables communications to and/or from a personal computer or the like, typically within the premises in which the fixture operates. Examples of such local wired interfaces include USB, RS-232, and wire-type local area network (LAN) interfaces. Other wired interfaces, such as appropriate modems, might enable cable or telephone line communications with a remote computer, typically outside the premises. Other examples of data interfaces provide wireless communications, as represented by theinterface141 in the drawing. Wireless interfaces, for example, use radio frequency (RF) or infrared (IR) links. The wireless communications may be local on-premises communications, analogous to a wireless local area network (WLAN). Alternatively, the wireless communications may enable communication with a remote device outside the premises, using wireless links to a wide area network.
As noted above, the electrical components may also include one ormore feedback sensors143, to provide system performance measurements as feedback signals to the control logic, implemented in this example by themicrocontroller129. A variety of different sensors may be used, alone or in combination, for different applications. In the illustrated examples, theset143 of feedback sensors includes acolor sensor145 and a temperature sensor147. Although not shown, other sensors, such as an overall intensity sensor may be used. The sensors are positioned in or around the system to measure the appropriate physical condition, e.g. temperature, color, intensity, etc.
Thecolor sensor145, for example, is coupled to detect color distribution in the integrated radiant energy. The color sensor may be coupled to sense energy within the optical integrating cavity, within the deflector (if provided) or at a point in the field illuminated by the particular system. Various examples of appropriate color sensors are known. For example, the color sensor may be a digital compatible sensor, of the type sold by TAOS, Inc. Another suitable sensor might use the quadrant light detector disclosed in U.S. Pat. No. 5,877,490, with appropriate color separation on the various light detector elements (see U.S. Pat. No. 5,914,487 for discussion of the color analysis).
The associated logic circuitry, responsive to the detected color distribution, controls the output intensity of the various LEDs, so as to provide a desired color distribution in the integrated radiant energy, in accord with appropriate settings. In an example using sleeper LEDs, the logic circuitry is responsive to the detected color distribution to selectively activate the inactive light emitting diodes as needed, to maintain the desired color distribution in the integrated radiant energy. The color sensor measures the color of the integrated radiant energy produced by the system and provides a color measurement signal to themicrocontroller129. If using the TAOS, Inc. color sensor, for example, the signal is a digital signal derived from a color to frequency conversion.
The temperature sensor147 may be a simple thermoelectric transducer with an associated analog to digital converter, or a variety of other temperature detectors may be used. The temperature sensor is positioned on or inside of the fixture, typically at a point that is near the LEDs or other sources that produce most of the system heat. The temperature sensor147 provides a signal representing the measured temperature to themicrocontroller129. The system logic, here implemented by themicrocontroller129, can adjust intensity of one or more of the LEDs in response to the sensed temperature, e.g. to reduce intensity of the source outputs to compensate for temperature increases. The program of themicrocontroller129, however, would typically manipulate the intensities of the various LEDs so as to maintain the desired color balance between the various wavelengths of light used in the system, even though it may vary the overall intensity with temperature. For example, if temperature is increasing due to increased drive current to the active LEDs (with increased age or heat), the controller may deactivate one or more of those LEDs and activate a corresponding number of the sleepers, since the newly activated sleeper(s) will provide similar output in response to lower current and thus produce less heat.
The above discussion ofFIG. 10 related to programmed digital implementations of the control logic. Those skilled in the art will recognize that the control also may be implemented using analog circuitry.FIG. 11 is a circuit diagram of a simple analog control for a lighting apparatus (e.g. of the type shown inFIG. 2) using Red, Green and Blue LEDs. The user establishes the levels of intensity for each type of radiant energy emission (Red, Green or Blue) by operating a corresponding one of the potentiometers. The circuitry essentially comprises driver circuits for supplying adjustable power to two or three sets of LEDs (Red, Green and Blue) and analog logic circuitry for adjusting the output of each driver circuit in accord with the setting of a corresponding potentiometer. Additional potentiometers and associated circuits would be provided for additional colors of LEDs. Those skilled in the art should be able to implement the illustrated analog driver and control logic ofFIG. 11 without further discussion.
