BACKGROUND OF THE INVENTION This patent application claims priority to Korean Patent Application No. 2004-0009122, filed on Feb. 11, 2004 in the Korean Intellectual Property Office, the disclosure of which is hereby incorporated by reference in its entirety.
1. FIELD OF THE INVENTION The present invention relates generally to integrated circuit fabrication, and more particularly to fabrication of a recessed-type field effect transistor with an extra-doped channel region to reduce body effect.
2. DESCRIPTION OF THE RELATED ART Field effect transistors are a common component of many integrated circuits. A field effect transistor includes a source and a drain for defining a channel region, a gate insulator, and a gate electrode. The structure and operation of a field effect transistor is by now well known to one of ordinary skill in the art of electronics.
As device dimensions are constantly scaled down, the channel length of the field effect transistor is continually reduced. However, undesired short-channel effects result in the field effect transistor from such reduced channel length.
For preventing such undesired short-channel effects, a recessed-type field effect transistor is formed with the gate electrode filling a trench in a semiconductor substrate. Because the channel length is along the bottom wall and sidewalls of the trench, the channel length is increased for decreasing short channel effects.
For example, U.S. Pat. No. 5,817,558 to Shye Lin Wu (hereafter referred to as “Wu”) discloses such a recessed-type field effect transistor. The recessed-type field effect transistor of Wu includes a gate electrode filling an opening formed within a semiconductor substrate. In addition, an anti-punch through layer is formed below such an opening in Wu for preventing leakage current between the source and the drain.
However, the anti-punch through layer in Wu is formed well below the opening such that the field effect transistor of Wu is still susceptible to undesired body effect. Generally, the body effect refers to variation of threshold voltage of the field effect transistor from bias on the semiconductor substrate. In Wu, the anti-punch through layer does not abut the walls of the opening such that the anti-punch through layer does not prevent the undesired body effect.
SUMMARY OF THE INVENTION Accordingly, a field effect transistor is formed with an extra-doped channel region for preventing undesired body effect.
For fabricating a field effect transistor, an extra-doped channel region is formed below a surface of a semiconductor substrate. An opening is formed in the semiconductor substrate into the extra-doped channel region. A gate insulator is formed at walls of the opening such that the extra-doped channel region abuts the gate insulator at a bottom portion of the opening. The opening is filled with a gate electrode.
In one embodiment of the present invention, the extra-doped channel region abuts the gate insulator at a bottom wall and sidewalls of the opening below a half-height of the opening. In another embodiment of the present invention, the opening is formed after the extra-doped channel region is formed. In addition, a drain and a source are formed in the semiconductor substrate to the sides of the opening with an overlap under the gate insulator and the gate electrode.
In a further embodiment of the present invention, the conductivity type of a dopant within the extra-doped channel region is opposite to a respective conductivity type of a respective dopant in each of the drain, the source, and the gate electrode. In another embodiment of the present invention, a respective line pad is formed on each of the drain and the source.
In an example application, the field effect transistor is formed as part of a DRAM (dynamic random access memory) cell. In that case, the respective line pad disposed on the source is coupled to a storage capacitor of the DRAM cell, and the gate electrode forms a word line for the DRAM cell. However, the field effect transistor of the present invention may be applied for other types of integrated circuits.
In this manner, because the extra-doped channel region abuts the gate insulator at walls of the opening of the recessed type field effect transistor, body effect is prevented. Thus, the field effect transistor has a more stable threshold voltage for more stable operation.
BRIEF DESCRIPTION OF THE DRAWINGS The above and other features and advantages of the present invention will become more apparent when described in detailed exemplary embodiments thereof with reference to the attached drawings in which:
FIG. 1 shows a layout of field effect transistors with reduced body effect, according to an embodiment of the present invention;
FIG. 2 shows a cross-sectional view along line I-I′ ofFIG. 1, according to an embodiment of the present invention;
FIGS. 3, 4,5,6,7,8,9,10,11,12,13,14, and15 show cross-sectional views during steps for fabricating the field effects transistors ofFIGS. 1 and 2, according to an embodiment of the present invention; and
FIG. 16 shows a circuit diagram of a DRAM (dynamic random access memory) cell having a field effect transistor formed according to the present invention.
