CROSS REFERENCES TO RELATED APPLICATIONS This patent application is related to patent application Ser. No. 10/688,304 entitled “Electronic Display Module Having a Four-Point Latching System for Incorporation into an Electronic Sign and Process”, filed on Oct. 17, 2003, pending. This patent application claims priority from the earlier filed U.S. Provisional Application No. 60/647,268 filed Jan. 25, 2005, entitled “Electronic Sign”. The prior applications are hereby incorporated into this application by reference as if fully set forth herein.
BACKGROUND OF THE INVENTION 1. Field of the Invention
The present invention relates to electronic sign displays, but more specifically pertains to a modular display system which favors portability by having a plurality of stackable electronic display panels incorporated as modules which are mutually and removably attached or secured to one another and to mounting structures for the support thereof.
2. Description of the Prior Art
Prior art electronic sign displays can be of gigantic proportion and are fashioned utilizing large and heavy structure which requires heavy handling and positioning devices for installation. Ordinarily, the use of such equipment is not a concern where such electronic sign displays are installed on a one-time permanent basis in a concert hall, auditorium or at a stage setting. Entertainment venues of many sizes and varieties often require electronic sign displays in cooperation with entertainers, rock and roll performances, keynote speakers, bands, orchestras and the like where installation of such electronic sign displays is expensive and often cumbersome. Often the size or shape of electronic sign displays is another factor in that sometimes electronic sign displays are incompatible with doorways, halls and other structural and available space aspects of smaller or older entertainment venues. What is needed is an electronic sign display system which can be handled and simply erected by one person and which is of a suitable size and weight where accommodation and installation of the electronic sign display system in almost any size entertainment area, especially those having difficult access, is readily accomplished. Such a display system is provided by the present invention.
SUMMARY OF THE INVENTION The general purpose of the present invention is to provide a modular display system including stackable electronic display panels and mounting structure which is easily transported and erected. The modular display system, the present invention, includes a plurality of stackable electronic display panels each removably attached with one or more adjacent stackable electronic display panels to form a display. Each individual stackable electronic display panel is constructed of a connector framework and a light emitting diode (LED) display module attached thereto by a mutually engaging centrally located LED display module latching system. Each connector framework includes and utilizes connector plates at the top of the connector framework, front connector plate receptors at the bottom of the connector framework having spring-loaded slide pins in alignment thereto, rear connector plate receptors in rear connector assemblies including spring-loaded slide pins and slide pin housings aligned thereto at the bottom and rear of the connector framework, side latch assemblies, side latch keeper assemblies each having an adjustment cam, a plurality of spring-loaded ball detents and detent receptors, and other components for removable attachment, alignment and juxtaposition of adjacent stackable electronic display panels. Vertically stacked stackable electronic display panels are attached utilizing the plurality of connector plates along the top of the connector framework in intimate contact and engagement with the front connector plate receptors, the rear connector plate receptors, and the associated spring-loaded slide pins, respectively, at the bottom of another vertically situated overhead stackable electronic display panel. Horizontally situated stackable electronic display panels are connected using side latch assemblies and side latch keeper assemblies having adjustment cams where a latch of each side latch assembly of one stackable electronic display panel engages the adjustable cam of each of the side latch keeper assemblies of an adjacent stackable electronic display panel. Arrays of stackable electronic display panels of various configurations can be assembled where attachment occurs both along the horizontal and vertical aspects of the stackable electronic display panels as just described. Each stackable electronic display panel can be suitably sized for handling by an individual where, for purposes of illustration and example, each stackable electronic display panel could measure 20 inches long by 20 inches wide. Provision is also made for adjustment of each stackable electronic display panel with respect to each other along more than one axis for best alignment of each of the connector frameworks to each other in order to seamlessly position the LED display modules.
According to an embodiment of the present invention, there is provided a modular display system wherein a plurality of suitably sized individual stackable electronic display panels can be juxtaposingly stacked or aligned vertically or can be juxtaposingly placed or aligned side by side horizontally or can be juxtaposingly aligned and placed both vertically and horizontally and mutually secured at locations on or near the mutual horizontal sides or vertical sides of the stackable electronic display panels. Rearwardly located connector plate receptors and forwardly located connector plate receptors of an upper stackable electronic display panel are removably attachable to connector plates of a lower stackable electronic display panel and side latches of one stackable electronic display panel engage adjustable cams of side latch keeper assemblies of a horizontally adjacent stackable electronic display panel the combination of which offers stable and sturdy connectibility for a vast arrangement of stackable electronic display panels in a modular display system.
One significant aspect and feature of the present invention is the provision of a modular display system including stackable electronic display panels and mounting structure for suspension, floor mounting, or ground mounting.
Another significant aspect and feature of the present invention is a modular display system which is comprised of individual stackable connectible electronic display panels which connect physically and electronically.
Still another significant aspect and feature of the present invention is the provision of individual stackable electronic display panels which are lightweight and of a suitable size for handling and assembly by an individual.
Yet another significant aspect and feature of the present invention is the provision of connector plates of a first stackable electronic display panel which connect to forwardly located connector plate receptors and to rearwardly located connector plate receptors of a second stackable electronic display panel vertically situated thereabove.
A further significant aspect and feature of the present invention is the provision of precisely constructed but adjustable planar panels or components adjustable for use along a plane to provide for overall unwavering flat and planar alignment and spacing of LED panels of LED display modules.
A further significant aspect and feature of the present invention is the provision of alignment structure incorporated between stackable electronic display panels.
A still further significant aspect and feature of the present invention is the use of spring-loaded slide pins to engage and secure connector plates within connector plate receptors.
Still another significant aspect and feature of the present invention is the use of latches in one side panel of a connector framework to engage adjustable cams in a side panel of an adjacent connector framework to secure connector frameworks side by side.
Still another significant aspect and feature of the present invention is the use of latches in one side panel of a connector framework to engage adjustable cams in a side panel of an adjacent connector framework to provide for vertical adjustability of adjacent connector frameworks with respect to each other vertically along the “Y” axis.
Still another significant aspect and feature of the present invention is the use of a thumbwheel arrangement to provide for adjustable forward or rearward pivoting of connector frameworks about the “X” axis.
Still another significant aspect and feature of the present invention is the use of guide structure for alignment of adjustment tools or actuator tools with side latch assemblies and with side latch keeper assemblies.
Still another significant aspect and feature of the present invention is the incorporation of sealing and other features to eliminate EMI (electromagnetic interference).
Still another significant aspect and feature of the present invention is the use of slots in a handle/cable management bracket for use in cable management.
Having thus briefly described an embodiment of the present invention and having mentioned some significant aspects and features of the present invention, it is the principal object of the present invention to provide a modular display system and mounting structure.
