US20030145945A1 - Labeling assembly - Google Patents

Abstract

A labeling assembly and method of using same for releasably supporting a label and identifying a feature of an object upon which the labeling assembly is adapted for installation. The labeling assembly includes a protective layer having a release surface for releasably supporting the label and an information storage device located adjacent to a contacting surface of the protective layer such that the information storage device is disposed between the protective layer and the object when the labeling assembly is installed on the object. The information storage device is adapted for transmitting a signal comprising information. The method of the present invention includes using the labeling assembly for releasably supporting a label and identifying a feature of an object upon which the labeling assembly is adapted for installation.

Description

BACKGROUND OF THE INVENTION
• 1. Field of the Invention[0001]
• The present invention is directed in general to labeling systems, and more particularly to a labeling assembly with an information storage device protected by a release coated protective layer. The present invention is further directed to a method for labeling objects using the above mentioned labeling assembly. In use, pressure-sensitive adhesive labels are easily removed and replaced on the labeling assembly reflecting changes in a feature of the object without adhesive buildup on the release coating. Additional information can also be transmitted to the information storage device to protect against mislabeling of the object.[0002]
• 2. Description of Related Art[0003]
• Reusable containers often require a labeling system to identify the contents, or other feature of each container. The label provides information such as the origin and destination of the contents, batch number, part number, serial number, quantity, and description, for example. In most cases, these containers are thoroughly cleaned prior to reuse with contents of a different nature.[0004]
• According to a conventional labeling system, a transparent envelope for displaying a label is secured to the container. A label bearing visual indicia identifying the feature of the container is placed inside the envelope where it can be viewed, thereby indicating the feature to an observer. When the feature of the container changes, such as when its contents are changed, for example, a new label with visual indicia reflecting this change is substituted into the envelope for the previous label. A bar code is often printed on the labels to provide the observer with an automated method for extracting information pertaining to the feature. When the information conveyed by the bar code reflects that conveyed by the visual indicia on the label, the bar code provides the observer with an enhanced security against erroneous labeling. Alternatively, the bar code may convey separate information in addition that conveyed by the visual indicia, allowing the observer to include sensitive information on the label and make effective use of the visible surface area of the label.[0005]
• As mentioned above, the container upon which the transparent envelope is secured is often cleansed before being reused. With each successive cleaning process, cleaning agents degrade the transparency of the envelope, causing interference with the visibility of the visual indicia on the label and the proper scanning of the bar code. Interference is also experienced where, after time, the transparent envelope becomes stained or dusty due to the environment the container is in. Also, the transparent envelopes are sometimes bulky and subject to tearing and catching on objects. Further, the bar code on the label is not adaptable to reflect changes in the feature of the container. Thus, a new bar code must be printed on each label to reflect a change of the feature. This becomes time consuming and requires printing equipment and a supply of labels upon which the bar codes can be printed.[0006]
• Other proposed labeling systems call for an adhesive placard to be secured onto a container. Examples of such systems are those disclosed in U.S. Pat. No. 5,628,858 and U.S. Reissued Pat. No. US RE37,164 E, both issued to Petrou, and both of which are incorporated by reference in their entirety herein. According to the methods described in the Petrou patents, the adhesive placard has an exposed release layer that facilitates the easy removal and replacement of pressure-sensitive adhesive labels. When the status of the container changes such as when its contents are changed, for example, the previous label is cleanly removed without leaving residual adhesive behind and a new label with current information is substituted in its place. Although the reading of bar codes and other visual labeling indicia according to the Petrou patents is not obstructed by a transparent envelope, the labels affixed to the release layer are prone to wear and damage resulting from daily activities common to many commercial environments. Further, the Petrou labeling systems lack a built in security measure that can protect against mistakes stemming from accidentally or intentionally mislabeled containers or illegible labels due to physical damage from everyday use.[0007]
