CROSS-REFERENCE TO RELATED APPLICATIONS The present patent application claims priority to the provisional patent application identified by U.S. Ser. No. 60/644,544, filed on Jan. 18, 2005, the entire content of which is hereby expressly incorporated herein by reference.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT Not Applicable.
BACKGROUND OF THE INVENTION 1. Field of the Invention
The present invention relates, in general, to articles that are packaged in a compressed state relative to an uncompressed fully articulated state and methods of making and using same. In a specific embodiment, but not to be considered as limiting, the articles so packaged in a compressed state are plant covers.
2. Description of the Background
Flower pot covers, including plant covers, and methods of making and using same are disclosed in U.S. Pat. No. 4,773,182, the entire contents of which are incorporated herein by reference in their entirety. In the 4,773,182 patent it is disclosed that the flower pot covers could be flattened and packaged for shipment and storing. The disclosed methods in the 4,773,182 patent required flattening each cover individually before packing and storing. The cost of packaging such flattened flower pot covers with each cover being separately flattened is greater than using a fully erected flower pot cover because substantial mechanical or manual labor is required to flatten, open and erect each cover separately.
In order to alleviate such deficiencies, the presently claimed and disclosed invention provides the packaging, storing and shipping of plant covers (more specifically, flower pot covers, floral grouping covers, sleeves, bags, and tubes) at higher density levels thereby providing for the efficient and economical packaging, storing and shipping of plant covers without substantially affecting the decorative properties of the plant covers. The presently claimed methods entail, in one embodiment, the placing of one plant cover inside of another plant cover (i.e., nesting the plant covers) so as to form a stack of two or more plant covers and thereafter compressing the entire stack of plant covers in either or both of the horizontal and vertical planes (i.e., along the height, length and/or width of the plant covers). Compressing the nested plant covers so as too partially or completely flatten the covers horizontally and/or vertically provides for a means of packing, storing and/or shipping plant covers in an efficient and economical manner.
By first nesting the plant covers and then compressing them, solely or primarily horizontally, the plant covers are made more easily useable than if the covers are individually flattened and then packed for shipping. The primary reason for this is that all of the covers can be re-erected to their full or semi-full three-dimensional shape with one motion of pressing horizontally on two opposing sides of the stack of nested covers so as to restore the covers to their fully erected form. This saves considerable time as opposed to erecting each individual cover, as is required if each cover has been individually flattened. Any remaining oval shape due to the plant covers being compressed are eliminated when the covers have been placed about a flower pot or placed about a floral grouping.
These and other methods and apparatuses are disclosed and claimed herein and will be apparent to one of ordinary skill in the art given the description, drawings and claims provided herein.
SUMMARY OF THE INVENTION The presently disclosed and claimed invention is drawn to a package containing a plurality of compressed articles, wherein the compressed articles are in a state substantially compressed from a fully articulated state. The package may further include a holding assembly having a retaining space, wherein the plurality of compressed articles are located within the retaining space. The package may also include means for securing the holding assembly in the state substantially compressed from a fully articulated state. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wire, ribbons, string, barbs and combinations thereof. The package may also include means for dispensing at least one of the compressed articles from the package containing the plurality of compressed articles.
The compressed articles in the state substantially compressed from the fully articulated state are compressed to a percentage of the fully articulated state selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The compressed articles in the package may be nested or unnested and, in one embodiment, the compressed articles are plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of nested plant covers utilizing the following steps: (a) providing a plurality of nested plant covers having a length and a width; (b) providing a holding assembly having a retaining space, the holding assembly having a compressed and an uncompressed condition; (c) placing the plurality of nested plant covers in the retaining space of the holding assembly; and (d) compressing the holding assembly from the uncompressed to the compressed condition such that the plurality of nested plant covers are compressed along at least one of the length and width of the plurality of nested plant covers thereby providing a package containing a plurality of compressed nested plant covers.
In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof. This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of plant covers, comprising the steps of (a) providing a plurality of plant covers having a length and a width; (b) providing a holding assembly having a retaining space, the holding assembly having a compressed and an uncompressed condition; (c) placing the plurality of plant covers in the retaining space of the holding assembly; and (d) compressing the holding assembly from the uncompressed to the compressed condition such that the plurality of plant covers are compressed along at least one of the length and width of the plurality of plant covers thereby providing a package containing a plurality of compressed plant covers.
In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof. This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of plant covers, comprising the steps of (a) providing a plurality of plant covers having a length and a width; (b) compressing the plurality of plant covers from an uncompressed condition to a compressed condition such that the plurality of plant covers are compressed along at least one of the length and width of the plurality of plant covers; (c) providing a holding assembly having a retaining space; and (d) placing the plurality of plant covers in the compressed condition in the retaining space of the holding assembly thereby providing a package containing a plurality of compressed plant covers.
In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof. This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of plant covers, comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) compressing the plurality of nested plant covers from an uncompressed condition to a compressed condition such that the plurality of nested plant covers are compressed along at least one of the length and width of the plurality of nested plant covers; (c) providing a holding assembly having a retaining space; and (d) placing the plurality of nested plant covers in the compressed condition in the retaining space of the holding assembly thereby providing a package containing a plurality of compressed nested plant covers.
In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof. This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about20 percent, from about20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of plant covers, comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) compressing the plurality of nested plant covers from an uncompressed condition to a compressed condition such that the plurality of nested plant covers are compressed along at least one of the length and width of the plurality of nested plant covers; and (c) securing the nested plant covers in the compressed condition thereby providing a package containing a plurality of compressed nested plant covers.
In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof. This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of nested plant covers comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) compressing the plurality of nested plant covers from an uncompressed condition to a compressed condition such that the plurality of nested plant covers are compressed along at least one of the length and width of the plurality of nested plant covers; (c) securing the nested plant covers in the compressed condition; (d) providing a holding assembly having a retaining space; and (e) placing the nested plant covers in the secured compressed condition in the retaining space of the holding assembly thereby providing a package containing a plurality of compressed nested plant covers. In this embodiment, the holding assembly is selected from the group consisting of bags, boxes, tubes, at least one sheet of material and combinations thereof.
This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of nested plant covers, comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) providing a means for compressing and securing the plurality of nested plant covers, wherein the plurality of nested plant covers are compressed along at least one of the length and the width; and (c) compressing and securing the plurality of nested plant covers in a single step utilizing the compressing and securing means thereby providing a package containing a plurality of compressed nested plant covers.
This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of nested plant covers, comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) providing a compressing assembly capable of compressing the plurality of nested plant covers along at least one of the length and the width; (c) placing the compressing assembly about the plurality of nested plant covers; (d) activating the compressing assembly such that the plurality of nested plant covers are compressed by the compressing assembly from an uncompressed condition to a compressed condition; and (e) securing the compressed plurality of nested plant covers in the compressed condition thereby providing a package containing a plurality of compressed nested plant covers.