BRIEF DESCRIPTION OF THE DRAWINGS Other objects of the present invention and many of the attendant advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof and wherein:
FIG. 1 is a plan view of a modular display system, the present invention, including a plurality of stackable electronic display panels, one form of mounting structure, a computer controller, a video processor, a data distributor, and a remote transportable power rack;
FIG. 2 is an isometric view of a screen composed of four stackable electronic display panels;
FIG. 3 is an exploded rear view of a stackable electronic display panel;
FIG. 4 is an exploded front view of a stackable electronic display panel;
FIG. 5 is an exploded left rear view of a connector framework;
FIG. 6 is an assembled left rear view of a connector framework;
FIG. 7 is an assembled right rear view of a connector framework;
FIG. 8 is an exploded left isometric view showing the junction of a side panel and a bottom channel of a connector framework and the relationship of components attached thereto;
FIG. 9 is an exploded right isometric view showing the junction of a side panel and a bottom channel of a connector framework and the relationship of components attached thereto;
FIG. 10 is a right isometric view of a portion of a connector framework showing a side latch assembly aligned in and secured within a segmented compartment thereof;
FIG. 11 is a perspective view of a side latch keeper assembly;
FIG. 12 is a side view of a side latch keeper assembly;
FIG. 13 is a left isometric view showing the junction of a side panel and a top channel of a connector framework and the relationship of components attached thereto;
FIG. 14 is a rear view of a stackable electronic display panel showing the connector framework thereof in alignment with and ready to be received by and secured to the LED display module thereof;
FIG. 15 is a rear view of an assembled stackable electronic display panel showing the aligned and secure mating of the connector framework thereof to the LED display module thereof by the use of the LED display module latch system;
FIG. 16 is a rear view showing the upper portion of the connector framework of a first stackable electronic display panel aligned with the lower portion of the connector framework of an overhead second stackable electronic display panel;
FIG. 17 illustrates the mating of the upper portion of the connector framework of a first stackable electronic display panel with the lower portion of the connector framework of an overhead second stackable electronic display panel and the alignment of the first stackable electronic display panel with an adjacent third stackable electronic display panel located at one side of the first stackable electronic display panel;
FIG. 18 illustrates beveled surfaces included in the geometrical configuration of the upper portion of the connector framework of a first stackable electronic display panel in distanced alignment with beveled surfaces included in the geometrical configuration of the lower portion of the connector framework of an overhead second stackable electronic display panel;
FIG. 19 is a view likeFIG. 18 but illustrating the upper portion of the connector framework of the first stackable electronic display panel in close alignment with the lower portion of the connector framework of the overhead second stackable electronic display panel;
FIG. 20 is a rear view of a screen incorporating a plurality of stackable electronic display panels;
FIG. 21 is an exploded view showing two stackable electronic display panels and mounting structure in the form of a suspension mount;
FIG. 22 is an end view of a suspension mount showing the interconnect sleeve thereof aligned within the spreader beam thereof, and an attachment assembly thereof connected to the spreader beam;
FIG. 23 is an exploded view of an attachment assembly;
FIG. 24 is a fragmentary front view in partial cross section showing the capture of connector frameworks of adjacent stackable electronic display panels in attachment assemblies of a suspension mount;
FIG. 25 is a bottom view of an attachment assembly;
FIG. 26 is an exploded isometric view showing a screen composed of four stackable electronic display panels and mounting structure in the form of a floor stand;
FIG. 27 is an isometric view showing a plurality of connected connector frameworks associated with mounting structure in the form of a ground stand;
FIG. 28 is an exploded isometric view of the items shown inFIG. 27;
FIG. 29 is a partially exploded view of a longitudinal support assembly;
FIG. 30 is an isometric view of connected connector frameworks and a ground stand incorporating the features of the ground stand ofFIG. 27 and including additional structure for support of a large number of stackable electronic display panels of which only the connector frameworks thereof are shown;
FIG. 31 is a plan view of one layout option of a modular display system in which a single screen composed of ninety-six stackable electronic display panels is utilized;
FIG. 32 is a plan view of another layout option of a modular display system involving two screens each composed of forty-eight stackable electronic display panels, the two screens being controlled by individual computer controllers;
FIG. 33 is a plan view of yet another layout option of a modular display system wherein four screens each composed of twenty-four stackable electronic display panels are provided, each screen being operated by a separate computer controller; and,
FIG. 34 is a plan view of still another layout option of a modular display system involving four screens each composed of twenty-four stackable electronic display panels, all four screens in this example being controlled by a common computer controller.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTFIG. 1 is a plan view of amodular display system1, the present invention, including a plurality of stackableelectronic display panels2a-2nwhich are modular in design and which are shown separated, mounting structure in the form of a plurality of suspension mounts3a-3nwhich are shown separated, acomputer controller4, avideo processor5, adata distributor6, and a remotetransportable power rack7. Also included are afiberoptic cable8 between thevideo processor5 and thedata distributor6, Cat-5cables9 from thedata distributor6 connecting the stackableelectronic display panels2a-2n,andpower cables10 between the remotetransportable power rack7 and the stackableelectronic display panels2a-2n.The stackableelectronic display panels2a-2nwhen in intimate contact and intimate connection form a screen, an example of which is shown asscreen12 inFIG. 2.
FIG. 2 is an isometric view of ascreen12 composed of a plurality of stackableelectronic display panels2a-2n,the stackableelectronic display panels2band2cbeing shown stacked on top of the stackableelectronic display panels2aand2n.The term stackable refers to placement of stackableelectronic display panels2a-2nin vertical as well as horizontal juxtaposition for the purpose of mutual connection therebetween along both the vertical and horizontal aspects to provide for a suitably sized, shaped, and aligned viewable sign. The stackableelectronic display panels2a-2nare suitably and mutually secured by connector assemblies and other latching structure, as later described in detail. Although the stackableelectronic display panels2a-2nare illustrated forming a square, other arrangements can be utilized. One such arrangement could be just a row of stackableelectronic display panels2a-2n.Another could be a column of stackableelectronic display panels2a-2n.Another could be an arrangement of stackableelectronic display panels2a-2nin a rectangle. Still other arrangements could be portions of rows or columns of stackableelectronic display panels2a-2nin combination or incorporated to fit available space.
FIG. 3 is an exploded rear view andFIG. 4 is an exploded front view of a stackable electronic display panel, each figure showing a one-piece connector framework14 and, in alignment therewith, an LED (light emitting diode)display module16. TheLED display module16 includes a configuredsupport panel18 having forwardly located components including arear enclosure panel20 having an anti-EMI (Electro Magnetic Interference) coating on the inner and/or outer surfaces or other suitable combinations thereof, ahandle21, a lowerLED display assembly22, and an upperLED display assembly24, the lowerLED display assembly22 and the upperLED display assembly24 being composed of like components. The upperLED display assembly24 is shown in exploded form and the lowerLED display assembly22 is shown in assembled form. Numerous components are located forward of thesupport panel18, as now described. Cables26 (FIG. 3) are incorporated to electrically connect the lowerLED display assembly22 and the upperLED display assembly24. One or more circuit boards, such as circuit board28 (FIG. 3) are included in the lower and upperLED display assemblies22 and24 of theLED display module16. The upperLED display assembly24 and the lowerLED display assembly22 each includes, in alignment, anEMI shield gasket30, a configured rectangular-shapedframe32 which receives theEMI shield gasket30 about the periphery thereof and which includes aweather seal gasket34 also about the periphery thereof and a continuous anti-EMIcoated edge36, ananti-EMI tape38, anLED panel40, and alouver panel42 having a continuous weather seal about the outer periphery thereof. Aplate44 is used to physically connect the lowerLED display assembly22 and the upperLED display assembly24. An anti-EMI gasket46 and a closely juxtaposed weather seal gasket48 are located about an opening at the lower rearward portion of therear enclosure panel20 for accommodation of aheat sink50. Also located rearwardly of thesupport panel18 as part of theLED display module16, and more specifically as part of thesupport panel18, is an LED display module latching system52 (shown in semi-exploded form) incorporated to removably attach theLED display module16 to theconnector framework14. The LED displaymodule latching system52 includes aframework54, a centrally locatedactuator mechanism56 which is accessible from the front or the back, opposedactuator arms58aand58bextending in opposite directions from and operated in opposing directions from and by theactuator mechanism56, and latchhousings60aand60bat the outer ends of theframework54 housing pivotable latches62aand62bwhich are pivotally operated by the outer ends of theactuator arms58aand58b,respectively. The pivotable latches62aand62bengage catches73 and75 located at the forward edges ofside panels72 and74 (FIGS. 5 and 7), respectively. The LED displaymodule latching system52 is transversely located upon the rear of thesupport panel18 as shown inFIGS. 14 and 15 and is closely related to patent application Ser. No. 10/688,304 entitled “Electronic Display Module Having a Four-Point Latching System for Incorporation into an Electronic Sign and Process” filed Oct. 17, 2003. A portion of therear enclosure panel20 serves as a mount for accommodation ofsignal receptacles64 and66, apower receptacle68, and adiagnostic display70, all of which are shown inFIG. 3.
The one-piece connector framework14 includes structurally reinforced and lightweight vertically aligned andopposed side panels72 and74 joined between the tops and bottoms thereof by horizontally aligned and opposed top andbottom channels76 and78 the structure of which serves to provide various types and styles of connection structure or for mounting of other connection structure thereto. Such structure includes, but shall not be limited to, configured connector plates, rearwardly located connector assemblies including connector plate receptors, slide pins and slide pin housings, forwardly located connector plate receptors and slide pins, as well as side latch assemblies having side latches, side latch keepers having an adjustable cam, a plurality of spring-loaded ball detents and corresponding detent holes, and other components for removable attachment and alignment of theconnector frameworks14, and thus theLED display modules16, along multiple axes and for juxtaposition of adjacent stackableelectronic display panels2a-2n,as later described in detail.
A plurality of like alignment posts80 (FIG. 3) extend outwardly and rearwardly from thesupport panel18 to be accommodated in a corresponding plurality of alignment holes82 residing in the forwardly located planar faces84 and86 of theside panels72 and74, respectively, to aligningly locate and position the forwardly located planar faces84 and86 of theside panels72 and74 as well as the planar faces88 and90 of thetop channel76 and the bottom channel78 (i.e., the entire connector framework14) with and against the rearward facing region of thesupport panel18 of theLED display module16, such as is shown inFIG. 15. Theconnector frameworks14, each preferably of one-piece aluminum or, alternatively, of sturdy molded plastic having an anti-EMI coating, serve as alignable and sturdy structures for removable attachment of the stackableelectronic display panels2a-2n.In the alternative, certain other components could be fashioned of sturdy molded plastic and would require an anti-EMI coating for the suppression of EMI. Theconnector frameworks14 removably attach to one another to bring theLED display modules16 of each of the stackableelectronic display panels2a-2ninto closely aligned proximity to provide a substantially seamless display, as shown inFIG. 2.
Also included as structure of theconnector framework14 are vertically orientedconnector plates92,94,96 and98 located at the tops of theside panels72 and74, eachconnector plate92,94,96 and98 having an arcuate top. Located at the bottoms of theside panels72 and74, respectively, are frontconnector plate receptors100 and102 and rearwardly locatedconnector assemblies104 and106.Connector assemblies104 and106 also include rearconnector plate receptors108 and110 andslide pin housings112 and114 (FIG. 3), respectively. Spring-loaded slide pins are associated with the frontconnector plate receptors100 and102 and the rearconnector plate receptors108 and110 for capture of theconnector plates92,94,96 and98, as described later in detail. A horizontally aligned handle/cable management bracket116 extends along and behind thetop channel76 and between the top regions of theside panels72 and74 and includes multi-purpose obliquely orientedslots118 and120. Theslots118 and120 can function as handholds, can also function as cable conduits, or can be used with attachment devices for maintaining orderly control of interconnecting cables between stackableelectronic display panels2a-2nor cables connecting the stackableelectronic display panels2a-2nto external devices, such as, but not limited to, computer control components.
