BACKGROUNDThe present invention relates to beverage making machines and more particularly relates to improvements in such machines for dispensing hot beverages such as coffee. Widespread consumption of coffee has spawned production of various machines for dispensing and brewing coffee. These machines can be generally divided into two main categories namely vending machines which may be operated by consumers on demand and which dispense coffee and other hot-beverages according to a mix prescribed by the consumer and generally at the touch of a button. Those machines provide a generally low standard of beverage, but they are quick and convenient and therefore have satisfied a particular market. The second category of machine is the brewing type which brews coffee beans and produces a higher quality of coffee such a cappuccino. There is a wide class of coffee consumers which are discerning as to quality and demand a high standard of coffee. Coffee brewing machines have been able to satisfy this market. The present invention is directed towards improvements in vending and expresso machines and particularly the latter category of machines which have primarily been adapted for brewing coffee from coffee ground. More particularly, the present invention provides a coffee dispensing machine capable of dispensing hot beverages such as coffees including cappuccino using soluble coffee and means for controlling and monitoring the delivery temperature of the beverage.[0001]
PRIOR ARTKnown hot beverage dispensing machines employ a source of hot water which is mixed with a beverage such as hot chocolate or coffee. These machines include a mixing station at which the mixing of the beverage takes place. Vending machines allow the consumer to select the beverage and the machine does the rest. The beverages delivered by these machines are usually low quality and are not monitored by an operator.[0002]
Known coffee brewing machines are more sophisticated than the vending machines and normally require an operator. Traditionally these machines are known as expresso machines and utilise coffee beans but the quality of coffee is largely dependent upon techniques in making the coffee. Till now, technological developments in the coffee industry have focused on the fresh coffee (espresso and cappuccino) segment ignoring the soluble coffee segment. However, fresh coffee developments have failed to address significant issues in both milk-based and filter varieties. The known brewing machines are effective with potentially high output when operated by a skilled barista. A typical prior art coffee brewing machine is disclosed in U.S. Pat. No. 4,681,028 which teaches a simple coffee machine having a housing, a fresh water supply reservoir mounted therein, a heating element adapted to heat fresh water supplied to a brewing chamber under pressure. The brewing chamber includes an inlet and an outlet for the coffee and further includes a water pump and driving control.[0003]
U.S. Pat. No. 4,491,063 discloses an automatic coffee machine which distributes hot water under pressure from a tank, boiler or the like and delivers it to a chamber where coffee powder is contained. The machine includes filtration of the infusion obtained by the passing of the hot water through the coffee powder. Some of the prior art in this field has been directed to means for avoidance of clogging of the inlet holes of the hot water to the chamber holding the coffee powder.[0004]
U.S. Pat. No. 6,035,762 discloses an expresso coffee machine which operates with filter capsules and includes a brewing unit with two brewing chamber parts which are connected to a brewing water heater and being provided with a multiple nozzle.[0005]
U.S. Pat. No. 6,003,435 discloses a coffee making machine of the type to deliver hot water during a brewing cycle to ground coffee supported in a removable filter unit and includes a heated reservoir for water heating and storage and a spray head to deliver heated water from the reservoir to the filter unit. The unit includes a valved conduit which delivers a first amount of heated water from the reservoir to the spray head and a second valve conduit which delivers a second amount of heated water from the reservoir to the spray head. Selection switches allow an operator to select an amount of coffee to be brewed. The unit further includes a controller in communication with the selection switches and controls actuation of the first and second valved conduit during a brewing cycle to deliver an appropriate amount of heated water to the spray head for delivery to ground coffee in the filter unit thereby to brew the selected amount of coffee.[0006]
Another known expresso coffee machine is disclosed in U.S. Pat. No. 5,388,502 which discloses an expresso coffee machine including an electric water heater and a filter basket holder which has a brewing chamber for receiving coffee grounds in a pouring device arranged at its bottom. The coffee machine further includes a first duct and a second duct having a steam outlet. The first duct opens into the filter basket holding device so as to connect the brewing chamber to the water heater and it includes a through flow controlling valve arranged therein which is always closed when the filter basket holder is not inserted. After the filter basket is inserted into the machine the filter basket holder causes the filter valve to move from its closed position into an open position. Another coffee making machine is disclosed in U.S. Pat. No. 5,063,836 and described therein comprises a reservoir connected to a water supply and including a level sensor controlling the water refill valve to the reservoir. The machine further includes a thermostatically controlled heating element wherein the thermostat and refill valve are controlled by a single modular replaceable solid state circuit board. The level sensor functions cause refill of the reservoir to the appropriate level sensor functions to cause refill of the reservoir to the appropriate level for subsequent brewing of coffee irrespective of the mains water pressure and the route by which water may previously have been removed from the reservoir. The electronically controlled thermostat allows only small drops in temperature for example 3 deg F. before operating to reheat the water in the reservoir. This allows the water to be stored at closer to the boiling point and delivered to contact coffee for brewing purposes at temperatures of not less than 200 deg.[0007]