This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about 35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for packaging a plurality of nested plant covers, comprising the steps of (a) providing a plurality of nested plant covers having a length and a width; (b) providing a holding assembly, the holding assembly having a retaining space that has at least one of a length and a width that is less than the length and the width of the plurality nested plant covers; and (c) placing the plurality of nested plant covers into the retaining space of the holding assembly and thereby compressing the plurality of nested plant covers from an uncompressed condition to a compressed condition along at least one of the length and the width of the nested plant covers thereby providing a package containing a plurality of compressed nested plant covers.
This method may further include the step of securing the holding assembly via a means for securing such that the plurality of nested plant covers are maintained in the compressed condition. The securing means may be selected from the group consisting of telescoping cartons, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesives, staples, wires, ribbons, strings, barbs and combinations thereof. In this embodiment, the nested plant covers in the compressed condition are compressed to a percentage of the uncompressed condition selected from the group consisting of from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about 50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent.
The method may also include the step of providing a means for dispensing at least one of the compressed nested plant covers from the package containing the plurality of compressed nested plant covers.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for transporting a plurality of nested plant covers, comprising the steps of (a) providing a holding assembly having an open configuration and a closed configuration, the holding assembly further having a retaining space; (b) providing a plurality of nested plant covers, wherein the plurality of nested plant covers have a length and a width; (c) placing the plurality of nested plant covers in the retaining space of the holding assembly; (d) compressing the holding assembly from the open configuration to the compressed configuration so as to compress the plurality of nested plant covers along at least one of the width and length of the plurality of nested plant covers; and (e) transporting the plurality of nested plant covers in the carton assembly to a predetermined location.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for transporting a plurality of nested plant covers, comprising the steps of (a) providing a carton assembly capable of being reversibly articulated from an open configuration to a closed configuration, the carton assembly further having a base member and a lid member, the base member having an inner surface and an outer surface with the inner surface defining a retaining space; (b) providing a plurality of nested plant covers, wherein the plurality of nested plant covers have a width and a length; (c) placing the plurality of nested plant covers in the inner retaining space of the base member; (d) compressing the plurality of nested plant covers along at least one of the width and length of the plurality of nested plant covers; (e) matingly engaging the lid member with the base member so as to put the carton assembly in the closed configuration; and (f) transporting the plurality of nested plant covers in the carton assembly to a predetermined location.
In an alternative embodiment, the presently disclosed and claimed invention provides a plant cover transport assembly for transporting a plurality of nested plant covers from a first location to a second location, the plant cover transport assembly comprising (a) a base member and a lid member, the base member and the lid member being matingly engageable with one another, the base member further including an exterior surface and an interior surface wherein the interior surface defines an inner retaining space sized and shaped so as to be capable of receiving a plurality of nested plant covers having a width and a length and wherein the lid member is sized and shaped so as too substantially matingly engage the base member and compress the plurality of plant covers along at least one of the width and length of the plurality of nested plant covers when the transport assembly is in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a package containing a plurality of nested plant covers, the package comprising (a) a base member and a lid member; and (b) a plurality of nested plant covers having a width and a length. The base member may further include an exterior surface and an interior surface, the interior surface defining an inner retaining space sized and shaped so as to be capable of receiving the plurality of nested plant covers, the lid member sized and shaped so as to compress the plurality of plant covers in the inner retaining space along at least one of the width and length of the plurality of plant covers when the lid member matingly engages the base member thereby placing the package containing the plurality of nested plant covers in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a plant cover, comprising (a) a plant cover that substantially encompasses and surrounds a flower pot, wherein the plant cover has been transported from a first location to a second location utilizing a transport assembly. In this embodiment, the plant cover transport assembly further includes (a) a base member and a lid member, the base member and the lid member being matingly engageable with one another, the base member further including an exterior surface and an interior surface wherein the interior surface defines an inner retaining space sized and shaped so as to be capable of receiving a plurality of nested plant covers having a width and a length and wherein the lid member is sized and shaped so as too substantially matingly engage the base member and compress the plurality of plant covers along at least one of the width and length of the plurality of nested plant covers when the carton assembly is in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for storing a plurality of nested plant covers, comprising the steps of (a) providing a carton assembly capable of being reversibly articulated from an open configuration to a closed configuration, the carton assembly further having a base member and a lid member, the base member having an inner surface and an outer surface with the inner surface defining a retaining space; (b) providing a plurality of nested plant covers, wherein the plurality of nested plant covers have a width and a length; (c) placing the plurality of nested plant covers in the inner retaining space of the base member; (d) compressing the plurality of nested plant covers along at least one of the width and length of the plurality of nested plant covers; and (e) matingly engaging the lid member with the base member so as to put the carton assembly in the closed configuration to thereby provide a carton assembly having the plurality of nested plant covers stored therein.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for transporting a plurality of plant covers, comprising the steps of (a) providing a carton assembly capable of being reversibly articulated from an open configuration to a closed configuration, the carton assembly further having a base member and a lid member, the base member having an inner surface and an outer surface with the inner surface defining a retaining space; (b) providing a plurality of plant covers, wherein the plurality of plant covers have a width and a length; (c) placing the plurality of plant covers in the inner retaining space of the base member; (d) compressing the plurality of plant covers along at least one of the width and length of the plurality of plant covers; (e) matingly engaging the lid member with the base member so as to put the carton assembly in the closed configuration; and (f) transporting the plurality of plant covers in the carton assembly to a predetermined location.
In an alternative embodiment, the presently disclosed and claimed invention provides a plant cover transport assembly for transporting a plurality of plant covers from a first location to a second location, the plant cover transport assembly includes a base member and a lid member, the base member and the lid member being matingly engageable with one another, the base member further including an exterior surface and an interior surface wherein the interior surface defines an inner retaining space sized and shaped so as to be capable of receiving a plurality of plant covers having a width and a length and wherein the lid member is sized and shaped so as too substantially matingly engage the base member and compress the plurality of plant covers along at least one of the width and length of the plurality of plant covers when the transport assembly is in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a package containing a plurality of plant covers, the package includes (a) a base member and a lid member; and (b) a plurality of plant covers having a width and a length. The base member further has an exterior surface and an interior surface, the interior surface defining an inner retaining space sized and shaped so as to be capable of receiving the plurality of plant covers, the lid member sized and shaped so as to compress the plurality of plant covers in the inner retaining space along at least one of the width and length of the plurality of plant covers when the lid member matingly engages the base member thereby placing the package containing the plurality of plant covers in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a plant cover, the plant cover substantially encompasses and surrounds a flower pot, wherein the plant cover has been transported from a first location to a second location utilizing a transport assembly. In this embodiment, the plant cover transport assembly further includes a base member and a lid member, the base member and the lid member being matingly engageable with one another, the base member further including an exterior surface and an interior surface wherein the interior surface defines an inner retaining space sized and shaped so as to be capable of receiving a plurality of plant covers having a width and a length and wherein the lid member is sized and shaped so as too substantially matingly engage the base member and compress the plurality of plant covers along at least one of the width and length of the plurality of plant covers when the carton assembly is in a closed configuration.