FIG. 5 is an exploded left rear view of aconnector framework14.FIG. 6 is an assembled left rear view of aconnector framework14.FIG. 7 is an assembled right rear view of aconnector framework14. With reference toFIGS. 5, 6 and7, singularly or in combination, or with reference to other figures, other components and features of the invention are now further described.
Aligned attachment ofmultiple connector frameworks14 of the stackableelectronic display panels2a-2nalong the vertical aspect is accomplished by the use of components located at or near the intersections of theside panels72 and74 with the top andbottom channels76 and78, respectively, at the upper and lower regions of theside panels72 and74. More specifically, a vertically oriented front connectorplate mounting slot122 and a vertically oriented back connectorplate mounting slot124 are located at the upper end of theside panel72, and a vertically oriented front connectorplate mounting slot126 and a vertically oriented back connectorplate mounting slot128 are located at the upper end of theside panel74, each mounting slot having suitably located sets of threaded holes extending therethrough for securing of theconnector plates92,94,96 and98, respectively, thereto and therein, as shown later in detail. Theconnector plates92,94,96 and98 include engagement holes92a,94a,96aand98a,respectively, for subsequent engagement of spring-loaded slide pins, as described later in detail. At the lower region of theside panel72, the frontconnector plate receptor100 includes a vertically oriented front connectorplate receptor slot130, and at the lower region of theside panel74, the frontconnector plate receptor102 includes a vertically oriented front connectorplate receptor slot132. Attached to the lower region of theside panel72 is theconnector assembly104 having multiple structures including the rearconnector plate receptor108 which has a vertically oriented rear connectorplate receptor slot134. Attached to the lower region of theside panel74 is theconnector assembly106 having multiple structures including the rearconnector plate receptor110 which has a vertically oriented rear connectorplate receptor slot136. A front spring-loadedslide pin assembly138 is located in and aligns in structure at one end of thebottom channel78 in suitable alignment with the frontconnector plate receptor100 and front connectorplate receptor slot130, and a rear spring-loadedslide pin assembly140 is located in theslide pin housing112 in suitable alignment with the rearconnector plate receptor108 and rear connectorplate receptor slot134. Correspondingly, a front spring-loadedslide pin assembly142 is located in and aligns in structure at the other end of thebottom channel78, generally in suitable alignment with the frontconnector plate receptor102 and front connectorplate receptor slot132, as partially shown, and a rear spring-loadedslide pin assembly144 is located in theslide pin housing114 in suitable alignment with the rearconnector plate receptor110 and rear connectorplate receptor slot136. Connection of theconnector assemblies104 and106 to the lower structure of theside panels72 and74 includes adjustable features to provide for pivotal positioning of the lower end of theconnector framework14 and attached components forwardly or rearwardly about the “X” axis.Side latch assemblies146 and148 mount insegmented compartments150 and152 (FIG. 7), respectively, in theside panel72, and sidelatch keeper assemblies154 and156 mount insegmented compartments158 and160 (FIGS. 5 and 6), respectively, in theside panel74 to connect horizontally situatedconnector frameworks14 and to offer positioning of theconnector frameworks14 and attached components vertically along the “Y” axis, as later described in detail. Also located in and secured within the geometrically configured structure of theside panel72 are spring-loadedball detents162a,162band162c(FIG. 7) which assist in initial alignment of theside panel72 of oneconnector framework14 to detentholes164a,164band164c(FIG. 5) of theside panel74 of an adjacently locatedconnector framework14. With respect to vertically situatedconnector frameworks14, spring-loadedball detents166aand166bare located in and secured within the geometrically configured structure of thetop channel76 which assist in initial alignment of thetop channel76 of aconnector framework14 to detent holes (not shown) of thebottom channel78 of anotherconnector framework14 located thereabove. Threadedholes167 and169 are included at the rear of theside panel72 and threadedholes171 and173 are included at the rear of theside panel74 for mounting of the stackableelectronic display panels2a-2nto a mounting surface, as desired.
FIGS. 8 and 9 are exploded left and right isometric views showing the junction of theside panel72 and thebottom channel78 of aconnector framework14 and the relationship of components attached to and utilized therewith. The structure and method of attachment of theconnector assembly104 allows for adjustable attachment to the lower region of theside panel72 using tongue and groove style geometry coupled with adjustable hardware to facilitate pivotal alignmental actuation of theconnector framework14 and associated components about the “X” axis. One lower portion of theside panel72 includes a horizontally orientedtongue168 which aligns to and which is adjustably actuated vertically within a horizontally orientedgroove170 at the top of theconnector assembly104. Mutual fixation of and actuation of theside panel72 with respect to theconnector assembly104 is facilitated by the use of a threadedshaft172, athumbwheel adjuster174, and other hardware and features. The threadedshaft172 extends through ahole176 in an extended portion of the lower region of theside panel72 and through a portion of thetongue168, and is affixed therein by anut178, preferably an acorn nut, at the top of the threadedshaft172 and anothernut180 in arecess182 located in close proximity to thetongue168. The lower portion of the threadedshaft172 extends through and below the general structure of thetongue168 to pass through a series of vertically aligned body holes184 located below thegroove170, through a threadedhole186 at the center of thethumbwheel adjuster174, and finally into the bottommost of the series of vertically aligned body holes184 being located in theconnector assembly104 at a position just below thethumbwheel adjuster174. An interruptedslot188 in horizontal orientation in theconnector assembly104 provides for locating of and rotational access to thethumbwheel adjuster174 and also provides opposed upper and lower bearing surfaces for intimate adjustmental contact with the upper and lower surfaces of thethumbwheel adjuster174. Thethumbwheel adjuster174, which is shown in place inFIG. 7, includes spacedholes189 about the periphery for accommodation of an adjustment tool. The interaction of thethumbwheel adjuster174 and threadedshaft172 with the interruptedslot188 provides for screw jack actuation of theconnector assembly104 with respect to theside panel72, whereby thetongue168 is actuated vertically with respect to thegroove170. More specifically, the interaction of thethumbwheel adjuster174 and threadedshaft172 provides for screw jack actuation of theconnector assembly104 with respect to theside panel72 about portions of the front spring-loadedslide pin assembly138. Correspondingly, another threadedshaft172, anothernut178, anothernut180, and anotherthumbwheel adjuster174 are provided and similarly utilized at the lower portion of theside panel74.
The front spring-loadedslide pin assembly138 includes aslide pin190 having a taper at one end, anactuator shaft192 secured to and extending from theslide pin190, aknob194 at the outboard end of theactuator shaft192, apin196 extending through and beyond the circumference at opposing locations of theslide pin190, and aspring198 located about theslide pin190 and contained thereupon by thepin196 and structure described later in detail.
Correspondingly as shown inFIG. 5, the front spring-loadedslide pin assembly142 includes aslide pin190ahaving a taper at one end, anactuator shaft192asecured to and extending from theslide pin190a,aknob194aat the outboard end of theactuator shaft192a,apin196aextending through and beyond the circumference at opposing locations of theslide pin190a,and aspring198alocated about theslide pin190aand contained thereupon by thepin196aand structure described later in detail.
Structure in thebottom channel78 and structure in the frontconnector plate receptor100 functions as a mount and for interaction with the front spring-loadedslide pin assembly138 which is positionable therein to a closed or “engaged” position to lockingly and connectingly engage a connector plate, such asconnector plate92, of one of a vertically situated stackableelectronic display panel2a-2nlocated below. Such structure includes a vertically aligned inwardly locatedpanel200 vertically spanning the interior of thebottom channel78 having anarcuate surface202 exceeding 180° for accommodation of theslide pin190, and anaccess slot204 intersecting thearcuate surface202. Another structure is a vertically aligned outwardly locatedpanel206 vertically spanning the interior of thebottom channel78 having anarcuate surface208 and intersectingslot210, whereby the outwardly locatedpanel206 is incorporated for intimate contact with the inboard end of thespring198 and whereby thearcuate surface208 and theslot210 accommodate theslide pin190. Other structure includes aninboard hole212 extending through the inwardly located portion of the front connector plate receptor100 (FIG. 8) and anoutboard hole214 extending through the outwardly located portion of the front connector plate receptor100 (FIG. 9). Thearcuate surface202 and theinboard hole212 always provide support for theslide pin190 when the tapered end of theslide pin190 is retracted from the front connectorplate receptor slot130 toward the open or “disengaged” position. Theoutboard hole214 supplies full support for the tapered end of theslide pin190 when the tapered end of theslide pin190 is positioned just beyond the front connectorplate receptor slot130 in the “engaged” position. One end of thespring198 is contained on theslide pin190 by thepin196 and the other end of thespring198 is contained on theslide pin190 by impingement with the portion of the outwardly locatedpanel206 surrounding thearcuate surface208. Such capturing of thespring198 on theslide pin190 maintains outwardly directed force upon theslide pin190 to attempt to maintain theslide pin190 in the “engaged” position; i.e., the position utilized for engaged capture of a connector plate such asconnector plate92. During such an “engaged” position, a greater portion of theactuator shaft192 extending from theslide pin190 is positionally located between the inwardly locatedpanel200 and the outwardly locatedpanel206, and theslide pin190 is forcibly urged to maintain the “engaged” position by action of thespring198. Provision is made for positioning and maintaining the front spring-loadedslide pin assembly138 to the open or “disengaged” position so that unencumbered capture of a connector plate such asconnector plate92 can be easily and readily accomplished without interference. Such positioning is accomplished by ensuring that theactuator shaft192 has been maneuvered through theaccess slot204 which intersects thearcuate surface202 to a position inward of the inwardly locatedpanel200 and then toggling theactuator shaft192 either upwardly or downwardly and then releasing theknob194 to allow the action of thecompressed spring198 to force theactuator shaft192 to contact the inwardly locatedpanel200 to cause theslide pin190 to remain “disengaged” as positioned. Positioning of the front spring-loadedslide pin190 to the closed or “engaged” position is readily and easily accomplished by reorienting theactuator shaft192 to realign with theaccess slot204 to allow the force of thecompressed spring198 to forcibly urge the tapered end of theslide pin190 fully through the front connectorplate receptor slot130 and the frontconnector plate receptor100, as well as through anengagement hole92aof theconnector plate92 for suitable capture thereto. The front spring-loadedslide pin assembly142 functions in a similar and corresponding manner.
