FIELD OF THE INVENTIONThis invention relates generally to surgical aspirators and surgical aspirator tip and sleeve combinations and more particularly to surgical aspirator tip and sleeve combinations that allow air to flow into the interior of the sleeve that is independent of the inflow of gases, fluids, and materials through the small holes in the sleeve.[0001]
BACKGROUND OF THE INVENTIONSurgical aspirators are used to remove fluids from the body of the patient. A surgical aspirator typically includes a tip that is inserted into a surgical site, wound, or other bodily orifice. The tip is generally elongated in shape and may include a handle or grip section to facilitate using the aspirator. The proximal end of the tip is connected to a tube that is connected to a suction pump that provides suction to the tip. The distal end of the aspirator tip is inserted into the patient and has one or more openings into which gases, fluids, and materials may flow.[0002]
Pieces of tissue and other debris may be suspended in the fluids and can clog the aspirator. Openings in the tip of the aspirator where the fluid first enters the device are particularly vulnerable to clogging. One solution to this problem involves covering the distal end of the aspirator tip with a sleeve formed with a plurality of small holes that prevent the tissue from reaching the opening of the aspirator tip while allowing the fluid being evacuated to flow into the sleeve through the holes. However, if the holes in the sleeve become clogged, suction is no longer distributed uniformly among the remaining unclogged holes. This condition may cause too much suction in a particular area that may pull surrounding tissue into the holes of the sleeve causing injury to the patient.[0003]
One solution to this problem involves including additional orifices in the tip near the connection between the sleeve and tip. Because these additional orifices are spaced from the wound, bodily orifice, or surgical site the additional orifices are less likely to become clogged with tissue or debris. However, these orifices are vulnerable to being obstructed by the hands or fingers of the user of the aspirator. These orifices may also be obstructed or blocked by resting the aspirator tip and sleeve combination against another object such as the patient's body, a table, or dressings surrounding the surgical site.[0004]
Therefore, a need exists for improved surgical aspirator tip and sleeve combinations that allow air flow into the interior of the sleeve that is independent of the inflow of gases, fluids, and materials through the small holes in the sleeve.[0005]
SUMMARY OF THE INVENTIONThe present invention provides a coupling device for attaching a sleeve to a surgical aspirator tip that allows airflow between the external environment and the interior of the sleeve. The coupling device includes a male member attached to the tip and a female member formed in the proximal end of the sleeve. The male member includes at least one longitudinal groove. When the male member is received into the female member, at least one venting channel is defined between at least one longitudinal groove of the male member and the inner surface of the female member. The venting channel provides communication between the interior of the sleeve and the external environment and permits airflow between the external environment and the interior of the sleeve.[0006]
In another aspect of the invention, the aspirator tip may include a handle that abuts the sleeve. At least one groove of the male member may be extended onto the handle so that air from the external environment may flow through the grooves and into at least one venting channel.[0007]
As a further aspect, the female member may include at least one cross-hole in communication with both the interior of at least one venting channel and the external environment.[0008]
BRIEF DESCRIPTION OF THE DRAWINGSThe foregoing aspects and many of the attendant advantages of this invention will become more readily appreciated as the same become better understood by reference to the following detailed description, when taken in conjunction with the accompanying drawings, wherein:[0009]
FIG. 1 is a cross-sectional view of the aspirator tip including a male coupling member of the coupling device constructed in accordance with the present invention.[0010]
FIG. 2 is an isometric view of the distal end of aspirator tip from a point located to the side of the distal end of the aspirator tip wherein the neck has been omitted to better illustrate the male coupling member of the coupling device constructed in accordance with the present invention.[0011]
FIG. 3 is an isometric view of the proximal end of sleeve from a point located to the side of the proximal end of the sleeve including a female coupling member of the coupling device constructed in accordance with the present invention.[0012]
FIG. 4 is an isometric view of the aspirator tip of FIG. 1 being received into the sleeve of FIG. 3.[0013]
FIG. 5 is an isometric view of the sleeve of FIG. 3 coupled to the aspirator tip of FIG. 1.[0014]
FIG. 6 is an isometric view of the coupling device constructed in accordance with the present invention from a point located proximally and spaced from the coupling device.[0015]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTFIG. 1 depicts the[0016]tip10 of a surgical aspirator. Thetip10 generally includes a hollowtubular neck member14 that may be inserted into the wound, bodily orifice, or surgical site and anelongated handle member20. Thehandle member20 defines a longitudinalinternal channel30. Thehandle member20 may include a grip section ormember22 for gripping thetip10, atube coupling member24 that is used to attach thetip10 to a tube38 (depicted in FIG. 5) that in turn is connect to a source of suction (not shown), and amale coupling member26 for attaching a sleeve40 (see FIGS. 46) to thetip10. Thehandle member20 may be constructed from a rigid or semi-rigid, resiliently deformable material that is adaptable for use in the medical arts. Preferably, polymeric or resinous plastic is used. Thetubular neck member14 may be constructed from metals such as steel or from the same or similar materials used to construct thehandle member20.
