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US20030234443A1 - Low profile stacking system and method - Google Patents

Low profile stacking system and method
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Publication number
US20030234443A1
US20030234443A1US10/457,608US45760803AUS2003234443A1US 20030234443 A1US20030234443 A1US 20030234443A1US 45760803 AUS45760803 AUS 45760803AUS 2003234443 A1US2003234443 A1US 2003234443A1
Authority
US
United States
Prior art keywords
csp
contacts
flex
circuit
substrate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US10/457,608
Inventor
Julian Partridge
James Cady
James Wilder
David Roper
James Wehrly
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Entorian Technologies Inc
Original Assignee
Entorian Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US10/005,581external-prioritypatent/US6576992B1/en
Assigned to STAKTEK GROUP L.P.reassignmentSTAKTEK GROUP L.P.ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS).Assignors: PARTRIDGE, JULIAN, WEHRLY, JAMES DOUGLAS, JR., CADY, JAMES W., ROPER, DAVID L., WILDER, JAMES
Priority to US10/457,608priorityCriticalpatent/US20030234443A1/en
Application filed by Entorian Technologies IncfiledCriticalEntorian Technologies Inc
Priority to US10/631,886prioritypatent/US7026708B2/en
Assigned to COMERICA BANK, AS AGENTreassignmentCOMERICA BANK, AS AGENTSECURITY AGREEMENTAssignors: STAKTEK GROUP L.P.
Publication of US20030234443A1publicationCriticalpatent/US20030234443A1/en
Priority to PCT/US2004/016347prioritypatent/WO2004112128A2/en
Priority to US10/873,847prioritypatent/US7094632B2/en
Priority to US11/011,469prioritypatent/US7180167B2/en
Priority to US11/263,627prioritypatent/US7656678B2/en
Priority to US11/403,081prioritypatent/US20060255446A1/en
Priority to US11/432,206prioritypatent/US20080211077A1/en
Priority to US11/626,318prioritypatent/US20070114649A1/en
Priority to US11/626,316prioritypatent/US20070117262A1/en
Priority to US11/873,351prioritypatent/US7719098B2/en
Priority to US11/873,355prioritypatent/US20080120831A1/en
Priority to US11/874,775prioritypatent/US20080090329A1/en
Priority to US11/874,795prioritypatent/US20080088032A1/en
Priority to US12/356,432prioritypatent/US7626273B2/en
Priority to US12/437,340prioritypatent/US20090273069A1/en
Assigned to STAKTEK GROUP L.P. NOW KNOWN AS ENTORIAN TECHNOLOGIES L.P.reassignmentSTAKTEK GROUP L.P. NOW KNOWN AS ENTORIAN TECHNOLOGIES L.P.RELEASE BY SECURED PARTY (SEE DOCUMENT FOR DETAILS).Assignors: COMERICA BANK, AS AGENT
Abandonedlegal-statusCriticalCurrent

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Abstract

The present invention provides a system and method that mounts integrated circuit devices onto substrates and a system and method for employing the method in stacked modules. The contact pads of a packaged integrated circuit device are substantially exposed. A solder paste that includes higher temperature solder paste alloy is applied to a substrate or to the integrated circuit device to be mounted. The integrated circuit device is positioned to contact the contacts of the substrate. Heat is applied to create high temperature joints between the contacts of the substrate and the integrated circuit device resulting in a device-substrate assembly with high temperature joints. The formed joints are less subject to re-melting in subsequent processing steps. The method may be employed in devising stacked module constructions such as those disclosed herein as preferred embodiments in accordance with the invention. Typically, the created joints are low in profile.

Description

Claims (32)

5. A stacked circuit module comprising:
a first integrated circuit;
a second integrated circuit disposed above the first integrated circuit;
a flex circuit connecting the first and second integrated circuits, the first integrated circuit and the second integrated circuit being connected to the flex circuit through high temperature joints devised in accordance withclaim 4 and the flex circuit comprising;
first and second outer layers;
first and second conductive layers, between which there is an intermediate layer, the first and second conductive layers and the intermediate layer being interior to the first and second outer layers, the second conductive layer having demarked first and second flex contacts, the first flex contacts being accessible through first windows through the second outer layer and the second flex contacts being accessible through second windows through the first outer layer, the first conductive layer, and the intermediate layer.
16. A method of constructing a stacked circuit module comprising the steps of:
providing a first CSP having a plurality of ball contacts;
removing the plurality of ball contacts from the first CSP leaving a plurality of CSP pads on the first CSP;
providing a substrate having a plurality of substrate contacts;
applying a solder paste to the plurality of substrate contacts of the substrate, the solder paste being comprised of an alloy of lead having a melting point, the melting point being equal to or greater than 235° C.;
positioning the first CSP and the substrate relative to each other to place the CSP pads of the first CSP in contact with the substrate contacts of the substrate to which the solder paste has been applied;
heating the first CSP and the substrate to cause the temperature at the CSP contacts and substrate contacts to reach the melting point.
22. A method of constructing a stacked circuit module comprising the steps of:
providing a first CSP having a plurality of ball contacts;
removing the plurality of ball contacts from the first CSP leaving a plurality of CSP pads on the first CSP;
providing a substrate having a plurality of substrate contacts;
applying a solder paste to the plurality of CSP pads, the solder paste being comprised of an alloy of lead having a melting point, the melting point being equal to or greater than 235° C.;
positioning the first CSP and the substrate relative to each other to place the CSP pads to which the solder paste has been applied in contact with the substrate contacts of the substrate;
heating the first CSP and the substrate to cause the temperature at the CSP contacts and substrate contacts to reach the melting point.
26. A high-density circuit module comprising:
a first CSP having first and second lateral sides and upper and lower major surfaces and a set of CSP pads along the lower major surface;
a second CSP having first and second lateral sides and upper and lower major surfaces and a set of CSP pads along the lower major surface, the first CSP being disposed above the second CSP;
a pair of flex circuits, each of which pair having a first conductive layer and a second conductive layer, both said conductive layers being interior to first and second outer layers, and demarcated at the second conductive layer of each flex circuit there being upper and lower flex contacts, the upper flex contacts being connected to the CSP pads of the first CSP with first high temperature joints and the lower flex contacts being connected to the CSP pads of the second CSP with second high temperature joints, the first and second high temperature joints each having melting points above 230° C.
US10/457,6082001-10-262003-06-09Low profile stacking system and methodAbandonedUS20030234443A1 (en)

