US20040111201A1 - Wet seat protection for air bag control occupant detection - Google Patents

Abstract

A passenger detection system is provided. The passenger detection system utilizes an oscillation circuit that causes an antenna electrode to emit an electric field that is disrupted by the electrical characteristics of an object placed on the seat. This disruption alters the current and phase of the signal in the antenna electrode. By comparing the current flowing in the antenna electrode and/or the difference between the phase of the signal in the antenna electrode and the oscillation circuit output signal with predetermined threshold values, it is possible to detect the presence of a passenger in a reliable and inexpensive manner. Environmental sensors are used to make the determination more accurate. Humidity, moisture and/or grounding condition are detected and used to alter processing, values or calculations.

Description

BACKGROUND
• The present invention is related to passenger detection systems, and in particular to passenger detection systems that can readily classify an attribute of a passenger of an automobile in which an air bag device is installed.[0001]
• Air bag devices ease the shock that a passenger experiences during an automobile collision. Air bags are installed in front of the driver's and passenger's seats. Air bags may be installed in other locations, such as to the side of a forward facing passenger.[0002]
• Many air bags are designed to deploy in front of the torso of an adult passenger seated in the seat. When a rear facing infant seat (hereafter RFIS) is located on the front passenger seat, it is desirable for the passenger-side air bag not to deploy. It may also be desirable for the passenger-side air bag not to deploy for a forward facing child seat (hereafter “FFCS”), child or small adult. Likewise, deployment may be limited for side impact airbags based on whether a child or short person is leaning towards the air bag. Other reasons for preventing or limiting deployment (e.g. deploying with less force) may exist.[0003]
• Passenger detection sensor types have been proposed for detecting a RFCS, an FFCS or children. Systems using electric fields to detect characteristics of a load in a seat are disclosed in U.S. Pat. Nos. 5,948,031, ______ (Ser. No. 09/413,099, filed Oct. 5, 1999), U.S. Pat. No. ______ (Ser. No. 09/678,215, filed Sep. 29, 2000) and U.S. Pat. No. ______ (Ser. No. 09/798,788, filed Mar. 2, 2001). Other systems using capacitive sensing, such as systems to detect a change in phase or frequency due to the presence of a passenger, have also been proposed. Both types of systems rely on transmission and reception from one or more antenna or electrodes.[0004]
• Other passenger detection systems use ultrasound, infrared, electromagnetic energy or other transmissions or receptions to detect one or more characteristics of occupants. Yet another type of detection system uses weight sensors, strain gauges, pattern recognition or other techniques or devices.[0005]
• Occupant detection sensors are often positioned on the floor, in the seat or in other areas subjected to liquid. Liquid, such as from spilled drinks, baby leaks, pet accidents, open windows, open sunroofs or other sources, may alter the performance of the sensor. Any of the sensors discussed above or other sensors now known or later developed may operate differently due to liquid on or near the sensor.[0006]
SUMMARY
• The present invention is defined by the following claims, and nothing in this section should be taken as a limitation on those claims. By way of introduction, the preferred embodiments described below include systems and methods for compensating for liquid, such as spills. Measured values of an occupant detection system are adjusted as a function of the relationship of the one or more measured parameters to an amount of liquid. One such relationship is a square or cube root function. The affects of liquid are also compensated by: covering occupant detection sensors with a moisture resistant covering and/or forming a drain in a seat cushion to remove liquid from near sensors adjacent the seat cushion.[0007]
• Further aspects and advantages are described below.[0008]
BRIEF DESCRIPTION OF THE DRAWINGS
• FIGS.[0009]1(a) and1(b) are diagrams showing the basic operation of a passenger detection system utilizing electric field transmissions, wherein FIG. 1(a) shows an undisturbed electrical field distribution between two electrodes, and FIG. 1(b) shows an electrical field distribution when an object is present between the two electrodes.
• FIG. 2 is a graphical representation of one embodiment of an arrangement of a plurality of electrodes.[0010]
• FIG. 3 is a block diagram showing one embodiment of a passenger detection system.[0011]
• FIG. 4 is a block diagram showing another embodiment of a passenger detection system.[0012]
• FIG. 5 includes top and side views of one embodiment of an arrangement of electrodes.[0013]
• FIG. 6 is a flow chart representing one embodiment of a method of detecting a passenger.[0014]
• FIG. 7 is a graphical representation of electrode layers positioning relative to a load in one embodiment.[0015]
• FIG. 8 is a flow chart representing one embodiment of a method for classifying a passenger.[0016]
• FIG. 9 is a graphical representation of one embodiment of an arrangement of electrodes.[0017]
• FIG. 10 is a graphical representation of another embodiment of an arrangement of electrodes.[0018]
• FIG. 11 is a circuit diagram of one embodiment of a receiver channel with a humidity sensor.[0019]
• FIGS.[0020]12A-C are top and alternative cross section views of one embodiment of a moisture resistant cover over occupant detection sensors.
• FIG. 13 is a top view of one embodiment of a seat cushion with drains.[0021]
• FIG. 14 is a graphical representation illustrating the change in resistance and capacitance as a function of an amount of water.[0022]
DETAILED DESCRIPTION OF THE INVENTION
• FIGS.[0023]12A-C and13 show methods and systems for protecting occupant detection sensors from liquid, such as water. The affects of pools of moisture on the occupant detection sensors are reduced or avoided by preventing contact and/or draining moisture or liquid away.
• FIG. 12A shows a[0024]portion900 of a vehicle passenger detection system. The vehicle passenger detection system is used to characterize or detect a passenger for automotive function. In one embodiment described below, the vehicle passenger detection system is used for controlling, limiting or altering deployment of air bags. The vehicle passenger detection system can be used for other purposes, such as controlling settings or operation of any vehicle system based on an occupant characteristic.
• The[0025]portion900 includes anoccupant detection sensor902, aninsulator904 and a moistureresistant cover906. Additional or fewer sensors or no insulator may be used.
• The[0026]occupant detection sensor902 comprises a passive or active sensor for transmitting or receiving energy as part of an occupant detection system. In one embodiment, theoccupant detection sensor902 comprises at least one electrode. In another embodiment, theoccupant detection sensor902 comprises a plurality of electrodes. The electrodes are of any shape and position. For example, rectangular strips of electrodes are positioned in two or more layers separated by air or a divider (e.g. foam insulator). Electrodes include a single wire, single conducting layer, two or more conductors, capacitance sensors, antenna or other structure for transmitting or receiving electromagnetic energy.
• In alternative embodiments, the[0027]occupant detection sensor902 comprises a weight sensor, strain gauge, piezoelectric material, micro-machined component, ultrasound transducer, diode, light sensor, camera, semiconductor or other device for generating or detecting energy, such as ultrasound, infrared, light or other energy. Any device now known or later developed for detecting an occupant may be used.
• Other sensors may also be provided adjacent to the occupant detection sensor, such as a moisture sensor as discussed below. Any moisture sensor is positioned to not be covered by the moisture[0028]resistant cover906, such as on an opposite side of the moistureresistant cover906 than theoccupant detection sensor902. Alternatively, the moisture sensor or other sensors are covered by the moistureresistant cover906.
• The[0029]insulator904 comprises a vehicle seat cushion, part of a vehicle seat cushion, a rigid structure or a flexible plate or material. In one embodiment, theinsulator904 comprises a soft foam insulator. Thisinsulator904 is formed as a seat cushion and shaped for comfort. In position on the frame of a vehicle seat, theinsulator904 has an upper surface with one or more low points. For example, the low point comprises a curved area at a back of the seat cushion where a person sits. Liquid may pool at the low point. In alternative embodiments, theinsulator904 comprises a fabric, a floor mat material, door material, dash board material or a material having any shape for mounting theoccupant detection sensor902.
• The[0030]occupant detection sensor902 is adjacent to theinsulator904. For example, theoccupant detection sensor902 is positioned on or within the insulator. In one embodiment, theoccupant detection sensor902 is positioned on or near an upper surface of theinsulator904.
• The moisture[0031]resistant cover906 comprises one or more sheets of plastic, cellulose, gore-tex type material, or other liquid repellent material. The moistureresistant cover906 seals theoccupant detection system902 from pools of moisture or limits the amount of liquid contacting or adjacent to theoccupant detection sensor902. In one embodiment, the moistureresistant cover906 does not pass liquid but does pass air.
• The moisture[0032]resistant cover906 is positioned adjacent theoccupant detection sensor902. For example, the moistureresistant cover906 covers an upper surface or top of theoccupant detection sensor902 to prevent contact from water. Part or all of an upper surface of theinsulator904 may also be covered. As another example shown in FIG. 12B, the moistureresistant cover906 substantially encloses theoccupant detection sensor902 and none, some or all of theinsulator904. Substantially is used since air holes, wire holes or other enclosure discontinuities may be included. In the example shown in FIG. 12C, the moistureresistant cover906 covers a top and side portions of theoccupant detection sensor902 andinsulator904. Other amounts of coverage may be used, such as covering only a portion of theoccupant detection sensor902.
• In one embodiment, the moisture[0033]resistant cover906 adheres to theoccupant detection sensor902 and/or insulator. For example, the moistureresistant cover906 has an adhesive on one side. In alternative embodiments, only part or none of the moistureresistant cover906 is attached to theoccupant detection sensor902 and/or theinsulator904.
• In alternative embodiments, the moisture[0034]resistant cover906 comprises a sealing spray compound, a dip coating or other material that covers part or all of theoccupant detection sensor902 with a moisture resistant material. Flexible or inflexible materials may be used.
• In one embodiment, the[0035]portion900 is positioned in a seat of a vehicle, such as oneportion900 in each of a “drivers” and front seat passenger seats. Theportion900 may also be used in the floor, door, other seats or on the dash board of a vehicle.