The systems described above have a wide range of applications, where there is a desire to set or adjust color and/or intensity provided by a lighting fixture. These include task lighting applications, signal light applications, as wells as applications for illuminating an object or person. Some lighting applications involve a common overall control strategy for a number of the systems. As noted in the discussion ofFIG. 10, the control circuitry may include acommunication interface139 or141 allowing themicrocontroller129 to communicate with another processing system.FIG. 12 illustrates an example in whichcontrol circuits21 of a number of the radiant energy generation systems with the light integrating and distribution type fixture communicate with amaster control unit151 via acommunication network153. Themaster control unit151 typically is a programmable computer with an appropriate user interface, such as a personal computer or the like. Thecommunication network153 may be a LAN or a wide area network, of any desired type. The communications allow an operator to control the color and output intensity of all of the linked systems, for example to provide combined lighting effects.
The commonly controlled lighting systems may be arranged in a variety of different ways, depending on the intended use of the systems.FIG. 13 for example, shows a somewhat random arrangement of lighting systems. The circles represent the output openings of those systems, such as the large opening of the system deflectors. The dotted lines represent the fields of the emitted radiant energy. Such an arrangement of lighting systems might be used to throw desired lighting on a wall or other object and may allow the user to produce special lighting effects at different times. Another application might involve providing different color lighting for different speakers during a television program, for example, on a news program, panel discussion or talk show.
The commonly controlled radiant energy emission systems also may be arranged in a two-dimensional array or matrix.FIG. 14 shows an example of such an array. Again, circles represent the output openings of those systems. In this example of an array, the outputs are tightly packed. Each output may serve as a color pixel of a large display system. Dynamic control of the outputs therefore can provide a video display screen, of the type used as jumbo-trons in stadiums or the like.
In the examples above, a deflector, mask or shoulder was used to provide further optical processing of the integrated light emerging from the aperture of the fixture. A variety of other optical processing devices may be used in place of or in combination with any of those optical processing elements. Examples include various types of diffusers, collimators, variable focus mechanisms, and iris or aperture size control mechanisms. Several of these examples are shown inFIGS. 15-16.
FIGS. 15A to15C are cross-sectional views of several examples of optical cavity LED fixtures using various forms of secondary optical processing elements to process the integrated energy emitted through the aperture. Although similar fixtures may process and emit other radiant energy spectra, for discussion here we will assume these “lighting” fixtures process and emit light in the visible part of the spectrum. These first three examples are similar to each other, and the common aspects are described first. Each fixture250 (250ato250cinFIGS. 15A to15C, respectively) includes an optical integrating cavity and LEDs similar to those in the example ofFIG. 2 and like reference numerals are used to identify the corresponding components. Integration or combination of light by diffuse reflection within the cavity produces a relatively uniform unpixelated output via the aperture. Typically, the distribution at the aperture is substantially Lambertian, and the integration produces a highly uniform light distribution across the aperture, which forms the output area of the cavity and often forms all or a substantial part of the output area of the fixture. Typically, the unpixelated distribution of light across the aperture exhibits a maximum-to-minimum ratio of 2 to 1 (2:1) or less over substantially the entire optical output area. A power source and control circuit similar to those used in the earlier examples provide the drive currents for the LEDs, and in view of the similarity, the power source and control circuit are omitted from these figures, to simplify the illustrations.
In the examples ofFIGS. 15A to15C, eachlight fixture250ato250cincludes an optical integratingcavity11, formed by adome11 and acover plate15. The surfaces of thedome13 and cover15 forming the interior surface(s) of thecavity11 are diffusely reflective. One ormore apertures17, in these examples formed through theplate15, provide a light passage for transmission of reflected and integrated light outward from thecavity11. Materials, positions, orientations and possible shapes for theelements11 to17 and the resulting combined and unpixelated light provided at theaperture17 have been discussed above.
As in the earlier examples, eachfixture250ato250cincludes a number ofLEDs19 emitting light of different wavelengths into thecavity11, as in the example ofFIG. 2. A number of the LEDs will be active, from initial start-up, whereas others may initially be inactive ‘sleepers,’ as also discussed above. The possible combinations and positions of theLEDs19 have been discussed in detail above, in relation to the earlier examples. Again, theLEDs19 emit light of multiple colors into the interior of the optical integrating cavity. Control of the amplitudes of the drive currents applied to theLEDs19 controls the amount of each light color supplied into thecavity11. Thecavity11 integrates the various amounts of light of the different colors into a combined light for emission through theaperture17.
The three examples (FIGS. 15A to15C) differ as to the processing element coupled to the aperture that processes the integrated color light output coming out of theaperture17. In the example ofFIG. 15A, instead of a deflector as inFIG. 2, thefixture250aincludes alens251ain or covering theaperture17. The lens may take any convenient form, for focusing or diffusing the emitted combined light, as desired for a particular application of thefixture250a. Thelens251amay be clear or translucent.
