GOVERNMENT SUPPORT[0001] This invention was made with Government support under Grant No. DA09873-06awarded by the National Institutes of Health. The Government has certain rights to this invention.
BRIEF DESCRIPTION OF THE INVENTIONThe present invention relates to microfluidic devices using electrically driven dielectric microrotors/impellers for pumping and mixing fluids in microchannels.[0002]
BACKGROUND OF THE INVENTIONThe fabrication and use of microchannels in the manipulation of small fluid volumes in chemical and biochemical analysis is well known. Small fluid volumes have been moved through microchannels employing electro-kinetic flow. Mechanical pumping systems have also been used to move and direct fluids within microchannels. These systems employ microscale devices utilizing external and internal microfabricated pumps and valves. The microfabrication methods are costly because they require bulky and expensive equipment. There is a need for a microfluidic device which can pump and mix fluids in microchannels for chemical and biochemical analysis and synthesis.[0003]
SUMMARY OF THE INVENTIONIt is a general object of the present invention to provide a microfluidic device having at least one microchannel in which the fluid in the microchannel is pumped and/or mixed by electrically driven dielectric micro-rotor/impellers.[0004]
It is another object of the present invention to provide a microfluidic device employing microchannels in which a micro rotor is employed to pump fluid along the channels.[0005]
It is a further object of the present invention to provide a microfluidic device in which a dielectric rotor/impeller mixes fluid in the vicinity of the rotor/impeller.[0006]
A microfluidic device having at least one microchannel is provided. A microrotor/impeller is disposed in said microchannel and driven by dipole field induced coupled electrorotation to pump and/or mix the fluid in said channel.[0007]
BRIEF DESCRIPTION OF THE DRAWINGSThe foregoing and other objects of the invention will be more clearly understood from the following description when read in conjunction with the accompanying drawings in which:[0008]
FIG. 1 is a top plan view of a capillary channel formed in a substrate with a microfluidic pump employing a microrotor/impeller.[0009]
FIG. 2 is a sectional view of the capillary channel and microfluidic pump taken along line[0010]2-2 of FIG. 1 with a cover not shown in FIG. 1.
FIG. 3 is a sectional view of the capillary channel microfluidic pump taken along the line[0011]3-3 of FIG. 1 with a cover not shown in FIG. 1.
FIG. 4 is an enlarged view of the region microrotor/impeller of FIG. 1.[0012]
FIG. 5 shows another embodiment of a capillary channel formed in a substrate with a microfluidic pump.[0013]
FIG. 6 is a top plan view of a capillary channel and microfluidic pump having a constant channel dimension.[0014]
FIG. 7 is a top plan view of another capillary channel with another microfluidic pump.[0015]
FIG. 8 is a top plan view of microfluidic device with a micropump at the fluid supply reservoir.[0016]
FIG. 9 is a top plan view of a microrotor/impeller disposed in a well for mixing fluids.[0017]
FIG. 10 is a schematic illustration of microfluidic device incorporating micropumps in accordance with the present invention.[0018]
DESCRIPTION OF PREFERRED EMBODIMENTMicrofluidic device of the present invention includes at least one microchannel of capillary dimensions with a micropump comprising a microrotor/impeller rotated by dipole field induced coupled electrorotation for pumping and/or mixing fluid in the microchannel. The device may include a number of microchannels for transferring fluid to intersections where chemical reactions or chemical or biological reactions can be carried out using microquantities of reagents or samples. By way of example the microchannels may have cross sectional dimensions in the range of 1 micron to 500 microns and the rotor/impellers have diameters from 0.5 microns to perhaps 50 microns or more.[0019]
Referring to FIGS.[0020]1-4, amicrochannel11 is formed in asubstrate12. The substrate can be any material which does not react with the fluid which is being pumped. The substrate can, for example, be an insulator a semiconductor material. The microchannel can be formed by photolithography and etching which is well known in the semiconductor art. Alternately the substrate may be plastic and the microchannel may be formed in the plastic material by injection molding, stamp molding and embossing. Referring to FIG. 1, thechannel11 is formed with a bulge or protrudingwall portion13. The substrate is provided with a cover plate15, FIG. 2, to form a capillary passage. A dielectric microrotor/impeller14 is located adjacent to bulge. The rotor/impeller is selected to have a different polarizability than the fluid in themicrochannel11. In one embodiment the rotor/impeller comprises microspheres obtainable from Molecular Probes (Eugene, Oreg.), Polysciences, Inc. (Warrington, Pa.) or Bangs Laboratories, Inc. (Fishers, Ind.). Thebulge13 androtor14 are in close proximity so that they are electrostatically coupled to one another.Spaced electrodes16 and17 may be formed on the upper surface of the substrate. In the examples shown in FIGS.1-4 theelectrodes16 and17 are embedded in the piece so that they lie substantially opposite the spherical rotor to provide substantially uniform linear electric fields through the microrotor/impeller14 and thebulge13. However, it is apparent that, in view of the fact that the microchannels are involved, the electrodes can be formed on the surface of the substrate.