• A controller, such as an air bag controller discussed below, connects with the[0036]occupant detection sensor902 for detecting a characteristic or presence of an occupant. The controller includes the drivers and circuits for measuring signals to or from theoccupant detection sensor902. The occupant detection sensor comprises just the passive antenna or device or the antenna or device and some associated circuitry. The controller is positioned in the vehicle seat or elsewhere in the vehicle.
• FIG. 13 shows a top view another system and method for protecting the[0037]occupant detection sensor902 from the affects of liquid moisture. Theinsulator904 comprises a vehicle seat cushion. In alternative embodiments, theinsulator904 comprises a portion of the seat cushion or other part of a passenger compartment that may allow liquid to pool. Theoccupant detection sensor902 is shown as a single sensor in a center of theinsulator904, but other positions and relative sizes may be used.
• The[0038]insulator904 includes at least oneaperture908 through theinsulator904. In one embodiment, two or more (e.g. three)apertures908 are provided. Theapertures908 comprise holes cut through or formed in theinsulator904. For example, 0.75 cm or other diameter holes are created. Theapertures908 are drains for liquid so that gravity, capillary force or other force forces the liquid through the drain and away from theoccupant detection sensor902. Theapertures908 extend through part or all of theinsulator904 to drain liquid away from theoccupant detection sensor902. In alternative embodiments, theapertures908 comprise grooves for draining liquid along an upper surface and away from theoccupant detection sensor902.
• The[0039]apertures908 are positioned at a low point of an upper surface of theinsulator904 when theinsulator904 is positioned for use in the vehicle. In one embodiment, at least one of the apertures is positioned at a lowest portion of the upper surface of a seat when a occupant is seated, and another aperture is positioned at a lowest portion of the upper surface when no occupant is in the seat. In another embodiment, apertures are positioned along a seam or form line associated with a seating area of the upper surface. Fluid migrates to the lower portions of the upper surface of the insulator, so is drained by theapertures908.
• Where the[0040]occupant detection sensor902 is positioned in a cavity within theinsulator904, at least oneaperture908 is provided in the cavity. Theaperture908 drains liquid from the cavity, preventing pooling adjacent theoccupant detection sensor902.
• The moisture[0041]resistant cover906 anddrain apertures908 are used as alternatives or together to protect theoccupant detection sensor902 from interference by liquid. Additionally or alternatively, the values measured or calculated from theoccupant detection sensor902 are compensated for the affects of liquid. For example, a moisture or liquid sensor is provided to determine an amount of alteration to be used. The remaining discussion illustrates electric field sensing embodiments for air bag control. After these embodiments, the moisture or liquid sensor and compensation are detailed.
• FIGS.[0042]1-11 show various embodiments that utilize electrodes to detect the presence or characteristics of a passenger. The measurements from the electrodes may be altered in response to humidity and/or moisture sensors. The measurements may also be altered in response to an amount of ground connection to the passenger determined from electrode measurements, such as measurements at different frequencies. The ground, humidity and/or moisture detections account for environmental conditions that change the measurements for passenger detection.
• As representing in FIGS.[0043]1(A) and1(B), minute electric fields between two electrodes positioned in the passenger seat are detected. An electric field is created as a result of the potential difference between the electrodes when a high-frequency, low-voltage signal is applied to one electrode and the other electrode is connected to ground. This electric field produces a current (the receive current) flowing from one electrode (non-transmitting) to ground. If a body (passenger or occupant) is present in the electric field, disturbances in the electric field alter the current. Likewise, a current (the loading current) provided to the transmitting electrode is also altered in response to the presence of the body.
• The body acts as a capacitor having one terminal connected to ground. The impedance (resistance and capacitance) of the body shunts the electric field to ground. When the body is in the vehicle seat, changes in the current flowing at the transmitting and any receiving electrodes occur in response to the electrical characteristics of the body. For example, the loading current is larger for closer and/or larger bodies. Using this phenomenon, the presence of a passenger in the seat is detected by comparing the detected current with a known value. In particular, one or more characteristics of the object in the seat are obtained, including whether or not the object is an adult-sized person sitting normally in the seat. By using electrodes at known or predictable different distances from the object, even more information is obtained. Therefore, the presence and location of a passenger in the seat is precisely detected.[0044]
• Humidity, moisture or grounding detection may provide for more accurate determination of the presence and characteristic of the passenger. One or more of these detected environmental conditions is used to alter the measured currents, an applied algorithm, a calculation, a selected comparison table or other value. Based on experimentation or theory, the effect of humidity, moisture and grounding conditions are removed or reduced from the detection of a passenger.[0045]
• FIG. 2 is a perspective view showing a[0046]seat1 incorporating electrodes E1 through E4 of the passenger detection system in accordance with a first embodiment. The electrode E1-E4 are formed from rectangular sheets of conductive material. Each electrode E1-E4 is the same or different shapes than other electrodes, and any shapes may be used, including square, spiral, rectangular, oval, circular, donut shaped, rectangular with a hollow center or other polygonal and/or rounded shapes. The electrodes E1-E4 include metal fibers sewn into the seat cover fabric, conductive paint applied to the surface of the seat, conductive tape, conductive sheets or metal plates installed on, in or under the seat cushion.
• The electrodes E[0047]1 and E2 are mounted on the base portion1aof theseat1, and the electrodes E3 and E4 are mounted on the back portion1b. These electrodes are positioned with respect to anticipated seating positions of a passenger in the seating area, and are mounted to facilitate seating comfort. In alternative embodiments, more or fewer electrodes in the same or different positions may be used, such as using seven electrodes in the seat back portion (e.g. six arranged vertically in the center of the seat back and one on a seat edge nearest the door) with no electrodes on the seat bottom portion or electrodes in the seat bottom portion1bwith no electrodes in the seat back portion1a. In other embodiments, the electrodes are positioned at other locations within the passenger compartment, such as on the floor, in the dash, in the door, in the roof or combinations thereof. In yet other alternative embodiments, infrared, ultrasonic or other mechanisms for detection the presence and position of an occupant are used.
• The[0048]seat1 also includes a humidity sensor H1 and a moisture sensor W1. The humidity sensor H1 and moisture sensor W1 are positioned in theseat1, such as adjacent one or more of the electrodes E1-E4 within an aperture in the seat foam, or elsewhere in the seating area.
• Passenger Detection:[0049]
• FIG. 3 shows one general embodiment for a[0050]passenger detection system400. Thesystem400 includes aoccupant sensing unit402, a supplementary restraint system (SRS)404 and adisplay meter406. Theoccupant sensing unit402 provides control signals to theSRS404 to disable or enable air bag activation. A warning lamp signal is provided to aoccupant warning lamp408 of thedisplay meter406. Theoccupant warning lamp408 indicates the classification of the occupant determined by theoccupant sensing unit402. Alternatively, theoccupant warning lamp408 indicates whether theSRS404 is enabled or disabled. AnSRS warning lamp410 indicates whether theSRS404 is operative.
• The[0051]occupant sensing unit402 includes anoccupant sensor412 for detecting the size and/or sitting posture of an occupant to determine whether to enable theSRS404 at a low level of power for deployment, a high level of power for deployment or disable theSRS404. Acommunication block414 communicates either bi-directionally or uni-directionally with theSRS404. A warninglamp control block416 activates theoccupant warning lamp408 as discussed above. Anoptional recording block418 records any failure codes of theoccupant sensing unit402 and/or the various characterizations of any occupant determined by theoccupant sensing unit402. An optionaltrouble diagnosing block420 determines whether theoccupant sensing unit402 is operating properly and provides for external communications.
• The[0052]occupant sensor412 includes an array ofelectric field sensors422, an electric field driver anddetector424 and anoccupant identifier426. Theelectric field sensors422 comprise electrodes distributed as discussed above. The electric field driver anddetector424 comprise an oscillator and current measuring circuitry for generating the electric fields with the electric field sensors and measuring receive and/or loading currents, respectively. Receive currents comprise currents generated in an electrode other than the electrode used for transmitting. The loading current comprises a current in an electrode used for transmitting. Theoccupant identifier426 comprises a processor or analog circuitry for classifying any occupant as a function of the measured currents.
• The[0053]system400 may be implemented with various circuits and/or methods. Some exemplary circuits and methods are discussed in U.S. Pat. Nos. 5,948,031, 6,161,070, ______ (Ser. No. 09/413,099, filed Oct. 5, 1999), U.S. Pat. No. ______ (Ser. No. 09/678,215, filed Sep. 29, 2000), and U.S. Pat. No. ______ (Ser. No. 09/798,788, filed Mar. 2, 2001), the disclosures of which are incorporated herein by reference. In alternative embodiments, the passenger detection system comprises capacitive, ultrasound, infrared, visible light or other sensing systems for detecting the presence of a passenger.
• One embodiment of the[0054]system400 of FIG. 3 is shown in FIG. 4. In particular, asystem500 includes amicroprocessor502, adetector504, aoscillating circuit506,signal conditioners508,sensors510 and selectingcircuits512 and514.
• Two or more paths for generating and detecting the load current are provided. One such path is described below. The other paths comprise the same or different components. In alternative embodiments, one or more of the paths are used for measuring received currents or both loading and receiving currents. In the path, the[0055]oscillating circuit506 comprises an oscillator that generates an AC signal, such as about a 100-120 kHz frequency signal in the range of 5 to 12 volts (e.g. 7 volts) or at another voltage.