In the example ofFIG. 15B, thefixture250bincludes acurved transmissive diffuser251acovering theaperture17. The diffuser may take any convenient form, for example, a white or clear dome of plastic or glass. Alternatively, the dome may be formed of a prismatic material. In addition to covering the aperture, the element251bdiffuses the emitted combined light, as desired for a particular application of thefixture250b. The dome shaped diffuser may cover just the aperture, as shown at251b, or it may cover the backs of theLEDs19 as well.
In the example ofFIG. 15C, a holographic diffraction plate or grading251cserves as the optical output processing element in thefixture250c. The holographic grating is another form of diffuser. Theholographic diffuser251cis located in theaperture17 or attached to theplate15 to cover theaperture17. A holographic diffuser provides more precise control over the diffuse area of illumination and increases transmission efficiency. Holographic diffusers and/or holographic films are available from a number of manufacturers, including Edmund Industrial Optics of Barrington, N.J.
Those skilled in the art will recognize that still other light processing elements may be used in place of theoutput lens251a, the diffuser251band theholographic diffuser251c, to process or guide the integrated light output. For example, a fiber optic bundle may be used to channel the light to a desired point, for example representing a pixel on a large display screen (e.g. a jumbo tron).
The exemplary systems discussed herein may have any size desirable for any particular application. A system may be relatively large, for lighting a room or providing spot or flood lighting. The system also may be relatively small, for example, to provide a small pinpoint of light, for an indicator or the like. Thesystem250a, with or even without the lens, is particularly amenable to miniaturization. For example, instead of a plate to support the LEDs, the LEDs could be manufactured on a single chip. If it was not convenient to provide the aperture through the chip, the aperture could be formed through the reflective dome.
FIG. 16 illustrates another example of a “lighting”system260 with an optical integrating cavity LED light fixture, having yet other elements to optically process the combined color light output. Thesystem260 includes an optical integrating cavity and LEDs similar to those in the examples ofFIGS. 1A to1C,2 and15, and like reference numerals are used to identify the corresponding components.
In the example ofFIG. 16, the light fixture includes an optical integratingcavity11, formed by adome11 and acover plate15. The surfaces of thedome13 and cover15 forming the interior surface(s) of thecavity11 are reflective; and at least one inner surface, typically that of the dome, is diffusely reflective. One ormore apertures17, in this example formed through theplate15, provide a light passage for transmission of reflected and integrated light outward from thecavity11. Materials, possible shapes, positions and orientations for theelements11 to17 have been discussed above. As in the earlier examples, thesystem260 includes a number ofLEDs19 emitting light of different wavelengths into thecavity11, although other solid state light emitting elements may be used. The possible combinations and positions of theLEDs19 have been discussed in detail above, in relation to the earlier examples.
TheLEDs19 emit light of multiple colors into the interior of the optical integratingcavity11. In this example, the light colors are in the visible portion of the radiant energy spectrum. Control of the amplitudes of the drive currents applied to theLEDs19 controls the amount of each light color supplied into thecavity11. A number of the LEDs will be active, from initial start-up, whereas others may initially be inactive ‘sleepers,’ as discussed above. Thecavity11 combines the various amounts of light of the different colors into a uniform light of a desired color temperature for emission through theaperture17.
Thesystem260 also includes acontrol circuit262 coupled to theLEDs19 for establishing output intensity of radiant energy of each of the LED sources. Thecontrol circuit262 typically includes a power supply circuit coupled to a source, shown as anAC power source264, although thepower source264 may be a DC power source. In either case, thecircuit262 may be adapted to process the voltage from the available source to produce the drive currents necessary for theLEDs19. Thecontrol circuit262 includes an appropriate number of LED driver circuits, as discussed above relative toFIGS. 10 and 11, for controlling the power applied to each of theindividual LEDs19 and thus the intensity of radiant energy supplied to thecavity11 for each different type/color of light. Control of the intensity of emission of each of the LED sources sets a spectral characteristic of the uniform combined light energy emitted through theaperture17 of the optical integratingcavity11, in this case, the color characteristic(s) of the visible light output.
Thecontrol circuit262 may respond to a number of different control input signals, for example, to one or more user inputs as shown by the arrow inFIG. 16. Feedback may also be provided by a temperature sensor (not shown in this example) or one ormore color sensors266. The color sensor(s)266 may be located in the cavity or in the element or elements for processing light emitted through theaperture17. However, in many cases, theplate15 and/ordome13 may pass some of the integrated light from the cavity, in which case, it is actually sufficient to place the color light sensor(s)266 adjacent any such transmissive point on the outer wall that forms the cavity. In the example, thesensor266 is shown attached to theplate15. Details of the control feedback have been discussed earlier, with regard to the circuitry inFIG. 10.
