This invention relates to specimen tips and tip holder assemblies for supporting a sample to be analysed in a transmission electron microscope. The invention further provides a method for mounting a specimen to a specimen tip.
Transmission electron microscopy is a versatile tool widely used across a range of research areas from biology to physio-chemical subjects. The transmission electron microscope is one of the most effective imaging devices available and can be used to study not only the surface morphology but also the internal structure and defects in diverse materials including metals, semiconductors, proteins and polymers.
A schematic diagram illustrating the workings of a transmission electron microscope (TEM) is shown inFIG. 1. In essence, a TEM consists of an electron gun1 which produces a high-energy beam of electrons, and a series ofelectromagnetic lenses2 which control and collimate the beam along the optic axis A-A onto a specimen under investigation. A thin sample4 (˜100 nm thick) is used so that electrons may be transmitted through the material. The electrons are scattered by the sample and form a diffraction pattern characteristic of that material. A further series oflenses5 can be used to form an image from the electron beams that had been scattered as they passed through the sample. The image or diffraction pattern may be viewed on ascreen6 coated with electron-fluorescent material, through aviewing window7, or converted to a picture shown on a monitor viacamera chamber8. Alternatively, techniques for quantitative measurement of the electron intensity across the image may be employed. The whole TEM cavity is evacuated to a pressure of less than 10−2Pa, to prevent the beam of electrons being disrupted by gas particles.
In order to obtain the high resolution that is often required in a TEM, the sample is generally positioned within the electromagnetic lenses or “pole pieces”2cand5a.The gap inside a high-resolution pole piece is small and this places a severe restriction on its maximum size: typically thesample4 is a disc, 3 mm in diameter and with a maximum height of approximately 1 mm (FIG. 2). In order that electrons may be transmitted through the sample, specialist sample preparation techniques are used to thin the material to less than 100 nanometres. In most techniques, material is removed from the centre of the sample disk using electro-polishing methods or ion thinning until ahole10 is made in the centre of the disk. A thin, electron-transparent area11 surrounds the hole.
The preparedsample4 is placed in aspecimen holder3 which extends through the wall of the TEM to hold the sample in the required location. The end of the specimen holder in which the sample is held is the specimen tip. This is generally an integral part of thespecimen holder3. A variety of specimen tips are available, examples of which are shown inFIGS. 3a,3band3c.The sample is generally held in acircular recess12 in the specimen tip, provided with acentral aperture13 intended to coincide with thehole10 and surrounding electron-transparent region11 of thesample4. Often the tip is equipped with a thin mesh or grid which provides the sample with further support. Finally, the sample is held in place by a clip ring or similar mechanical fastening means. Available holders include heating and cooling stages, electrical stages which measure voltage and current in the specimen and straining stages. Examples of such stages are described in U.S. Pat. No. 5,225,683 which discloses various types of specimen tip with conventional clamping and tilting means which can be interchangeably mounted to a specimen holder.
Certain specialised techniques exist for mounting particular types of sample. For example, GB-A-2121208 describes a technique for freeze-drying and mounting cryosections. A pressure element is used to locate the specimen and, due to the applied pressure, the specimen becomes affixed to the mount during drying.
By combining a series of TEM images of a sample, it is possible to create a three-dimensional model of the specimen. This is termed “electron tomography” and is an important research tool since many complex specimens cannot be adequately described by a two-dimensional projection alone. For example, electron tomography is often used to image small single particles, such as catalysts or viruses.
In order to obtain the series of images required to form a 3-D model, the sample must be tilted through as large an angle as possible. Conventional specimen holders as described above, including those of U.S. Pat. No. 5,225,683, are bulky and, in the confined space within a high-resolution pole piece, do not generally allow the sample to be tilted by more than +/−40°. It would be advantageous for the holder size to be reduced so that the tilt range could be increased.
Furthermore, when tilting the sample it is important that the area of interest on the sample does not move out of focus or out of the viewing field. This is achieved by positioning the sample such that the point of interest is at the same height as the tilt axis. This is termed the “eucentric height”. Conventionally standard holders are designed such that a standard size and thickness of sample will be approximately at the eucentric height when placed in the TEM. The height of the specimen holder relative to the TEM may be adjusted for focus in a goniometer which provides movement of the holder in 3 directions (x, y, z) with respect to the electron optics of the TEM. This is disclosed, for example, in JP2001-068047. However, due to the variation in the thickness of the sample, this technique does not guarantee that the sample is at the eucentric point and it would be advantageous if the z-axis height of the sample could be fine-tuned by the user.