• The[0056]signal conditioners508 compriseoperational amplifiers516,518 and520 and aresistor522. Theoperational amplifier516 connected with theoscillating circuit506 buffers the signal to provide a constant voltage source. The signal is provided through a shieldedcable524 to anelectrode526 of thesensor510. An electric field is generated in response to signal. When a load to thesensor510 increases, the voltage across theresistor522 increases. The amount of change in the voltage is buffered by theoperational amplifier518 connected with the shield of the shieldedcable524. Thisoperational amplifier518 preferable has a high input impedance and low output impedance to maintain the voltage level of the shield at the same level as center conductor, shielding thesensor510 from adjacent conductive materials.
• The[0057]operational amplifier520 connected with thedetector504 provides current gain to the loading current. Thedetector504 comprises a full-wave rectification circuit528 and afilter circuit530. The amplitude or change in amplitude of the loading current is detected by rectifying the output of theoperational amplifier520. The rectified signal is filtered by thefilter circuit530, such as an analog low pass filter.
• Two possible embodiments are shown in FIG. 4 for the paths of two or[0058]more sensors510 to thedetector504. In one embodiment, each path includes separate components except for the microprocessor502 (as represented by the path labeled S-individual sensor). In an alternative embodiment, each path also shares theoscillating circuit506 and thedetector504. Alternatively, a combination of shared paths and individual paths, as shown, is used. circuits
• Preferably, shared paths are used. The individual path is removed. The selecting[0059]circuits512 and514 comprise multiplexors or a shared multiplexor controlled by themicroprocessor502. One selecting circuit connects theoscillating circuit506 to each sensor path and the other selecting circuit connects thedetector504 to each sensor path. For classification with loading currents, one selecting circuit that connects both theoscillating circuit506 and thedetector504 to the same path may be used. For classification with receive currents or combinations of both receive and loading currents, the selectingcircuits514 and512 operate independently.
• The output of the[0060]detector504 is connected with themicroprocessor502. Themicroprocessor502 comprises an ASIC, processor, digital signal processor or other digital device for generating safety restraint system (SRS) control signals. For example, a PD78052CG(A) microprocessor manufactured by NEC Corporation of Japan is used and includes an analog to digital converter(s).
• The[0061]microprocessor502 converts the analog signal to a digital signal. Themicroprocessor502 measures the loading and/or receive currents to classify any occupant. Small loading current amplitudes indicate the presence of a load. The amplitude and/or change in amplitude represent changes in the impedance of the load. The load impedance varies as a function of the effective surface of the load (size) and the distance between the load and theelectrode526. Phase or frequency may also be measured to further indicate the impedance of the load.
• Based on the resulting digital values, such as 8 bit values, representing the received currents, the[0062]microprocessor502 determines the size, shape, position and/or other characteristic of a passenger. The characteristic is determined as a function of a mathematical algorithm or a comparison. For example, using an EEPROM, RAM or another memory device, the digital values are compared to thresholds or data representing the characteristic based on experimentation.
• The load is characterized as a function of the array of electrodes. Any arrangement of one or more electrodes may be used. FIG. 5 shows one embodiment of an[0063]arrangement100 of electrodes. A plurality ofelectrodes102,104,106,108,110 and112 are arranged in two layers. The layers are separated by aninsulator114. Preferably, theinsulator114 comprises a seat cushion (e.g. ⅜ inch thick polyethylene foam), a rigid body, air or other devices which are permeable to electromagnetic energy. In this embodiment, theelectrodes102,104,106,108,110, and112 comprise a conductive film, but may be a conductive fabric, foil or other conductive material. Theelectrodes102,104,106,108,110, and112 are connected with a base portion of the seat, such as centered in the base portion and aligned in an array from the front to the back of the seat.
• The shape created by the electrodes in each layer may be different. For example, different shaped electrodes are used for each layer. Each layer is preferably in one plane, but may be arranged in a non-planar arrangement. For non-planar arrangements, a phantom layer of electrodes is created as a function of the electrodes used to make a measurement.[0064]
• The[0065]arrangement100 is connected with the seat by being within the seat, adjacent to the outer surface of the seat or at the outer surface of the seat. Thearrangement100 is thus adjacent to the passenger seating area. The two or more layers are different distances from the outer surface of the seat (i.e. different distances from the passenger seating area).
• In one embodiment, the loading currents from a plurality of electrodes are measured. For example, loading currents are measured sequentially from each electrode using the system of FIG. 4. In this example, while the loading current of one electrode is measured, the other electrodes are grounded. Alternatively, one or more of the other electrodes are electrically isolated (not connected to ground).[0066]
• FIG. 6 shows a flow chart of one preferred embodiment for sensing a characteristic of a passenger. This process is repeated in real-time. In[0067]act202, an electric field is generated. For example, an AC signal is provided to one of at least two electrodes at different distances from an outer surface of a vehicle seat. The oscillation circuit506 (FIG. 4) generates the alternating current (AC) signal having a known voltage amplitude and frequency. The AC signal causes the electrode to emit the minute electric field in the passenger area adjacent to the seat. The electrical characteristics of an object seated or placed on the seat (i.e., in the vicinity of the antenna electrode) disrupt the electric field. This electric field disruption alters the amount of current flowing in the antenna electrode and causes the phase of the AC signal generated on the antenna electrode to differ from the original AC signal generated by the oscillation circuit.
• In[0068]act204, the signal at one of the at least two electrodes is measured. For example, the loading current or a received current is detected and converted to a voltage. In the embodiment of FIG. 4, an impedance or resistance element and a differential amplifier (or other amplifier) is used to measure the current in the electrode. One such impedance/resistance element is a RR1220P-103-D, manufactured by Susumukougyou of Japan, that is connected to the electrode. The differential amplifier is connected across the impedance/resistance element and generates the current signal based on the voltage differential across the impedance/resistance element. In particular, the current differential amplifier compares the voltage level of the oscillation circuit output signal with the voltage level generated on the antenna electrode, and generates the current signal that indicates the difference.
• Note that the detection current of the current detection circuit increases when a person is seated in the seat. It decreases when luggage is in the seat, or when the seat is empty. In either case, there is a difference in the detected current level between these occupied and unoccupied conditions. The same is true for the phase differential.[0069]
• In act[0070]205, the signal at the other of the at least two electrodes is measured. For example, the loading current or a received current is detected and converted to a voltage. The measurement at each electrode may be sequential loading current measurements or sequential receive current measurements. Alternatively, a loading current is measured at one electrode and a receive current is measured at the other electrode either simultaneously or sequentially.
• The current and/or the phase differential are compared with stored values to accurately identify whether or not an adult passenger is seated in the front passenger seat.[0071]
• The measured currents are used to determine the height, position, size, orientation, movement and/or other characteristic of a passenger. Other characteristics may be determined, such as disclosed in U.S. Pat. No. 5,914,610, the disclosure of which is herein incorporated by reference. For example, the change in distance R as a function of time shows movement.[0072]
• FIG. 7 represents the use of two[0073]layers600 and602 to determine the size A and distance R of aload604. For example, theload604 comprises an occupant on a seat in a passenger seating area. Theload604 is a distance R away from thetop layer600 of electrodes. The top andbottom layers600 and602 are separated by a distance d.
• With two electrodes separated from the outer surface of the seat by the distance, d, the load A and distance R is determined. The loading current S, load A and distance R are related as represented by S=K(A/R), where K is a constant. Using at least two different loading current measurements, one for the electrode closest to the passenger (e.g. the top electrode)(St) and one for the electrode furthest from the passenger (e.g. the bottom electrode)(Sb), the load and distance are determined as a function of the distance between the electrodes d. Thus, the characteristic of the occupant is determined as a function of the difference in distances between the electrodes from the outer surface of the seat. St=K1(A/R) and Sb=K2(A/(R+d)). Solving for A and R, A=(d*Sb*St)/(St−Sb) and R=(d*Sb)/(St−Sb). Thus, the size of the load and distance from the electrodes is determined. In alternative embodiments, the A and R are solved without the scaling distance d and/or as a function of currents received at non-transmitting electrodes.[0074]
• Preferably, more than two electrodes are used, such as the six electrodes shown in FIG. 5. With an array of electrodes, the distribution of a load is determinable. For example, the load A and distance R are determined using different pairs of electrodes, providing loads and distances adjacent various locations of the array. Using the six electrodes, three different loads and distances are determined. A greater number of electrodes in the array or additionally using received currents in non-transmitting electrodes provide for greater spatial resolution.[0075]
• In one embodiment, the[0076]insulator114 is soft or semi-rigid, allowing for the distance between electrode layers to vary predictably. For example, the electrodes are positioned on different sides of a cushion or foam insulator. As a result, the distance between the layers varies as a function of the load as represented by d=f(A). The distance varies as a function of the weight of the passenger. In one embodiment, d=c−kA where c and k are constants determined, at least in part, as a function of the compressibility of the insulator and/or experimentation. Alternative representations of the distance d may be used, such as d=c−(k1)A−(k2)A², where c, k1 and k2 are constants. Using the equations discussed above, the load and distance from thearrangement100 is determined as a function of the distance between the electrodes. This may allow for more accurate determination of the load by accounting for the load impact on the system.