The example ofFIG. 16 utilizes a different arrangement for directing and processing the light after emission from thecavity11 through theaperture17. Thissystem260 utilizes acollimator253, an adjustable iris255 and an adjustablefocus lens system259.
Thecollimator253 may have a variety of different shapes, depending on the desired application and the attendant shape of theaperture17. For ease of discussion here, it is assumed that the elements shown are circular, including theaperture17. Hence, in the example, thecollimator253 comprises a substantially cylindrical tube, having a circular opening at a proximal end coupled to theaperture17 of the optical integratingcavity11. Thesystem260 emits light toward a desired field of illumination via the circular opening at the distal end of thecollimator253.
The interior surface of thecollimator253 is reflective. The reflective inner surface may be diffusely reflective or quasi-specular. Typically, in this embodiment, the interior surface of the deflector/collimator element253 is specular. The tube forming thecollimator253 also supports a series of elements for optically processing the collimated and integrated light. Those skilled in the art will be familiar with the types of processing elements that may be used, but for purposes of understanding, it may be helpful to consider two specific types of such elements.
First, the tube forming thecollimator253 supports a variable iris. Theiris257 represents a secondary aperture, which effectively limits the output opening and thus the intensity of light that may be output by thesystem260. Although shown in the collimator tube, the iris may be mounted in or serve as theaperture17. Acircuit257 controls the size or adjustment of the opening of the iris255. In practice, the user activates the LED control circuit (see e.g.21 inFIG. 2) to set the color balance or temperature of the output light, that is to say, so that thesystem260 outputs light of a desired color. The overall intensity of the output light is then controlled through thecircuit257 and the iris255. Opening the iris255 wider provides higher output intensity, whereas reducing the iris opening size decreases intensity of the light output.
In thesystem260, the tube forming thecollimator253 also supports one or more lens elements of the adjustable focusingsystem259, shown by way of example as twolenses261 and263. Spacing between the lenses and/or other parameters of thelens system259 is adjusted by amechanism265, in response to a signal from afocus control circuit267. Theelements261 to267 of thesystem259 are shown here by way of example, to represent a broad class of elements that may be used to variably focus the emitted light in response to a control signal or digital control information or the like. If thesystem260 serves as a spot light, adjustment of thelens system259 effectively controls the size of the spot on the target object or subject that the system illuminates. Those skilled in the art will recognize that other optical processing elements may be provided, such as a mask to control the shape of the illumination spot or various shutter arrangements for beam shaping.
Although shown asseparate control circuits257 and267, the functions of these circuits may be integrated together with each other or integrated into thecircuit262 that controls the operation of theLEDs19. For example, the system might use a single microprocessor or similar programmable microcontroller, which would run control programs for the LED drive currents, the iris control and the focus control.
The optical integratingcavity11 and theLEDs19 produce light of a precisely controlled composite color. As noted, control of the LED currents controls the amount of each color of light integrated into the output and thus the output light color. Control of the opening provided by the iris255 then controls the intensity of the integrated light output of thesystem260. Control of the focusing by thesystem259 enables control of the breadth of the light emissions and thus the spread of the area or region to be illuminated by thesystem260. Other elements may be provided to control beam shape. Professional production lighting applications for such a system include theater or studio lighting, for example, where it is desirable to control the color, intensity and the size of a spotlight beam. By connecting theLED control circuit257, theiris control circuit257 and thefocus control circuit267 to a network similar to that inFIG. 12, it becomes possible to control color, intensity and spot size from a remote network terminal, for example, at an engineer's station in the studio or theater.
The discussion of the examples above has mainly referenced illuminance type lighting applications, for example to illuminate rooms for task lighting on other general illumination or provide spot lighting in a theater or studio. Only brief mention has been given so far, of other applications. Those skilled in the art will recognize, however, that the principles discussed herein may also find wide use in other applications, particularly in luminance applications, such as various kinds of signal lighting and/or signage.
FIG. 17 is a cross-sectional view of another example of an optical cavity type fixture utilizing solid state light emitting elements. Although this design may be used for illumination, for purposes of discussion here, we will concentrate on application for luminance purposes. Thefixture300 includes anoptical cavity311 having a diffusely reflective inner surface, as in the earlier examples. In this fixture, thecavity311 has a substantially rectangular cross-section.FIG. 18 is an isometric view of a portion of a fixture having the cross-section ofFIG. 17, showing several of the dome and plate components formed as a single extrusion of the desired cross section.FIGS. 19 and 20 then show use of such a fixture arranged so as to construct lighted letters.