• To help correct these shortcomings, many devices have been developed in an attempt to replace the above mentioned systems. One such device is commonly known as a radio frequency identification tag (“RFID tag”). A RFID tag receives information from a transmitter in the form of a radio frequency (“RF”) signal. The RFID tag, through the help of an antenna and a circuit printed directly on the tag itself, receives and stores the information which can later be accessed with electronic equipment such as a RF receiver. Thus, the RFID tag eliminates the problems associated with interpreting visual labeling indicia by using RF signals instead. However, the RFID circuits are delicate and are susceptible to damage from cleaning operations performed on the reusable containers to which the tags are secured, and other environmental elements. Further, RFID tags that are affixed directly to metal containers often experience background interference from the metal container which makes the transfer of data to or from the RFID tag difficult. And the use of RFID tags alone to label a feature of a container also requires ready access to costly RF signal transmitting/receiving devices that are usually limited in availability. This may prevent personnel who most commonly interact with the containers from properly handling their contents due to the inability to read the RFID tag because of a lack of RF signal reading equipment without other, visual indicators.[0008]
BRIEF SUMMARY OF THE INVENTION
• The present invention includes a labeling assembly for releasably supporting a label and identifying a feature of an object upon which the labeling assembly is adapted for installation. The labeling assembly includes a protective layer having a release surface for releasably supporting the label and an information storage device located adjacent to a contacting surface of the protective layer such that the information storage device is disposed between the protective layer and the object when the labeling assembly is installed on the object. The information storage device is adapted for transmitting information via a signal.[0009]
• The labeling assembly can further include features such as visual indicia viewable through the release surface of the protective layer, or an insulator for insulating the information storage device from the object.[0010]
• The present invention is also directed toward a method for providing visible identifying information and secondary identifying information as to a feature of an object on the object. The method includes substantially permanently affixing a labeling assembly to the object with a release surface of the assembly oriented outwardly and an information storing structure disposed between the release surface and the object, providing information pertaining to the feature on a label, applying the label to the assembly by securing a pressure sensitive adhesive coating of the label to the release surface of the assembly, and transmitting the secondary information to the information storing structure via a signal transmitted from an information transmitting device. The secondary information is accessible with an information receiving device when identification of the secondary information is desired.[0011]
• A method for providing visible identifying information and secondary identifying information as to a feature of a reusable object on the reusable object is also within the scope of the present invention. The method includes substantially permanently affixing a labeling assembly to the reusable object with a release surface of the labeling assembly oriented outwardly, providing visible identifying information pertaining to the feature on a first label, applying the first label to the assembly by securing a pressure sensitive adhesive coating of the first label to the release surface of the assembly, and transmitting the secondary identifying information to the information storing structure via a signal transmitted from an information transmitting device, the secondary information being accessible with an information receiving device when retrieval of the secondary identifying information is desired. At a time when a change of the feature of the reusable object is desired, the method further includes the steps of removing the first label from the assembly while leaving the assembly affixed to the object, and applying to the assembly release surface, a pressure sensitive adhesive coating of a second label bearing information reflecting the change of the feature of the reusable object.[0012]
• Other objects and advantages and a fuller understanding of the invention will be had from the following detailed description of an illustrative embodiment and the accompanying drawings.[0013]
BRIEF DESCRIPTION OF THE DRAWINGS
• The foregoing and other features and advantages of the present invention will become apparent to those skilled in the art to which the present invention relates upon reading the following description with reference to the accompanying drawing, in which:[0014]
• FIG. 1 is a front view of an illustrative example of a labeling assembly in accordance with the present invention;[0015]
• FIG. 2 is a cross-sectional view of the labeling assembly of FIG. 1 taken along[0016]line22;
• FIG. 3 is an exploded view of the labeling assembly illustrated in FIG. 1;[0017]
• FIG. 4 is a front view of a second illustrative example of a labeling assembly in accordance with the present invention, an information storage device being shown in phantom;[0018]
• FIG. 5 is an exploded view of the second illustrative example of a labeling assembly in accordance with the present invention shown adjacent to an object; and[0019]
• FIG. 6 is a cross-sectional view of the second illustrative embodiment of a labeling assembly in accordance with the present invention taken along line[0020]4-4.