U.S. Pat. No. 3,778,621 discloses a specimen tilting device for an electron microscope. The device provides for tilting of a mounted specimen about the X and Y axis, and lateral motion in the X axis (parallel to the axis of the device). The specimen stage may also be pivoted so as to move the specimen along an arcuate path in the XY or YZ planes. However the device is of a complex and delicate construction and does not provide the ability to fine-tune the Z-axis position of the specimen without moving the specimen in the XY plane also.
In accordance with a first aspect of the present invention, a specimen tip holder assembly for mounting a specimen tip in a transmission electron microscope comprises a tip holder for supporting a specimen tip, the tip holder being coupled to an elongate support for movement in a direction substantially perpendicular to the axis of the support, and an actuator mounted to the support for causing motion of the tip holder relative to the support.
By forming the tip holder assembly from two parts and providing actuating means, it is possible to displace the tip holder relative to the support perpendicularly to the axis of the support. This makes it possible to adjust the height of the specimen in the TEM, allowing fine-tuning of the eucentric point. In the description that follows, the term “specimen” ordinarily comprises the sample to be investigated, although it may also comprise an additional supporting object such as a mesh or grid, to which the sample is mounted in use. The height adjustment is incorporated into the specimen tip holder assembly and may be manually controlled by the user. This in situ height adjustment enables accurate and consistent setting of the specimen at the eucentric height. This means that whatever the specimen thickness, the height can be set to allow the same area of the specimen to remain in view (even at high magnification) and generally in focus whatever angle the holder is tilted to.
Preferably, the movement between the tip holder and the elongate support is substantially rectilinear. The adjustment takes place along a straight line in a single direction, avoiding any displacement in the other axes. For example, if the movement is substantially along the Z-axis (parallel to an optic axis of the TEM), the specimen height may be adjusted without lateral movement of the sample under examination. By having the Z-axis adjustment integrated into the specimen tip holder assembly, it is possible to set the microscope goniometer height to its optimum position for eccentricity and still maintain the correct focus position for the specimen. This also maximises the space available within the pole piece gap for tilting the specimen using the microscope goniometer.
Conveniently, the elongate support is provided with an elongate aperture or cavity extending in the direction of movement and the tip holder comprises a protrusion which slidably engages with the elongate aperture or cavity. This ensures accurate linear relative movement between the tip holder and elongate support. The elongate aperture or cavity guides the motion of the tip holder. Preferably, the elongate aperture or cavity extends parallel to an optic axis of the TEM (in the Z-axis).
It would be possible to operate the actuator using an internal mechanism. Preferably, however, the actuator is adapted to be operated from a location remote from the tip holder.
A number of different arrangements for achieving this height adjustment are conceivable, for example movement of the tip holder could be powered by a motor, piezo-electric drive, thermal expansion, lever or cantilever beam. Preferably, however, the actuator comprises a rotatable camshaft extending along the elongate support, arranged to engage a cam follower provided on a slide forming part of or coupled to the tip holder, such that the slide is caused to move in a direction substantially perpendicular to the axis of the support as the camshaft is rotated. This arrangement provides the operator with an easy and accurate way of controlling the height of the specimen and does not contain any complex parts which would require frequent maintenance. Conveniently, the slide forms a protrusion on the tip holder which slidably engages with an elongate aperture or cavity in the elongate support.
Generally, the elongate support is a barrel and the actuator extends within the barrel. This is a convenient arrangement, providing support and protection for the actuating means and resulting in a compact unit for fitting into a TEM.
Preferably, the barrel or other elongate support is further provided with internal sealing means which prevent the passage of gas between the camshaft and the barrel to maintain the vacuum in the TEM cavity. Alternatively, sealing means may be provided elsewhere in the tip holder assembly or left out of the design. However, it is convenient to position sealing means in the barrel where a good seal may be made between the camshaft and the barrel itself. This prevents entry of gas into the TEM through the tip holder assembly.