The rear spring-loadedslide pin assembly140 is constructed and functions much in the same manner as the front spring-loadedslide pin assembly138. The rear spring-loadedslide pin assembly140 includes aslide pin216 having a taper at one end, anactuator shaft218 secured to and extending from theslide pin216, aknob220 at the outboard end of theactuator shaft218, apin222 extending through and beyond the circumference at opposing locations of theslide pin216, and aspring224 located about theslide pin216 and contained thereupon by thepin222 and structure described later in detail.
The rear spring-loadedslide pin assembly144 shown inFIG. 5 includes aslide pin216ahaving a taper at one end, anactuator shaft218asecured to and extending from theslide pin216a,aknob220aat the outboard end of theactuator shaft218a,apin222aextending through and beyond the circumference at opposing locations of theslide pin216a,and aspring224alocated about theslide pin216aand contained thereupon by thepin222aand structure described later in detail. The rear spring-loadedslide pin assembly140 and the rear spring-loadedslide pin assembly144 function in a similar and corresponding manner.
Theslide pin housing112 includes a vertically oriented inwardly locatedpanel226 having opposed upper and lowerarcuate surfaces228aand228b,afront access slot230 and arear access slot232, each intersecting the opposedarcuate surfaces228aand228b,and a vertically oriented firstintermediate panel234 having ahole236 extending therethrough. A vertically oriented secondintermediate panel238 being part of the rearconnector plate receptor108 and having ahole240 extending therethrough, and a vertically oriented outwardly locatedpanel242 being part of the rearconnector plate receptor108 and having anoutboard hole244 extending therethrough are incorporated for support of theslide pin216.
Thearcuate surfaces228aand228band theholes236 and240 always provide support for theslide pin216 when theslide pin216 is retracted from the rear connectorplate receptor slot134. Theoutboard hole244 also supplies full support for the tapered end of theslide pin216 when the tapered end ofslide pin216 is positioned just beyond the rear connectorplate receptor slot134. One end of thespring224 is contained on theslide pin216 by thepin222 and the other end of thespring224 is contained on theslide pin216 by impingement with the portion of the firstintermediate panel234 surrounding thehole236. Such capturing of thespring224 on theslide pin216 maintains outwardly directed force upon theslide pin216 to attempt to maintain theslide pin216 in the “engaged” position; i.e., the position utilized for engagement of a connector plate such asconnector plate94. During such an “engaged” position, a greater portion of theactuator shaft218 extending from theslide pin216 is positionally located between the inwardly locatedpanel226 and the firstintermediate panel234, and theslide pin216 is forcibly urged to maintain the “engaged” position by action of thespring224. Provision is made for positioning and maintaining of the rear spring-loadedslide pin assembly140 to the open or “disengaged” position so that unencumbered capture of a connector plate, such asconnector plate94, can be easily and readily accomplished without interference. Such positioning is accomplished by ensuring that theactuator shaft218 has been maneuvered through either front orrear access slots230 or232 which intersect thearcuate surfaces228aand228bto a position inward of the inwardly locatedpanel226 and then toggling theactuator shaft218 either upwardly or downwardly and then releasing theknob194 to allow the action of thecompressed spring224 to force theactuator shaft218 to contact the inwardly locatedpanel226 to cause theslide pin216 to remain “disengaged” as positioned. Positioning of the rear spring-loadedslide pin assembly140 to the closed or “engaged” position is readily and easily accomplished by reorienting theactuator shaft218 to realign with either of the front orrear access slots230 or232 to allow the force of thecompressed spring224 to forcibly urge the tapered end ofslide pin216 fully through the outwardly locatedhole244 and the rearconnector plate receptor108 and through anengagement hole94aof theconnector plate94 for suitable capture thereto by incorporating the “engaged” position of theslide pin216. The front spring-loadedslide pin assembly142, the rear spring-loadedslide pin assembly144, and theconnector assembly106 are mirror image-like components of the front spring-loadedslide pin assembly138, the rear spring-loadedslide pin assembly140, and theconnector assembly104 having similarly constructed components in mirror image form having the same function and utilization.
Side latch assemblies146 and148 mount insegmented compartments150 and152 (FIG. 7), respectively, in theside panel72, and sidelatch keeper assemblies154 and156 mount insegmented compartments158 and160 (FIGS. 5 and 6), respectively, in theside panel74 for mutual connection and interaction to connect horizontally situatedconnector frameworks14 and associated components and to offer positioning of theconnector frameworks14 and associated components vertically along the “Y” axis. Theside latch assemblies146 and148 are similar in construction having similarly designated components for use in either of thesegmented compartments150 or152. With reference toFIGS. 8 and 9,side latch assembly148 is now described. The lowerside latch assembly148 includes abracket246 suitable for mounting within thesegmented compartment152. An operatingshaft248 having a rearwardly facingtool receptor250 extends through the opposedsides252 and254 of thebracket246 for pivotal actuation therein. Alatch256, preferably having a hook shape, is located between thesides252 and254 and is attached over and about the operatingshaft248 and is positioned by the operatingshaft248 about the axis of the operatingshaft248. Additionally, anindicator tab258 secures to and extends inwardly from the rearwardly located portion of the operatingshaft248 for viewable accommodation by one of a number ofslots260 located in theside panel72.Individual indicator tabs258 are viewable through theslots260 whenindividual operating shafts248 each has been rotated to the position where thelatch256 engages a cam280 (FIG. 11) of an adjacent sidelatch keeper assembly154 to thereby verify the locked position of thelatches256. Each of thesegmented compartments150 and152 includes a notchedpanel262 for accommodation of the operatingshaft258, as well as opposedangled guide panels264 and266 extending in perpendicular fashion from theside panel72. Although theopposed guide panels264 and266 are shown as being planar, they can be of any suitable geometrical shape to offer tool guidance therebetween to align a suitable adjustment tool, such as a hex-head wrench for example, with thetool receptor250 of each of theside latch assemblies146 and148 installed within thesegmented compartments150 and152, such as generally shown inFIG. 10. A plurality ofaccess holes268 are located extending through theside panel72 for insertion of a suitable adjustment tool for actuation of theside latch assemblies146 and148.FIG. 10 shows theside latch assembly146 aligned in and secured within the angledsegmented compartment150 in the same fashion that theside latch assembly148 is aligned in and secured within thesegmented compartment152. Illustrated in particular is the alignment of thetool receptor250 in theside latch assembly146 with theguide panels264 and266 and theupper access hole268.
FIG. 11 is a perspective view of the sidelatch receptor assembly154, andFIG. 12 is a side view of the sidelatch keeper assembly154. The sidelatch keeper assemblies154 and156 are similar in construction having similarly designated components for use in either of thesegmented compartments158 or160, as shown inFIG. 6. The sidelatch receptor assembly154 includes abracket270 having opposedsides272 and274. An operatingshaft276, part of which includes ahexagonal exterior278 and part of which is thecam280, extends through ahexagonal hole282 in theside272 and abody hole284 in theside274 of thebracket270, respectively, for pivotal actuation therein. A rearwardly facingtool receptor285 is included at one end of the operatingshaft276. Aspring clip286 engages one end of the operatingshaft276 adjacent to the outwardly located surface of theside274, and aspring288 aligns over and about one end of the operatingshaft276 between theside274 and anannular shoulder290 located at one end of thecam280 to spring load theoperating shaft276 in a direction outwardly from thebracket270. Such outwardly directed force causes a portion of thehexagonal exterior278 of the operatingshaft276 to lockingly engage thehexagonal hole282 in theside272 to maintain the last rotational orientation of thecam280. Agroove292 interrupts thehexagonal exterior278 of the operatingshaft276 at a location near thehexagonal hole282 to facilitate rotational adjustment of thecam280 for interaction with the side latch assembly, such asside latch assembly146 of one of the adjacent stackableelectronic display panels2a-2n,for vertical positional adjustment along the “Y” axis. Rotational adjustment of thecam280 is initiated by the use of a suitable adjustment tool, such as a hex-head wrench for example, with thetool receptor285 to forcibly position the operatingshaft276 against the force of thespring288 to disengage thehexagonal exterior278 of the operatingshaft276 from intimate contact and influence with thehexagonal hole282 in theside272. In such a maneuver, thegroove292 is positioned within thehexagonal hole282, thereby permitting adjustable rotation of the operatingshaft276 and thecam280 to a new position. When the desired rotation is achieved for proper alignment, the adjustment tool is removed, thereby allowing spring action to reposition the operatingshaft276 to cause re-engagement and locking of the portion of thehexagonal exterior278 located inwardly from thegroove292 of the operatingshaft276 with thehexagonal hole282.