The proximal end of the[0017]tubular neck member14 is attached to the distal end of thehandle member20 so that theinterior15 of thetubular neck member14 is in communication with theinternal channel30 in thehandle member20. The distal end of theneck portion14 includes at least one opening or orifice16 into which gases, fluids, and materials can flow. Atip guard17 open at its distal end may be attached to the distal end of thetubular neck member14.Tip guard17 may include additional orifices located circumferentially abouttip guard17. In this manner, gases, fluids, and materials may flow through these additional orifices and into theopening16 in the distal end of theneck portion14. Gas, fluid and material flow down theneck14 and into thehandle member20 of thetip10. Asuction tube38 may be attached to thetube coupling member24 of thetip10. The free end of thesuction tube38 may then be attached to a source of suction (not shown), such as a suction pump, to provide suction to the aspirator. In this manner, suction supplied to thetube38 flows through thehandle member20, into theneck member14, and out opening16.
Referring to FIG. 2, the[0018]male coupling member26 includes anoutside surface28. Themale coupling member26 may be formed in the distal portion of thehandle member20 or attached to thehandle member20 as a separate component. Alternatively, themale coupling member26 may be attached to theneck member14 and not attached to thehandle member20. Themale coupling member26 may be between about [40 and 55 mm] long in the longitudinal α direction.
In one embodiment, the[0019]male coupling member26 is generally tapered along its longitudinal axis α so that the cross-sectional area of the proximal end is greater than the cross sectional area of the distal end. In alternate embodiments, other profiles where the cross-sectional areas of the proximal and distal ends are approximately equal. Along its lateral axis, the proximal end of themale coupling member26 may be between about [4 and 20 mm] and the distal end may be between about [4 and 20 mm]. In one embodiment, the proximal cross-sectional area of themale coupling member26 is less than the cross-sectional area of the distal end of thegrip member22.
The cross-sectional shape of the[0020]male coupling member26 may remain constant or vary (as depicted in FIG. 2) along the longitudinal axis α. Themale coupling member26, excludinggrooves100, may have any cross-sectional shape, but preferably has a cross-sectional shape that is generally round, ovoid, square, rectangular, triangular, hexagonal, or other closed shape. To aid in attaching or removing thesleeve40, themale coupling member26 may also include ridges or grooves such as longitudinal grooves102 (depicted in FIG. 2) spaced fromgrooves100 along the circumference ofmale coupling member26.
[0021]Handle member20 may include at least onegroove100 extending longitudinally along the outside surface ofhandle member20. In one embodiment,grooves100 extend from the distal to the proximal end ofmale coupling member26. Furthermore,grooves100 may extend onto a section of thegrip member22 from its distal end. Alternatively, separate grooves may be included in thegrip member22 that are in communication or intersect withgrooves100.Grooves100 may be between 1 and 7 mm deep and 1 and 10 mm wide.Grooves100 may have any cross-sectional shape such as U-shaped, V-shaped or other suitable groove shape.
Returning to FIG. 1,[0022]tube coupling member24 may include a tiered section that is coupled to the tube38 (see FIG. 5) by inserting one or more of the tiers having a smaller cross-sectional area into thetube38, however, any tube coupling mechanism may be used. Thetube38 may be constructed from any tubular material suitable for transmitting suction forces to a surgical aspirator and gases, fluids and materials from a surgical site known in the medical arts.
The[0023]grip member22 is a generally elongated member and may include grooves, ridges, other projections, or depressions that may aid the user in gripping thetip10. Thegrip member22 is suitably sized to be received into an average sized hand but larger or smaller grip sections may be constructed for larger or smaller hands respectively. Generally, thegrip member22 may be between about [35 and 80 mm] long and have a cross-sectional width between about [12 and 30 mm] and a cross-sectional height between about [12 and 30 mm]. Thegrip member22 may also be tapered or include contours along its longitudinal axis for a more comfortable grip.