DETAILED DESCRIPTION OF THE INVENTION
• Certain terminology is used herein for convenience only and is not to be taken as a limitation on the present invention. In the drawings, the same reference numerals are employed for designating the same elements throughout the figures.[0021]
• FIG. 1 is a top view of an example embodiment of a[0022]labeling assembly10 housing a programmableinformation storage device20. Theinformation storage device20 is disposed between aninsulator15 and aprotective layer22 to allow wireless communication with theinformation storage device20, while protecting it from damage from the elements of its environment. And while FIG. 1 is an illustration of an embodiment where theinformation storage device20 is located in the upper left-hand corner of thelabeling assembly10, the scope of the invention includes alabeling assembly10 having theinformation storage device20 located at any position between theinsulator15 and theprotective layer22.
• The[0023]insulator15 is a generally flat sheet of dielectric material. Theinsulator15 can be a rigid structure or a pliable structure that can be bent to allow for installation on shapedobjects130. A variety of dielectric materials may be used to form theinsulator15, including polymeric materials, for example. However, other dielectric materials that do not cause theinsulator15 to conduct electricity or produce an electromagnetic field may be used with, or instead of the polymeric material. The dielectric property of theinsulator15 insulates theinformation storage device20 from anobject130 upon which thelabeling assembly10 may be installed to minimize interference with communications between theinformation storage device20 and a remote device. For example, where theinformation storage device20 is a RFID tag, an electromagnetic field produced by a metal container supporting thelabeling assembly10 can cause interference with communications to and from the RFID tag. Similar interference is possible when the contents of a nonmetal container include metal items, as metal close to a RFID antenna, or a mass of metal passing the antenna of anRFID tag20, can alter the matching of the antenna's characteristics to that of the remote device used for communicating with the RFID tag.
• An adhesive (not shown) disposed on a surface of the[0024]insulator15 enables installation of thelabeling assembly10 onreusable objects130 such as containers, pallets, shelves, bins, storage racks, or any other object having a feature that is changeable over the useful life of theobject130. The changeable feature of theobject130 can be any characteristic desired to be identified on theobject130, including, for example, the contents of theobject130, the destination or source of theobject130, date information relating to the contents of theobject130, handling instructions for the contents of theobject130 or theobject130 itself, or any other characteristic relating to the current use of theobject130 or its contents. The adhesive on the surface of theinsulator15 is protected by adisposable liner18 having a silicon-based release coating that separates theliner18 from the adhesive. When thelabeling assembly10 is used, thedisposable liner18 is easily removed, leaving the adhesive exposed for installation of thelabeling assembly10 on theobject130.
• Other fastening features can be used to either complement or replace the adhesive on the[0025]insulator15. For example, as an alternative to the adhesive coating, another embodiment of the present invention can include aninsulator15 having a mechanical fastening feature (not shown), such as a hole for accepting a fastening member of theobject130, a threaded fastening member, rivet, screw, or any other mechanical fastener, for example, to install thelabeling placard10 on theobject130. A feature on theobject130 can also be adapted to receive and secure an edge, or a plurality of edges of thelabeling assembly10 to facilitate its installation on theobject130. When one or more of the alternative fastening features are present, the adhesive on thelabeling placard10 is not necessary, but can be included on theinsulator15 as a secondary fastener.
• The[0026]protective layer22 is a pliable film of material having arelease surface23 for releasably supporting a pressure sensitive adhesive label128 (FIG. 5). The pliable nature of theprotective layer22 allows theprotective layer22 to conform to the shape of theinformation storage device20, forming a generally hermetic seal about theinformation storage device20. Therelease surface23 may be a coating applied to theprotective layer22 or may be a property of the material from which theprotective layer22 is made. A contacting surface26 of theprotective layer22 is secured to theinsulator15 with an adhesive such that therelease surface23 of theprotective layer22 is outermost, to face away from theobject130 when thelabeling assembly10 is installed thereon. Theprotective layer22 can be formed from a polymeric compound, such as polyester or polypropylene, for example, that is durable and resistant to industrial solvents, cleaning agents and prolonged exposure to ultraviolet light.