The tip holder may be integrally formed with a specimen tip. However, it is preferable that the tip holder is adapted to removably support a specimen tip. By making it possible to remove a specimen tip from the tip holder, interchangeable specimen tips may be used. Different styles of specimen tips may be chosen in accordance with the sample to be investigated and the TEM techniques to be employed. For example, many TEMs are equipped with X-ray analysis apparatus and may be used to carry out techniques such as energy dispersive spectroscopy (EDS). In such a case, it is advantageous if the side of the specimen tip which faces the EDS detector is cut back far enough not to be directly in the detector's path. This means that the detector will only receive signals from the sample material and mounting grid, should one be employed.
Once the specimen is mounted onto a specimen tip, the individual specimens can also be handled and stored as an assembly with the interchangeable specimen tip. It is further preferable that the specimen tip holder assembly further comprises a specimen tip.
In order to removably support a specimen tip, the tip holder could be provided with screw or clips with which to support the specimen tip. However, the tip holder is preferably provided with clamping means to removably support the specimen tip. There are various ways in which the specimen tip may be clamped to the tip holder, but preferably the tip holder comprises two members, coupled by a pivot pin, and biassing means for urging the two members towards one another, so as to clamp at least a portion of a specimen tip between them. This straightforward arrangement is easy to operate and will securely support the specimen tip in the TEM.
According to a second aspect of the invention, a specimen tip for supporting a specimen in a transmission electron microscope is provided with a substantially planar surface onto which a specimen is bonded, and a cut-out located underneath the specimen through which electrons may pass. Effectively, the tip is shaped so as to allow electrons to pass through the specimen without obstruction by the specimen tip. By bonding the specimen onto the specimen tip, it is possible to securely hold the specimen in place without a need for complex mechanical clips or cages which add bulk to the specimen holder. It is therefore possible to reduce the dimensions of the specimen tip, thereby allowing the specimen to be tilted through a greater angle in the confined space within the TEM pole piece. This arrangement can achieve high tilt angles such as +/−80° of sample tilt in small, high resolution pole piece gaps.
Robust samples may generally be mounted directly onto such a specimen tip. However, more fragile samples may require further support. The specimen in this case may therefore comprise a mounting grid to which the sample is bonded. In use, the specimen is then bonded to the planar surface of the specimen tip. Effectively, the specimen (which may include a mounting grid and a sample, or could comprise a sample alone) becomes an integral part of the specimen tip.
Advantageously, the tip holder of the specimen tip holder assembly supports a specimen tip as above described. The combination of an assembly provided with in situ height adjustment and reduced-size specimen tips provides a specimen holder particularly well adapted for carrying out electron tomography in an ultra high resolution TEM. The small specimen tips allow large angles of sample tilt inside the TEM, and the movement of the tip holder in a direction perpendicular to the axis of the barrel makes it possible to accurately fine tune the height of the specimen so that the point of interest is located at the eucentric height.
According to a further aspect of the invention, a transmission electron microscope has an evacuated cavity into which a specimen tip holder assembly according to the first aspect of the invention extends. Preferably, the actuating means are operable from outside of the evacuated cavity.
The invention also provides a method of mounting a specimen to a specimen tip for supporting a specimen in a transmission electron microscope, the method comprising the steps of:
- a) applying adhesive to at least part of a planar surface on a specimen tip and/or to at least part of a specimen;
- b) positioning the specimen on the specimen tip at a location such that the passage of electrons through an at least partially electron-transparent portion of the specimen is not disrupted by the specimen tip; and
- c) bonding the positioned specimen to the specimen tip by means of the adhesive.
This mounting procedure requires no mechanical fixing components to be provided on the specimen tip. The size of the specimen tip can therefore be reduced and the tilt angles attainable inside the TEM increased. The specimen can also be handled and stored attached to the specimen tip, which protects the specimen and greatly increases its ease of handling. As previously discussed, if the sample is sufficiently robust, the specimen may comprise a sample alone. However, if the sample requires extra support, the specimen may further comprise a mounting grid to which the specimen is bonded. Therefore the method may further comprise the step of bonding the sample to the mounting grid prior to step (a).
At this stage the specimen is ready for use in the TEM. However, the size of the assembly may be further reduced by trimming the side portions of the sample and/or mounting grid. This may be performed either before or after mounting the specimen to the specimen tip. Therefore, the method may further comprise the step of removing at least some of the area of the specimen which overhangs or will overhang the specimen tip. Alternatively physically smaller specimens may be used. Each of the above may provide for improved angles of tilt for the specimen when mounted to the tip.