Referring to FIG. 3, the[0024]sleeve40 includes afemale coupling member42 and a tapereddistal section44. Thefemale coupling member42 can be formed in thesleeve40 or attached to it as a separate component. Thefemale coupling member42 includes awall46 with aninside surface48 that defines an internal receiving volume V. Thewall46 also includes inwardly extendinglongitudinal projections50. In one embodiment, the inwardly extendingprojections50 traverse a longitudinal section of thefemale coupling member42. Preferably, theprojections50 longitudinally traverse a section of thefemale coupling member42 that starts at its proximal end and terminates a predetermined distance from the proximal end. Alternatively, theprojections50 may traverse the entire longitudinal length of thefemale coupling member42.
Referring to the embodiment of the present invention depicted in FIG. 3, the[0025]female coupling member42 is generally tapered along its longitudinal axis α′ so that the cross-sectional area of the proximal end is greater than the cross-sectional area of the distal end. In alternate embodiments, other profiles may be used such that the cross-sectional areas of proximal and distal ends are approximately equal. In yet another embodiment, thefemale coupling member42 is tapered or contoured to approximate the taper or contour of themale coupling member26. Along its lateral axis, the proximal end of thefemale coupling member42 may be between about [8 and 24 mm] and the distal end may be between about [8 and 24 mm].
The cross-sectional shape of the[0026]female coupling member42 may remain constant or vary (as depicted in FIG. 3) along the longitudinal axis α′. Thefemale coupling member42 may have any cross-sectional shape but is preferably generally round, ovoid, square, rectangular, triangular, hexagonal, or other closed shape. In an alternate embodiment, the cross-sectional shape of thefemale coupling member42, excluding theprojections50, approximates the cross-sectional shape of themale coupling member26. Thefemale coupling member42 may also include grooves or ridges along its external surface as desired to aid in attaching or removing thesleeve40.
The tapered[0027]section44 of thesleeve40 is generally hollow and includes a plurality of spacedorifices62 that allow gases, fluids, and materials to flow into the interior of thesleeve40. Theorifices62 are preferably round or ovoid but other shapes may be used. Theorifices62 are sized to permit the inflow of gases, fluids, and materials of a size that will not clog theopening16 in theneck member14 into the interior of thesleeve40. However, larger materials, such as body tissue, are unable to pass through theorifices62 and may clog them.
The tapered[0028]section44 may be contoured to match the contours present in theneck member14. The taperedsection44 may also be constructed from a material suitably flexible to conform to the shape of anaspirator neck14 member inserted therein. Suitable materials to construct the tapered neck include rigid or semi-rigid, resiliently deformable materials adaptable for use in the medical arts such as polymeric or resinous plastic. The taperedsection44 may also include ribs, ridges, and other projections as well as grooves and depressions to lend structural support and aid in conducting gases, fluids, and materials into the interior of thesleeve40.
Referring now to FIGS. 4 and 5, the[0029]sleeve40 slides over theneck14 of thetip10 so that theneck14 of thetip10 may be completely encased by thesleeve40. Generally, thesleeve40 is attached to thetip10 at thehandle member20 by a coupling device. The coupling device includes a tip coupling member such as themale coupling member26 and a sleeve coupling member such as thefemale coupling member42. The male coupling member may be received into the receiving volume V see (FIG. 3) of thefemale coupling member42. A coupledregion70 is formed where themale coupling member26 is inserted into thefemale coupling member42. Theinside surface48 of thewall46 of thefemale coupling member42 contacts theoutside surface28 of themale coupling member26. Portions of theinside surface48 of thefemale coupling member42 do not contact theoutside surface28 of themale coupling member26. Particularly, the sections of theinside surface48 of thefemale coupling member42 adjacent togrooves100 may not contact theoutside surface28 ofmale coupling member26. Consequently, ventingchannels80 are formed between theinside surface48 of thewall46, theoutside surface28 of themale coupling member26 as depicted in FIG. 6. These ventingchannels80 allow air to flow between the external environment into the interior of thesleeve40.
Along the[0030]coupling region70, the cross-sectional area of themale coupling member26 is less than the corresponding cross-sectional area of thefemale coupling member42 directly adjacent. In this manner, referencing to FIG. 6, theoutside surface28 of themale coupling member26 is not in constant continuous contact with theinside surface48 of thewall46 of thefemale coupling member42. In the areas where the inside surface of thefemale coupling member42 is not in contact with theoutside surface28 of themale coupling member26, gaps or ventingchannels80 are formed. Each individual venting channel may be in communication with other venting channels, the external environment, and/or the interior of thesleeve40 as required to provide communication between the external environment and the interior of thesleeve40.