In an alternative embodiment, the presently disclosed and claimed invention provides a method for storing a plurality of plant covers, comprising the steps of (a) providing a carton assembly capable of being reversibly articulated from an open configuration to a closed configuration, the carton assembly further having a base member and a lid member, the base member having an inner surface and an outer surface with the inner surface defining a retaining space; (b) providing a plurality of nested plant covers, wherein the plurality of nested plant covers have a width and a length; (c) placing the plurality of nested plant covers in the inner retaining space of the base member; (d) compressing the plurality of nested plant covers along at least one of the width and length of the plurality of nested plant covers; and (e) matingly engaging the lid member with the base member so as to put the carton assembly in the closed configuration to thereby provide a carton assembly having the plurality of nested plant covers stored therein.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGSFIG. 1A is a perspective view of a plurality of nested plant covers.
FIG. 1B is a perspective view of the plurality of nested plant covers ofFIG. 1A adjacent a base member of one embodiment of the presently claimed and disclosed invention.
FIG. 2 is an exploded perspective view of one embodiment of the presently claimed and disclosed invention.
FIG. 3 is a side view of one embodiment of the presently claimed and disclosed invention.
FIG. 4 is a further side view of one embodiment of the presently claimed and disclosed invention in operation.
FIG. 4A is a perspective view of one embodiment of the presently claimed and disclosed invention in operation.
FIG. 4B. is a side view of one embodiment of the presently claimed and disclosed invention in operation.
FIGS. 5A-5C are perspective views of one embodiment of the presently claimed and disclosed invention.
FIGS. 6A-6H are side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 7A-7care side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 8A-8B are side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 9A-9D are side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 10-10B are side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 11-11C are side views of an alternative embodiment of the presently claimed and disclosed invention.
FIGS. 12A-12C are side views of an alternative embodiment of the presently claimed and disclosed invention.
DETAILED DESCRIPTION OF THE DRAWINGS Before explaining at least one embodiment of the invention in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments or of being practiced or carried out in various ways and, as such, all such embodiments and/or equivalents are to be considered as being encompassed within the scope and description of the present invention. Also, it is to be understood that the phraseology and terminology employed herein is for a purpose of description and should not be regarded as limiting.
Shown inFIGS. 1 through 5 is one embodiment of anarticle packaging assembly10 which is constructed in accordance with the presently claimed and disclosed invention. Thearticle packaging assembly10 is adapted to package, store and ship a plurality of articles (both nested and unnested articles, with an example of unnested articles shown more particularly inFIG. 4B) in a compressed condition or state. The term “compressed condition or state” is defined as a condition wherein the article occupies less space than the fully erected or uncompressed article. While the presently claimed and disclosed invention will be discussed primarily as being a packaging system, one of ordinary skill in the art will appreciate that thearticle packaging system10 can also be used to store a plurality of articles in a compressed condition, to ship a plurality of articles in a compressed condition, or to package, ship, and/or store a plurality of articles in a compressed condition.
It should be noted that the presently claimed and disclosedarticle packaging system10 is described herein as being capable of packaging, storing and shipping a plurality of nested and unnested articles with a plurality of nested plant covers12 being shown for purposes of description in the Figures and should not be regarded as limiting. The presently claimed and disclosed invention should not be regarded as being limited to the plurality of nested plant covers12 (a type of article that is extremely advantageous for use with the presently claimed and disclosed invention): rather, the term “article” is intended to cover any item that is capable of being placed into a compressed condition or state for packaging, storing or shipping. For example, but not by way of limitation, the articles may be drinking cups, flower pots, flower pot covers, flower pot sleeves, flower sleeves, vases, hats, saucers, Easter baskets, containers for use in microwave ovens (such as containers made from paper, plastic, synthetic or natural fibers), rose stem boxes, egg cartons, potting trays, pans, trays, bowls, basket liners, candy trays, candy cups, planter trays for growing plants, disposable bowls and dishes, silverware, corsage boxes and containers, food service trays (such as those used for bakery goods, french fries, ground beef, liver and other raw meats in supermarkets, for example), boxes for hamburgers or pies and the like, and various other articles. The term “article” as used herein is intended to encompass all of the specific articles just mentioned and the term article also is intended to be interpreted broadly enough to encompass any other article having a predetermined shape where the article may be compressed and uncompressed and still be capable of substantially maintaining its intended uncompressed function.
Thearticle packaging system10 is shown with the plurality of nested plant covers12 inFIGS. 1-5 as shown inFIG. 1A, the plurality of nested plant covers12 have askirt portion14, abase portion16, a bottom17, alength 18, awidth 20 and aheight 22. Thebase portion16 further has an outerperipheral surface24, an innerperipheral surface26, and a holdingspace28 defined by the inner peripheral surface26 (seeFIG. 4).
The article packaging system10 (shown inFIGS. 1B, and2-4) also includes a holdingassembly30. The holdingassembly30 has abase member32 and alid member34. Thebase member32 has afirst side36, asecond side38, afirst edge40, asecond edge42 and abottom side44, all of which cooperate to define and form a base memberinner retaining space46. Thebase member32 and the base memberinner retaining space46 are shown generally inFIG. 1B as a carton or tray type of device. While this carton or tray type of device is one preferred embodiment of thebase member32, the presently claimed and disclosed invention should not be regarded as being limited to this embodiment: rather, all configurations of thebase member32 that meet the functional limitations and requirements herein set forth for thebase member32 are to be considered within the definition and description of thebase member32.
Thelid member34 of the holdingassembly30 has afirst side48, asecond side50, afirst edge52, asecond edge54 and atop side56, all of which cooperate to define and form a lid memberinner retaining space58. Thelid member34 and the lid memberinner retaining space58 are shown generally inFIG. 1 B as a carton or tray type of device. While this carton or tray type of device is one preferred embodiment of thelid member34, the presently claimed and disclosed invention should not be regarded as being limited to this embodiment: rather, all configurations of thelid member34 that meet the functional limitations and requirements herein set forth for thelid member34 are to be considered within the definition and description of thebase member32.
Optionally and in a secondary embodiment, the holdingassembly30 may also include a baseportion support member60 and a holdingspace support member62, both being shown inFIGS. 24. The baseportion support member60 is generally U-shaped and has afirst flange64, asecond flange66 and aplatform68 suspended between thefirst flange64 and thesecond flange66. Although theplatform68 is shown as being suspended from afirst edge70 of thefirst flange64 and afirst edge72 of thesecond flange66 inFIGS. 2-4, the presently claimed and disclosed invention should not be considered as being limited to such a configuration. Rather, theplatform68 may be suspended from amiddle portion74 of thefirst flange64 and amiddle portion76 of thesecond flange66. Alternatively, theplatform68 may be suspended from asecond edge78 of thefirst flange64 and asecond edge80 of thesecond flange66. Furthermore, theplatform68 may be suspended between any of thefirst edge70,middle portion74,second edge78,first edge72,middle portion76, andsecond edge80.