After analysis in the TEM, if desired, the specimen can be removed from the specimen tip by mechanical means or by soaking the tip in a suitable solvent in which the bonding agent will dissolve.
An example of a specimen holder assembly in accordance with the present invention incorporating a specimen tip in accordance with a second aspect of the present invention will now be described and contrasted with known specimen holders with reference to the accompanying drawings, in which:
FIG. 1 is a schematic diagram illustrating the workings of a conventional transmission electron microscope;
FIG. 2ais a plan view of a typical specimen prepared for analysis in a TEM;
FIG. 2bis a cross section along a line X of the specimen shown inFIG. 2a;
FIGS. 3a,3band3cillustrate the end portions of a variety of conventional specimen holders;
FIG. 4 is a perspective view of an example of a specimen tip holder assembly in accordance with the present invention, supporting an example of a specimen tip in accordance with a second aspect of the invention;
FIG. 5 is a plan view of the specimen tip holder assembly and specimen tip shown inFIG. 4;
FIG. 6 is a side view of the specimen tip holder assembly and specimen tip shown inFIGS. 4 and 5;
FIG. 7ais an enlarged portion ofFIG. 5;
FIG. 7bis a cross section of a portion of the specimen tip holder assembly and specimen tip illustrated in FIGS.4 to6, along the line Y shown inFIG. 7a;
FIG. 8ais a perspective view of an example of a specimen tip in accordance with a second aspect of the present invention, with the specimen removed for clarity;
FIG. 8bis a perspective view of a second example of a specimen tip in accordance with a second aspect of the invention, with the specimen removed for clarity;
FIG. 9ais a perspective view of a specimen tip with a specimen attached, and its sides trimmed; and
FIG. 9bis a perspective view of a specimen tip with a mounting grid attached and its sides trimmed.
A specimen tip holder assembly for mounting a specimen tip in a transmission electron microscope (TEM) is illustrated inFIGS. 4, 5 and6. Theassembly20 consists of abarrel21, long enough to extend from the exterior of a TEM to the pole piece gap where the sample is positioned in use, and atip holder22 coupled to one end of thebarrel21. Thetip holder22 is adapted to support aspecimen tip23. In the Figures, the specimen tip is shown as a separate component, but it is envisaged that thespecimen tip23 could form an integral part oftip holder22 if so desired. At its other end, the barrel is equipped with ahousing24 designed to fit against the side of a TEM, and adial25, discussed below. Theassembly20 is provided with polymeric sealing rings26 which are fitted around the barrel in such a way that, when placed in a TEM, the passage of gas between the barrel and the TEM is prevented. This enables the TEM to maintain the high vacuum required for successful operation.
Thetip holder22 and thebarrel21 are coupled together in such a way that relative movement between the two components is possible in a direction perpendicular to the axis of the barrel. This arrangement is shown inFIG. 7b.Inside thebarrel21, there is achamber35 located adjacent to the end of thebarrel21 supportingtip holder22 and defined by the inner walls ofbarrel21, slide retainer37aand end plate37b.The chamber orcavity35 is typically elongate in the direction of movement. The end plate37bis welded, or otherwise attached, to the inside wall of thebarrel21, and is provided with a central aperture through which a rear portion of thetip holder22 passes. The aperture is conveniently round but could be elongate in the direction of movement. This has the added benefit of preventing any accidental pivotal motion of the tip holder. The aperture is larger than the portion of the tip holder passing therethrough, to allow relative displacement of the tip holder. Aslide31 is disposed withinchamber35 in such a way that it is able to move up and down along a direction A. By re-orientating the slide and chamber arrangement (and aperture if necessary), it would be possible to move the slide back and forth in any direction perpendicular to the axis of thebarrel21.
Thetip holder22 is fixed to theslide31 by means of ascrew34. This allows the tip holder to be easily removed for maintenance, replacement or storage. Other fixing methods could also be used, or alternatively theslide31 could form an integral part oftip holder22. Theslide31 and the portion of thetip holder22 to which it is attached effectively form a protrusion on thetip holder22 which slidably engages the aperture or cavity in thebarrel21.