With the[0031]sleeve40 in place, the distal end of thetip10 andsleeve40 combination may be inserted into the wound, surgical site, or bodily orifice to remove fluids therein. Suction flows from the suction source (not shown) through thetube38 and into thehandle member20. Suction traverses thehandle member20 and into theneck member14. Suction travels up the neck and pulls gases, fluids, and small materials into theopening16. The gases, fluids, and materials inside thesleeve40 flow from the wound, surgical site, or bodily orifice into thesleeve40 through the plurality oforifices62 in the taperedsection44. When theorifices62 become clogged such that the flow of gases, fluids, and materials into the interior of thesleeve40 is restricted, air flow is available to the sleeve through the ventingchannels80. Air provided by the venting channels may prevent uneven distribution of suction forces over anyunclogged orifices62. If the suction force is concentrated over toofew orifices62, the tissue surrounding the wound, surgical site, or orifice could be pulled into theorifices62 in thesleeve40 possibly causing discomfort, pain, and injury to the patient.
In one embodiment depicted in FIGS. 5 and 6, the distal end of the[0032]grip member22 abuts the proximal end of thefemale coupling member42. In yet another embodiment, the distal end of thegrip member22 abuts the proximal end of thefemale coupling member42 and is of suitable size and shape to obstruct the ventingchannels80. As mentioned above,longitudinal grooves100, best seen in FIG. 6, may extend ontogrip member22 from the distal end. Air may flow through the portion ofgrooves100 located inhandle member22 into the ventingchannels80. This configuration may prevent both the hands of the user and the distal end of thegrip member22 from interfering with the air flow through the ventingchannels80.
Cross-holes[0033]60 may be formed in the portion of thewall46 between the ventingchannels80 and the external environment to provide another means by which air may enter the ventingchannels80. Because the handle18 is not generally in contact with the tissue or fluids at the surgical site, the portion ofgrooves100 located in thehandle member22 andcross-holes60 in thesleeve40 are unlikely to become clogged with tissue. Therefore, a constant airflow is available inside thesleeve40 and particularly in thearea surrounding opening16 in thetip10. This airflow prevents uneven distribution of suction to the holes of thesleeve40.
As a non-limiting example, the[0034]tip10 of the present invention may be formed by injection molding. For illustrative purposes, one non-limiting example of a method by which thetip10 may be constructed will be provided herein.
A removable tip guard core may be inserted into the distal end of the[0035]neck14. The tip guard core and theneck14 may then be placed in the tip guard mold. The tip guard mold includes an upper and a lower portion. Each portion of the tip guard mold contains a portion of a mold cavity. Further, the mold may include inwardly extending projections that extend into the mold cavity to form additional openings in thetip guard17.
Both portions of the tip guard mold are coupled together to define the mold cavity therebetween. At least one inlet channel is included in the mold to allow the inflow of material into the mold cavity. An injection nozzle may inject material through the inlet channel and into the mold cavity. The injected material fills the mold cavity and surrounds a section of the tip guard core.[0036]
After the material injected into the mold cavity has cured, the mold portions are separated and the[0037]neck14 and newly formedtip guard17 are removed from the mold. Next, the tip guard core may be removed from the distal end of the tip guard.
The[0038]handle member20 is formed similarly to thetip guard17. A handle member core is inserted into the proximal end of theneck14. Theneck14 and the handle member core are then placed inside handle member mold. The handle member mold includes a top portion and a lower portion each including a portion of the mold cavity. When both portions are coupled together, the mold cavity is defined therebetween. At least one inlet channel in communication with the mold cavity and the external environment is defined in the mold. An injection may then inject material through the inlet channel into the mold cavity. The injected material fills the mold cavity around a section of theneck14 and the handle member core.
After the injected material has had an opportunity to cure, the[0039]handle member20,neck14, and the handle member core are removed from the mold. The handle member core is then removed from the proximal end of thehandle member20.
Both the tip guard core and the handle member core may be composed of core materials known in the art such as hardened tool steel or other suitable core material. Similarly, the molds may be constructed from materials known in the art such as hardened tool steel or other suitable mold material. The material injected may include polymeric or resinous plastics.[0040]
In the process described above, both the[0041]handle member20 andtip guard17 are formed around theneck14. Therefore, no additional assembly is required. Further, a strong fluid tight bond is formed between theneck14 and both thetip guard17 and thehandle member20.
While one method of forming the tip is depicted in this application, it is apparent to one of ordinary skill in the art that alternate equivalent methods are available. For example, both the[0042]handle member20 and thetip guard17 could be molded within a single mold at the same time. Furthermore, the tip guard core could be inserted through the proximal end instead of the distal end.
While the preferred embodiment of the invention has been illustrated and described, it will be appreciated that various changes can be made therein without departing from the spirit and scope of the invention.[0043]