Thefixture300 preferably includes several initially-active LEDs and several sleeper LEDs, generally shown at319, similar to those in the earlier examples. The LEDs emit controlled amounts of multiple colors of light into the optical integratingcavity311 formed by the inner surfaces of arectangular member313. A power source and control circuit similar to those used in the earlier examples provide the drive currents for theLEDs319, and in view of the similarity, the power source and control circuit are omitted fromFIG. 17, to simplify the illustration. One ormore apertures317, of the shape desired to facilitate the particular luminance application, provide light passage for transmission of reflected and integrated light outward from thecavity311. Materials for construction of the cavity and the types of LEDs that may be used are similar to those discussed relative to the earlier illumination examples, although the number and intensities of the LEDs may be different, to achieve the output parameters desired for the particular luminance application. Again, the light output through the aperture is relatively uniform and unpixelated.
Thefixture300 in this example (FIG. 17) includes adeflector325 to further process and direct the light emitted from theaperture317 of the optical integratingcavity311. Thedeflector325 has a reflectiveinterior surface329 and expands outward laterally from the aperture, as it extends away from the cavity toward the region to be illuminated. In a circular implementation, thedeflector325 would be conical. However, in the example ofFIG. 18, the deflector is formed by two opposingpanels325aand325bof the extruded body. Thesurfaces329aand329bof the panels are reflective. As in the earlier examples, all or portions of the deflector surfaces may be diffusely reflective, quasi-specular or specular. For some examples, it may be desirable to have onepanel surface329adiffusely reflective and have specular reflectivity on theother panel surface329b.
As shown inFIG. 17, a small opening at a proximal end of thedeflector325 is coupled to theaperture317 of the optical integratingcavity311. Thedeflector325 has a larger opening at a distal end thereof. The angle of theinterior surface329 and size of the distal opening of thedeflector325 define an angular field of radiant energy emission from theapparatus300. The large opening of thedeflector325 is covered with a grating, a plate or the exemplary lens331 (which is omitted fromFIG. 18, for convenience). Thelens331 may be clear or translucent to provide a diffuse transmissive processing of the light passing out of the large opening. Prismatic materials, such as a sheet of microprism plastic or glass also may be used.
The overall shape of thefixture300 may be chosen to provide a desired luminous shape, for example, in the shape of any selected number, character, letter, or other symbol.FIG. 19, for example, shows a view of such a fixture, as if looking back from the area receiving the light, with the lens removed from the output opening of the deflector. In this example, theaperture3171and the output opening of thedeflector3251are both rectangular, although they may have somewhat rounded corners. Alternatively, the deflector may be somewhat oval in shape. To the observer, the fixture will appear as a tall rectangular light. If the long dimension of the rectangular shape is extended or elongated sufficiently, the lighted fixture might appear as a lighted letter I. The shapes of the cavity and the aperture may vary, for example, to have rounded ends, and the deflector may be contoured to match the aperture, for example, to provide softer or sharper edges and/or to create a desired font style for the letter.
FIG. 20 shows a view of another example such a fixture, again as if looking back from the area receiving the light with the lens removed from the output opening of the deflector. In this example, theaperture3172and the output opening of thedeflector3252are both L-shaped. When lighted, the observer will perceive the fixture as a lighted letter L. Of course, the shapes of the aperture and deflector openings may vary somewhat, for example, by using curves or rounded corners, so the letter approximates the shape for a different type font.
The extruded body construction illustrated inFIG. 18 may be curved or bent for use in different letters. By combining several versions of thefixture300, shaped to represent different letters, it becomes possible to spell out words and phrases. Control of the amplitudes of the drive currents applied to theLEDs319 of each fixture controls the amount of each light color supplied into the respective optical integrating cavity and thus the combined light output color of each number, character, letter, or other symbol.
FIGS. 21 and 22 show another fixture, but here adapted for use as a “wall-washer” illuminant lighting fixture. Thefixture330 includes an optical integratingcavity331 having a diffusely reflective inner surface, as in the earlier examples. In this fixture, thecavity331 again has a substantially rectangular cross-section.FIG. 22 is an isometric view of a section of the fixture, showing several of the components formed as a single extrusion of the desired cross section, but without any end-caps. Again, the light output through the aperture is relatively uniform and unpixelated.