• Based on the determined load and distance information, the load is characterized. For example, the load is classified as (1) an adult in one or more positions, (2) a child or small adult in one or more positions, (3) a child in a FFCS, (4) an infant in an RFCS, or (5) another object. The classification is preferably determined by comparison to expected measurements. Alternatively, an algorithm that locates a neck of a passenger by determining the distribution of the load is used to classify the occupant as large enough for air bag activation or to small for air bag activation. In yet another alternative embodiment, a function of the measurements determines the classification.[0077]
• FIG. 8 is a flow chart of one embodiment for using measured signals to enable or disable an air bag system or to provide control signals as a function of the classification. The flow chart is optimized to operate with the[0078]electrode arrangement100 of FIG. 5 positioned in a base portion of the vehicle seat, but other electrode arrangements may be used.
• The system determines whether the seat is empty in[0079]process302. Inprocess304, the system determines whether the seat is occupied by a child seat. Inprocess306, the system determines whether the seat is occupied by an adult or a child. Inprocess308, the system performs various cross-checks or further processes to increase reliability for the classification. The processes may be performed in any order or combined, such as performing one or more cross-checks ofprocess308 as part of one or moreother processes302,304, and/or306. Some processes may be skipped in response to the determination made in another processes, such as skipping all other determination after a classification of the seat as empty. Different processes, algorithms, or calculations for classification may be used.
• In[0080]process302 for determining whether the seat is empty, the system initializes a count to 0 inact310.Acts314 and316 are repeated for each of the six electrodes (i) as represented by theloop312. Inact314, the value for each loading current is compared to an empty threshold. If the loading current is above the threshold, theprocess302 increments to the next electrode inact312. If the loading current is below the threshold, an empty count variable is increased by one. Thus, theprocess302 provides a count of the number of loading current values at any given time that are lower than the empty threshold. In one embodiment, if any of the loading current values are above the threshold, then the seat is classified as occupied.
• In one embodiment for[0081]process302 and/or another processes, the loading currents from two or more electrodes are averaged to represent a phantom electrode loading current. For example in the case of the paired design shown in FIG. 5, four phantom loading currents, two for each layer, are determined by averaging different groupings of electrode loading currents. Labeling theelectrodes102,104,106,108,110, and112 as electrodes S1, S2, S3, S4, S5 and S6 (where S1, S3 and S5 comprise a first layer and S2, S4 and S6 comprise a second layer), the four phantom loading currents are calculated as follows:
• S_avg1=(S1+S3)/2
• S_avg2=(S2+S4)/2
• S_avg3=(S3+S5)/2
• S_avg4=(S4+S6)/2
• In the[0082]process304 for determining whether the seat is occupied by a child seat, the system initializes a child seat count to zero inact320.Acts322,324,326, and328 are repeated for each of four sections (i) as represented by theloop322. The four sections correspond to four unique combinations of at least two electrodes and associated loading current measurements. For example, the four sections comprise loading currents from four combinations of electrodes: (1)electrodes1,2 and3, (2)electrodes2,3 and4, (3)electrodes3,4 and5, and (4)electrodes4,5 and6. Other combinations may be used.
• In[0083]act324, the load A and the distance R are determined from the loading currents in a first section. The calculations are determined as discussed above. In one embodiment, the load A calculations are determined as follows:
• A0=(S_avg1*S2)/(S_avg1−S2)*(S2)^−y;
• A1=(S3*S_avg2)/(S3−S_avg2)*(S_avg2)^−y;
• A2=(S_avg3*S4)/(S_avg3S4)*(S4)^−y; and
• A3=(S5*S_avg4)/(S5−S_avg4)*(S_avg4)^−y,
• where a correction factor (Sb)[0084]^−yis used. Based on experimentation, one preferred value is y=0.4. If any load A is less than or equal to 0, the value is assigned as −1. R is calculated as follows:
• R0=A0/S_avg1;
• R1=A1/S3;
• R2=A2/S_avg3; and
• R3=A3/S5,
• Where any distance R value is assigned as 99999 if the corresponding A value is equal to −1.[0085]
• Preferably, the distance between the layers of electrodes varies as a function of the load. In[0086]act326, the distance R from the electrodes to the load is compared to a child seat threshold. If the distance R is above the threshold, theprocess304 increments to the next section inact322. If the distance R is below the threshold, the child seat count variable is increased by one. Thus, theprocess304 counts the number of sections with a distance R at any given time that is higher than the child seat threshold. In other words, the number of sections with distance values corresponding to an object spaced from the seat is determined. In one embodiment, if three of the four sections correspond to distances R that are above the threshold, then the seat is classified as occupied by a child seat. The child seat may be further classified as a FFCS if R1<R2<R3, and as a RFIS if R0>R1>R2 or other methods.
• In the[0087]process306 for determining whether the seat is occupied by a child or an adult, the system initializes an area index to 0 inact334.Acts338 and340 are repeated for each of three times for comparison of the load values A for each of the four sections as represented by theloop336. Inact338, the load of one section is compared to the load of another section, such as comparing the load of a section defined by the loop count ofact336 with the load of a section defined by the area index. For example, the load ofsection1 is compared to the load of section zero. If the load of the section defined by the loop count is less than the load defined by the area index, theprocess306 increments to the next section and associated loop count inact336. If the load of the section defined by the loop count is more than the load defined by the area index, the area index variable is set equal to the current loop count variable. Thus, theprocess306 determines the maximum load value and associated section. The maximum load value is compared to a threshold to determine whether the load corresponds to an adult or a child.
• In one embodiment, the load value A corresponding to the maximum distance value R is excluded for performing the[0088]process306. This exclusion may eliminate false data caused by averaging loading currents from two adjacent electrodes in the phantom loading current embodiment discussed above.
• In the[0089]process308, one or more checks and/or other acts are performed to verify and/or limit the classification. For example, the numerical results of theprocesses302,304 and/or306 are averaged as a function of time. This running average is used to classify any occupant. Alternatively or additionally, the measurements of the loading current are averaged as a function of time prior to comparison to thresholds and/or calculations.
• As another example, once the characteristic is classified, the classification is locked for a time period, such as 5 seconds. As the[0090]processes302,304 and306 are repeated for different sets of sequential measurements, subsequent different classifications are discarded or averaged and ignored until after a period of time. The classification provided as a control signal is not changed until after the threshold time period. Additionally or alternatively, the classification is not changed unless a certain number of consecutive or substantially consecutive classifications indicate that the characteristic has changed. In an alternative embodiment, a child, RFCS and/or FFCS classification is locked until the vehicle is turned off or an empty classification is determined.
• As yet another example, overlapping thresholds are used to prioritize a type of classification. In one embodiment, thresholds are set to more easily change the classification from an adult to a child than from a child to an adult. For example, if the classification is an adult, then the maximum load threshold for classifying the occupant as a child is set higher than if the classification began as a child. Likewise, the threshold or number of sections required for a car seat classification may be different as a function of the most recent prior classification, resulting in prioritizing between an adult and/or a child and a car seat. This prioritization provides a gray zone or area between the thresholds. For example, the lower threshold may be based on the load for an average 6 year old child and the upper threshold may be based on a 5th percentile adult female. Any occupant classified within the gray zone is classified according to the priority, such as classification as a child.[0091]
• In one embodiment, a check is performed to verify that an adult classification is not the result of a child standing in one spot or a grocery bag on the base portion of the seat. Since the classification as adult is based, in part, on the load at one section or area of the seat, this check verifies that the load is distributed as would be for a sitting adult. Ratios of the maximum load to the load of each adjacent section are compared to a load distribution threshold. For example, if the maximum load A[0092]_maxis the A1 load and (A1>135% of A0 or A2<120% of A3), an “IRREGULAR” classification is used. Likewise, if Amax=A2 and (A2>135% of A1 or A2>200% of A3) or if Amax=A3 and (A3>135% of A2), the condition is also judged as “IRREGULAR.” Alternatively, the load for other sections, such as associated with adjacent areas are compared to the same or a lesser load threshold as the maximum load. If the distribution of the load corresponds to an adult, the classification is verified. Otherwise, the classification is changed to a child. Control signals disabling the air bag are provided in response to an irregular classification.
• Other checks may be performed. If the maximum load A is the A0 load, the occupant is considered out of position or sitting at the edge of the seat. This classification is considered “IRREGULAR.”[0093]
• Preferably, an LED or other output device is provided to indicate the status of the control signals. For example, the LED is illuminated when the air-bag is disabled.[0094]
• In one embodiment for use with typical automobile seating materials, the distance between the layers is measured. Automobile seats typically are manufactured, in part, from open-celled polyurethane foam. The foam is used as the insulator between the electrode layers. This approach may allow for improved comfort and allows easier or more convenient molding of the sensors into a seat. Other materials, such as more rigid or softer materials, may be used.[0095]
