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US20040031793A1 - Plastic load container - Google Patents

Plastic load container
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Publication number
US20040031793A1
US20040031793A1US10/640,722US64072203AUS2004031793A1US 20040031793 A1US20040031793 A1US 20040031793A1US 64072203 AUS64072203 AUS 64072203AUS 2004031793 A1US2004031793 A1US 2004031793A1
Authority
US
United States
Prior art keywords
load container
plastic
vehicle
panels
frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/640,722
Inventor
Marcelo Garcia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Menasha Corp
Original Assignee
Menasha Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Menasha CorpfiledCriticalMenasha Corp
Priority to US10/640,722priorityCriticalpatent/US20040031793A1/en
Assigned to MENASHA CORPORATIONreassignmentMENASHA CORPORATIONASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS).Assignors: GARCIA, MARCELO E.
Publication of US20040031793A1publicationCriticalpatent/US20040031793A1/en
Abandonedlegal-statusCriticalCurrent

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Abstract

A load container is formed of one or more plastic or plastic composite panels so that it is lighter than typical metal load containers and can be easily shipped and repaired. The load container can be part of a vehicle having a vehicle frame and at least one wheel supporting the vehicle frame by engaging the ground or a rail, for example. A load container frame is supported by the vehicle frame, and a plurality of the panels are secured to the load container frame with an edge of each panel adjacent an edge of another panel, possible with sealant or coupling media therebetween. Methods of making such wall panels and vehicles having load containers so formed as well as methods of repairing and assembling such load containers are also disclosed.

Description

Claims (61)