As shown in these figures, thefixture330 includes several initially-active LEDs and several sleeper LEDs, generally shown at339, similar to those in the earlier examples. The LEDs emit controlled amounts of multiple colors of light into the optical integratingcavity341 formed by the inner surfaces of arectangular member333. A power source and control circuit similar to those used in the earlier examples provide the drive currents for theLEDs339, and in view of the similarity, the power source and control circuit are omitted fromFIG. 21, to simplify the illustration. One ormore apertures337, of the shape desired to facilitate the particular lighting application, provide light passage for transmission of reflected and integrated light outward from thecavity341. Materials for construction of the cavity and the types of LEDs that may be used are similar to those discussed relative to the earlier illumination examples, although the number and intensities of the LEDs may be different, to achieve the output parameters desired for the particular wall-washer application.
Thefixture330 in this example (FIG. 21) includes a deflector to further process and direct the light emitted from theaperture337 of the optical integratingcavity341, in this case toward a wall, product or other subject somewhat to the left of and above thefixture330. The deflector is formed by two opposingpanels345aand345bof the extruded body of the fixture. Thepanel345ais relatively flat and angled somewhat to the left, in the illustrated orientation. Assuming a vertical orientation of the fixture as shown inFIG. 21, thepanel345bextends vertically upward from the edge of theaperture337 and is bent back at about 90°. The shapes and angles of thepanels345aand345bare chosen to direct the light to a particular area of a wall or product display that is to be illuminated, and may vary from application to application.
Eachpanel345a,345bhas a reflectiveinterior surface349a,349b. As in the earlier examples, all or portions of the deflector surfaces may be diffusely reflective, quasi-specular or specular. In the wall washer example, thedeflector panel surface349bis diffusely reflective, and thedeflector panel surface349ahas a specular reflectivity, to optimize distribution of emitted light over the desired area illuminated by thefixture330.
The output opening of the deflector345 may be covered with a grating, a plate or lens, in a manner similar to the example ofFIG. 17, although in the illustrated wall washer example, such an element is omitted.
FIG. 23 is a cross sectional view of another example of a wallwasher type fixture350. Thefixture350 includes an optical integratingcavity351 having a diffusely reflective inner surface, as in the earlier examples. In this fixture, thecavity351 again has a substantially rectangular cross-section. As shown, thefixture350 includes at least one white light source, represented by thewhite LED355. The fixture also includesseveral LEDs359 of the various primary colors, typically red (R), green (G) and blue (B, not visible in this cross-sectional view). TheLEDs359 include both initially-active LEDs and sleeper LEDs, and theLEDs359 are similar to those in the earlier examples. Although various white LEDs or single color LEDs may be used, in this example, the LEDs emit controlled amounts of multiple colors of light into the optical integratingcavity351 formed by the inner surfaces of a rectangular member353. A power source and control circuit similar to those used in the earlier examples provide the drive currents for theLEDs359, and in this example, that same circuit controls the drive current applied to thewhite LED355. In view of the similarity, the power source and control circuit are omitted fromFIG. 23, to simplify the illustration.
One ormore apertures357, of the shape desired to facilitate the particular lighting application, provide light passage for transmission of reflected and integrated light outward from thecavity351. The aperture may be laterally centered, as in the earlier examples; however, in this example, the aperture is off-center to facilitate a light-throw to the left (in the illustrated orientation). Materials for construction of the cavity and the types of LEDs that may be used are similar to those discussed relative to the earlier illumination examples. Again, the light output through the aperture is relatively uniform and unpixelated.
Here, it is assumed that thefixture350 is intended to principally provide .white light, for example, to illuminate a wall or product to the left and somewhat above the fixture. The presence of thewhite light source355 increases the intensity of white light that the fixture produces. The control of the outputs of theprimary color LEDs359 allows the operator to correct for any variations of the white light from thesource355 from normal white light and/or to adjust the color balance/temperature of the light output. For example, if thewhite light source355 is an LED as shown, the white light it provides tends to be rather blue. The intensities of light output from theLEDs359 can be adjusted to compensate for this blueness, for example, to provide a light output approximating sunlight or light from a common incandescent source, as or when desired.