Theplatform68 of the baseportion support member60 also has anupper surface82, alower surface84 and apassageway86 extending there through. Thepassageway86 further includes aperipheral edge88. The baseportion support member60 is fit around thebase portion16 of the plurality of nested plant covers12 so as to hold and support thebase portion16 of afirst plant cover 90 of the plurality of nested plant covers12 when placed in the base memberinner retaining space46.
The holdingspace support member62 has afirst end92, asecond end94 and alength96 extending there between. The holdingspace support member62 is placed into the holdingspace28 of thebase portion16 of alast plant cover98 of the plurality of nested plant covers12 such that thefirst end92 of the holdingspace support member62 is adjacent the bottom17 of the holdingspace28 of thelast plant cover98 of the plurality of nested plant covers12, and thesecond end94 of the holdingspace support member62 is adjacent thesecond edge42 of thebase member32 with thelength96 of the holdingspace support member62 extending there between. In this manner, the holdingspace support member62 biases the plurality of nested plant covers12 away from thesecond edge42 of thebase member32 so as to keep the plurality of nested plant covers12 in a substantially tightly nested condition or state.
As shown inFIG. 4, the holdingassembly30 forms an integrated structure when thebase member32 and thelid member34 are matingly engaged with one another. In particular, thelid member34 fits into thebase member32 wherein the lidmember retaining space58 and the base memberinner retaining space46 integrally mate to form a holding assemblyinner retaining space100. The holding assemblyinner retaining space100, when fully formed, is sized and shaped to be smaller than at least one of thelength18,width20 andheight22 of the plurality of nested plant covers12 so as to put the plurality of nested plant covers12 in the compressed state or condition when thebase member32 and thelid member34 are integrally mated to form the holding assemblyinner retaining space100.
After thebase member32 and thelid member34 are integrally mated to form the holding assembly inner retaining space100 (and thereby compressing the plurality of nested plant covers12), at least one securing assembly101 (with three securing assemblies360 being shown inFIG. 4) can be placed onto the holdingassembly30 so as to hold thebase member32 and thelid member34 in the integrally mated condition and thereby maintain the plurality of nested plant covers12 in the compressed condition or state. One of ordinary skill in the art given the present specification would appreciate that the holdingassembly30 and the at least one securingassembly101 may be a single unitary device. For example, but not by way of limitation, cling wrap may be used such that its inherent properties would fulfill the function or operation of both the holdingassembly30 and the at least one securingassembly101 in a single unitary device. Of course, one of ordinary skill in the art given the present specification would recognize that many other devices other than the cling wrap could be used such as stretch wrap, barbs, staples, bands and so forth and these examples should not be regarded as limiting.
The at least one securingassembly101 is shown inFIG. 4 as a band or segment of adhesive tape. The at least one securingassembly101 is not to be considered as being limited to these embodiments, however, and the at least one securingassembly101 may be a carton, a telescoping carton, tubes, bags, shrink wrap, stretch wrap, bands, tape, adhesive, cohesive, staples, wire, ribbons, string, twine, barbs, wireless staples, staples, cling wrap, interlocking members, tabs and mating members, ratcheting members, step lock members, bonding materials, chains, slats, strapping and combinations thereof. Also, although the at least one securingassembly101 is shown inFIG. 4 as being placed on anouter surface102 of thelid member34 and extending around at least a portion of anouter surface103 of thebase member32, one of ordinary skill in the art would also appreciate that the at least one securingassembly101 may be alternatively placed on theouter surface102 of thelid member34 and thereafter engage aninner surface104 of thebase member32 to hold thebase member32 and thelid member34 in the integrally mated condition. Conversely, the at least one securingassembly101 may be placed on theinner surface104 of thebase member32 and thereafter engage theouter surface102 of thelid member34 to hold thebase member32 and thelid member34 in the integrally mated condition.
Optionally and in another embodiment, the holdingassembly30 may also include a dispensing means107 for dispensing at least one of the plurality of nested plant covers12 from the holding assemblyinner retaining space100 of the holdingassembly30, as shown for example inFIGS. 4A and 4B. Although the dispensing means107 is shown as a rectangular cutout, the presently claimed and disclosed invention should not be considered as being limited to such a configuration.
Preferably, the dispensing means107 is formed in at least one of thelid member34 and thebase member32 of the holdingassembly30 prior to thelid member34 andbase member32 being positioned in the integrally mated condition. However, one of ordinary skill in the art will appreciate that the dispensing means107 can be formed in at least one of thelid member34 and thebase member32 of the holdingassembly30 after thelid member34 andbase member32 are positioned partially or completely in the integrally mated condition.
As shown inFIG. 4A, the dispensing means107 can be utilized to dispense at least one of the plurality of plant covers12 from the holdingassembly30 when the plurality of plant covers12 are nested. Alternatively, as shown inFIG. 4B, the dispensing means107 can be utilized to dispense at least one of the plurality of plant covers12 from the holdingassembly30 when the plurality of plant covers12 are unnested. In operation, once the at least oneplant cover12 is dispensed from the holdingassembly30 via the dispensingmans107, the at least oneplant cover12 can be re-erected to its full or semi-full three-dimensional shape with one motion of pressing horizontally on two opposing sides of the at least oneplant cover12 so as to restore the at least oneplant cover12 to its fully erected form.
Shown inFIG. 5 is one embodiment of a compressingassembly105 used to place thelid member34 and thebase member32 in the integrally mated condition and thereby placing the plurality of nested plant covers12 in the compressed condition or state. The compressingassembly105 includes a containingmember106 and a compressingmember108.
The containingmember106 includes afirst side110, asecond side112, afirst edge114, asecond edge116, a bottom118, atop portion120 and abottom portion122, all of which cooperate to form a retainingspace124 having an innerperipheral surface126 and an outerperipheral surface128. At least one of thefirst side110, thesecond side112, thefirst edge114 and thesecond edge116 have at least one access point130 (with sixaccess points130 being shown inFIGS. 5A-5C).
Although a biasingmember132 is shown inFIGS. 5A-5C, the biasingmember132 is an optional element and part of an alternate embodiment of the containingmember106 of the compressingassembly105. The biasingmember132 has atop edge134 and abottom edge136 and is generally triangularly shaped with thetop edge134 being generally narrower in afirst depth138 than asecond depth140 at thebottom edge136 of the biasingmember132. The biasingmember132 acts to position theouter surface102 of thefirst side48, thesecond side50, thefirst edge52 and thesecond edge54 of thelid member34 into a configuration so as too easily fit adjacent theinner surface104 of thefirst side36, thesecond side38, thefirst edge40 and thesecond edge42 of thebase member32.