Aspring33, or other means of imparting a biassing force to theslide31 is disposed between theslide31 and the base of thechamber35. Theslide31 is provided with acam follower32 which abuts acam shaft36. Thespring33 forces thecam follower32 against thecam shaft36.
Cam shaft36 is rotatably mounted withinbarrel21 and extends from theslide31 through thebarrel21 to the far end where thecam shaft36 is coupled withdial25. To enable rotation ofcamshaft36, it is mounted in bearings. In this example, bushes (not shown) are used, but roller or alternative types of bearings may be employed. At itsend38,cam shaft36 has an eccentric diameter, defining a cam, whichcontacts cam follower32 onslide31. Internal sealing rings39 are positioned between thecam shaft36 and thebarrel21 to prevent gas entering the TEM through the specimen holder.
On rotation of thecam shaft36, slide31 andtip holder22 translate perpendicularly to the long axis of the barrel. Thespecimen4 essentially follows a substantially rectilinear path in the Z-axis (substantially parallel to the optic axis A-A of the TEM). This avoids any displacement in the other axes so that the Z-height of thespecimen4 may be adjusted (and the beam focussed) without lateral movement of the specimen. Thespring33 ensures that thecam follower32 and the cam (eccentric diameter) end38 of thecam shaft36 stay in contact with each other throughout the range of movement. The cam shaft may be rotated by turningdial25 at the far end of theholder assembly20. In this example, rotating the dial clockwise raises theslide31,tip holder22 and thespecimen tip23. Rotating the dial in a counter-clockwise direction lowers the components. Of course, the assembly could be arranged so that the directions are reversed. An operator can therefore adjust the z-axis position of a specimen mounted in the TEM by rotating thedial25 at the rear of the holder assembly, outside of the microscope. Thus, the eucentric height may be fine-tuned without having to move thewhole holder assembly20 or having to re-focus the electron beam.
To ensure that the mechanism does not exceed its lowest or highest points of contact at minimum and maximum adjustment, there is a slot, at an angle such as 180°, machined into the dial face which mates with a pin (not shown) that protrudes from thehousing24. This ensures that the eccentric diameter is at its mid-point of contact at zero adjustment and that thecam shaft36 cannot rotate through more than a certain angle, such as +/−90°. To aid the operators, and to improve the reproducibility of the specimen height setting, there is also a set of index marks27 on thedial25 andhousing24.
In one example, the total adjustment range is 760 microns along the z-axis. The slide travel is therefore limited to +/−380 microns. The adjustment range can of course be increased or decreased by varying the dimensions of thecam shaft36 and theslide31.
In this example, the tip holder is arranged such that thespecimen tip23 may be removed and replaced. Thetip holder22 is equipped with amovable clamping arm28, coupled to the main body of thetip holder22 via apivot pin29 andspring30. Thespecimen tip23 is retained in thetip holder22 by sliding it into a hole in the end of thetip holder22 and placing it between the clampingarm28 and the main part of thetip holder22.
Thepin29 extends across the full width of thetip holder22 and retains the clampingarm28 in a slot in thetip holder22, permitting it to pivot. Thespring30 or alternative biassing means puts pressure on one end of the clampingarm28 so that equal pressure is exerted on a flat surface machined onto the bottom of thespecimen tip23. Thespecimen tip23 is then constrained from unwanted linear movement by the fit of thespecimen tip23 into the hole in thetip holder22, the rear face ofspecimen23 contacting a stop in thetip holder22 and being held under spring pressure from the clampingarm28. Thespecimen tip23 is constrained from angular movement by the contacting flat surfaces of thespecimen tip23 and the clampingarm28. An operator may release the clamping mechanism by applying slight pressure, for example with the end of a pair of tweezers, to a circular recessedarea28aon the spring end of the clampingarm28. This pressure compresses thespring30 and pivots the clampingarm28, releasing pressure on thespecimen tip23.
Since thespecimen tip23 may be removed from thetip holder22, it is possible to use interchangeable specimen tips. Different styles of specimen tip may be selected for different types of specimen material or different TEM techniques, as will be discussed in detail below.