FIG. 13 is a left isometric view showing the junction of theside panel74 and thetop channel76 and the relationship of components attached to and utilized therewith. Shown in particular is thesegmented compartment158 for accommodation of the sidelatch keeper assembly154. Thesegmented compartment160 is similar in construction and includes similarly designated components.
Each of thesegmented compartments158 and160 includes a notchedpanel294 for accommodation of the operatingshaft276, as well as opposedangled guide panels296 and298 extending in perpendicular fashion from theside panel74. Although theopposed guide panels296 and298 are shown as being planar, they can be of any suitable geometrical shape to offer tool guidance therebetween to align a suitable adjustment tool, such as a hex-head wrench for example, with thetool receptors285 installed in each of the sidelatch keeper assemblies154 and156 within thesegmented compartments158 and160, such as generally shown inFIG. 6. A plurality of access holes300 (FIG. 5) are located extending through theside panel74 for insertion of a tool for actuation of the sidelatch keeper assemblies154 and156.
FIG. 14 is a rear view of the stackableelectronic display panel2ashowing theconnector framework14 thereof in alignment with and ready to be received by and secured to theLED display module16 thereof by action of the previously described LED displaymodule latching system52.
FIG. 15 is a rear view of the assembled stackableelectronic display panel2ashowing the aligned and secure mating of theconnector framework14 thereof to theLED display module16 thereof by the use of the LED displaymodule latching system52. Latching is accomplished by operating theactuator mechanism56 to operate theactuator arms58aand58b,and thereby cause thepivotal latches62aand62b(FIG. 3) to engage thecatches73 and75 (FIGS. 3 and 5), respectively.
Mode of Operation
The mode of operation is set forth primarily with reference toFIGS. 16-20 with occasional reference to previously described figures. Additional information regarding electronic control and operation using V-Tours computer controller4, a V-Link® video processor5, adata distributor6, a remotetransportable power rack7, cabling, and the like is included later with reference toFIGS. 31-34 showing exemplary options in which the modular display system can be configured.
FIG. 16 is a rear view showing the upper portion of theconnector framework14 associated with a stackableelectronic display panel2aaligned with the lower portion of theconnector framework14 associated with an overhead stackableelectronic display panel2b.For purposes of brevity and clarity, therear enclosure panels20 and other closely associated components are not shown.FIG. 16 shows theconnector plates92,94,96 and98 at the upper portion of theconnector framework14 associated with the stackableelectronic display panel2ain vertically spaced alignment with the front connectorplate receptor slot130 of the frontconnector plate receptor100, the rear connectorplate receptor slot134 of theconnector assembly104, the front connectorplate receptor slot132 of the frontconnector plate receptor102, and the rear connectorplate receptor slot136 of theconnector assembly106 of theconnector framework14 associated with the overhead stackableelectronic display panel2b,where theconnector framework14 associated with the overhead stackableelectronic display panel2bawaits subsequent and mutual mated and removable attachment to theunderlying connector framework14 associated with the stackableelectronic display panel2a.Although theconnector frameworks14 are not shown in close intimate juxtaposed contact, the operable components thereof are shown in the positions required for secure mutual attachment to one another along the vertical aspect. The functions and relationships of theconnector plates92 and94 with respect to the frontconnector plate receptor100 and associated components and theconnector assembly104 and associated components are identical to the functions and relationships of theconnector plates96 and98 with respect to the frontconnector plate receptor102 and associated components and theconnector assembly106 and associated components, and as such the description of the function of the components of theconnector plates92 and94 with respect to the frontconnector plate receptor100 and associated components and theconnector assembly104 and associated components correspondingly applies to the function of theconnector plates96 and98 in association with the frontconnector plate receptor102 and associated components and theconnector assembly106 and associated components. Prior to mutual mating and removable attachment of theconnector framework14 associated with the overhead stackableelectronic display panel2bto theconnector framework14 associated with the stackableelectronic display panel2a,the slide pins190 and216 of the front spring-loadedslide pin assembly138 and the rear spring-loadedslide pin assembly140, respectively, and the slide pins190aand216aof the front spring-loadedslide pin assembly142 and the rear spring-loadedslide pin assembly144 are positioned to the “disengaged” position, as previously described, awaiting further positioning for capturing of theconnector plates92,94,96 and98. Theconnector frameworks14 of stackableelectronic display panel2aand the overhead stackableelectronic display panel2bare brought into intimate contact by bringing the spring-loaded ball detents166a-166bon the top surface of thetop channel76 of the stackableelectronic display panel2ainto alignment with detent holes (not shown) on the bottom surface of thebottom channel78 of the overhead stackableelectronic display panel2b,as well as intimate contact involving the mutual and respective alignment of theconnector plates92,94,96 and98 with the front connectorplate receptor slot130 of the frontconnector plate receptor100, the rear connectorplate receptor slot134 of theconnector assembly104, the front connectorplate receptor slot132 of the frontconnector plate receptor102, and the rear connectorplate receptor slot136 of theconnector assembly106 of the overhead stackableelectronic display panel2b.Then, slide pins190 and216 of the front spring-loadedslide pin assembly138 and the rear spring-loadedslide pin assembly140, respectively, and the slide pins190aand216aof the front spring-loadedslide pin assembly142 and the rear spring-loadedslide pin assembly144 are positioned to the “engaged” position, as previously described, to extend through the engagement holes92a,94a,96aand98aof theconnector plates92,94,96 and98 and other structure, thereby completing capturing.
FIG. 17 illustrates the mating of the upper portion of theconnector framework14 of a stackableelectronic display panel2awith the lower portion of theconnector framework14 of an overhead stackableelectronic display panel2band the alignment of the stackableelectronic display panel2awith an adjacent stackableelectronic display panel2nlocated at one side of the stackableelectronic display panel2a.Shown in particular is the use of the rear spring-loadedslide pin assembly144 with theconnector plate98 and the use of the rear spring-loadedslide pin assembly140 with theconnector plate94, as previously described. Theslide pin190aof the front spring-loadedslide pin assembly142, shown in other figures, engages theconnector plate96, and theslide pin190 of the front spring-loadedslide pin assembly138 engages theconnector plate92 in a similar manner, as previously described. The relationship of theslide latch assemblies146 and148 each having alatch256 in the stackableelectronic display panel2ato the slidelatch keeper assemblies154 and156 in the adjacent stackableelectronic display panel2nis also shown. Thelatches256 engage thecams280 of the slidelatch keeper assemblies154 and156. Subsequent adjustment of thecams280 utilizing the operatingshafts276 causes interaction with thelatches256 for vertical adjustment ofadjacent connector frameworks14 and thus of stackableelectronic display panels2a-2nto bring the edges of adjacent stackableelectronic display panels2a-2ninto alignment to provide for seamless viewing of the LED pixels.
FIG. 18 illustrates beveled surfaces included in the geometrical configuration of the upper portion of theconnector framework14 of a stackableelectronic display panel2ain distanced alignment with the lower portion of theconnector framework14 of an overhead stackableelectronic display panel2bhaving opposed complementary beveled surfaces, wherein adjustability about the junction of the matedconnector plate96 andslide pin190aof the front spring-loadedslide pin assembly142, shown inFIG. 19 (and about the junction of the matedconnector plate92 andslide pin190 of the front spring-loaded slide pin assembly138), is provided to facilitate rotational adjustment of the stackableelectronic display panels2a-2nabout the “X” axis (forward and rearward tilt) by actuation of thethumbwheel adjusters174 along the threadedshafts172. The profile of the frontconnector plate receptor102 includes adjacent andopposed bevels302 and304 which extend along the bottom surface of thebottom channel78 to and including the frontconnector plate receptor100. The profile of the upper portion of theside panel74 includes opposedbevels306 and308 opposing thebevels302 and304 and extending along the top surface of thetop channel76 to and including the upper portion of theside panel72. Thebevel308 starts at the upper portion of theside panel74 in close proximity to theconnector plate96 and is interrupted to further continue at the upper portion of theside panel74 in close proximity to theconnector plate98.