Traditionally, coffee brewing machines employ coffee beans or grounds in making the coffee and to the best of the applicant's knowledge there has been no use previously of instant coffee in coffee brewing machines. Soluble coffee could not previously be used in expresso brewing machines due to the method of operation expresso machines operate. Coffee ground or beans is identified in the industry as non soluble coffee wherein the grounds do not spontaneously dissolve in water. Instant coffee is described as soluble coffee. Traditionally, soluble coffee has not been used in coffee brewing machines as no effective techniques have been achieved and no appropriate equipment developed to enable use of this grade of coffee in the production of brewed coffee by brewing machines. If instant coffee was used in traditional expresso machines it would become an amorphous mass of congealed coffee which could not be used. In conventional expresso machines, coffee grounds are subject to steam under pressure which forces the flavour from the coffee grounds. Grounds can withstand steam but due to the physical nature of soluble coffee it cannot be used with steam pressurisation necessitating substantial changes to known machines of soluble coffee is to be dispensed[0008]
There is a need to provide coffee to the quality of brewed coffee in a much faster time than can be now achieved using conventional machines. Traditionally, brewed coffee takes a number of minutes to prepare but there are occasions where consumers may demand coffee in less than 30 seconds. Conventional machines are not adapted for use with soluble coffees nor for speedy production of coffee beverages so the market in fast production of high quality coffee from brewing machines has not hitherto previously been exploited.[0009]
Traditional coffee brewing machines have two boilers one which generates hot water for making the coffee and the other for making steam. Conventional wisdom has been to date that it is not possible to produce brewed coffee from machines using only one boiler within the foot print of the same size as or in a space smaller than existing machines. Accordingly, the conventional machine designs have remained static for some time. Coffee machines ideally deliver coffee at an exit temperature of around 87 deg C. although up to about 93 deg C. is an acceptable coffee delivery temperature. During mass production of coffee from a machine, the exit temperature must be maintained to ensure the coffee is delivered to the consumer at the required temperature.[0010]
This can sometimes be difficult to achieve during peak loads. The steam required during preparation of the coffee is ideally distributed at around 100 deg C. Temperature control is effected by means of thermostats and in the prior art machines heat exchange takes place by contact with ambient air at an outlet which can be an inefficient means of temperature control possibly resulting in delivery of coffee which is too hot. One of the problems of the prior art machines is the maintenance of the required discharge temperatures particularly during mass production of coffee. A further disadvantage of the known brewing machines is the space taken up by the machines due to the need for two boilers and the enlarged space needed to accommodate those boilers. It was previously thought not possible to reduce a machine footprint by performing all of its brewing functions with one boiler.[0011]
Milk-based espresso coffee machines must be cleaned and maintained regularly to maintain the output quality. The standard of espresso/cappuccino production depends on operator expertise and equipment maintenance, which can lead to the sale of substandard coffee at a premium where for instance, the operator is inexperienced. Filter coffee must be discarded approximately every 30 minutes leading to inefficiencies. In busy restaurant environments, this policy is often forgotten which leads to substantial sub-standard coffee being served to customers and loss of future sales.[0012]
INVENTIONThe present invention addresses the soluble and roast and ground coffee technology as well as addressing the problems of milk-based and filter coffee equipment technology.[0013]
Using soluble coffee, the apparatus of the present invention replicates the production of expresso and fresh-milk coffees. Given that coffee is such a large commodity and the growth in coffee sales is in the espresso and fresh milk arena, the present invention allows a soluble coffee supplier to compete with the espresso market.[0014]
In the United States, in 1999, 886,338 tonnes of coffee were sold in the USA. Soluble coffee at the present time accounts for 9.1% of the total market and fresh coffee 90.1%. Fresh coffee is the fastest growing sub sector in both volume and value terms with increases of 2.4% and 32.6% respectively from 1994 to 1999. The soluble coffee sub sector has declined with a 1.8% fall in value during 1999. Despite its potential higher price, soluble coffee is perceived as inferior to fresh (roast and ground). More coffee is now being consumed away from home, accounting for 57% of the total market. This is reflected in declining supermarket sales of both soluble and fresh coffee.