As another example of operation, thefixture350 may be used to illuminate products, e.g. as displayed in a store or the like, although it may be rotated or inverted for such a use. Different products may present a better impression if illuminated by white light having a different balance. For example, fresh bananas may be more attractive to a potential customer when illuminated by light having more yellow tones. Soda sold in red cans, however, may be more attractive to a potential customer when illuminated by light having more red tones. For each product, the user can adjust the intensities of the light outputs from theLEDs359 and/or355 to produce light that appears substantially white if observed directly by a human/customer but provides the desired highlighting tones and thereby optimizes lighting of the particular product that is on display.
Thefixture350 may have any desired output processing element(s), as discussed above with regard to various earlier examples. In the illustrated wall washer embodiment (FIG. 23), thefixture350 includes a deflector to further process and direct the light emitted from theaperture357 of the optical integratingcavity351, in this case toward a wall or product somewhat to the left of and above thefixture350. The deflector is formed by two opposingpanels365aand365bhaving reflectiveinner surfaces365aand365b. Although other shapes may be used to direct the light output to the desired area or region, the illustration shows thepanel365a,365bas relatively flat panels set at somewhat different angle extending to the left, in the illustrated orientation. Of course, as for all the examples, the fixture may be turned at any desired angle or orientation to direct the light to a particular region or object to be illuminated by the fixture, in a given application.
As noted, eachpanel365a,365bhas a reflectiveinterior surface369a,369b. As in the earlier examples, all or portions of the deflector surfaces may be diffusely reflective, quasi-specular or specular. In the wall washer example, thedeflector panel surface369bis diffusely reflective, and thedeflector panel surface369ahas a specular reflectivity, to optimize distribution of emitted light over the desired area of the wall illuminated by thefixture350. The output opening of the deflector365 may be covered with a grating, a plate or lens, in a manner similar to the example ofFIG. 17, although in the illustrated wall washer example, such an element is omitted.
FIG. 24 is a cross-sectional view of another example of an optical integrating cavitytype light fixture370. This example uses a deflector and lens to optically process the light output, and like the example ofFIG. 23 thefixture370 includes LEDs to produce various colors of light in combination with a white light source. Thefixture370 includes an optical integratingcavity371, formed by a dome and a cover plate, although other structures may be used to form the cavity. The surfaces of the dome and cover forming the interior surface(s) of thecavity371 are diffusely reflective. One ormore apertures377, in this example formed through the cover plate, provide a light passage for transmission of reflected and integrated light outward from thecavity371. Materials, sizes, orientation, positions and possible shapes for the elements forming the cavity and the types/numbers of solid state light emitters have been discussed above. Again, the light output through the aperture is relatively uniform and unpixelated.
As shown, thefixture370 includes at least one white light source. Although the white light source could comprise one or more LEDs, as in the previous example (FIG. 23), in this embodiment, the white light source comprises alamp375. The lamp may be any convenient form of light bulb, such as an incandescent or fluorescent light bulb; and there may be one, two or more bulbs to produce a desired amount of white light. A preferred example of thelamp375 is a quartz halogen light bulb. The fixture also includesseveral LEDs379 of the various primary colors, typically red (R), green (G) and blue (B, not visible in this cross-sectional view), although additional colors may be provided or other color LEDs may be substituted for the RGB LEDs. Some LEDs will be active from initial operation. Other LEDs may be held in reserve as sleepers. TheLEDs379 are similar to those in earlier examples, for emitting controlled amounts of multiple colors of light into the optical integratingcavity371.
A power source and control circuit similar to those used in the earlier examples provide the drive currents for theLEDs359. In view of the similarity, the power source and control circuit for the LEDs are omitted fromFIG. 24, to simplify the illustration. Thelamp375 may be controlled by the same or similar circuitry, or the lamp may have a fixed power source.
Thewhite light source375 may be positioned at a point that is not directly visible through theaperture377 similar to the positions of theLEDs379. However, for applications requiring relatively high white light output intensity, it may be preferable to position thewhite light source375 to emit a substantial portion of its light output directly through theaperture377.
Thefixture370 may incorporate any of the further optical processing elements discussed above. For example, the fixture may include a variable iris and variable focus system, as in the embodiment ofFIG. 16. In the illustrated version, however, thefixture370 includes adeflector385 to further process and direct the light emitted from theaperture377 of the optical integratingcavity371. Thedeflector385 has a reflectiveinterior surface389 and expands outward laterally from the aperture, as it extends away from the cavity toward the region to be illuminated. In a circular implementation, thedeflector385 would be conical. Of course, for applications using other fixture shapes, the deflector may be formed by two or more panels of desired sizes and shapes. Theinterior surface389 of thedeflector385 is reflective. As in the earlier examples, all or portions of the reflective deflector surface(s) may be diffusely reflective, quasi-specular, specular or combinations thereof.