FIG. 19 is a view likeFIG. 18 but illustrating the upper portion of theconnector framework14 of the stackableelectronic display panel2ain close alignment with the lower portion of theconnector framework14 of the overhead stackableelectronic display panel2b.
FIG. 20 is a rear view of ascreen12 incorporating a plurality of stackableelectronic display panels2a-2n.In addition to mated and secured attachment along the vertical aspect as previously described, juxtapositional mating and secured attachment along the horizontal aspect is also provided. For example, theside panel72 of the stackableelectronic display panel2acan be juxtaposingly aligned to theside panel74 of the stackableelectronic display panel2nwith the assisted guidance offered by the detent holes164a-164cof theside panel74 of the stackableelectronic display panel2nand the corresponding spring-loaded ball detents162a-162cof theside panel72 of the stackableelectronic display panel2a.For example and illustration, thelatches256 on theside panel72 of the stackableelectronic display panel2aare actuated to engage thecams280 on theside panel74 of the stackableelectronic display panel2n.Thus, the stackableelectronic display panels2aand2nare juxtapositionally mated in secured attachment along the horizontal aspect and can be adjusted, as previously described, in a vertical fashion to provide alignment between the stackableelectronic display panels2a-2n.
A plurality of stackableelectronic display panels2a-2ncan be aligned, mated and attached along the vertical and horizontal aspects, as described. Overall integrity along the vertical aspect is enhanced by the robustness of theconnector plates92,94,96 and98 and the robustness of the frontconnector plate receptors100 and102 and theconnector assemblies104 and106 as well as the interlocking capabilities thereof where each of the corners; i.e., theconnector plates92,94,96 and98, are mutually attached to the frontconnector plate receptors100 and102 andconnector assemblies104 and106 of a vertically situated overhead stackableelectronic display panel2a-2nutilizing multiple positive locking schemes. Aligned attached mating along the horizontal aspect incorporating the relationship of thelatches256 and thecams280 located in theside panels72 and74 incorporated with the attached mating along the horizontal aspect incorporating theconnector plates92,94,96 and98, the frontconnector plate receptors100 and102, andconnector assemblies104 and106 provides a synergistic structure having alignment capabilities coupled with structural robustness.
The stackableelectronic display panels2a-2nare interconnected by cables which utilize thesignal receptacles64 and66 on therear enclosure panel20 and are connected to computerized control systems known to the art to control the content displayed utilizing themodular display system1. Optionally, themodular display system1 can include border attachment points, rails, frames, and the like, and the stackableelectronic display panels2a-2ncan be suspended or supported from the bottom by suitable mounting structure. Although the stackableelectronic display panels2a-2nare shown as squares, other suitable shapes, such as a rectangle, may be utilized. The teachings of the invention may be utilized to provide structure for support of incandescent lighting, flat panel displays, LCD displays, graphic nonelectrical displays, or displays of other types.
Mounting Structures
FIG. 21 is an exploded view showing two stackableelectronic display panels2aand2band mounting structure in the form of asuspension mount3asuch as for attaching to a structural member of a building, to a structural member of a stage or stadium, or to other like structural members. One ormore spreader beams310, often referred to as bumpers, are utilized as shown to provide suspended mounting incorporating cables, chains, or the like of a plurality of stackableelectronic display panels2a-2n,such as the stackableelectronic display panels2aand2bshown. A plurality of like reversible geometry attachment assemblies312a-312nslidingly engage the lower region of thespreader beam310. The attachment assemblies312a-312naccommodate removable attachment to theconnector plates92,94,96 and98 of the stackableelectronic display panels2a-2b.Additionally, another row of stackable electronic display panels in the plurality of stackableelectronic display panels2a-2n,such as stackableelectronic display panels2c-2n,could attach to the lower portion of the stackableelectronic display panels2aand2bin removable attachment, as previously described, as well as additional rows therebelow. Horizontally situated stackable electronic display panels could also be connected thereto, as previously described. Aninterconnect sleeve314 is used to connectadjacent spreader beams310 for additional breadth of display where additional stackable electronic display panels are incorporated.
FIG. 22 is an end view of thesuspension mount3ashowing theinterconnect sleeve314 aligned within thespreader beam310 and theattachment assembly312nassociated in sliding engagement with the lower region of thespreader beam310.
With reference toFIGS. 21 and 22, thespreader beam310 and the relationship with theinterconnect sleeve314 and theattachment assembly312nis now described. Thespreader beam310 is generally an elongated triangular structure having angledside panels316 and318 and abottom panel320. Apanel322 extends along the apex formed by the junction of the upper regions of theside panels316 and318 and includes a plurality of holes324a-324nused for attachment of cables, hooks, chains, or other attachment devices used for suspension. A plurality of holes326a-326nare included extending through theside panel316 of thespreader beam310 and a plurality of holes328a-328nare included extending through the side panel318 (FIG. 22) of thespreader beam310 for use in securing theinterconnect sleeve314 within one or more spreader beams310. Theinterconnect sleeve314 is generally an elongated triangular structure having angledside panels330 and332 and abottom panel334 and is suitably sized to telescopingly engage the interior of onespreader beam310 and to fittingly engage one end of anadjacent spreader beam310. Vertically alignedpins336aand336bmounted in thebottom panel334 of theinterconnect sleeve314 engage horizontally alignedslots338aand338bin thebottom panel320 of thespreader beam310 to ensure that theinterconnect sleeve314 does not disengage from thespreader beam310 for the purpose of storage, safety and convenience. Theslots338aand338bare also utilized to act as guides in cooperation with thepins336aand336bextending therethrough to prevent binding between theinterconnect sleeve314 and thespreader beam310 when theinterconnect sleeve314 is positioned along the interior of thespreader beam310. Thepins336aand336bcan be manually urged to position theinterconnect sleeve314 outwardly with respect to thespreader beam310, especially when theinterconnect sleeve314 is engaged fully within thespreader beam310 and it is desired to connect theinterconnect sleeve314 within an adjacently placedspreader beam310. A plurality of holes340a-340nare included extending through theside panel330 of theinterconnect sleeve314 and a plurality of holes342a-342n(FIG. 22) are included extending through the side panel332 (FIG. 22) of theinterconnect sleeve314 for use in fixating the position of theinterconnect sleeve314 totally within onespreader beam310 when only oneinterconnect sleeve314 is used or for extended use when theinterconnect sleeve314 is incorporated to connect adjacent spreader beams310. Captivation pins344 pass in various arrangements through the holes326a-326nand328a-328nof thespreader beam310 and through the holes340a-340nand342a-342nof theinterconnect sleeve314 to accommodate the use of one or more spreader beams. Keeper pins346 are used at the ends of the captivation pins344 to maintain the captivation pins344 within the previously described and respective holes. Also included at the lower portion of thespreader beam310 are opposed horizontally geometrically configuredslots348aand348bhaving a profile in the shape of a shortened cross located at the generously sized junction of theside panel316 and thebottom panel320 and the generously sized junction of theside panel318 and thebottom panel320, respectively. Theslots348aand348bextend along the length of thespreader beam310 and include vertically and horizontally oriented features for accommodation of components of the attachment assemblies312a-312n,which are described with reference toFIG. 23.
FIG. 23 is an exploded view of theattachment assembly312c.The attachment assemblies312a-312nare of identical construction and function and each can be installed in suitable reversed orientation for suitable use for interfacing with the stackableelectronic display panels2a-2n,as required. Provision is made for quick and simple attachment of the stackableelectronic display panels2a-2nto thespreader beam310 by the use of apositionable locking mechanism350 in combination with a geometrically configured one-piece housing352 and closely associated components thereof. Thelocking mechanism350 includes abar354 having slide pins356aand356bsecured thereto and extending perpendicularly therefrom, springs358aand358baligned over and about the slide pins356aand356bbetween thebar354 and pins360a-360bextending through the slide pins356aand356b,arotatable guide rod362 extending through abody hole364 of thebar354, one end of which connects to acontrol knob366, astop pin368 extending through therotatable guide rod362, and alatch pin370 extending from one end of therotatable guide rod362. The one-piece housing352 includes atop panel372 having a plurality of holes374a-374dextending therethrough for accommodation of bolts376a-376dextending therethrough to engage threaded holes378a-378band380a-380bextending throughslide plates382aand382bwhich are spaced from thetop panel372. The one-piece housing352 also includes a vertically orientedside panel384, a vertically orientedside panel386, a vertically oriented mid-panel388, a vertically orientedshort mid-panel390, abottom panel392, and a horizontally alignedmid-panel394. Various described panels form an open endupper box channel396 and two open endlower box channels398 and400. Anopen receptor slot402 is formed by thetop panel372, theside panel386, and the mid-panel388 for accommodation of theconnector plates92 and94 orconnector plates96 and98. Sequences of body holes404a-404nand406a-406nare distributed through theside panel384, the mid-panel388, and theside panel386 to accommodate the slide pins356aand356b.Ahole408 in theside panel384 accommodates therotatable guide rod362 and stoppin368 where therotatable guide rod362 positions thelatch pin370 in acatch slot410 located in thebottom panel392 in close proximity to the lower region of theside panel384. Thesprings358aand358bare located in thelower box channel400 in alignment over and about the slide pins356aand356b,as previously described.