As mentioned and shown inFIGS. 5A-5C, the compressingassembly105 includes the compressingmember108. The compressingmember108 has a plungingmember142, a cross-member144, a plurality of pressuringmembers146 and a plurality ofcompression members148. The plungingmember142 includes afirst end150, asecond end152 and alength154 there between. The cross-member144 includes afirst end156, asecond end158 and alength160 there between. The plurality of pressuringmembers146 includes afirst end162, asecond end164 and alength166 there between. The plurality ofcompression members148 includes anupper surface168, alower surface170 and an outerperipheral edge172. Although there, are shown four pressuringmembers146 inFIGS. 5A-5C, any number of the pressuringmembers146 may exist. Likewise, although there are shown fourcompression members148 inFIGS. 5A-5C, any number ofcompression members148 may exist. As will be appreciated by one of ordinary skill in the art, the number of pressuringmembers146 and the number ofcompression members148 may be widely varied and the invention should not be considered as being limited to any specific number and certainly should not be limited to the number shown inFIGS. 5A-5C.
In operation, thearticle packaging system10 packages, stores and/or ships a plurality of articles such as the plurality of nested plant covers12. One such use of thepackaging system10 is shown inFIGS. 1-5 with alternative embodiments shown in the remaining figures. The plurality of nested plant covers12 are placed in the base memberinner retaining space46. In an alternate embodiment (shown inFIGS. 24), prior to the plurality of nested plant covers12 being placed in the base memberinner retaining space46, the baseportion support member60 is placed on thebase portion16 of thefirst plant cover 90 of the plurality of nested plant covers12 and the holdingspace support member62 is placed within the holdingspace28 of thelast plant cover98 of the plurality of nested plant covers12. While the process is described as placing the plurality of nested plant covers12 in the base memberinner retaining space46, it is also contemplated that the plurality of nested plant covers12 could be initially placed within the lid memberinner retaining space58 as well.
Once the plurality of nested plant covers12 are placed in the base memberinner retaining space46 of thebase member32, thelid member34 is fitted within thebase member32 such that theouter surface102 of thelid member34 is adjacent theinner surface104 of thebase member32. Alternatively and not shown, thelid member34 may be fitted around thebase member32 such that aninner surface173 of thelid member34 is adjacent theouter surface103 of thebase member32. In either embodiment, thebase member32 and thelid member34 form a telescoping box-like configuration integrally mating to define and form the holding assemblyinner retaining space100.
After the mating of thebase member32 and thelid member34 is accomplished thereby placing the plurality of nested plant covers12 in the holding assemblyinner retaining space100, thebottom side44 of thebase member32 andtop side56 of thelid member34 are urged generally toward one another to thereby compress and place the plurality of nested plant covers12 in a compressed state or condition. The term “compressed state or condition” means that the plurality of nested plant covers12 have at least one of thelength 18, thewidth 20 and theheight 22 being less in the compressed state or condition than a similar plurality of nested plant covers that are in a fully uncompressed condition or state. The term “compressed state or condition” may also be conceptualized or described as the state or condition wherein the holding assemblyinner retaining space100 has a volume that is less than the volume of a plurality of nested plant covers in a fully erected and uncompressed condition or state.
It is contemplated that the plurality of nested plant covers12 in the compressed condition or state are compressed to a percentage of the fully uncompressed condition from about 5 to about 10 percent, from about 10 to about 15 percent, from about 15 to about 20 percent, from about 20 to about 25 percent, from about 25 to about 30 percent, from about 30 to about 35 percent, from about35 to about 40 percent, from about 40 to about 45 percent, from about 45 to about 50 percent, from about50 to about 55 percent, from about 55 to about 60 percent, from about 60 to about 65 percent, from about 65 to about 70 percent, from about 70 to about 75 percent, from about 75 to about 80 percent, from about 80 to about 85 percent, from about 85 to about 90 percent, from about 90 to about 95 percent and from about 95 to about 99 percent. In a preferred embodiment, the plurality of nested plant covers12 are compressed from about 40 to about 60 percent, an amount that allows for the compressed plurality of nested plant covers12 to be rearticulated or uncompressed without substantially affecting the structure or appearance of the plurality of nested plant covers12. In a further preferred embodiment, the plurality of nested plant covers12 are compressed about50 percent, an amount that allows for the compressed plurality of nested plant covers12 to be rearticulated or uncompressed without substantially affecting the structure or appearance of the plurality of nested plant covers12.
Once the plurality of nested plant covers12 have been compressed within the holding assemblyinner retaining space100, the at least one securingassembly101 is applied too at least a portion of theouter surface102 of thelid member34 and too at least a portion of theouter surface103 of thebase member32 to maintain the holdingassembly30 in the compressed condition or state. It should also be apparent that the at least one securingassembly101 may be placed on at least a portion of theouter surface102 of thelid member34 and too at least a portion of theouter surface103 of thebase member32 prior to the step of compressing the holdingassembly30. In this embodiment, the at least one securingassembly101 could be the means of compressing the holdingassembly30 or the at least one securingassembly101 could be activated by the act of compressing the holdingassembly30 and thereafter maintain the holdingassembly30 in the compressed state or condition.
Any method by which the plurality of nested plant covers12 can be compressed within the holdingassembly30 is contemplated as being within the scope of the presently claimed and disclosed invention. While preferred embodiments of means in which to compress the holdingassembly30 are hereinafter set forth in detail, these preferred embodiments should not be regarded as limiting. Rather, these embodiments are set forth for the purpose of explaining one or more ways in which to compress the holdingassembly30 and thereby compress the plurality of nested plant covers12 along at least one of thelength 18, thewidth 20 and/or theheight 22.
One such embodiment is shown inFIGS. 5A-5C. In this embodiment, the plurality of nested plant covers12 are placed in the base memberinner retaining space46. Thebase member32 containing the plurality of nested plant covers12 is thereafter placed in the retainingspace124 of the containingmember106 of the compressingassembly105. When placed in the retainingspace124, theouter surface103 of thebase member32 is substantially adjacent the innerperipheral surface126 of the containingmember106. Thelid member34 is then positioned over the retainingspace124 of the containingmember106 containing thebase member32. Thelid member34 is then moved downwardly (or the containingmember106 is moved upwardly) such that theouter surface102 of thelid member34 engages the biasingmember132 and thereafter the biasingmember132 urges at least one of thefirst side48, thesecond side50, thefirst edge52 or thesecond edge54 of thelid member34 to fit within thebase member32 such that theouter surface102 of thelid member34 is substantially adjacent theinner surface104 of thebase member32. In this manner the plurality of nested plant covers12 are placed in the compressed condition or state within the holding assemblyinner retaining space100.
The act of moving thelid member34 downwardly to engage with thebase member32 to compress the plurality of nested plant covers12 within the holding assemblyinner retaining space100 can be accomplished in any number of ways. In the simplest embodiment, thelid member34 is moved downwardly by hand to engage with thebase member32. Alternatively, any mechanical method may be used and the method may be fully automatic, partially automatic or manually actuated and used.