[0015] | |
| |
| US$ (millions) | Fresh | Instant | Total |
| |
| 1994 | $5,851 | $764 | $6,615 |
| 1998 | $7,761 | $779 | $8,540 |
| |
[0016] | |
| |
| Age | Number of cups per day |
| |
| 25-29 | 4.2 |
| 30-59 | 3.8 |
| 60+ | 2.8 |
| |
These figures show that although coffee is a growing market with continued expansion forecast, the growth is focused in the fresh coffee sub sector of specialty coffees, consumed primarily away from the home and largely by younger generations. The present invention seeks to provide improvements in and to the prior art brewing machines for preparation of hot beverages such as coffee and which increases the efficiency and speed of production and which is capable of operating to produce coffee beverages from soluble and non soluble coffee. The present invention further provides a cooling chamber for controlling the temperature of delivery of soluble coffee.[0017]
In its broadest from the present invention comprises:[0018]
A brewing machine for delivering hot beverages; the machine including; an inlet for receiving a supply of water, at least one boiler which receives water from said water supply and which is/are capable of delivering hot water and/or steam; a mixing station which receives hot water and a predetermined dose of a beverage such as coffee for mixing with said hot water and subsequent delivery of said beverage from said machine; a cooling chamber which receives part said water supply and which delivers hot water at a predetermined temperature; to said mixing station via an outlet the cooling chamber including at least one inlet and at least one outlet wherein said cooling chamber receives cold water from said water supply and wherein said cooling chamber receives cold water from said boiler for delivery to said mixing station, wherein the temperature of hot water in said cooling chamber which is delivered to said mixing station is tempered by cold water.[0019]
In one broad form, the present invention comprises:[0020]
a brewing machine for the preparation of servings of one or multiple hot liquid beverages such as coffee, wherein the machine includes;[0021]
means for controlling a supply of water to at least one boiler having at least one inlet and at least one outlet,[0022]
a cooling chamber including at least one inlet and at least one outlet and which is in communication with said water supply and which receives at least a portion of said water supply,[0023]
a heat exchanger associated with said at least one boiler and in fluid communication with said cool chamber and which receives water from said water supply, wherein said at least one outlet to said cooling chamber communicates with and delivers heated water to a coffee mixing chamber and said at least one outlet to said at least one boiler communicates with a hot water valve and at least one other outlet to said at least one boiler communicates with a steam valve;[0024]
the machine further including a supply of coffee which is delivered to said coffee mixing chamber which terminates in a coffee delivery outlet.[0025]
In another broad form the present invention comprises:[0026]
a machine for the preparation of servings of one or multiple hot liquid beverages such as coffee, wherein the machine includes;[0027]
means for controlling a supply of water to a boiler having at least one inlet and at least one outlet, a cooling chamber including at least one inlet and at least one outlet and which is in communication with said water supply and which receives at least a portion of part of said water supply, wherein said cooling chamber delivers heated water to a mixing station at which said beverages are prepared;[0028]
a heat exchanger associated with said boiler and in communication with said cooling chamber and which delivers water to said cooling chamber and which receives water from said water supply;[0029]
wherein said at least one outlet to said cooling chamber communicates with and delivers heated water to a coffee mixing chamber and said at least one outlet to said boiler communicates with a hot water valve and at least one other outlet to said boiler communicates with and delivers steam to a steam valve;[0030]
the machine further including a supply of coffee which is delivered to said coffee mixing chamber which terminates in a coffee delivery outlet.[0031]
In another broad form the present invention comprises:[0032]