Priority Applications (16)

Application NumberPriority DateFiling DateTitle
US10/457,608US20030234443A1 (en)2001-10-262003-06-09Low profile stacking system and method
US10/631,886US7026708B2 (en)2001-10-262003-07-14Low profile chip scale stacking system and method
PCT/US2004/016347WO2004112128A2 (en)2003-06-092004-05-25Low profile stacking system and method
US10/873,847US7094632B2 (en)2001-10-262004-06-22Low profile chip scale stacking system and method
US11/011,469US7180167B2 (en)2001-10-262004-12-14Low profile stacking system and method
US11/263,627US7656678B2 (en)2001-10-262005-10-31Stacked module systems
US11/403,081US20060255446A1 (en)2001-10-262006-04-12Stacked modules and method
US11/432,206US20080211077A1 (en)2001-10-262006-05-11Low profile chip scale stacking system and method
US11/626,316US20070117262A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US11/626,318US20070114649A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US11/873,355US20080120831A1 (en)2001-10-262007-10-16Stacked Modules and Method
US11/873,351US7719098B2 (en)2001-10-262007-10-16Stacked modules and method
US11/874,795US20080088032A1 (en)2001-10-262007-10-18Stacked Modules and Method
US11/874,775US20080090329A1 (en)2001-10-262007-10-18Stacked Modules and Method
US12/356,432US7626273B2 (en)2001-10-262009-01-20Low profile stacking system and method
US12/437,340US20090273069A1 (en)2001-10-262009-05-07Low profile chip scale stacking system and method

Applications Claiming Priority (2)

Application NumberPriority DateFiling DateTitle
US10/005,581US6576992B1 (en)2001-10-262001-10-26Chip scale stacking system and method
US10/457,608US20030234443A1 (en)2001-10-262003-06-09Low profile stacking system and method

Related Parent Applications (2)

Application NumberTitlePriority DateFiling Date
US10/005,581Continuation-In-PartUS6576992B1 (en)2001-10-262001-10-26Chip scale stacking system and method
US10/453,398Continuation-In-PartUS6914324B2 (en)2001-10-262003-06-03Memory expansion and chip scale stacking system and method

Related Child Applications (2)

Application NumberTitlePriority DateFiling Date
US10/631,886Continuation-In-PartUS7026708B2 (en)2001-10-262003-07-14Low profile chip scale stacking system and method
US11/011,469DivisionUS7180167B2 (en)2001-10-262004-12-14Low profile stacking system and method

Publications (1)

Publication NumberPublication Date
US20030234443A1true US20030234443A1 (en)2003-12-25

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ID=34713105

Family Applications (5)

Application NumberTitlePriority DateFiling Date
US10/457,608AbandonedUS20030234443A1 (en)2001-10-262003-06-09Low profile stacking system and method
US11/011,469Expired - Fee RelatedUS7180167B2 (en)2001-10-262004-12-14Low profile stacking system and method
US11/626,316AbandonedUS20070117262A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US11/626,318AbandonedUS20070114649A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US12/356,432Expired - LifetimeUS7626273B2 (en)2001-10-262009-01-20Low profile stacking system and method

Family Applications After (4)

Application NumberTitlePriority DateFiling Date
US11/011,469Expired - Fee RelatedUS7180167B2 (en)2001-10-262004-12-14Low profile stacking system and method
US11/626,316AbandonedUS20070117262A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US11/626,318AbandonedUS20070114649A1 (en)2001-10-262007-01-23Low Profile Stacking System and Method
US12/356,432Expired - LifetimeUS7626273B2 (en)2001-10-262009-01-20Low profile stacking system and method

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US (5)US20030234443A1 (en)

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US20070117262A1 (en)2007-05-24
US7626273B2 (en)2009-12-01
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US20070114649A1 (en)2007-05-24
US7180167B2 (en)2007-02-20

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