One such mechanical method is shown inFIGS. 5A-5C. InFIGS. 5B and 5C the compressingmember108 is shown as urging or moving thelid member34 downwardly so as to engage thebase member32. In particular, thelower surface170 of the plurality ofcompression members148 are placed substantially adjacent to and in contact with theouter surface102 of thelid member34. The compressingmember108 is thereafter moved downwardly causing thelid member34 to matingly engage thebase member32 and thereafter compress the plurality of nested plant covers12 within the holding assemblyinner retaining space100. The compressingmember108 is shown inFIG. 5C as maintaining downward pressure on theouter surface102 of the lid member34 (thereby maintaining the plurality of plant covers12 in the compressed state or condition) while at least one securingassembly101 is placed adjacent at least a portion of at least one of theouter surface102 of thelid member34 and theouter surface103 of thebase member32 so as to maintain and secure the plurality of nested plant covers12 in the holding assemblyinner retaining space100 in the compressed condition or state.
Thefirst end150 of the plungingmember142 may be connected to any type of machinery (not shown) that is capable of moving the compressingmember108 vertically so as to be capable of reversibly applying pressure or compressive force on the holdingassembly30. Alternatively, thefirst end150 of the plungingmember142 may be manually grasped (not shown) and moved in a vertical manner so as to be capable of reversibly applying pressure or compressive force on the holdingassembly30.
Once the at least one securingassembly101 is placed about the holdingassembly30 to maintain the holdingassembly30 in the compressed condition or state, the compressingmember108 is removed and the holdingassembly30 containing the compressed plurality of nested plant covers12 in the holding assemblyinner retaining space100 is removed from the containingmember106 of the compressingassembly105 to provide a plurality of compressed plant covers (i.e., a compressed article) in a package that can be stored and shipped in an economical and efficient manner.
FIGS. 6A-6H show one embodiment of a semi-automated or fully automated method of compressing the plurality of nested plant covers12 in the holdingassembly30. Shown inFIGS. 6A-6H is a compressingassembly105a.The compressingassembly105aincludes a containingmember106a,a compressingmember108a,aconveyor assembly174 and a securingmember176. The compressingmember108aincludes a plunging member142a,across member144aand a plurality ofcompression members148a.The plunging member142ahas afirst end150a,asecond end152aand alength154aextending between thefirst end150aand thesecond end152a.Thecross member144aincludes an upper surface178, a lower surface180 and an outer peripheral edge182. The plurality ofcompression members148aare shown inFIGS. 6A-6H as being integrally attached to the lower surface180 of thecross member144a.In the embodiment shown inFIGS. 6A-6H, thecompression members148aare rollers or any other device capable of moving independently of thecross member144aand in a direction generally perpendicular to the movement of thecross member144aand parallel to the movement of the holdingassembly30 through the compressingassembly105a.
The containingmember106ais shown inFIGS. 6A-6H as being generally box-shaped although the containingmember106acan be of any shape and size as long as it maintains the function ascribed to the containingmember106a.Indeed, the containingmember106ais an optional element of the presently claimed and disclosed invention and one of ordinary skill in the art would appreciate that the containingmember106ais not essential to the operation of the compressingassembly105a.When used and as shown inFIGS. 6A-6H, the containingmember106aincludes anopening184, anexit186 and apassageway188.
Theconveyor assembly174 includes a stagingmember190 and aconveyor belt assembly192. The securingmember176 includes anopening194, anexit196 and apassageway198 extending between theopening194 and theexit196 of the securingmember176. Theconveyor belt assembly192 is positioned and extends under the containingmember106aand through the securingmember176. Alternatively (not shown), theconveyor belt assembly192 may be positioned and extend through the containingmember106aas well as through the securingmember176.
In operation, the holdingassembly30 containing the plurality of nested plant covers12 is placed on the stagingmember190. Alternatively, thebase member32 may be placed on the stagingmember190 and thereafter the plurality of nested plant covers12 are placed within the base memberinner retaining space46 with thelid member34 then being matingly engaged with thebase member32 as described herein above with respect to the embodiments ofFIGS. 1-5. One of ordinary skill in the art will appreciate that the holdingassembly30 can be constructed prior to placing it on the stagingmember190, that the holdingassembly30 can be partially constructed prior to placing it on the stagingmember190 or that the holdingassembly30 can be fully constructed on the stagingmember190. As can be appreciated fromFIG. 6A, thebase member32 and thelid member34 when placed on the stagingmember190 may only be partially matingly engaged with one another—, i.e. theouter surface102 of thelid member34 may only be partially adjacent theinner surface104 of thebase member32 such that the plurality of nested plant covers are not compressed or only partially compressed.
After the holdingassembly30 is placed on the stagingmember190, it is moved onto theconveyor belt assembly192 and into thepassageway188 of the containingmember106aas shown inFIG. 6B. After placing the holdingassembly30 into thepassageway188, the compressingmember108ais activated and moves downwardly such that the plurality ofcompression members148aengage at least a portion of theouter surface102 of thelid member34 and urge or move thelid member34 downwardly toward thebase member32 thereby compressing the holdingassembly30 and the plurality of nested plant covers12 contained in the holding assemblyinner retaining space100. An alternate view of the containingmember106a,the holdingassembly30 and the compressingmember108ais shown inFIG. 6D and more clearly shows the compression of the holdingassembly30 and the plurality of nested plant covers12 within the holding assemblyinner retaining space100.
As shown inFIG. 6C, after the holdingassembly30 is compressed, the holdingassembly30 is moved along theconveyor belt assembly192 out of the containingmember106aand through thepassageway198 of the securingmember176 wherein at least one securingassembly101ais placed about the holdingassembly30. The at least one securingassembly101ais the same as the at least one securingassembly101 and performs the same function—, i.e. to maintain the holdingassembly30 in the compressed state or condition after compression. As the holdingassembly30 moves through the securingmember176,additional securing assemblies101 a may be applied about the holdingassembly30 with threesuch securing assemblies101abeing shown applied to the holdingassembly30 inFIGS. 6E-6G.
An alternate embodiment of theconveyor assembly174 is shown inFIG. 6H as further including asecondary plunging member200 which may be automatically, semi-automatically or manually actuated to assist in the movement of the holdingassembly30 through the containingmember106a.In operation, the secondary plungingmember200 has afirst end202, asecond end204 and alength206 extending there between. Thefirst end202 of the secondary plungingmember200 is placed adjacent theouter surface103 of thebase member32 and thereafter the secondary plungingmember200 is moved in a direction indicated byarrow208 and generally toward the securingmember176. In this manner, the secondary plungingmember200 assists in moving the holdingassembly30 through the containingmember106aand the securingmember176.