What is claimed is:
1. A wall panel of a load container having a volume defined by one or more of the wall panels, comprising:
a first plastic layer forming one surface of said wall panel;
a second plastic layer forming an opposite surface of said wall panel; and
a reinforcement layer at least in part disposed between said first and second plastic layers;
wherein said first and second plastic layers and said reinforcement layer form a uniform homogenous composite wall panel.
2. The wall panel ofclaim 1, wherein said load container is defined by a plurality of said wall panels arranged in an edge to edge fashion.
3. The wall panel ofclaim 2, wherein said one surface of said wall panel formed by said first plastic layer is an exterior surface of said load container and wherein said opposite surface of said wall panel formed by said second plastic layer is an interior surface of said load container.
4. The wall panel ofclaim 1, wherein said load container is selected from the group of containers including hoppers, storage bins and silos.
5. The wall panel ofclaim 1, wherein the load container is selected from a group of transportable containers including a truck mounted load container and a railcar mounted load container.
6. The wall panel ofclaim 5, wherein said load container is a truck mounted load container and further including a vehicle frame mounting a load container frame mounting said load container.
7. The wall panel ofclaim 1, wherein at least one of said first and second plastic layers is polyethylene.
8. The wall panel ofclaim 7, wherein said polyethylene is an ultra high molecular weight polyethylene.
9. The wall panel ofclaim 8, wherein said ultra high molecular weight polyethylene is TIVAR.
10. The wall panel ofclaim 9, wherein the first and second plastic layers are TIVAR.
11. The wall panel ofclaim 1, wherein said reinforcement layer is metal.
12. The wall panel ofclaim 11, wherein said reinforcement layer is an expanded metal.
13. The wall panel ofclaim 1, wherein said first plastic layer is made from a pre-pressed plastic sheet.
14. The wall panel ofclaim 13, wherein said pre-pressed plastic sheet is adhered to said reinforcement layer.
15. The wall panel ofclaim 14, wherein an ultra high molecular weight plastic tape adhesive is disposed between said pre-pressed plastic sheet and said reinforcement layer.
16. The wall panel ofclaim 15, wherein said first and second plastic layers are ultra high molecular weight polyethylene.
17. The wall panel ofclaim 16, wherein said first and second plastic layers are TIVAR.
18. The wall panel ofclaim 1, wherein said second plastic layer defines a surface of said wall panel defining an interior surface of said load container and has a coefficient of friction of no more than about 0.2.
19. A method of making a composite wall panel for a load container, wherein said load container is formed from a plurality of panels defining a load container volume, said method comprising:
inserting a pre-pressed plastic sheet into a mold;
setting a reinforcement layer against said pre-pressed plastic sheet;
inserting plastic resin into said mold at least onto said reinforcement layer; and
closing said mold with said plastic sheet, said reinforcement layer and said plastic resin inside;
heating and pressurizing said mold to form a composite wall panel having said reinforcement layer disposed between a plastic layer formed of said pre-pressed plastic sheet and another plastic layer formed of said plastic resin.
20. The method ofclaim 19, wherein said reinforcement sheet is metal.
21. The method ofclaim 20, wherein said plastic resin is an ultra high molecular weight polyethylene.
22. The method ofclaim 21, wherein said pre-pressed plastic sheet is an ultra high molecular weight polyethylene.
23. The method ofclaim 22, further including adhering the reinforcement layer to said pre-pressed plastic sheet.
24. A method of repairing a load container, wherein said load container is formed from a plurality of plastic panels defining a load container volume, said panels being secured to a load container frame, and at least one of said panels is damaged, said method comprising:
detaching the at least one damaged panel from the load container frame; and
replacing said at least one damaged panel with at least one undamaged panel; and
securing said at least one undamaged panel to the load container frame.
25. A method of making a vehicle having a vehicle frame supporting a load container frame in turn supporting a load container, comprising the steps of:
rotatably mounting at least one wheel to said vehicle frame;
mounting said load container frame to said vehicle frame; and
attaching a plurality of plastic panels in an edge to edge fashion to said load container frame and forming said load container having a volume for containing a load.
26. The method ofclaim 25, wherein said plurality of plastic panels are a composite material including a reinforcement layer disposed between two plastic layers.
27. The method ofclaim 26, wherein said reinforcement layer is metal.
28. The method ofclaim 27, wherein said plastic layers are made of an ultra high molecular weight polyethylene.
29. The method ofclaim 28, wherein the ultra high molecular weight polyethylene is TIVAR.
30. The method ofclaim 28, wherein at least one of said plastic layers is formed from a pre-pressed plastic sheet.
31. The method ofclaim 25, wherein at least one of said panels is fixed to said load container frame by at least one bolt received in a countersunk hole formed in a surface of one of said plastic layers at an interior of said load container.
32. The method ofclaim 31, wherein said at least one bolt is capped by a non-metallic cap which is substantially flush with said surface.
33. A load container for mounting to a vehicle, said load container comprising:
a load container frame formed from spaced apart structural members supported by said vehicle frame; and
a plurality of plastic panels arranged in an edge to edge fashion secured to said load container frame, and forming a load container having a volume for containing a load.
34. The load container ofclaim 33, wherein a sealing material is interposed between at least one pair of adjacent panels.
35. The load container ofclaim 34, wherein said sealing material is a gasket.
36. The load container ofclaim 33, wherein at least one edge of at least one panel includes a tongue received in a groove formed in an edge of an adjacent panel.
37. The load container ofclaim 33, wherein at least one of said panels of said plurality is made of polyethylene.
38. The load container ofclaim 33, wherein at least one of said panels is made of a reinforced polyethylene composite having a reinforcement layer disposed between two plastic layers.
39. The load container ofclaim 33, in which at least one of said panels is non-planar.
40 The load container ofclaim 33, wherein at least one joint between at least one pair of adjacent panels is welded together.
41. The load container ofclaim 33, wherein at least one of said panels is fixed to said load container frame by at least one bolt received in a countersunk hole formed in a surface of said load container.
42. The load container ofclaim 41, wherein said at least one bolt is capped by a non-metallic cap which is substantially flush with said surface.
43. The load container ofclaim 33, wherein said load container frame includes cross members joined to said structural members to space said structural members apart.
44. A vehicle comprising:
a vehicle frame;
a load container frame supported by said vehicle frame; and
a plurality of plastic panels arranged in an edge to edge fashion secured to said load container frame, and forming a load container having a volume for containing a load.
45. The vehicle ofclaim 44, wherein sealing material is interposed between at least one pair of adjacent panels.
46. The vehicle ofclaim 44, wherein at least one edge of at least one panel includes a tongue received in a groove formed in an edge of an adjacent panel.
47. The vehicle ofclaim 44, wherein at least one of said panels is formed from ultra high molecular weight polyethylene.
48. The vehicle ofclaim 44, wherein at least one of said plurality of plastic panels are a plastic composite material including a reinforcement layer disposed between two plastic layers.
49. The vehicle ofclaim 48, wherein at least one of said plastic layers is an ultra high molecular weight polyethylene and said reinforcement layer is metal.
50. The vehicle ofclaim 49, wherein one of said plastic layers is formed from a pre-pressed sheet.
51. The vehicle ofclaim 44, wherein at least one hopper forms a part of said load container.
52. The vehicle ofclaim 51, wherein said at least one hopper is formed from at least one non-metallic panel supported by at least one of said vehicle frame and said load container frame.
53. The vehicle ofclaim 44, wherein at least one of said panels is non-planar.
54. The vehicle ofclaim 44, wherein at least one joint between at least one pair of adjacent panels is welded together.
55. The vehicle ofclaim 44, wherein at least one of said panels is fixed to said load container frame by at least one bolt received in a countersunk hole formed in a surface of said load container.
56. The vehicle ofclaim 55, wherein said at least one bolt is capped by a non-metallic cap which is substantially flush with said surface.
57. The vehicle ofclaim 44, wherein said load container frame is formed from spaced apart structural members supported by said vehicle frame.
58. The vehicle ofclaim 57, wherein said load container frame includes cross members joined to said structural members to space said structural members apart.
59. The vehicle ofclaim 44, wherein said vehicle frame is a truck frame rotatably mounting a plurality of ground engaging wheels for contacting a ground surface.
60. The vehicle ofclaim 59, further including a tractor is joined to said vehicle frame.
61. The vehicle ofclaim 44, wherein said vehicle frame is a railcar frame rotatably mounting a plurality of rail engaging wheels for riding on one or more rails.
US10/640,7222002-08-162003-08-14Plastic load containerAbandonedUS20040031793A1 (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
US10/640,722US20040031793A1 (en)2002-08-162003-08-14Plastic load container