As shown inFIG. 24, a small opening at a proximal end of thedeflector385 is coupled to theaperture377 of the optical integratingcavity311. Thedeflector385 has a larger opening at a distal end thereof. The angle of theinterior surface389 and size of the distal opening of thedeflector385 define an angular field of radiant energy emission from theapparatus370.
The large opening of thedeflector385 is covered with a grating, a plate or theexemplary lens387. Thelens387 may be clear or translucent to provide a diffuse transmissive processing of the light passing out of the large opening. Prismatic materials, such as a sheet of microprism plastic or glass also may be used. In applications where a person may look directly at thefixture370 from the illuminated region, it is preferable to use a translucent material for thelens387, to shield the observer from directly viewing thelamp375.
Thefixture370 thus includes adeflector385 andlens387, for optical processing of the integrated light emerging from thecavity371 via theaperture377. Of course, other optical processing elements may be used in place of or in combination with thedeflector385 and/or thelens387, such as those discussed above relative toFIGS. 15A to15C and16.
In the fixture ofFIG. 24, thelamp375 provides substantially white light of relatively high intensity. The integration of the light from theLEDs379 in thecavity375 supplements the light from thelamp375 with additional colors, and the amounts of the different colors of light from the LEDs can be precisely controlled. Control of the light added from the LEDs can provide color correction and/or adjustment, as discussed above relative to the embodiment ofFIG. 23.
As shown by the discussion above, each of the various radiant energy emission systems with multiple color sources and an optical cavity to combine the energy from the sources provides a highly effective means to control the color produced by one or more fixtures. The output color characteristics are controlled simply by controlling the intensity of each of the sources supplying radiant energy to the chamber.
Settings for a desirable color are easily reused or transferred from one system/fixture to another. If color/temperature/balance offered by particular settings are found desirable, e.g. to light a particular product on display or to illuminate a particular person in a studio or theater, it is a simple matter to record those settings and apply them at a later time. Similarly, such settings may be readily applied to another system or fixture, e.g. if the product is displayed at another location or if the person is appearing in a different studio or theater. It may be helpful to consider the product and person lighting examples in somewhat more detail.
the product, assume that a company will offer a new soft drink in a can having a substantial amount of red product markings. The company can test the product under lighting using one or more fixtures as described herein, to determine the optimum color to achieve a desired brilliant display. In a typical case, the light will generally be white to the observer. In the case of the red product container, the white light will have a relatively high level of red, to make the red markings seem to glow when the product is viewed by the casual observer/customer. When the company determines the appropriate settings for the new product, it can distribute those settings to the stores that will display and sell the product. The stores will use other fixtures of any type disclosed herein. The fixtures in the stores need not be of the exact same type that the company used during product testing. Each store uses the settings received from the company to establish the spectral characteristic(s) of the lighting applied to the product by the store's fixture(s), in our example, so that each product display provides the desired brilliant red illumination of the company's new soft drink product.
Consider now a studio lighting example for an actor or newscaster. The person is tested under lighting using one or more fixtures as described herein, to determine the optimum color to achieve desired appearance in video or film photography of the individual. Again, the light will generally be white to the observer, but each person will appear better at somewhat different temperature or color balance levels. One person might appear more healthy and natural under warmer light, whereas another might appear better under bluer/colder white light. After testing to determine the person's best light color settings, the settings are recorded. Each time the person appears under any lighting using the systems disclosed herein, in the same or a different studio, the technicians operating the lights can use the same settings to control the lighting and light the person with light of exactly the same spectral characteristic(s). Similar processes may be used to define a plurality of desirable lighting conditions for the actor or newscaster, for example, for illumination for different moods or different purposes of the individual's performances.
The methods for defining and transferring set conditions, e.g. for product lighting or personal lighting, can utilize manual recordings of settings and input of the settings to the different lighting systems. However, it is preferred to utilize digital control, in systems such as described above relative toFIGS. 10 and 12. Once input to a given lighting system, a particular set of parameters for a product or individual become another ‘preset’ lighting recipe stored in digital memory, which can be quickly and easily recalled and used each time that the particular product or person is to be illuminated.
While the foregoing has described what are considered to be the best mode and/or other examples, it is understood that various modifications may be made therein and that the subject matter disclosed herein may be implemented in various forms and examples, and that they may be applied in numerous applications, only some of which have been described herein. It is intended by the following claims to claim any and all modifications and variations that fall within the true scope of the present concepts.