FIGS. 8aand8bshow two examples of specimen tips which may be used in conjunction with the tip holder assembly described above to support a specimen in a transmission electron microscope. Each specimen tip23aor23bconsists of a length of rigid material with a thinplanar surface40 at one end and aflat edge42 adjacent to the other. The tip material may be selected according to its intended application. For example, titanium would be adequate for most applications but for X-ray microanalysis, beryllium is preferable. The planar area may be provided with a cut-out such as41aor41bor may be otherwise shaped so as to allow passage of electrons through thespecimen4 unimpeded by thetip23. The specimen tips23aand23bshown respectively inFIGS. 8aand8bare illustrated without the specimen attached so as to clearly show the structure of the supporting tip itself.
A standardprepared TEM specimen4, such as that shown inFIG. 2, is positioned on theplanar surface40, so that thehole10 and electrontransparent region11 of thespecimen4 are located above cut-out41aor41b.The completed assembly is shown inFIG. 9ain which the edges of thespecimen4 have been trimmed for reasons which will be discussed below. This step is however optional. By carefully positioning thespecimens4 as shown, in use the electron beam transmitted through the specimen will not be intercepted by thespecimen tip23. Thespecimen4 is bonded into position on thespecimen tip23 by means of an adhesive or other bonding agent.
Theflat surface42 at the rear end of the specimen tip can be used to help mount thespecimen tip23 in a tip holder such as that described above.
By bonding thespecimen4 to thespecimen tip23 rather than using clips or other mechanical fixing means, the size of the specimen tip may be significantly reduced. Indeed, the need for any sort of specimen clamping or locating mechanism is eliminated thus allowing a much thinner tip profile to fit between the narrow gap of the TEM pole pieces. In the example shown, thespecimen tip23 is 1.5 mm in diameter. Unlike conventional specimen holders, it is possible that thespecimen tip23 may be smaller than thespecimen4 mounted to it (typically 3 mm diameter), since no allowance need be made for mechanical fixing apparatus. The reduced-sized specimen tip makes it possible to significantly increase the specimen tilt angles attainable in the TEM.
Thespecimen4 in the form of a sample to be investigated, may be mounted directly to aspecimen tip23 as shown inFIG. 9a.However, the required specimen dimensions often result in a sample being fragile and requiring extra support on a specimen tip. Therefore a mountinggrid9 may be used (to which the sample is bonded). This can then be bonded to thesurface40 of thetip23.FIG. 9bshows a mountinggrid9 and sample (not shown) bonded to a specimen tip, trimmed as perFIG. 9a.
If desired, the size of the specimen tip assembly may be further reduced by trimming the left and right edges of the specimen sample or grid such that they are flush to the sides of the tip as depicted inFIGS. 9aand9b.This can be carried out before or after the specimen is bonded to the specimen is bonded to the specimen tip. Alternatively the sample could be prepared to a reduced size (e.g. a 1.5 mm diameter disk) before attachment. Such an arrangement can achieve +/−80% of sample tilt in small, high-resolution pole piece gaps. The increased tilt range enables TEM images of the specimen to be obtained over a very wide range of angles and is of particular use when carrying out techniques such as electron tomography.
Once bonded, the individual specimens can be handled and stored as an assembly with theinterchangeable specimen tip23. By bonding the specimen to thespecimen tip23, thetip23 effectively becomes the specimen and is much easier to handle, being much more rigid than thespecimen4 alone. This protects delicate specimens and also improves reproducibility of results obtained in the TEM since it allows the specimen to be accurately repositioned each time examination is carried out. If desired, the specimen can be removed by mechanical means or by soaking the tip in a suitable solvent for the bonding agent.
Various styles ofspecimen tip23 may be used with the tip holder assembly described above. InFIG. 8, a J-shaped tip23aand a C-shaped tip23bare illustrated. Both tips are machined to facilitate energy dispersive spectroscopy (EDS) analysis. The area of the specimen tip which when in use would face the EDS detector is removed so as not to be directly in the detector's path. The EDS detector will then only receive signals from the sample and grid materials and will not be contaminated with signals from the specimen tip itself.
The C-shaped tip23bshould be compatible with most mounting grids and specimens. The J-shaped tip23aoffers some more support for thin mounting grids and fragile specimens. Other tip designs, to suit specific types, shapes and sizes of specimen are envisaged, including a full-circle aperture for use with particularly thin specimens or in situations where EDS analysis is not to be carried out. Theinterchangeable specimen tips23 may be reusable or disposable tailored to the specimen type in use.