The figures referred to herein are drawn for clarity of illustration and are not necessarily drawn to scale. Elements having the same reference number inFIGS. 1, 2,3,4,5,6,7,8,9,10,11,12,13,14,15, and16 refer to elements having similar structure and/or function.
DETAILED DESCRIPTION OF THE INVENTIONFIG. 1 shows a layout of field effect transistors formed according to an embodiment of the present invention.FIG. 2 shows a cross-sectional view of such field effect transistors along line I-I′ ofFIG. 1.
Referring toFIGS. 1 and 2, a STI (shallow trench isolation)structure10 is formed within asemiconductor substrate5 to define anactive region20. TheSTI structure10 is comprised of an insulating material such as silicon dioxide (SiO2), and thesemiconductor substrate5 is comprised of a semiconductor material such as silicon. At least one opening70 is formed into thesemiconductor substrate5 within theactive region20. Theopenings70 each have a trench shape in one embodiment of the present invention.
Each opening70 has agate insulator85 formed at walls including a bottom wall and side walls of the opening70. In addition, anextra-doped channel region65 is formed to surround a bottom portion of each opening70. For example, theextra-doped channel region65 abuts thegate insulator85 at the bottom wall and the sidewalls of the opening70. Theextra-doped channel region65 abuts thegate insulator85 only below a lower half of the height of the opening70, according to one embodiment of the present invention.
In addition, agate electrode95 fills each opening70, and agate capping layer105 is formed on eachgate electrode95. Eachgate electrode95 andgate capping layer105 formed within theactive region20 forms a respectivegate line pattern110 for a respective field effect transistor. In addition, eachgate electrode95 andgate capping layer105 formed on theSTI structure10 forms an inactivegate line pattern114.
In one embodiment of the present invention, thegate line patterns110 and114 are formed as parallel lines as illustrated inFIG. 1. In an example application of the present invention, the field effect transistors ofFIG. 2 are formed within a DRAM (dynamic random access memory) device. In that case, thegate electrodes95 formed within theactive region20 form word-lines of the DRAM device.
Eachgate electrode95 is comprised of polysilicon of N-type or P-type conductivity and a metal silicide stacked thereon. In addition, the polysilicon of thegate electrode95 has a conductivity that is opposite to the conductivity of theextra-doped channel region65. Thegate capping layer105 is comprised of silicon nitride (Si3N4) in an embodiment of the present invention.
Further referring toFIG. 2,spacers118 are disposed on sidewalls of thegate electrode95 andgate capping layer105. Thegate insulator85 formed on walls of theopening70 is also disposed under thespacers118. Thespacers118 are comprised of an insulating material having the same etch selectivity as thegate capping layer105. Thegate insulator85 is comprised of an insulating material having an etch selectivity different from thegate capping layer105. The gate insulator is comprised of a silicon oxide (SixOy) or a silicon oxynitride (SixOyNz), in one embodiment of the present invention.
A source/drain125 is formed within thesemiconductor substrate5 to the sides of theopening70. A pair of the source/drains125 disposed to the two sides of theopening70 within theactive region20 form a source and a drain for a field effect transistor. In addition, such a source anddrain pair125 and thegate electrode95 and thegate insulator85 filling such anopening70 define a field effect transistor of the present invention. Each source/drain125 is formed under a portion of thegate electrode95 and thegate insulator85. Thus, each source/drain125 is formed to overlap a portion of thegate electrode95 and thegate insulator85.
Each source/drain125 is doped with a dopant of a second conductivity type that is opposite of the first conductivity type of the dopant within theextra-doped channel region65, in one embodiment of the present invention. Arespective landing pad150 is disposed on and contacts each source/drain125. The lower portion of thelanding pad150 extends between thespacers118, and the upper portion of thelanding pad150 is surrounded by aninterlayer insulating layer130. In addition, the present invention may be practiced with the conductivity of the dopant within theextra-doped channel region65 being the same or opposite of the conductivity of thesemiconductor substrate5.