• In this embodiment, compression of the insulation layer (e.g. compression of the open-celled polyurethane foam) is accounted for in the calculation of mass A and distance R. Furthermore, the compression may be used to determine a weight W of the occupant. The weight is used for characterization of the load and associated control of the air bag system.[0096]
• The compression of the insulation layer is accounted for by measuring the distance d between the layers. Sensors S are added to an opposite side of the insulation layer for each electrode as shown in FIG. 9. The thickness of the electrodes is negligible compared to the thickness d of the insulator, but are shown as substantial in FIG. 9 for ease of reference. In alternative embodiments, a sensor S is added opposite to as few as one or a sub-set of all of the electrodes E. For example, the sensors S are placed opposite the top layer of electrodes, but not the bottom layer of electrodes. In alternative embodiments, other electrodes E are used instead of the added sensor S.[0097]
• The sensors S comprise electrodes, such as metal foil, webbing or other materials as discussed above. Each of the sensors S are of any shape and/or size, including similar or different shapes and/or sizes as the other sensors S or electrodes E. In one embodiment, the sensors S comprise a same shape but smaller area than the respective opposite electrodes. For example, the area of each sensor S is approximately {fraction (1/10)} of the area of the respective opposite electrode E. FIG. 9 shows such an arrangement. As shown, the sensors S are positioned near the center of the opposite electrodes E, but other relative positions may be used.[0098]
• The arrangement of sensors S and electrodes E of this embodiment are used to measure the distance d. In a first embodiment, two measurements are taken for at least one of the electrodes E, one where the opposite sensor S is floating (i.e. not electrically connected) and the other where the opposite sensor S is grounded. In a second embodiment, the loading current or other current is measured for the sensor S where the opposite electrode E is grounded.[0099]
• Referring to this first embodiment, a bottom electrode E is used as an example. The same measurements may be used for others of the electrode-sensor combinations. The float measurement is represented as:[0100]
• B=K(A/(R+d)+Sfloat/d)
• where B is the received or loading current of the bottom electrode E (Sb in the similar equations discussed above) and Sfloat represents the load caused by the thickness sensor S in a floating condition. Sfloat is a constant determined as a function of the relative sizes and shapes of the sensor S and opposite electrode E.[0101]
• The measurement with the sensor S grounded is represented as:[0102]
• Ba=K(A/(R+d)+Sgnd/d)
• where Ba is the received or loading current of the bottom electrode E (Sb in the similar equations discussed above) and Sgnd represents the load caused by the thickness sensor S in a grounded condition. Sgnd is also a constant determined as a function of the relative sizes and shapes of the sensor S and the grounded connection.[0103]
• The electrodes are allowed to float or grounded using the[0104]switch702. The switch comprises a transistor, a multiplexer or other switching device, such as described above.
• The equations discussed above are combined to provide:[0105]
• Ba−B=K(Sgnd/d−Sfloat/d).
• Sfloat is preferably small. For example, the sensor S has the smaller area as discussed above, allowing Sfloat to be factored out of the determination. The combined equation then becomes:[0106]
• Ba−B=K(Sgnd/d) ord=K(Sgnd/(Ba−B))
• To calculate A and R, measurements, T and B, for top and bottom electrodes are obtained. Additional measurements using the sensors S may be used. Solving for the top and bottom electrodes E:[0107]
• T=K(A/R) andR=K(A/T)
• B=K(A/(R+d))
• By solving for A:[0108]
• A=Const.*(TB/(T−B))*(Sgnd/(Ba−B))
• Likewise, R is solved for as discussed above using (Sgnd/(Ba−B)) for the distance d. A and R are used as discussed above to characterize any occupant and control the air bag or other system. The constant in the equation for A or R is determined through experimentation and may account for any of the factors discussed herein.[0109]
• Further variables may be used, such as multiplying the equation by B[0110]^−yto compensate for the compression where the distance d is not measured. 0.4 was chosen for y by experiment. Preferably, the distance is measured as discussed herein. In other alternative embodiments, Sfloat is assumed to be significant and used to calculate A and R.
• In the second embodiment for measuring the distance d, the sensor S is connected with an oscillating signal. One embodiment of the sensor S configuration is shown in FIG. 10. Other configurations may be used, such as described above or as shown in FIG. 9. FIG. 10 shows three top electrodes E and two bottom electrodes E. Three sensors S positioned opposite the top electrodes E are electrically connected together. In alternative embodiments, the sensors S are electrically independent.[0111]
• Sequentially with the electrode measurements as described above, the sensors S are used to measure the thickness d. For example, the sensors S are connected to an oscillating signal and the opposite electrodes E are connected to ground. By grounding the electrodes E, the impact of the current caused by any occupant is minimized.[0112]
• The loading current is measured. The loading current of the sensors S is larger for a lesser distance d. Using experimentally determined values, the loading current is matched with a corresponding distance. The distance is used in the equations discussed above to solve for A and R.[0113]
• In one embodiment, the system performs the following functions in a serial manner: 1) output readings are converted to voltages and compensated for cable length, 2) calculations are performed to check for grounded occupant condition, 3) the complex impedance of the load is calculated using the two-frequency data, 4) distance (d) associated with electrodes is calculated, 5) the effective surface area (A) of the load is calculated, 6) the distance (R) of load over the top-layer electrodes is calculated, 7) judgement parameters to be used for occupant classification (e.g., average of effective surface areas, maximum of effective surface areas, total capacitance of load, etc.) are calculated, and 8) the judgement parameters are used to classify the occupant based on predetermined thresholds.[0114]
• In one embodiment, the distance d is used to determine a corresponding weight of an occupant. The amount of compression represents a weight being applied by the occupant. The relationship is experimentally determined as discussed above. A small distance d indicates a heavier occupant.[0115]
• In one embodiment, the distance is determined as a function of measurements before and after a load is applied to the seat (i.e. before and after an occupant occupies the seat). For example, the capacitance between the sensors and the electrodes is assumed to be linear as a function of distance. Using the sensor arrangement of FIG. 10, the no load voltage, V[0116]_i, for the sensors is equal to k*3S/d₀, and the load voltage, V_L, for the sensors S is equal to k*3S/d_L, where d₀and d_Lare the no load and loaded distances, respectively, S is the effective surface area of the electrodes opposite the sensor, and k is a constant. Solving for d_L, d_L=d₀(V_L/V_i). This overall thickness of the insulator under loading conditions may be used to determine overall A, R and/or weight values.
• The weight or distance is used with the A and R values to characterize the occupant and control the air bag system. For example, thresholds and logic relationships are applied to each variable (e.g. W, R and A) to determine the characteristic, such as size and position of any occupant. The weight W may indicate whether an occupant is an adult or small adult/child.[0117]
• As another example, a weighted combination of two or more of these variables is used. Various combinations may be used, such as based on experimentation. For example, a weighted sum of ⅓W+⅓ Amax+⅓ Aavg is compared to a threshold to determine whether any occupant is an adult or small adult/child. R is used logically to determine whether a child booster seat is being used. Other functional relationships or calculations may be used.[0118]
• In a further embodiment, weight distribution across the electrode array is determined, or separate A, R or d values are determined for particular sections of the seat. For example, using the sensor arrangement of FIG. 10, distances d2, d3, d4, d5 and d6 correspond to a respective five electrodes. Where Cap[0119]_1-2, Cap_1-4and Cap_1-6are the capacitance change associated withelectrodes2,4 and6, respectively, the measuredchannel1 sensor voltage or associated current CH₁equals Cap_1-2+Cap_1-4+Cap_1-6since the change in capacitance is represented by current differences. Cap_1-2equals kS(1/d2−1/d₀); Cap_1-4equals kS(1/d4−1/d₀); and Cap_1-6equals kS(1/d6−1/d₀). Assuming that Cap_1-2, Cap_1-4and Cap_1-6equal or approximate to the voltage or current at each respective channel CH₂, CH₄, and CH₆and defining a total channel voltage CH_Tas equal to CH₂+CH₄+CH₆, d2 equals (CH_T*d₀)/(CH_T+m*CH₁*CH₂*d₀); d4 equals (CH_T*d₀)/(CH_T+m*CH₁* CH₄*d₀); and d6 equals (CH_T*d₀)/(CH_T+m*CH₁*CH₆*d₀), where m is a constant d3 and d5 are assumed to be the average of the distances of associated with adjacent electrodes. A and R values may be determined separately for each section as well.
• The separate A, R and/or d values for sections of the seat are used to characterize the load. For example, the values are used to determine which thresholds or algorithms to apply, to designate a distribution of the occupant, to calculate maximums, minimums or averages, to allow comparisons for occupant characterization or to correct other values or other uses. The weight distribution as a function of the distance distribution may be used to further characterize the occupant.[0120]
• Any one or more of the various measurements, calculations or determinations may be responsive to environmental conditions within the passenger compartment. The passenger detection system is responsive to detection of one or more environmental conditions, such as the grounding state of the passenger, humidity and moisture.[0121]
• Grounding Condition Detection:[0122]
• In the impedance based passenger detection system described above, unused electrodes are grounded during loading measurements. Capacitive sensing passenger detection systems may also ground unused electrodes. To account for different grounding states of a passenger, an additional measurement is made with the unused electrodes disconnected from ground.[0123]