Applications Claiming Priority (2)

Application NumberPriority DateFiling DateTitle
US40406502P2002-08-162002-08-16
US10/640,722US20040031793A1 (en)2002-08-162003-08-14Plastic load container

Publications (1)

Publication NumberPublication Date
US20040031793A1true US20040031793A1 (en)2004-02-19

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ID=31720720

Family Applications (1)

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US10/640,722AbandonedUS20040031793A1 (en)2002-08-162003-08-14Plastic load container

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US (1)US20040031793A1 (en)

Cited By (14)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US20070210054A1 (en)*2006-03-022007-09-13David HallmanWaste bin assembly
US20070248441A1 (en)*2006-04-202007-10-25Eric MartinetRefuse collection container and method of waste management
US20080020182A1 (en)*2006-07-212008-01-24Gregg Joseph VProduction of UHMWPE sheet materials
US20090037026A1 (en)*2007-06-192009-02-05Rs Solutions LlcMethod and System for Calculating and Reporting Slump in Delivery Vehicles
EP2236354A1 (en)*2009-04-032010-10-06Etablissements MAGYARSelf-supporting tanker
US20100312438A1 (en)*2004-02-132010-12-09Rs Solutions, LlcMethod and System for Calculating and Reporting Slump in Delivery Vehicles
US8442876B1 (en)*2008-11-172013-05-14Honda Motor Co., Ltd.Returnable container management and repair system and method
CN103693288A (en)*2013-12-052014-04-02铜陵晟王铁路装备股份有限公司Binding structure for loading and transporting complete railway vehicles
US20140130657A1 (en)*2012-11-052014-05-15Gordon Holdings, Inc.High strength, light weight composite structure, method of manufacture and use thereof
US8746954B2 (en)2007-06-192014-06-10Verifi LlcMethod and system for calculating and reporting slump in delivery vehicles
US9518870B2 (en)2007-06-192016-12-13Verifi LlcWireless temperature sensor for concrete delivery vehicle
CN111112395A (en)*2020-01-032020-05-08中国航空制造技术研究院Pre-bending tool for obtaining double-curvature wall plate and shot blasting forming process
US10800316B2 (en)*2017-09-212020-10-13Continental Intermodal Group-Trucking LlcSand trailer
US20220217982A1 (en)*2021-01-122022-07-14Radie B.V.Funnel, Lining for a Funnel, Dough Line and Method for Cleaning a Funnel

