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US20040254513A1 - Conductive polymer materials and applications thereof including monitoring and providing effective therapy - Google Patents

Conductive polymer materials and applications thereof including monitoring and providing effective therapy
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Publication number
US20040254513A1
US20040254513A1US10/760,849US76084904AUS2004254513A1US 20040254513 A1US20040254513 A1US 20040254513A1US 76084904 AUS76084904 AUS 76084904AUS 2004254513 A1US2004254513 A1US 2004254513A1
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US
United States
Prior art keywords
solution
conductive
patient
electrode
blood
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/760,849
Inventor
Sherwin Shang
Ramesh Wariar
Angel Lasso
George Lamberson
Dan Marcquenski
Jan Jensen
David Kuhn
Raf Castellanos
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Baxter Healthcare SA
Baxter International Inc
Original Assignee
Baxter Healthcare SA
Baxter International Inc
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Filing date
Publication date
Priority claimed from US10/121,006external-prioritypatent/US7138088B2/en
Application filed by Baxter Healthcare SA, Baxter International IncfiledCriticalBaxter Healthcare SA
Priority to US10/760,849priorityCriticalpatent/US20040254513A1/en
Assigned to BAXTER HEALTHCARE S.A., BAXTER INTERNATIONAL INC.reassignmentBAXTER HEALTHCARE S.A.ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS).Assignors: LAMBERSON, GEORGE, WARIAR, RAMESH, JENSEN, JAN, CASTELLANOS, RAF, KUHN, DAVID, LASSO, ANGEL, MARCQUENSKI, DAN, SHANG, SHERWIN
Priority to JP2006549298Aprioritypatent/JP4742053B2/en
Priority to PCT/US2004/042574prioritypatent/WO2005073701A1/en
Priority to EP04814721Aprioritypatent/EP1706731B1/en
Priority to AT04814721Tprioritypatent/ATE550055T1/en
Publication of US20040254513A1publicationCriticalpatent/US20040254513A1/en
Priority to US11/626,241prioritypatent/US20070117010A1/en
Priority to US11/676,110prioritypatent/US10155082B2/en
Priority to US13/173,828prioritypatent/US8920356B2/en
Abandonedlegal-statusCriticalCurrent

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Abstract

Conductive materials and devices, apparatuses, systems and methods that employ same. The conductive material can include a conductive polymer material that can be utilized to monitor one or a combination of conditions during patient therapy, such as patient access, solution compounding and the like. This can facilitate the safe and effective administration of patient therapy, such as dialysis therapy.

Description

Claims (83)