• A first electrode is connected to ground while a signal is measured at a second electrode. The switch or multiplexer[0124]514 (FIG. 4) connects the electrode to ground. A loading or receiving current is measured at the second electrode. For example and referring to FIG. 5, a loading current is measured at oneelectrode102,104,106,108,110 or112 while the other electrodes are grounded. Where a sensor S (see FIGS. 9 and 10) is provided, the sensor is connected with the oscillating signal supplied to the electrode. Alternatively, the sensor is grounded or allowed to float. The first electrode is then disconnected from ground, allowing the first electrode to float (i.e. not be electrically connected). For example, the switch or multiplexer514 (FIG. 4) is opened. In alternative embodiments, the first electrode is disconnected from ground and connected to the oscillating circuit506 (FIG. 4) or another signal source. For example, the same oscillating signal is applied to both the first and second electrodes. A loading or receiving current is measured at the second electrode while the first electrode is disconnected from ground. Where a sensor S (see FIGS. 9 and 10) is provided, the sensor is connected with the oscillating signal supplied to the electrode. Alternatively, the sensor is grounded or allowed to float.
• The above connection and disconnection with associated measurements sequence may be repeated for measurements at each electrode. For example, two measurements are made for each electrode, one with one or more other electrodes grounded and one with the one or more other electrodes disconnected from ground. In alternative embodiments, the connection and disconnection with associated measurements sequence is performed for one or a subset of all of the electrodes.[0125]
• The two measurements of the sequence are compared. Measurements associated with the same ground connection of other electrodes may be averaged or combined. Such similar measurements from different electrodes may also be averaged or combined.[0126]
• If two measurements associated with different ground connections are substantially the same, the passenger is properly grounded. If the two measurements are substantially different, the passenger is not grounded. Substantially different values comprise values that correspond to grounding levels that result in different passenger characteristic determinations based on experimentation with the passenger detection system. In one embodiment, substantially different values comprises values about 5-100% different from each other, preferably 50-100%, and even more preferably 75-100%. In alternative embodiments, two or more thresholds associated with three or more levels of grounding are provided.[0127]
• Where the passenger is determined to be properly grounded, the measurements obtained when other electrodes are grounded are used to characterize the passenger as discussed above. Where the passenger is determined to be not grounded or partially grounded, signals, algorithms, table values, calculations or another parameter are altered to account for the decreased impedance effects of the passenger. For example, the signal values measured are multiplied by a weight or a table used for detecting a passenger is selected as a function of the grounding state. The weight may be applied selectively, such as just to signal values used for passenger detection (e.g. signal values associated with grounding of other electrodes) or to a sub-set of such signal values.[0128]
• In an example for the embodiments of FIGS. 5, 9 and[0129]10, measured values for electrodes on a layer closest to the passenger seating area are multiplied by one weight and measured values for electrodes on a layer further from the passenger seating area are multiplied by another weight. In one embodiment, a lesser weight, such as ⅔, is applied to the upper layer measurements, and a greater weight, such as {fraction (9/10)}, is applied to the lower layer measurements. Other weights may be used and other functions in addition or as an alternative to multiplication may be used.
• Humidity Detection:[0130]
• The passenger detection system may be sensitive to humidity. Referring to FIGS. 2 and 10, a humidity sensor H[0131]1 detects humidity levels. The passenger detection system is responsive to the humidity sensor, accounting for humidity effects on the detection of a passenger.
• FIG. 11 shows the humidity sensor circuit that connects with the[0132]oscillating circuit506 and detector504 (FIG. 4). A channel in addition to the channels for the electrodes is provided for thehumidity sensor800 connection with themicroprocessor502. Thehumidity sensor800 is connected as an electrode or antenna in thepassenger detection system500. The humidity level is measured sequentially in each cycle of measuring current in each electrode or more or less frequently.
• The humidity sensor circuit includes the[0133]humidity sensor800,resistors802 and804 andbuffers806 and808. The transmitbuffer806 connects with the oscillating circuit or another signal source, and themeasurement buffer808 connects with thedetector504.
• The[0134]humidity sensor800 comprises a capacitive type humidity sensor. For example, thehumidity sensor800 comprises a solid state capacitive humidity sensor that operates in response to an oscillating drive signal. Other types of humidity sensors may be used. Thehumidity sensor800 is positioned between the seat trim and the cushion foam to sense the amount of water vapor or liquid in the trim, seating area or passenger compartment. In one embodiment, thehumidity sensor800 is positioned adjacent to at least one electrode. In alternative embodiments, thehumidity sensor800 is positioned in an aperture in the seat foam, beside the seat or at another location within the passenger compartment. In yet another alternative embodiment, thehumidity sensor800 comprises a humidity sensor positioned within an air processing (e.g. air heating or conditioning) unit.
• A signal, such as an oscillating signal, is applied to the[0135]humidity sensor800 from the transmittingbuffer806. The oscillating signal is periodically provided to the transmittingbuffer806 at any frequency, such as 120-125 KHz.
• The[0136]resistors802 and804 comprise a voltage divider and are connected in series between thehumidity sensor800 and the transmittingbuffer806. In one embodiment, one or both of theresisters802 and804 comprise thermisters for temperature compensation. The voltage drop across theresistor802 adjacent thehumidity sensor800 is provided to the measuringbuffer808. The voltage drop corresponds to the current in thehumidity sensor800. Thus, the voltage divider, the measuringbuffer808 and thedetector504 comprise a voltage detector, but other voltage detectors may be used. In one embodiment, theresistor802 connected to the humidity sensor is a 1K ohm resistor, and theresistor804 connected to the transmittingbuffer806 is a 10K ohm resistor. Other resistors or circuits may be used for measuring the humidity level.
• The[0137]detector504 converts the output of the measuringbuffer808 to a DC voltage representing the RMS value of the current in thehumidity sensor800. In one embodiment, an absolute humidity is calculated from the measured humidity level and a temperature measurement. Using output from a thermometer positioned within the passenger compartment, themicroprocessor502 calculates the absolute humidity. In alternative embodiments, the measured humidity level from thedetector504 is used alone or combined with other values.
• Measured values, algorithms, processes or tables are altered or selected as a function of the humidity level. For example, a plurality of tables, such as twenty tables, associating measured currents to the presence or characteristic of a passenger are provided. Each table corresponds to a different humidity level or range of levels as a function of the relationship between humidity and measuring capacitance or impedance. As another example, the measured values representing the current at the electrode are altered as a function of the humidity level. In one embodiment, the values are altered by about 5% for maximum humidity given a temperature between 10 and 50 degrees Celsius. Other amounts of alteration may be provided. The resolution and associated amounts of alteration or table selections is based on the experimental or theoretical relationship of humidity to measured value.[0138]
• Moisture or Liquid Detection:[0139]
• The passenger detection system may be sensitive to liquid adjacent to the antenna, electrodes or other sensors. One or more moisture sensors are provided. The passenger detection system is responsive to the moisture sensor, accounting for a liquid's effects on the detection of a passenger.[0140]
• In one embodiment, a moisture sensor separate from the electrodes of the passenger detection system is provided. Referring to FIGS. 2 and 10, the moisture sensor W[0141]1 detects moisture levels. The moisture sensor W1 comprises two electrodes separated by cloth or other moisture absorbing or holding material. For example, two rectangular electrodes are separated by 1 mm of cloth tape. In an alternative embodiment, one of the two electrodes of the moisture sensor W1 comprises one of the electrodes of the passenger detection system. Other moisture sensors may be used. The moisture sensor W1 is positioned within the fabric covering of theseat1, on a top or bottom surface of the seat insulator or within the insulator. In one embodiment, the moisture sensor W1 is positioned adjacent to one or more of the electrodes of the passenger detection system.
• The resistance between the two electrodes of the moisture sensor W[0142]1 is measured. For example, a oscillating or DC signal is applied and a voltage drop is measured. The resistance changes as a function of the amount of moisture or liquid absorbed between the two electrodes. While the impedance decreases due to increased capacitance and decreased resistance between sensors and ground paths, the decreased resistance is the more easily observed than the increased capacitance.
• In alternative embodiments, the moisture sensor comprises one or more of the same electrodes used for detecting the presence of an occupant. To detect moisture, measurements responsive two different transmission frequencies are made. For example, loading or receiving measurements responsive to sequential transmission of 125 KHz and 90 KHz are made. Non-transmitting or non-receiving electrodes are grounded during the measurements. In alternative or additional embodiments, measurements are taken while inactive sensors are excited at some potential, such as a same potential as the active sensor.[0143]
• The phase angle delay of each measurement relative to the transmitted waveform is calculated by the[0144]microprocessor502 or another digital or analog device. For example, the following equations are used:$\cos {\Theta }_1={\left(\frac{V_{\mathrm{i1}}^2*V_{\mathrm{o2}}^2*{\omega }_2^2-V_{\mathrm{i2}}^2*V_{\mathrm{o1}}^2*{\mathrm{<figure-callout\; label="\omega "\; filenames="US20040111201A1-20040610-D00003.png,US20040111201A1-20040610-D00004.png"\; state="\{\{state\}\}">\omega </figure-callout>}}_1^2}{V_{\mathrm{i1}}^2*V_{\mathrm{o2}}^2*{\omega }_2^2-V_{\mathrm{i1}}^2*V_{\mathrm{o2}}^2*{\mathrm{<figure-callout\; label="\omega "\; filenames="US20040111201A1-20040610-D00003.png,US20040111201A1-20040610-D00004.png"\; state="\{\{state\}\}">\omega </figure-callout>}}_1^2}\right)}^{1/2}$$\cos {\Theta }_2={\left(\frac{V_{\mathrm{i1}}^2*V_{\mathrm{o2}}^2*{\omega }_2^2-V_{\mathrm{i2}}^2*V_{\mathrm{o1}}^2*{\mathrm{<figure-callout\; label="\omega "\; filenames="US20040111201A1-20040610-D00003.png,US20040111201A1-20040610-D00004.png"\; state="\{\{state\}\}">\omega </figure-callout>}}_1^2}{V_{\mathrm{i2}}^2*V_{\mathrm{o1}}^2*{\omega }_2^2-V_{\mathrm{i2}}^2*V_{\mathrm{o1}}^2*{\mathrm{<figure-callout\; label="\omega "\; filenames="US20040111201A1-20040610-D00003.png,US20040111201A1-20040610-D00004.png"\; state="\{\{state\}\}">\omega </figure-callout>}}_1^2}\right)}^{1/2}$