Citations (3)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US5186351A (en)*1988-08-051993-02-16San Joaquin Valley ExpressSlurry tank
US5624049A (en)*1995-12-051997-04-29Wasteco ManufacturingIntermodal container with inner receptacle
US6076693A (en)*1996-12-132000-06-20Wasteco ManufacturingMolded container assembly for transporting bulk materials

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US5186351A (en)*1988-08-051993-02-16San Joaquin Valley ExpressSlurry tank
US5624049A (en)*1995-12-051997-04-29Wasteco ManufacturingIntermodal container with inner receptacle
US6076693A (en)*1996-12-132000-06-20Wasteco ManufacturingMolded container assembly for transporting bulk materials

Cited By (20)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
US8727604B2 (en)2004-02-132014-05-20Verifi LlcMethod and system for calculating and reporting slump in delivery vehicles
US20100312438A1 (en)*2004-02-132010-12-09Rs Solutions, LlcMethod and System for Calculating and Reporting Slump in Delivery Vehicles
US20100312406A1 (en)*2004-02-132010-12-09Rs Solutions, LlcMethod and System for Calculating and Reporting Slump in Delivery Vehicles
US20070210054A1 (en)*2006-03-022007-09-13David HallmanWaste bin assembly
US20070248441A1 (en)*2006-04-202007-10-25Eric MartinetRefuse collection container and method of waste management
US20080020182A1 (en)*2006-07-212008-01-24Gregg Joseph VProduction of UHMWPE sheet materials
US7803450B2 (en)*2006-07-212010-09-28Quadrant Epp AgProduction of UHMWPE sheet materials
US20090037026A1 (en)*2007-06-192009-02-05Rs Solutions LlcMethod and System for Calculating and Reporting Slump in Delivery Vehicles
US9518870B2 (en)2007-06-192016-12-13Verifi LlcWireless temperature sensor for concrete delivery vehicle
US8989905B2 (en)*2007-06-192015-03-24Verifi LlcMethod and system for calculating and reporting slump in delivery vehicles
US8746954B2 (en)2007-06-192014-06-10Verifi LlcMethod and system for calculating and reporting slump in delivery vehicles
US8442876B1 (en)*2008-11-172013-05-14Honda Motor Co., Ltd.Returnable container management and repair system and method
EP2236354A1 (en)*2009-04-032010-10-06Etablissements MAGYARSelf-supporting tanker
FR2943960A1 (en)*2009-04-032010-10-08Ets Magyar TANK VEHICLE AUTOPORTE
US20140130657A1 (en)*2012-11-052014-05-15Gordon Holdings, Inc.High strength, light weight composite structure, method of manufacture and use thereof
CN103693288A (en)*2013-12-052014-04-02铜陵晟王铁路装备股份有限公司Binding structure for loading and transporting complete railway vehicles
US10800316B2 (en)*2017-09-212020-10-13Continental Intermodal Group-Trucking LlcSand trailer
CN111112395A (en)*2020-01-032020-05-08中国航空制造技术研究院Pre-bending tool for obtaining double-curvature wall plate and shot blasting forming process
US20220217982A1 (en)*2021-01-122022-07-14Radie B.V.Funnel, Lining for a Funnel, Dough Line and Method for Cleaning a Funnel
US12011003B2 (en)*2021-01-122024-06-18Radie B.V.Funnel, lining for a funnel, dough line and method for cleaning a funnel

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Legal Events

DateCodeTitleDescription
ASAssignment

Owner name:MENASHA CORPORATION, WISCONSIN

Free format text:ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:GARCIA, MARCELO E.;REEL/FRAME:014399/0854

Effective date:20030814

STCBInformation on status: application discontinuation

Free format text:ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION


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