FIG. 24 is a fragmentary front view in partial cross section showing the capture of theconnector frameworks14 of adjacent stackable electronic display panels inattachment assemblies312band312c.Thehousing352 of theattachment assembly312bis shown in cross section with the slide pins356aand356bin the engaged mode. The slide pins356aand356bin thehousing352 of theattachment assembly312care shown in the disengaged mode. Use of theattachment assemblies312band312cto couple theconnector frameworks14 is initiated as shown first with reference to theattachment assembly312c.Thelocking mechanism350 is actuated against the action of thesprings358aand358bto withdraw the plain ends of the slide pins356aand356bfrom thereceptor slot402 to allow accommodation of the connector pins92 and94, and then thecontrol knob366 is rotated to position therotatable guide rod362 so that thelatch pin370 engages thecatch slot410, thereby readying theattachment assembly312cfor acceptance of theconnector plates92 and94.
Full engagement of theconnector plates96 and98 typifies the engagement of theother connector plates92 and94 with reference to theattachment assembly312bshown in cross section. Upon suitable positioning of theconnector plates96 and98 within thereceptor slot402, thecontrol knob366 is rotated to disengage thelatch pin370 from thecatch slot410, whereby the force of thesprings358aand358bcauses the plain ends of the slide pins356aand356bto enter thereceptor slot402 and the engagement holes96aand98aof theconnector plates96 and98 and to be extended fully through the plurality of body holes404a-404nto remain forcibly engaged therein by the force of thesprings358aand358b.
FIG. 25 is a bottom view of theattachment assembly312ashowing the relationship of thelatch pin370 of the outwardlypositioned locking mechanism350 to thecatch slot410 included on thebottom panel392 of thehousing352. Thelatch pin370 is shown in a nonengaged position parallel to thecatch slot410.
FIG. 26 is an exploded isometric view showing ascreen12 composed of stackableelectronic display panels2a-2nand mounting structure in the form of afloor stand412 for mounting on a planar surface such as a floor, a stage member of a building, structure of a stage or stadium, or the like. The floor stand412 utilizes a plurality of longitudinal supports414a-414nwhich can be square or rectangular box tubing, a plurality of channels416a-416naligned over and about the plurality of longitudinal supports414a-414n,a plurality of opposed interconnect sleeves418a-418nhaving a plurality ofspacers419 extending laterally from each side of the channels416a-416n,and a plurality of lateral supports420a-420nwhich can be square or rectangular box tubing and which align over the interconnect sleeves418a-418nandspacers419. A plurality of holes are included in each component for connectivity between the components of thefloor stand412. A plurality ofopposed holes421 in sets and in vertical orientation are included at the ends of the longitudinal supports414a-414nto accommodate fasteners for securing to a planar surface. A pair of one-piece connector plates422aand422beach havingconnector plate extensions424 and426 resembling the upper portions of theconnector plates92,94,96 and98, including engagement holes, are suitably aligned and attached to the tops of the channels416a-416nfor connective accommodation by the lower structure of theconnector frameworks14 of the stackableelectronic display panels2a-2nutilizing the slide pins190,190a,216 and216aand associated components thereof. A plurality of lockingpins428 each provided with atethered lock clip430 are included for rapid mutual fixation of the longitudinal supports414a-414n,the channels416a-416n,the lateral supports420a-420n,and the like. Three lateral supports420a-420nare shown, but only onelateral support420bis required for use in support of the stackableelectronic display panels2a-2n,as illustrated. The remaining lateral supports420aand420nwould be incorporated with additional channels416a-416nand additional longitudinal supports414a-414nfor support of additional stackable electronic display panels.
FIG. 27 is an isometric view showing a plurality ofconnected connector frameworks14 associated with mounting structure in the form of aground stand450.FIG. 28 is an exploded isometric view of theconnector framework14 and ground stand450 shown inFIG. 27. For purposes of brevity and clarity, only theconnector frameworks14 which are included in the stackableelectronic display panels2a-2nare shown in each figure. The ground stand450 includes major structures consisting of asupport frame452 and a pair of similarly constructed longitudinal support assemblies454a-454bremovably attached to thesupport frame452. Thesupport frame452 includes opposed mirror image-like angle members456aand456b,front and rear lateral supports460aand460bpreferably in the form of box tubing secured to and extending transversely between theangle members456aand456b,alongitudinal support462 preferably in the form of box tubing secured to and extending between the lateral supports460aand460b,aspacer plate464 secured to a portion of the top of thelateral support460aand to a portion of thelongitudinal support462, and a plurality of one-piece connector plates465a-465n.The plurality of one-piece connector plates465a-465n,each havingconnector plate extensions466 and468 resembling the upper portion of theconnector plates92,94,96 and98, including engagement holes, are suitably aligned and attached to the tops of the angle members456a-456band thespacer plate464 for connective accommodation by the lower structure of theconnector frameworks14 of the stackableelectronic display panels2a-2nutilizing the slide pins190,190a,216 and216aand associated components thereof in the manner previously described.Angled slots470 and472 are included at the front vertical portions of theangle members456aand456b,respectively, for side-by-side accommodation and joining of additionallongitudinal support assemblies454aand454bjuxtaposed thereto, as described later in detail.
Thelongitudinal support assemblies454aand454bare identical in construction and as such only thelongitudinal support assembly454ais now described. Thelongitudinal support assembly454aincludes alongitudinal support474, preferably in the form of a box tube, having a plurality ofopposed holes476aand476b,in sets, along the vertical portions. Aconnector fixture478, as later described, is located at the front portion of thelongitudinal support474, and astop cap480 is located on the rear portion of thelongitudinal support474 to engage a plurality of guide/stop bars482a-482n(FIG. 29) located on one end of alongitudinal support extension484 which is telescopingly engaged by thelongitudinal support474. Thelongitudinal support extension484 includes a plurality of opposed holes485a-485n,in sets, along the vertical portions. A vertically orientedbracket486 extends from the rear and top surface of thelongitudinal support extension484, and opposed horizontally orientedbrackets488aand488bextend from the rear and side surfaces of thelongitudinal support extension484 for the attachment of optional support structure. Thebrackets486 and488aand488binclude holes for attachment of other components, as described later in detail. Apad490 suitable for ground contact is located on the bottom of the rear and lower surface of thelongitudinal support extension484. A plurality of lockingpins492 each provided with atethered lock clip494 are used for several purposes. One purpose is for rapid final fixation of thelongitudinal support assemblies454aand454bto thesupport frame452 usingopposed holes476ain thelongitudinal support assemblies454aand454band holes496 and498 at the rear portions of theangle members456aand456b,respectively. Another purpose is for rapid positional fixation of thelongitudinal support extensions484 within thelongitudinal supports474 usingopposed holes476bin thelongitudinal supports474 and opposed holes485a-485nin thelongitudinal support extensions484. Thelongitudinal support extensions484 can be retracted (FIG. 27) into thelongitudinal supports474, as desired, depending upon the extent of the support required for different quantities of stackableelectronic display panels2a-2n.
FIG. 29 is a partially exploded view of thelongitudinal support assembly454a.Thestop cap480 is welded to one end of thelongitudinal support474 and is shown in sliding engagement over and about one end of thelongitudinal support extension484. The plurality of guide/stop bars482a-482nare located and secured to one end of thelongitudinal support extension484 and function as guides when thelongitudinal support extension484 is slidably positioned within the interior of thelongitudinal support474. The ends of the guide/stop bars482a-482nalso function as stops to impinge thestop cap480, thereby ensuring that thelongitudinal support extension484 remains engaged within a portion of thelongitudinal support474 at all times. Such engagement keeps the components conveniently attached to one another so that components do not get misplaced. Theconnector fixture478 located at the front portion of thelongitudinal support474 includes arod500 extending through and beyond the opposed vertical sides of thelongitudinal support474 at one end of thelongitudinal support474,washers502 aligned over and about therod500 and welded to the opposed vertical sides of thelongitudinal support474 and to therod500, andwashers504 smaller thanwashers502 and spaced from thewashers502 along and about therod500 and welded to the ends of therod500 to include anannular space506 along therod500 between therespective washers502 and504. The exposedannular space506 of theconnector fixture478 on the outside of thelongitudinal support assembly454a,shown inFIG. 27, and the corresponding exposedannular space506 of the connector fixture478 (not shown) on the outside of thelongitudinal support assembly454bcan be incorporated to facilitate side-by-side accommodation and joining of additional support frames452 and additional longitudinal support assemblies, such aslongitudinal support assembly454n,juxtaposed thereto somewhat in a manner illustrated inFIG. 30 when accommodation of more stackableelectronic display panels2a-2nis required. Theannular spaces506 are incorporated to engage theangled slots470 and472 ofadjacent angle members456aand456bin concert with lockingpins492 extending throughholes476aof thelongitudinal support assemblies454aor454band theholes496 or498 of theangle members456aor456b,respectively.