The invention is claimed as follows:
1. A conductive material comprising a conductive polymer component electrically sensitive to a condition change when in contact with a solution used during dialysis therapy.
2. The conductive material ofclaim 1, wherein the conductive polymer component includes a polymer matrix and a conductive component that is incorporated in the polymer matrix.
3. The conductive material ofclaim 2, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
4. The conductive material ofclaim 2, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
5. The conductive material ofclaim 2, wherein the conductive component includes greater than about 10% by weight of the conductive material.
6. The conductive material ofclaim 2, wherein the conductive component is uniformly dispersed throughout the polymer matrix.
7. The conductive material ofclaim 2, wherein the conductive component includes a conductive fiber material that has an aspect ratio ranging from about 2:1 to about 30:1.
8. The conductive material ofclaim 1, wherein the conductive polymer component is selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
9. The conductive material ofclaim 1, wherein the condition change relates to a change in impedance due to patient access disconnection during dialysis.
10. The conductive material ofclaim 1, wherein the condition change relates to a change in conductivity based on a change in pH level of the solution administered during dialysis.
11. A coupler comprising a conductive polymer material that is so constructed and arranged to join tubing.
12. The coupler ofclaim 11, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophenes, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
13. The coupler ofclaim 11, wherein the conductive polymer material includes a polymer matrix and a conductive component incorporated within the polymer matrix, and wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
14. The coupler ofclaim 13, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
15. The coupler ofclaim 11, wherein the coupler has a generally cylindrical shape with a first opening and a second opening through which tubing can be joined.
16. The coupler ofclaim 15, wherein the coupler includes an extrudable product.
17. The coupler ofclaim 15, wherein the coupler includes a member that extends from at least a portion of an inner surface of the coupler allowing a length of a tubing joint that is formed with the coupler and tubing to be pre-set.
18. The coupler ofclaim 17, wherein the coupler includes an injection moldable product.
19. A sensor apparatus comprising an electrode including a conductive polymer material.
20. The sensor apparatus ofclaim 19, wherein the conductive polymer material includes a polymer matrix and a conductive component wherein the conductive component is incorporated in the polymer matrix.
21. The sensor apparatus ofclaim 20, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
22. The sensor apparatus ofclaim 21, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
23. The sensor apparatus ofclaim 19, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
24. The sensor apparatus ofclaim 19, wherein the electrode is attached to a tube member through which fluid flows.
25. The sensor apparatus ofclaim 19, wherein the tube member is selected from the group consisting of polyvinyl chloride, a non-polyvinyl chloride material and combinations thereof.
26. The sensor apparatus ofclaim 25, wherein the tube member and the electrode are attached via an attachment mechanism selected from the group consisting of solvent bonding, heating, laser welding, and radio frequency sealing.
27. The sensor apparatus ofclaim 19, wherein the electrode and at least a portion of the tube member attached to the electrode are secured to a device that has a hub design.
28. The sensor apparatus ofclaim 27, wherein the hub design includes a housing within which the electrode can be secured.
29. The sensor apparatus ofclaim 27, wherein the hub design includes a base member against which the electrode can be secured.
30. The sensor apparatus ofclaim 19 further comprising a controller in electrical contact with the electrode allowing detection of a condition change selected from the group consisting of detection of a change in impedance as the fluid flows through the tube member, detection of a change in conductivity based on a change in pH of the fluid as the fluid flows through the tube member, and combinations thereof.
31. The sensor apparatus ofclaim 19, wherein the electrode is formed into a dialyzer header.
32. An apparatus for detecting dislodgment of an access device inserted into a patient during medical therapy, the apparatus comprising:
a blood circuit connecting the patient to an extracorporeal blood system wherein the blood circuit includes a blood tubing set having a first tube member connected to a first access device and a second tube member connected to a second access device and wherein the first access device and the second access device are each insertable within the patient such that blood flows between the patient and the extracorporeal blood system via the blood circuit;
a first electrode and a second electrode in fluid contact with the blood and spaced apart from the first access device and the second access device, respectively, wherein at least one of the first electrode and the second electrode includes a conductive polymer material; and
a controller in electrical contact with each of the first electrode and the second electrode wherein the apparatus is capable of detecting a change in impedance in response to dislodgment of at least one of the first access device and the second access device.
33. The apparatus ofclaim 32, further comprising at least one additional electrode.
34. The apparatus ofclaim 32, wherein the conductive polymer material includes a polymer matrix and a conductive component that is incorporated in the polymer matrix.
35. The apparatus ofclaim 34, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
36. The apparatus ofclaim 34, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof, and mixtures thereof.
37. The apparatus ofclaim 32, wherein the medical therapy includes dialysis treatment selected from the group consisting of hemodialysis, hemodiafiltration, hemofiltration, continuous renal replacement therapy and home hemodialysis.
38. The apparatus ofclaim 32, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
39. An apparatus for monitoring delivery of a solution to a patient via an access device insertable within the patient during medical therapy, the apparatus comprising:
a tube member connecting the patient to a fluid system from which the solution flows into the patient via the access device;
an electrode connected to the tube member, wherein the electrode includes a conductive polymer material; and
a controller in electrical contact with the electrode allowing detection of a change in conductivity associated with the solution.
40. The apparatus ofclaim 39, wherein the conductive polymer material includes a polymer matrix and a conductive component that is incorporated in the polymer matrix.
41. The apparatus ofclaim 40, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
42. The apparatus ofclaim 40, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
43. The apparatus ofclaim 39, wherein the fluid system includes a plurality of solution components that are mixed to form the solution.
44. The apparatus ofclaim 43, wherein the detection of the change in conductivity is based on a change in pH associated with the solution.
45. The apparatus ofclaim 44, wherein the solution components have a varying pH level.
46. The apparatus ofclaim 45, wherein the solution components have a pH that ranges from about 1.8 to about 9.2.