FIGS. 3, 4,5,6,7,8,9,10,11,12,13,14, and15 show cross-sectional views during steps for fabricating the field effect transistors ofFIGS. 1 and 2, according to an embodiment of the present invention. Referring toFIG. 3, the STI (shallow trench isolation)structure10 is formed in thesemiconductor substrate5 to define theactive region20. TheSTI structure10 is comprised of an insulating material such as silicon dioxide (SiO2).
Referring toFIG. 4, animplantation masking layer30, a BARC (buried anti-reflective coating)layer40, and aphotoresist layer50 are sequentially deposited. Theimplantation masking layer30 is comprised of an insulating material having an etch selectivity different from theSTI structure10. TheBARC layer40 enhances pattern transfer to thephotoresist layer50, and the present invention may be practiced with or without theBARC layer40.
Referring toFIG. 5, thephotoresist layer50, theBARC layer40, and theimplantation masking layer30 are patterned to form openings there-through. For example, thephotoresist layer50 is first patterned in a photolithography process. And the exposed portions of theBARC layer40 and theimplantation masking layer30 are subsequently etched using the patternedphotoresist layer50 as an etch mask.
Further referring toFIG. 5, portions of thesemiconductor substrate5 are exposed through the openings formed in thephotoresist layer50, theBARC layer40, and theimplantation masking layer30. In addition, the remaining portions of thephotoresist layer50, theBARC layer40, and theimplantation masking layer30 form aphotoresist pattern55, aBARC pattern45, and animplantation masking pattern35, respectively.
Thereafter referring toFIG. 6,ion implantation60 is performed with thephotoresist pattern55, theBARC pattern45, and theimplantation masking pattern35 acting as an implantation mask to formextra-doped channel regions65. Theextra-doped channel regions65 are formed at a predetermined depth from the top surface of thesemiconductor substrate5. Theion implantation60 is for doping theextra-doped channel regions65 with a dopant of a first conductivity type that is same or opposite of the conductivity type of thesemiconductor substrate5.
Referring toFIG. 7, thephotoresist pattern55 is removed, and subsequently, exposed portions of thesemiconductor substrate5 are etched using theBARC pattern45 and theimplantation masking pattern35 as an etch mask. Thus,openings70 are formed within theactive region20 of thesemiconductor substrate5. Theopenings70 are each formed as a trench in an example embodiment of the present invention.
In addition, each opening70 is etched into a respectiveextra-doped channel region65 such that theextra-doped channel region65 surrounds a lower portion of theopening70. In an example embodiment of the present invention, the bottom wall of theopening70 abuts theextra-doped channel region65. In addition, a portion of the sidewalls of theopening70 below half the height of theopening70 abuts theextra-doped channel region65, in an example embodiment of the present invention.
Further referring toFIG. 7, a first oxidation process is performed to form a sacrificial insulatinglayer75 at exposed walls of theopenings70. In one embodiment of the present invention, theopenings70 further extend into theextra-doped channel regions65 from the oxidation process. In that case, theopenings70 may be initially formed without extending into theextra-doped channel regions65. Then, after the oxidation process for forming the sacrificial insulatinglayer75, theopenings70 extend into theextra-doped channel regions65.
The sacrificial insulatinglayer75 is comprised of silicon dioxide (SiO2) in one embodiment of the present invention. The sacrificial insulatinglayer75 stabilizes the interface state of the semiconductor material at the walls of theopenings70.
Thereafter referring toFIG. 8, theBARC pattern45, theimplantation masking pattern35, and the sacrificial insulatinglayer75 are removed. In addition, a second oxidation process is performed to form agate insulator material80 on exposed surfaces of thesemiconductor substrate5 including on the walls of theopenings70. Thegate insulator material80 is comprised of a silicon oxide (SixOy) or a silicon oxynitride (SixOyNz), in one embodiment of the present invention.
Subsequently, referring toFIG. 9, agate electrode material90 and agate capping material100 are deposited sequentially. Thegate electrode material90 fills theopenings70, and thegate capping material100 is formed to cover thegate electrode material90.
Thegate electrode material90 is comprised of polysilicon with N or P type conductivity with a metal silicide stacked thereon. In addition, the conductivity type of the polysilicon forming thegate electrode material90 is opposite to the conductivity type of theextra-doped channel region65, in one embodiment of the present invention. Thegate capping material100 is comprised of an insulating material, such as silicon nitride (Si3N4) for example, having an etch selectivity different from thegate insulator material80.