FIG. 30 is an isometric view of connected connector frameworks14 aground stand450aincorporating the features of theground stand450 and including additional structure for support of a large number of stackableelectronic display panels2a-2nof which only theconnector frameworks14 thereof are shown. A plurality of like bracket fixtures508a-508n,includingopposed brackets510aand510b,connectingly accommodate opposing ends of horizontally aligned lateral supports514a-514n,each preferably in the form of a box tube, and suitably secure to various threadedholes171,173,167 and169 of theuppermost connector frameworks14. Slottedconnector tabs516 on the lateral supports514a-514nare used to suitably secure the mid-portion of the lateral supports514a-514nto various threadedholes171 and167 of theuppermost connector frameworks14. Additionally, angledbrackets518, being part of and extending downwardly from the bracket fixtures508a-508n,connectingly accommodate the upper ends of support braces520a-520n.The lower ends of the support braces520a-520ninclude threaded adjusters522a-522nsuitably connected, such as by the use of clevis and clevis pin fasteners524a-524nor other suitable fasteners, to thebrackets486 at the ends of the longitudinal support assemblies454a-454n.Brackets488aand488bconnectingly accommodate opposing ends of horizontally aligned lateral supports526a-526neach of which preferably is in the form of a box tube. The bracket fixtures508a-508n,includingbrackets510aand510band theangled brackets518, as well as other parts of the bracket fixtures508a-508nand thebrackets486 and488aand488b,include holes for connection to the lateral supports514a-514n,the lateral supports526a-526n,and the support braces520a-520nusing lockingpins492 or other suitable hardware.
System Layout Options
The flexibility engineered into the modular display system constituting the present invention gives users the capability to use a single screen or multiple screens. As such, depending on how many different screens a user wants to break his system into, different numbers of components are required. The following examples exhibited byFIGS. 31-34 show how a modular display system comprising96 panels can be set up in different ways, depending on the user's needs and the desired system performance.
FIG. 31 is a plan view of a layout option of a modular display system in which asingle screen12acomposed of ninety-six stackableelectronic display panels2a-2nis utilized. This option utilizing the96-panel screen includes96LED display modules16 affixed to96 connector frames14, which make up the96 stackableelectronic display panels2a-2n;onedata distributor box6 with cabling; one 36 KWtransportable power rack7 with cabling (150 feet maximum); one control rack (not shown) including acomputer controller4 such as a Daktronics V-Tour™ controller, aprimary video processor5 such as a Daktronics V-Link® video processor, and a backup video processor (not shown); twelve panel/connector frame shipping cases (not shown); and two utility cases (not shown) for cabling.
FIG. 32 is a plan view of another layout option of a modular display system involving twoscreens12band12ceach composed of forty-eight stackableelectronic display panels2a-2n,the twoscreens12band12cbeing controlled byindividual computer controllers4. This two 48-panel screen option includes 96LED display modules16 affixed to 96 connector frames14; twodata distributor boxes6 with cabling; two transportable 18KW power racks7 with cabling (150 feet maximum); two control racks (not shown) each including acomputer controller4 such as a Daktronics V-Tour™ controller, aprimary video processor5 such as a Daktronics V-Link® video processor, and a backup video processor (not shown); twelve panel/connector frame shipping cases (not shown); and four utility cases (not shown) for cabling.
FIG. 33 is a plan view of yet another layout option of a modular display system wherein fourscreens12d,12e,12fand12geach composed of twenty-four stackableelectronic display panels2a-2nare provided, eachscreen12d,12e,12fand12gbeing operated by aseparate computer controller4. This four 24-panel screen option includes96LED display modules16 affixed to96 connector frames14; fourdata distributor boxes6 with cabling; four transportable 12KW power racks7 with cabling (150 feet maximum); four control racks (not shown) each including acomputer controller4 such as a Daktronics V-Tour™ controller, aprimary video processor5 such as a Daktronics V-Link® video processor, and a backup video processor (not shown); twelve panel/connector frame shipping cases (not shown); and six utility cases (not shown) for cabling.
FIG. 34 is a plan view of still another layout option of a modular display system involving fourscreens12d,12e,12fand12geach composed of twenty-four stackableelectronic display panels2a-2n,all fourscreens12d,12e,12fand12gin this layout option being controlled by acommon computer controller4. This four 24-panel screen option includes 96LED display modules16 affixed to 96 connector frames14; fourdata distributor boxes6 with cabling; four transportable 12KW power racks7 cabling (150 feet maximum); one control rack (not shown) including acomputer controller4 such as a Daktronics V-Tour™ controller, aprimary video processor5 such as a Daktronics V-Link® video processor, and a backup video processor (not shown); twelve panel/connector frame shipping cases (not shown); and six utility cases (not shown) for cabling.
Additional Features
A. Display Panel Design
Durable, Lightweight and Water Resistant. Each stackableelectronic display panel2a-2nis designed with lightness, ruggedness and water resistance in mind. The result is an IP-65 rated, strong, resilient, weatherized stackable electronic display panel that weighs only 7 kg (15.40 lb.) and measures approximately a half meter. The combined features make the stackableelectronic display panels2a-2nroad-ready and equipped for the quickest possible setup in any environment.
Low Heat and Low Noise. Efficient power structure minimizes heat build-up within the stackableelectronic display panels2a-2n,maximizing internal electronics lifetime. In addition, the ultraefficient electronics use arear heat sink50 for ventilation thereby creating minimal noise, and making the stackableelectronic display panels2a-2nvirtually silent during operation.
Serviceability. The stackableelectronic display panels2a-2nare readily serviceable from either the front or the rear. A hex wrench fits inside from the front or the rear and releases the LED displaymodule latching system52 that holds a stackable electronic display panel in place to aconnector framework14. The quick release makes changing out stackableelectronic display panels2a-2neasy and fast.
Design Flexibility. The modular display system gives designers the flexibility to create innovative video displays. The approximately half-meter by half-meter stackableelectronic display panels2a-2nshape into virtually any configuration, whether traditional or artistic. The stackableelectronic display panels2a-2ncan use rear support structure in the form of the describedconnector framework14 or custom structures can be designed and built to support the stackableelectronic display panels2a-2n.
Cast Aluminum Structure. Eachconnector framework14 is a lightweight, durable, cast aluminum structure to provide support for the affixedLED display module16. Weighing 20 lb. (9.1 kg.) alone or 35 lb. (16.1 kg.) when combined with theLED display module16, theconnector framework14 is capable of hanging up to 22 stackable electronic display panels, creatingdisplays 36 feet (11 m.) in height. When mounting from the ground, theconnector framework14 can support up to 10 panels high using ground stand mounting structure, creating displays up to 16 feet (5 m.) high.
Express Assembly and Superior Seam Control. Eachconnector framework14 includes four slide pins that interlock with the connector plates on theconnector framework14 below to thereby secure the connector frameworks in place with one another. Adjustable side latch assemblies actively draw the panels together vertically eliminating seams between panels. Thumbwheel adjusters on the rear of eachconnector framework14 adjust horizontal tolerances and guarantee a tight fit and continuous look.
Mounting Flexibility. In addition to the castaluminum connector frameworks14, a variety of other structure options are available. Large scale panel frames can be used for quicker setup of larger displays and cabinet-style frames can be used for permanent installations.
B. Signal Communications
Redundant Signal. Redundant signal masks signal failures and maximizes display uptime. The proactive feature ensures against the unexpected, keeping imagery constant and unbroken on a display. The innovative, redundant signal design passes image and diagnostic data from display panel to display panel in two directions. If a signal interruption occurs from one direction, the affected display panels automatically switch to the backup signal and a report of the situation is then given back to the computer controller.
Signal Connectors and Cables. An industry standard, rugged, quick release signal connector guarantees a watertight bond between stackable electronic display panels. An audible, positive-lock click indicates a connector fits snugly in place, keeping the elements out. If a supplied signal cable becomes damaged, it can be temporarily replaced with a standard network cable available from almost any electronics store. This quick fix solution eliminates waiting on manufacturer-supplied cables to keep the show going.
Operational Status Indicators. Operational status LEDs on the backside of an LED display module give a quick visual indication of the LED display module's operational status. The signal indicators turn off when the data path to the LED display modules is interrupted, alerting support personnel that further examination is required.
C. Power Delivery
Remote Power System. To keep noise away from the display, a remote transportable power delivery system or rack that can be located up to 150 feet (45.7 meters) away from the display is provided. The external remote power delivery system removes the power supplies from the display, resulting in a drastically lighter display panel and reducing heat for extended uniformity.
Power Connectors. An industry standard, rugged, quick release power connector guarantees a watertight bond between display panels. An audible, positive-lock click indicates a connector fits snugly in place, keeping the elements out.
Hot-Swappable Power. The transportable power rack can be located up 150 feet (45.7 meters) away from the display and allows power units inside the rack to be hot-swapped for one another, keeping a constant supply of power to the display panels. The power rack contains several power units that distribute the power evenly to the display panels. Should one power unit fail, the remaining units pick up the power load and keep the display running. An indicator alerts support personnel of a failed power unit, allowing them to replace the unit for a new one without shutting off power to the display panels.
Operational Status Indicators. Operational status LEDs on the backsides of the LED display modules give a quick visual indication of the operational status of the LED display modules. The power indicator illuminates when the LED display module receives power, signaling to support personnel that the LED display module works correctly.
Various modifications can be made to the present invention without departing from the apparent scope hereof.