47. The apparatus ofclaim 45, wherein the solution is monitored to determine whether the pH level of the solution is maintained at a physiological acceptable level after mixing of the solution components and prior to use as a dialysis solution.
48. The apparatus ofclaim 47, further comprising one or more additional electrodes for monitoring patient access conditions during dialysis therapy.
49. The apparatus ofclaim 43, wherein the solution components are mixed within a multiple-chamber solution bag to form a dialysis solution.
50. The apparatus ofclaim 43, wherein the solution components are separately contained in a respective solution bag prior to mixing to form a dialysis solution.
51. The apparatus ofclaim 39, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethlenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
52. A system for detecting dislodgment of an access device inserted into a patient during medical therapy, the system comprising:
a blood circuit connecting the patient to an extracorporeal blood system wherein the blood circuit includes a blood tubing set having a first tube member connected to a first access device and a second tube member connected to a second access device and wherein the first access device and the second access device are each insertable within the patient such that blood flows between the patient and the extracorporeal blood system via the blood circuit;
a first electrode and a second electrode in fluid contact with the blood and spaced apart from the first access device and the second access device, respectively, wherein at least one of the first electrode and the second electrode includes a conductive polymer material; and
a controller in electrical contact with each of the first electrode and the second electrode capable of detecting a change in impedance in response to dislodgment of at least one of the first access device and the second access device.
53. The system ofclaim 52 further comprising at least one additional electrode.
54. The system ofclaim 52 wherein the conductive polymer material includes a polymer matrix and a conductive component that is incorporated in the polymer matrix.
55. The system ofclaim 54, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and mixtures thereof.
56. The system ofclaim 54, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
57. The sensor apparatus ofclaim 52, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene)s and mixtures thereof.
58. The system ofclaim 57, wherein the medical therapy includes dialysis treatment selected from the group consisting of hemodialysis, hemodiafiltration, hemofiltration, continuous renal replacement therapy and home hemodialysis.
59. A system for monitoring delivery of a solution to a patient via an access device insertable within the patient during medical therapy, the system comprising:
a tube member connecting the patient to a fluid system from which the solution flows into the patient via the access device;
an electrode connected to the tube member, wherein the electrode includes a conductive polymer material; and
a controller in electrical contact with the electrode allowing detection of a change in conductivity associated with the solution.
60. The system ofclaim 59, wherein the conductive polymer material includes a polymer matrix and a conductive component that is incorporated in the polymer matrix.
61. The system ofclaim 60, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene, and mixtures thereof.
62. The system ofclaim 60, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
63. The system ofclaim 59, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
64. The system ofclaim 63, wherein the fluid system includes a plurality of solution components that are mixed to form the solution.
65. The system ofclaim 64, wherein the solution components have a varying pH level.
66. The system ofclaim 65, wherein a pH of the solution components can vary between about 1.8 to about 9.2.
67. The system ofclaim 65, wherein the change in conductivity is based on a change in a pH of the solution.
68. The system ofclaim 67, wherein the change in the pH is monitored to determine whether the pH of the solution is maintained at physiological acceptable level prior to use.
69. The system ofclaim 66, further comprising one or more additional electrodes for monitoring patient access conditions based on a change in impedance in response to dislodgment of the access device.
70. The system ofclaim 59, wherein the solution is selected from the group consisting of a dialysis solution, a peritoneal dialysis solution, a nutritional solution, a blood solution, an intravenous solution, and combinations thereof.
71. A method of detecting dislodgment of an access device during dialysis, the method comprising:
connecting a patient to a blood circuit having a pair of electrodes each coupled to a blood circuit in fluid contact with blood that flows through the blood circuit wherein at least one of the electrodes includes a conductive polymer material;
passing an electrical signal through the blood via the pair of electrodes thereby defining a loop along which an impedance can be measured; and
detecting a disconnection between the patient and the blood circuit in response to a change in the impedance.
72. The method ofclaim 71, wherein the conductive polymer material includes a polymer matrix and a conductive component incorporated within the polymer matrix.
73. The method ofclaim 72, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and combinations thereof.
74. The method ofclaim 71, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
75. The method ofclaim 71, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene)s and mixtures thereof.
76. A method of monitoring delivery of a solution to a patient during medical therapy, the method comprising:
connecting a patient to a tube member through which the solution can flow to the patient via an access device wherein the tube member has an electrode attached thereto, the electrode including a conductive polymer material;
passing an electrical signal into the solution via the electrode thereby allowing a conductivity associated with the solution to be measured; and
detecting a change in conductivity based on a change in pH of the solution.
77. The method ofclaim 76, wherein the conductive polymer material includes a polymer matrix and a conductive component incorporated within the polymer matrix.
78. The method ofclaim 77, wherein the polymer matrix is selected from the group consisting of polyvinyl chloride, acrylonitrile butadiene styrene, polycarbonate, acrylic, a cyclo olefin copolymer, a cyclo olefin copolymer blend, a metallocene-based polyethylene and combinations thereof.
79. The method ofclaim 77, wherein the conductive component is selected from the group consisting of stainless steel, fillers, carbon black, fibers thereof and mixtures thereof.
80. The method ofclaim 76, wherein the conductive polymer material includes a conductive polymer component selected from the group consisting of polyaniline, polypyrrole, polythiophene, polyethylenedioxythiophene, poly(p-phenylene vinylene) and mixtures thereof.
81. The method ofclaim 76, wherein the pH of the solution is monitored to determine whether the pH is maintained at a physiological acceptable level prior to use.
82. The method ofclaim 76, wherein the solution is derived from a mixture of solution components that have a pH ranging from about 1.8 to about 9.2.
83. The method ofclaim 76, further comprising one or more additional electrodes that are connected to the tube member such that a change in impedance based on dislodgement of the access device can be monitored.
US10/760,8492002-04-102004-01-19Conductive polymer materials and applications thereof including monitoring and providing effective therapyAbandonedUS20040254513A1 (en)