Thegate electrode material90 and thegate capping material100 are patterned to formgate electrodes95 and gate capping layers105. Eachgate electrode95 formed within theactive region20 fills one of theopenings70. Thegate insulator material80 acts as an etch stop during such patterning for thegate electrodes95 and the gate capping layers105. Eachgate electrode95 andgate capping layer105 formed within theactive region20 forms aline pattern110 for the field effect transistor, and eachgate electrode95 andgate capping layer105 formed on theSTI structure10 forms aninactive line pattern114.
Referring toFIG. 11, thespacers118 are formed on sidewalls of thegate electrodes95 and the gate capping layers105. Thereafter, exposed portions of thegate insulator material80 are etched away to expose the portions of thesemiconductor substrate5 between thespacers118. In this manner, remaining portions of thegate insulator material80 forms agate insulator85 disposed at walls of theopenings70 and under thespacers118. Thespacers118 are comprised of an insulating material having the same etch selectivity as thegate capping layer105.
Referring toFIG. 12, anion implantation process120 is performed with thegate capping layers105, thegate electrodes95, and thespacers118 acting as implantation masks. A dopant is implanted into exposed portions of thesemiconductor substrate5 to form source/drain regions125. After thermal diffusion, the source/drain regions125 spread out to be disposed under portions of thegate insulator85 and thegate electrode95.
In addition, the dopant within the source/drain regions125 have a second conductivity type that is opposite to the first conductivity type of the dopant within theextra-doped channel region65. In addition, the dose of the dopant within the source/drain regions125 is higher than that of the dopant within theextra-doped channel region65.
A pair of the source/drain regions125 disposed to the two sides of theopening70 within theactive region20 form a source and a drain for a field effect transistor of the present invention. In addition, such a source anddrain pair125 and thegate electrode95 and thegate insulator85 filling such anopening70 define a field effect transistor of the present invention.
Thereafter referring toFIG. 13, aninterlayer insulating material130 is blanket-deposited to cover the structures on thesemiconductor substrate5. Referring toFIG. 14, theinterlayer insulating material130 is patterned to formlanding pad openings135 over the source/drain regions125. In one embodiment of the present invention, the upper portions of thelanding pad openings135 have a larger diameter than that of the lower portions. The upper portions of thelanding pad openings135 are surrounded by the remaininginterlayer insulating material130, and the lower portions of thelanding pad openings135 are surrounded by thespacers118.
Referring toFIG. 15,landing pads150 are formed to fill thelanding pad openings135. Eachlanding pad150 contacts a respective source/drain125. In addition referring toFIG. 14, an additionalion implantation process140 may be performed prior to the formation of thelanding pads150 inFIG. 15 for reducing contact resistance of thelanding pads150. Thelanding pads150 are comprised of polysilicon having the same conductivity type as the source/drain regions125, in one embodiment of the present invention.
In this manner, theextra-doped channel region65 abuts thegate insulator85 at the bottom portion of theopening70 containing thegate electrode95. Thus, the field effect transistor formed with such structures has reduced body effect for more stable operation.
Referring toFIG. 16, such afield effect transistor202 is advantageously formed as part of a DRAM (dynamic random access memory)cell200. Thefield effect transistor202 is fabricated according to the process as illustrated in FIGS.3-15 within theactive region20 of thesemiconductor substrate5. In that case, thedrain125 of thefield effect transistor202 forms abit line204 of theDRAM cell200 with such abit line204 being coupled to asense amplifier210. In addition, thegate electrode95 forms aword line206 of theDRAM cell200. Furthermore, thesource125 is coupled to a charge storage node of acapacitor208. For example, the charge storage node of thecapacitor208 is formed onto thelanding pad150 for thesource125.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Thus, the foregoing is by way of example only and is not intended to be limiting. For example, although a field effect transistor formed according to the present invention is described for application within a DRAM cell, the field effect transistor formed according to the present invention may also be used in other integrated circuits. In addition, any materials or numbers of elements illustrated and described herein are by way of example only.
The present invention is limited only as defined in the following claims and equivalents thereof.