An alternate embodiment of the compressing assembly is shown inFIGS. 7A-7C and referenced generally as a compressingassembly105b.The compressingassembly105bis generally similar to the compressingassembly105adescribed herein above except that anextension conveyor assembly210 is further included. Theextension conveyor assembly210 is generally disposed adistance212 above theconveyor assembly174 and is placed in line between the containingmember106aand the securingmember176.
In operation, the holdingassembly30 is passed through the containingmember106aand compressed via the compressingmember108a(as shown inFIG. 7B) such that the holdingassembly30 fits between theextension conveyor assembly210 and theconveyor assembly174. In combination, theextension conveyor assembly210 and theconveyor assembly174 thereafter move the compressed holdingassembly30 into the securingmember176 wherein at least one securingassembly101 a is placed about the compressed holdingassembly30 to maintain the compressed holdingassembly30 and the plurality of nested plant covers12 in the compressed condition or state.
A further embodiment of the compressing assembly is shown inFIGS. 8A-8B and referenced generally as a compressingassembly105c.The compressingassembly105cincludes the securingmember176 and theconveyor assembly174. The compressingassembly105calso includes asecond conveyor assembly214 having a taperedportion216 and ahorizontal portion218. Thesecond conveyor assembly214 is disposed generally above theconveyor assembly174. The taperedportion216 of thesecond conveyor assembly214 defines a taperedchannel220 disposed between theconveyor assembly174 and the taperedportion216 of thesecond conveyor assembly214. Thehorizontal portion218 of thesecond conveyor assembly214 defines ahorizontal channel222 disposed between theconveyor assembly174 and thehorizontal portion218 of thesecond conveyor assembly214.
In operation, the holdingassembly30 having the plurality of plant covers12 disposed therein is placed within the taperedchannel220 and moved into thehorizontal channel222 and generally toward the securingmember176. As the holdingassembly30 is moved through the taperedchannel220 and into thehorizontal channel222, thelid member34 is moved generally downward so as too integrally mate with thebase member32 and thereby compress the plurality of nested plant covers12 within the holding assemblyinner retaining space100. As the compressed holdingassembly30 leaves thehorizontal channel222, the compressed holdingassembly30 enters the securingmember176 wherein at least one securingassembly101 is placed around the compressed holdingassembly30 so as to hold the compressed holdingassembly30 in the compressed condition and/or state.
An alternative embodiment of the presently disclosed and claimed invention is shown inFIGS. 9A through 9F and designated asarticle packaging system10d.Article packaging system10dincludes the plurality of nested plant covers12, a holdingassembly30dand a compressingassembly105d.The plurality of nested plant covers12 used with thearticle packaging system10dare identical to the plurality of nested plant covers previously described herein. As such, the description of the plurality of nested plant covers12 will not be repeated here.
The holdingassembly30dis shown inFIGS. 9A through 9F as generally being a carton type of container having abase member32d.Thebase member32dhas aninner surface104d,anouter surface103d,abottom side44d,atop side224 and aninner retaining space46d.
The compressingassembly105dincludes an urgingmember232 and a biasingmember234. The biasingmember234 has aninner surface236, anouter surface238, atop side240 having awidth242, a bottom side244 having awidth246, and apassageway248 defined by theinner surface236 and extending from thetop side240 to the bottom side244. As shown inFIGS. 9 and 9A, thewidth242 of thetop side240 of the biasingmember234 is greater than thewidth246 of the bottom side244 of the biasingmember234. The urgingmember232 has afirst end250, asecond end252 and alength254 extending between thefirst end250 and thesecond end252.
In operation, the bottom side244 of the biasingmember234 is placed adjacent and, in at least one embodiment, within thetop side224 of thebase member32d.In this embodiment, thewidth246 of the bottom side244 of the biasingmember234 is less than awidth256 of theinner retaining space46d.The plurality of nested plant covers12 are then placed adjacent thetop side240 of the biasingmember234. Thefirst end250 of the urgingmember232 is then brought into contact with the plurality of nested plant covers12 such that the plurality of nested plant covers12 are urged into and through thepassageway248 of the biasingmember234 and into theinner retaining space46dof thebase member32d.As the plurality of nested plant covers are urged through thepassageway248 of the biasingmember234, they are compressed along at least one of theirlength 18,width 20 orheight 22. Once in theinner retaining space46dof thebase member32d,the biasingmember234 is removed and thetop side224 of thebase member32dis closed or sealed to thereby provide a compressed and packaged system including the plurality of nested plant covers12 shown inFIG. 9C. In an alternate embodiment shown inFIG. 9D, thewidth242 of thetop side240 of the biasingmember234 may be adjustable so as to accommodate differing sizes of the plurality of nested plant covers12 into thebase member32d.In the embodiment ofFIG. 9D, the biasingmember234 has at least one hinge (not shown) that allows thewidth242 of thetop side240 of the biasingmember234 to be varied.
In yet another embodiment of the presently claimed and disclosed invention, shown inFIGS. 10-10B is anarticle packaging system10ewhich includes the plurality of nested plant covers12, a holdingassembly30ehaving abase member32ehaving a plurality ofsupports258, and at least one securingassembly101e.The plurality of nested plant covers12 used with thearticle packaging system10eare identical to the plurality of nested plant covers previously described herein. As such, the description of the plurality of nested plant covers12 will not be repeated here.
In operation, the plurality ofsupports258 are placed generally about the plurality of nested plant covers12 with threesuch supports258 being shown positioned about the plurality of nested plant covers12 inFIGS. 10-10B. The plurality of nested plant covers12 are then compressed along at least one of theirwidth 20,height 22 andlength 18 with the plurality of nested plant covers12 being shown compressed along theirwidth 20 inFIGS. 10-10B. After the plurality of nested plant covers12 are compressed, at least one securingassembly101eis placed around the plurality of nested plant covers12 and the plurality ofsupports258 such that the plurality of nested plant covers12 are held in a compressed state. One of ordinary skill in the art would appreciate that the at least one securingassembly101ecould be applied around the plurality of nested plant covers12 and the plurality ofsupports258 either prior to or immediately after the plurality of nested plant covers12 are compressed along at least one of their width, height and length.
In an alternate embodiment of the presently disclosed and claimed invention, shown inFIGS. 11-11C is anarticle packaging system10fwhich includes the plurality of nested plant covers12, a holdingassembly30f,asupport assembly259 and aconveyor assembly174f.The holdingassembly30fincludes anouter surface260, aninner surface261, and aninner retaining space100f.Thesupport assembly259 includes anarm member262 having a hangingassembly264, anupright member266 and abase268. Theconveyor assembly174fincludes anactivation assembly270.