Application of alternating electric voltage to the electrodes generates linear[0021]electric fields18, FIG. 4. These electric fields inducedipoles21 and22 in thedielectric rotor14 andsubstrate bulge13, respectively. With the rotor offset from the bulge, the dipole fields attract and the rotor rotates in the direction shown by thearrow24. When the fields alternate there are still attracting forces which cause the rotor to continue to rotate at a rotational velocity which is dependent upon the alternating frequency of the electric fields, the viscosity and polarizability of the fluid and the dielectric properties of the rotor. In order for rotation to occur the fluid and the rotor and bulge need to be polarizeable. The direction of rotation depends on the relative positions of the rotor and bulge within the electric field.
As seen in FIG. 4, rotation of the rotor viscously drags the fluid to pump the fluid in the direction of the arrows[0022]26 and along thechannel11. Additionally as the rotor rotates it will mix fluid in the vicinity of the rotor. The rotor is maintained adjacent the bulge by mechanical restriction or an optical trap. Thus, there has been provided a simple pump which operates by dipole field induced coupled electrorotation for causing fluid to flow along microchannels or microcapillaries.
Referring to FIG. 5,[0023]electrodes31 and32 are placed at the bottom of thechannel11 and provide longitudinal alternating electric fields which induce thedipoles33 in the bulge and34 in the rotor which cause the rotor to rotate in a counter-clockwise direction as indicated byarrow36 and pumps fluid as indicated by thearrow37.
By way of example, the alternating frequency of the electric field can be in range of 400 kHz to 700 kHz and the voltage between 1.5 and 3.5 peak-to-peak. In one example, this caused rotation of the microrotor at 800 to 1800 rpm for a microsphere having 0.75 μm diameter. It is apparent that the rotor/impeller can take other shapes such as a disc-shaped rotor, hexagonal-shaped, octagonal, etc. to provide more efficient pumping.[0024]
In certain applications, it is desirable to have a channel of uniform dimensions. FIG. 6 shows a[0025]channel40 having a zig-zag shape with the microrotors/impellers41,42 located at one edge of the protrudingwalls43,44. Theelectrodes46,47 are on opposite sides of therotors41,42. The rotors pump by dipole field induced coupled rotation as indicated by thearrows49.
In another embodiment, FIG. 7, two[0026]microrotors51,52 are held next to each other in electric fields generated by theelectrodes53 and54 by an optical trap, not shown. Induceddipoles56,57 cause the rotors to rotate in opposite directions and pump fluid along the channel in the direction of rotation of the microrotor closest to a wall (in the illustrated example, in the direction of arrow58).
The[0027]end61 of amicrochannel62 is shown in FIG. 8 cooperating with afluid reservoir63. A pump formed by the microrotor/impeller64, bulge66 andelectrodes67,68 rotate the impeller and pump fluid from the reservoir into the microchannel.
In many applications, it is necessary to mix fluids in wells. The present invention provides an excellent mixing device for use in microwells. Referring to FIG. 9, a[0028]microwell71 is shown formed in asubstrate72. A microrotor/impeller73 is disposed in the well and held adjacent the well wall by an optical trap (not shown). Spaced electrodes76,77 provide linear electric fields which inducedipoles78,79 in the microrotor/impeller73 and well wall. This caused the impeller to rotate at a rotational velocity which depends upon the frequency of the applied electric fields. The rotating microrotor/impeller mixes the fluids.
FIG. 10 shows a schematic illustration of microchip including a plurality of fluid reservoirs,[0029]71,72,73,74 cooperating withmicrochannels76,77,78 and79. Different fluids can be applied to the fluid reservoirs and pumping and mixing along the channel can occur by employing the micropumps of the type described associated with each of the wells. Suitable detection means such as fluorescent detectors which detect labeled cells or molecules can be located along the channel. Alternatively, electrophotometric detectors can be placed along the channel to read changes in the chemical composition due to the reaction of chemicals which are mixed in the channels. It is apparent that other configurations of microchips can employ micropump/mixers in accordance with the present invention to pump, mix, direct and otherwise manipulate fluids in microchannels.
The foregoing descriptions of specific embodiments of the present invention are presented for the purposes of illustration and description. They are not intended to be exhaustive or to limit the invention to the precise forms disclosed; obviously many modifications and variations are possible in view of the above teachings. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, to thereby enable others skilled in the art to best utilize the invention and various embodiments with various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.[0030]