Priority Applications (8)

Application NumberPriority DateFiling DateTitle
US10/760,849US20040254513A1 (en)2002-04-102004-01-19Conductive polymer materials and applications thereof including monitoring and providing effective therapy
JP2006549298AJP4742053B2 (en)2004-01-192004-12-15 Conductive polymer materials and their uses, including monitoring and providing effective therapy
PCT/US2004/042574WO2005073701A1 (en)2004-01-192004-12-15Conductive polymer materials and applications thereof including monitoring and providing effective therapy
EP04814721AEP1706731B1 (en)2004-01-192004-12-15Apparatus for monitoring an access device using an electrode which comprises conductive polymer materials
AT04814721TATE550055T1 (en)2004-01-192004-12-15 APPARATUS FOR MONITORING ACCESS WITH ELECTRODES MADE OF CONDUCTIVE POLYMER MATERIALS
US11/626,241US20070117010A1 (en)2002-04-102007-01-23Conductive polymer materials and applications thereof including monitoring and providing effective therapy
US11/676,110US10155082B2 (en)2002-04-102007-02-16Enhanced signal detection for access disconnection systems
US13/173,828US8920356B2 (en)2002-04-102011-06-30Conductive polymer materials and applications thereof including monitoring and providing effective therapy

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Application NumberPriority DateFiling DateTitle
US10/121,006US7138088B2 (en)2002-04-102002-04-10Access disconnection system and methods
US10/760,849US20040254513A1 (en)2002-04-102004-01-19Conductive polymer materials and applications thereof including monitoring and providing effective therapy

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US10/121,006Continuation-In-PartUS7138088B2 (en)2002-04-102002-04-10Access disconnection system and methods

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US11/626,241DivisionUS20070117010A1 (en)2002-04-102007-01-23Conductive polymer materials and applications thereof including monitoring and providing effective therapy
US11/676,110Continuation-In-PartUS10155082B2 (en)2002-04-102007-02-16Enhanced signal detection for access disconnection systems

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US11/626,241AbandonedUS20070117010A1 (en)2002-04-102007-01-23Conductive polymer materials and applications thereof including monitoring and providing effective therapy
US13/173,828Expired - LifetimeUS8920356B2 (en)2002-04-102011-06-30Conductive polymer materials and applications thereof including monitoring and providing effective therapy

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EP1706731A1 (en)2006-10-04
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ATE550055T1 (en)2012-04-15
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