  
• where v[0145]_i1and v_o1are the measured voltages responsive to the lower frequency transmission, v_i2and v_o2are the measured voltages responsive to the higher frequency transmission and ω₁and ω₂are the transmission frequencies.
• The resistance R between the electrode associated with measurements and other electrodes is calculated as a function of the phase angle:[0146]$R=\frac{V_{o1}*R_o}{V_{i1}*\mathrm{COS}{\Theta }_1-V_{\mathrm{o1}}}=\frac{V_{o2}*R_o}{V_{i2}*\mathrm{COS}{\Theta }_2-V_{\mathrm{o2}}}$

  
• where R[0147]_ois the output impedance of the channel associated with the measuring electrode. The capacitance may likewise be solved:$C=\frac{V_{\mathrm{i1}}*\sin {\Theta }_1}{V_{o1}*R_o*{\mathrm{<figure-callout\; label="\omega "\; filenames="US20040111201A1-20040610-D00003.png,US20040111201A1-20040610-D00004.png"\; state="\{\{state\}\}">\omega </figure-callout>}}_1}=\frac{V_{\mathrm{i2}}*\sin {\Theta }_2}{V_{\mathrm{o2}}*R_o*{\omega }_2}$

  
• The resistance or resistance change between electrodes indicates a moisture level associated with the electrode. If the resistance change exceeds a threshold, the electrodes of the passenger detection system are considered as wet. In one embodiment, the moisture level is measured separately for each electrode of the passenger detection system. In alternative embodiments, one or a sub-set of the electrodes are used.[0148]
• One embodiment for detecting whether the electrodes are wet measures the resistances for electrodes on a top layer for a multi-layer electrode distribution as shown in FIGS. 5, 9 or[0149]10. Other methods using the same or different electrodes, electrode distributions or sensor types may be used.
• This embodiment is represented by the following program or flow chart:[0150]

  Wet index = 0
  For Top Sensors

  If Rdiffmode A < 350 and Rdiffmode A > 0 then

  If Rdiffmode B > 0.6 * Rdiffmode A Then

  Wet index = Wet index + 1

  End

  End

  Next top sensor

  If Wet index >0 Then

  Seat Wet

  Else

  Seat Dry

  End

• where R[0151]_diffis the measured resistance, mode A comprises resistance measurements with other electrodes grounded and mode B comprises resistance measurements with the other electrodes at a same potential as the electrode being measured. In this embodiment, a resistance of 350 is selected as the threshold, but other values may be used.
• Different amounts or distributions of liquid have different amounts of impedance affects. FIG. 14 shows a graph of resistance and capacitance for a load on a seat measured by a single sensor with other sensors grounded. After an initial more substantial change, the response becomes more linear as a function of amount of liquid, such as water. The resistance relationship approximates a square or cube root function.[0152]
• Determining the presence of a passenger is responsive to the measured moisture. The[0153]microprocessor502 or another analog or digital device implements changes as a function of the measured moisture.
• In one embodiment, the measured current value from the electrodes is compensated or adjusted as a function of the amount of wetness or moisture. In one embodiment, a measured value of the passenger detection system is altered as a function of a resistance where the function comprises an X[0154]^Yfunction where Y is a fraction. The square root or cube root function discussed above is used to weight the measured current or capacitance values.
• For example, the values measured for top layer electrodes also used to determine an amount of moisture are weighted or multiplied by (R[0155]_diff(n)/350)^(1/2)where R_diff(n) is the measured resistance of the nth electrode and 350 is the threshold value used for resistance. The values measured for bottom layer electrodes not used to determine an amount of moisture are weighted by the average of resistance values of top layer electrodes adjacent to the bottom layer electrode. For example, the measured value for electrode n+1 is weighted by ((R_diff(n)/350+Rdiff(n+2)/350)/2)^(1/3).
• Where separate electrodes or separate measurements are provided for thickness or weight sensing, the measured values are weighted by (R[0156]_diff(n)/4000)^(1/3). 4000 represents a default value for resistance that is high or represents an infinite value. Using a moisture cover906 (FIGS.12A-C) and/or drain apertures (FIG. 13), the thickness electrodes are likely dry and not affected by liquid since the measured electric field is directly between adjacent electrodes. If the thickness electrodes are wet, correction may be inaccurate. A warning signal may be provided instead of compensation.
• In another embodiment, any of the values, algorithms, tables or calculations discussed above for detecting the presence of a passenger are altered or selected as a function of the detected moisture level. The type or amount of alteration is based on experimentation showing the effects of moisture level on detection of the passenger. In yet another embodiment, a fault signal is generated in response to a moisture level above a threshold. The detection of the presence of the passenger is determined as faulty as a result of the amount of moisture.[0157]
• The present invention is not limited to the embodiments provided above. For example, the frequency of the signal output from the oscillator can be other than 120 kHz, depending on the object to be detected. In addition, the voltage amplitude of the signal can be outside the range of 5 to 12 volts, and the output wave form can be a wave form other than a sine wave. The electrodes may be positioned in different locations adjacent to the passenger seating area, such as in the roof liner, on the floor, in the seat back, on the dash board and/or on the seat in front of a back seat. The system may be used to operate with one or more of many different systems, including front impact air bags, side impact airbags, seat belt controls, temperature controls and other devices of a vehicle. The measurements, whether loading currents, received currents or combinations thereof, may be used with any of various algorithms to classify the passenger. The system may also be used for other applications, such as hospital beds for controlling devices dependent upon the characteristics of an occupant. More than two layers of electrodes may be used. Any combination of no, one or more environmental sensors and associated measurement sequences may be used.[0158]
• While various embodiments have been described herein, changes and modifications may be made without departing from the scope of the invention which is defined by the following claims and equivalents thereof.[0159]