As shown inFIGS. 11-11C, the holdingassembly30fis a bag-like device or member capable of receiving the plurality of nested plant covers12 within theinner retaining space100f.The holdingassembly30fmay be constructed of any material capable of receiving the plurality of nested plant covers12 and may be for example, but not be limited to, cellophane, plastic, paper, cloth, synthetic polymers, natural polymers, burlap and combinations thereof. In a preferred embodiment, the holdingassembly30fwould comprise a shrink-wrap type of material such that the holdingassembly30fcan be made to conform to the contours of the plurality of nested plant covers12 disposed in theinner retaining space100fof the holdingassembly30f.
As shown inFIG. 11A, the holdingassembly30fmay also include abonding assembly272 that is capable of substantially closing and holding closed anupper end274 of the holdingassembly30f.The bonding assembly, as used herein, is interchangeable with the term “bonding material.” The term “bonding material” when used herein means an adhesive, frequently a pressure sensitive adhesive, or a cohesive. When the bonding material is a cohesive, a similar cohesive material must be placed on the adjacent surface for bondingly contacting and bondingly engaging with the cohesive material. The term “bonding material” also includes materials which are heat sealable and, in this instance, the adjacent portions of the material must be brought into contact and then heat must be applied to effect the seal. The term “bonding material” also includes materials which are sonic sealable and vibratory sealable. The term “bonding material” when used herein also means a heat sealing lacquer or hot melt material which may be applied to the material and, in this instance, heat, sound waves, or vibrations, also must be applied to effect the sealing.
The term “bonding material” when used herein also means any type of material or thing which can be used to effect the bonding or connecting of the two adjacent portions of the material or sheet of material to effect the connection or bonding described herein. The term “bonding material” may also include ties, labels, bands, ribbons, strings, tapes (including single or double-sided adhesive tapes), staples or combinations thereof. Some of the bonding materials would secure the ends of the material while other bonding material may bind the circumference of a wrapper, or a sleeve, or, alternatively and/or in addition, the bonding materials would secure overlapping folds in the material and/or sleeve. Another way to secure the wrapping and/or sleeve is to heat seal the ends of the material to another portion of the material. One way to do this is to contact the ends with an iron of sufficient heat to heat seal the material.
Alternatively, a cold seal adhesive may be utilized as the bonding material. The cold seal adhesive adheres only to a similar substrate, acting similarly as a cohesive, and binds only to itself. The cold seal adhesive, since it bonds only to a similar substrate, does not cause a residue to build up on equipment, thereby both permitting much more rapid disposition and use of such equipment to form articles and reducing labor costs. Further, since no heat is required to effect the seal, the dwell time, that is, the time for the sheet of material to form and retain the shape of an article, such as a flower pot cover or flower pot, is reduced. A cold seal adhesive binds quickly and easily with minimal pressure, and such a seal is not readily releasable. This characteristic is different from, for example, a pressure sensitive adhesive.
The term “bonding material” when used herein also means any heat or chemically shrinkable material, and static electrical or other electrical materials, chemical welding materials, magnetic materials, mechanical or barb-type fastening materials or clamps, curl-type characteristics of the film or materials incorporated in material which can cause the material to take on certain shapes, cling films, slots, grooves, shrinkable materials and bands, curl materials, springs, and any type of welding method which may weld portions of the material to itself or to the plurality of nested plant covers12, or to both the material itself and the plurality of nested plant covers12.
In operation, the plurality of nested plant covers12 are placed in theinner retaining space100fof the holdingassembly30fin a direction indicated generally byarrow276. Once the plurality of nested plant covers12 are placed in theinner retaining space100f,theupper end274 of the holdingassembly30fis substantially closed by thebonding assembly272. Thereafter, the holdingassembly30fis removed from thesupport assembly259 and placed on theconveyor assembly174f.Theconveyor assembly174fenters and extends through theactivation assembly270 such that the holdingassembly30fis moved into and through theactivation assembly270. Once in theactivation assembly270, the holdingassembly30fis shrunk so as too substantially conform to the size and shape of the plurality of nested plant covers12. Theactivation assembly270 may be an oven wherein the heat generated by theactivation assembly270 causes the holdingassembly30fto shrink. Alternatively, theactivation assembly270 may be a device capable of generating microwaves which cause the holdingassembly30fto shrink and substantially conform to the size and shape of the plurality of nested plant covers12. One of ordinary skill in the art would appreciate that theactivation assembly270 may be any device capable of causing the holdingassembly30fto contract and/or shrink so as too substantially conform to the size and shape of the plurality of nested plant covers12. In a more preferred embodiment, theactivation assembly270 would cause the holdingassembly30fto shrink or compress to such an extent that the plurality of nested plant covers12 would be reduced in overall area such that the compressed plurality of nested plant covers12 take up less space than an uncompressed and plurality of nested flower pot covers. Such a compressed plurality of nested plant covers12 are shown inFIG. 11C.
A further embodiment of the presently disclosed and claimed invention is shown inFIGS. 12A-12C, as anarticle packaging system10g.Thearticle packaging system10gincludes the plurality of nested plant covers12, a holdingassembly30g,asupport assembly259g,and a securingassembly101g.The holdingassembly30gincludes abase member32ghaving a plurality ofsupports258gwhich are arranged in such a manner so as to provide aninner retaining space46g.Thesupport assembly259gincludes anupright member266gand a base268g.The plurality ofsupports258goperably engage the base268gsuch that the may be placed into the base268g,be supported therein and later be removed partially or completely from the base268g.
The securingassembly101 includes aspindle282 and a securingelement284. In the embodiment shown inFIGS. 12A-12C, the securingelement284 is a web of material that is wound around thespindle282. Alternatively, the securingelement284 may be wound around a spool (not shown) and the spool is thereafter placed on thespindle282. The web of material can be any material such that the securingelement284 is capable of being wrapped around an object. For example, but not by way of limitation, the web of material may be cling wrap, polymer wrap and/or any other material capable of reversibly or irreversibly bonding to itself. Alternatively, the web of material may be coated with a bonding material as described herein above. Indeed, the web of material may include any material previously disclosed herein for use with any of the embodiments of the presently disclosed and claimed invention.
In operation, the plurality of nested plant covers12 are placed in theinner retaining space46gthat is created by the plurality ofsupports258gwhich are placed into the base268gof thesupport assembly259g.The securingelement284 is thereafter wound about the plurality ofsupports258gand thereby squeezing the plurality of nested plant covers12. The squeezed plurality of nested plant covers12 occupy space or volume less that the space or volume of the uncompressed plurality of nested plant covers12. After the securingelement284 is wound around the entirety of the plurality ofsupports258g,the securingelement284 is severed or torn along adetachment element286 which, as shown inFIG. 12B, comprises a series of perforations in the securingelement284. Once the securingelement284 has been severed or torn, the plurality ofsupports258gare removed thereby leaving a compressed plurality of nested plant covers12 occupying substantially less space or volume than an uncompressed plurality of nested plant covers12.
Changes may be made in the construction and operation of the various components, elements and assemblies described herein or in the steps or sequence of steps of the methods described herein without departing from the spirit and scope of the invention as defined in the following claims.