a machine for dispensing hot liquid beverages such as coffee, wherein the machine includes means for controlling a supply of water to a boiler having at least one inlet and at least one outlet, a cooling chamber including at least one inlet and at least one outlet and which is in communication with said water supply and which receives at least a portion of said water supply, a heat exchanger associated with said boiler and in communication with said cooling chamber and which receives water from said water supply; wherein said at least one outlet to said cooling chamber communicates with a coffee mixing chamber, wherein the cooling chamber regulates the temperature of water discharged therefrom for use in the said coffee mixing chamber.[0033]
In another broad form the present invention comprises:[0034]
A hot liquid beverage dispensing machine for the preparation of servings of one or multiple hot liquid beverages such as coffee, wherein the machine includes;[0035]
a water supply;[0036]
a boiler which receives said water supply and having at least one inlet and at least one outlet, a cooling chamber including at least one inlet and at least one outlet and which is in fluid communication with said water supply and which receives at least a portion of said water supply,[0037]
a heat exchanger associated with said boiler and in communication with said cooling chamber and which receives water from said water supply;[0038]
wherein, said at least one outlet to said cooling chamber communicates with a coffee mixing chamber;[0039]
the machine further including a supply of coffee which is delivered to said coffee mixing chamber which terminates in a coffee delivery outlet; wherein, said coffee is water soluble and instant.[0040]
Preferably, the heat exchanger is incorporated in the boiler and communicates with said cooling chamber via fluid delivery lines. Preferably, the cooling chamber is located intermediate the water supply and the heat exchanger is incorporated in the boiler. Preferably, one of the inlets to said cooling chamber delivers water preferably cooled to around 85 deg C. to 93 deg C. and which is discharged via an outlet from said cooling chamber to said coffee mixing chamber. The coffee mixing chamber preferably receives soluble coffee stored in a coffee reservoir contained in the machine.[0041]
In another broad form the present invention comprises; a beverage dispensing machine for delivering hot liquid beverages such as coffee wherein the machine is capable of delivery of soluble (instant) coffee and wherein said machine includes a boiler, a station and cooling chamber which controls the temperature at which the coffee is dispensed.[0042]
In another broad form the present invention comprises:[0043]
a cooling chamber for use in a machine for dispensing hot beverages, the machine including;[0044]
an inlet for receiving a supply of water; at least one boiler which receives said water supply and which is/are capable of delivering hot water and/or steam;[0045]
a mixing station which receives hot water and a dose of a beverage for mixing with said hot water and subsequent delivery of said beverage from said mixing chamber;[0046]
wherein said cooling chamber receives at least part said water supply and delivers hot water to said mixing chamber via an outlet at a predetermined maximum temperature;[0047]
the cooling chamber including at least one inlet and at least one outlet wherein said cooling chamber receives cold water from said water supply and wherein said cooling chamber receives hot water from said at least one boiler for delivery to said mixing chamber, wherein the temperature of hot water in said cooling chamber which is delivered to said mixing station is controlled.[0048]
Preferably there is one boiler in said machine for producing hot water and steam and said cooling chamber is located intermediate said boiler and said mixing chamber.[0049]
The cooling chamber receives cold water via a pipe which enters said chamber and returns to said boiler. Preferably the pipe is arranged in said cooling chamber to provide a predetermined pipe surface area in contact with boiled water delivered from said boiler into said chamber. The boiler includes a heat exchanger which receives cold water from said water supply via said cooling chamber and which delivers heated water from said exchanger to said cooling chamber for delivery to said mixing chamber.[0050]
The cooling chamber further includes a heating element which increases the temperature of water for delivery to said mixing chamber from said cooling chamber when the temperature falls below a predetermined minimum delivery temperature. The cooling chamber further includes a thermostat which isolates said heating element when water in said cooling chamber reaches a predetermined maximum value. The cooling chamber delivers water preferably cooled to around 85 deg C. to 93 deg C. via an outlet from said cooling chamber to the coffee mixing chamber.[0051]
Preferably, the pipe is coiled inside the cooling chamber to maximise surface area contact with hot water in said cooling chamber.[0052]