Claims (56)

What is claimed is:

1. A vehicle passenger detection system for sensing an occupant in a seating area, the system comprising:

a passenger detection system; and

a moisture sensor connected with the passenger detection system;

wherein a measured value of the passenger detection system is altered as a function of a resistance where the function comprises an X^Yfunction where Y is a fraction.

2. The system ofclaim 1 wherein X comprises the resistance.

3. The system ofclaim 1 wherein Y is ½.

4. The system ofclaim 1 wherein Y is ⅓.

5. The system ofclaim 1 wherein the passenger detection system comprises a capacitive sensing system.

6. The system ofclaim 1 wherein the moisture sensor comprises two conductors connected by absorbent material.

7. The system ofclaim 1 wherein the moisture sensor is positioned in a seat.

8. The system ofclaim 1 wherein the passenger detection system operatively connects with an air bag control system.

9. The system ofclaim 1 wherein the measured value is multiplied by the resistance divided by a constant, the resistance divided by the constant comprising X.

10. A vehicle passenger detection method for sensing an occupant in a seating area, the method comprising the acts of:

(a) measuring moisture;

(b) determining a presence of the passenger in the passenger seating area;

(c) altering a measured value of (b) as a function of the moisture where the function comprises an X^Yfunction where Y is a fraction.

11. The method ofclaim 10 wherein (b) comprises determining the presence with a capacitive sensing system.

12. The method ofclaim 10 wherein (a) comprises measuring a resistance.

13. The method ofclaim 10 wherein (a) comprises measuring with a sensor positioned in a seat and wherein a second sensor for (b) is also in the seat.

14. The method ofclaim 10 further comprising:

(d) controlling an air bag system in response to (b).

15. The method ofclaim 10 wherein (c) comprises multiplying the measured value by a resistance divided by a constant, the resistance divided by the constant comprising X.

16. The method ofclaim 10 wherein X^Ycomprises a square root.

17. The method ofclaim 10 wherein X^Ycomprises a cube root.

18. A vehicle passenger detection system for sensing an occupant in a seating area, the system comprising:

an occupant detection sensor; and

a moisture resistant cover adjacent the sensor.

19. The system ofclaim 18 wherein the occupant detection sensor comprises an electrode.

20. The system ofclaim 18 wherein the occupant detection sensor comprises a plurality of electrodes.

20. The system ofclaim 18 wherein the occupant detection sensor comprises a weight sensor in a seat.

21. The system ofclaim 18 wherein the moisture resistant cover comprises plastic.

22. The system ofclaim 18 wherein the moisture resistant cover substantially encloses the sensor.

23. The system ofclaim 18 wherein the moisture resistant cover is positioned over a top of the sensor.

24. The system ofclaim 18 wherein the sensor is in a seat and connects with an air bag control system.

25. The system ofclaim 18 further comprising a moisture sensor adjacent to the occupant detection sensor.

26. The system ofclaim 18 further comprising a soft insulator, the occupant detection sensor connected with the soft insulator, and the moisture resistant cover adjacent the sensor and covering part of the soft insulator.

27. The system ofclaim 26 wherein the soft insulator comprises at least one aperture adjacent the occupant detection sensor, the at least one aperture positioned at a low point of an upper surface of the soft insulator, low and upper corresponding to a position of the soft insulator in use in a seat.

28. A method for protecting a sensor of a vehicle occupant detection system, the method comprising:

(a) covering an occupant detection sensor with a moisture resistant cover; and

(b) positioning the occupant detection sensor in a vehicle seat.

29. The method ofclaim 28 wherein (a) comprises covering an electrode.

30. The method ofclaim 28 wherein (a) comprises covering a plurality of electrodes.

31. The method ofclaim 28 wherein (a) comprises covering the occupant detection sensor with plastic.

32. The method ofclaim 28 wherein (a) comprises substantially enclosing the occupant detection sensor with the moisture resistant cover.

33. The method ofclaim 28 wherein (a) comprises positioning the moisture resistant cover over a top of the occupant detection sensor.

34. The method ofclaim 28 further comprising (c) connecting the occupant detection sensor with an air bag control system.

35. The method ofclaim 28 further comprising (c) positioning a moisture sensor on an opposite side of the moisture resistant cover than the occupant detection sensor.

36. The method ofclaim 28 further comprising (c) connecting the occupant detection sensor with a soft insulator, wherein the moisture resistant cover is adjacent the sensor and covers part of the soft insulator.

37. The method ofclaim 36 further comprising (d) forming at least one aperture adjacent the occupant detection sensor, the at least one aperture positioned at a low point of an upper surface of the soft insulator, low and upper corresponding to a position of the soft insulator in use in the vehicle seat.

38. The method ofclaim 28 wherein (a) comprises covering a weight sensor.

39. A vehicle passenger detection system for sensing an occupant in a seating area, the system comprising:

a vehicle seat insulator;

a sensor on the vehicle seat insulator;

a moisture resistant cover over the sensor; and

an air bag controller connected with the sensor.

40. A vehicle passenger detection system for sensing an occupant in a seating area, the system comprising:

a seat cushion;

an occupant detection sensor adjacent the seat cushion; and

at least one aperture in the seat cushion adjacent the occupant detection sensor, the at least one aperture positioned on an upper surface of the seat cushion, upper corresponding to a position of the seat cushion in use in a vehicle seat.

41. The system ofclaim 40 wherein the seat cushion comprises a soft insulator.

42. The system ofclaim 40 wherein the seat cushion comprises a shaped form, the shaped form having the low point at a back portion of the upper surface and the at least one aperture positioned at the low point.

43. The system ofclaim 40 wherein the at least one aperture comprises a plurality of apertures.

44. The system ofclaim 40 wherein the at least one aperture comprises at least two apertures.

45. The system ofclaim 40 wherein the occupant detection sensor comprises an electrode.

46. The system ofclaim 40 wherein the occupant detection sensor comprises a weight sensor.

47. The system ofclaim 40 further comprising a moisture resistant cover over the occupant detection sensor.

48. The system ofclaim 40 wherein the at least one aperture is through the seat cushion, allowing fluid to drain due to gravity.

49. A method for protecting a vehicle occupant detection system, the method comprising:

(a) positioning an occupant detection sensor adjacent a seat cushion; and

(b) forming at least one drain in the seat cushion adjacent the occupant detection sensor, the at least one drain positioned at a low point of the seat cushion, low corresponding to a position of the seat cushion in use in a vehicle seat.

50. The method ofclaim 49 further comprising (c) shaping the seat cushion with the low point at a back portion of the upper surface.

51. The method ofclaim 49 wherein (b) comprises forming a plurality of apertures through the seat cushion.

52. The method ofclaim 49 wherein (a) comprises positioning an electrode on the seat cushion.

53. The method ofclaim 49 wherein (a) comprises positioning a weight sensor on the seat cushion.

54. The method ofclaim 49 further comprising (c) covering the occupant detection sensor with a moisture resistant cover.

55. A vehicle passenger detection system for sensing an occupant in a seating area, the system comprising:

a vehicle seat having an insulator, the insulator having at least one drain;

an occupant detection sensor adjacent the insulator; and

an air bag controller connected with the occupant detection sensor;

wherein the at least one drain is positioned at a low point of an upper surface of the insulator, low and upper corresponding to a position of the insulator in the vehicle seat.

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