• [0027]Visual indicia25 can optionally appear on thelabeling assembly10 to convey instructional information, or identifying information, for example. For example, thevisual indicia25 reading “PLACE LABEL HERE” in FIG. 1 indicates a location where thelabel128 can be releasably applied. Additionalvisual indicia20acan be included to provide an additional source of information relating to the feature of theobject130, to theobject130 itself, or to theinformation storage device20. An example of such additionalvisual indicia20ais illustrated vertically as “A Z 5 8 2 6 D” in FIG. 1. Since thevisual indicia20a,25 is permanently printed on thelabeling assembly10, it conveys information about a feature that does not change. Thevisual indicia20a,25 can be printed on therelease surface23 or the contacting surface26 of theprotective layer22, it may be printed within theprotective layer22 at a location between therelease surface23 and the contacting surface26, or it may be printed on theinsulator15. If thevisual indicia20a,25 is printed at a location other than on therelease surface23 of theprotective layer22, it is viewable through a transparent portion of theprotective layer22.
• The[0028]information storage device20 is disposed between theprotective layer22 and theinsulator15. An adhesive secures theinformation storage device20 in place on theinsulator15 or theprotective layer22 to secure theinformation storage device20 between theobject130 and theprotective layer22.Information storage devices20 such as the RFID tag are well known in the art. Generally, RFID tags include, a semiconductor chip having radio frequency, logic, and memory circuits, and an antenna mounted on a substrate and encapsulated by an organic film. The antenna includes one or more lengths of wire that are connected directly to the semiconductor chip by wire bonding, or another connection method. Information is transmitted between the RFID tag and the remote device, which can be a RF transceiver, for example, via a RF signal that is originally generated by the remote device. When the antenna of the RFID tag receives the RF signal, the circuits of the RFID tag modulate the received signal according to some preprogrammed logic to reflect the information being reflected back to the remote device. The modulated RF signal is then reflected back through the antenna to the remote device that originally transmitted the RF signal. Unlike bar codes or other permanent markings, the RFID tag can be reprogrammed through this operation with information reflecting changes in the feature of theobject130.
• The[0029]labeling assembly10 is preferably assembled from commercially available products. For example, transparent polypropylene film having asilicone release surface23 is commercially available from the Mobil Chemical Corporation. Adisposable liner18 having a silicon release coating and a layer of white modified acrylic adhesive laminated to one side, is commercially available from the 3M Corporation. The contact surface of the polypropylene film is laminated to theinsulator15, followed by the application of thedisposable liner18 to the surface of theinsulator15 to produce thelabeling assembly10. Thelabeling assembly10 is then die-cut to remove a marginal portion of the polypropylene film and the adhesive. Thus, thedisposable liner18 is larger than theinsulator15 to facilitate removal of theliner18.
• FIGS.[0030]4-6 illustrate a second embodiment of the present invention. The second embodiment of thelabeling assembly110 minimizes the cost of thelabeling assembly110 and is generally for use onnon-metal objects130, and objects130 that do not contain metal items. Similar to the first embodiment described above, the second embodiment includes a programmableinformation storage device120 disposed between aprotective layer122 and anobject130. However, the second embodiment does not include aninsulator15 to insulate theinformation storage device120 from theobject130. Instead, an adhesive (not shown) secures theinformation storage device120 to theprotective layer122, and theprotective layer122 with theinformation storage device120 is adhesively installed on theobject130.
• The[0031]protective layer122 in the second embodiment is similar to theprotective layer22 discussed above with regard to the first embodiment. It is a pliable film of material that has arelease surface123 for releasably supporting a pressure sensitive adhesive label128 (FIG. 5). The pliable nature of theprotective layer122 allows for installation of thelabeling assembly110 on a contoured surface of theobject130. Further, the pliableprotective layer122 can conform to the shape of theinformation storage device120 and form a generally hermetic seal about theinformation storage device120. Therelease surface123 may be a coating applied to theprotective layer122 or may be a property of the material from which theprotective layer122 is made. A contacting surface126 of theprotective layer122 is secured to theobject130 by an adhesive on theprotective layer122 such that therelease surface123 of theprotective layer122 is outermost, to face away from theobject130 when thelabeling assembly110 is installed thereon. A disposable liner (not shown) similar to that of the first embodiment covers the adhesive on theprotective layer122 until installation of thelabeling assembly110 is desired, at which time the disposable liner is removed. Theprotective layer122 can be formed from a polymeric compound, such as polyester or polypropylene, for example, that is durable and resistant to industrial solvents, cleaning agents and prolonged exposure to ultraviolet light.
• The[0032]information storage device120 of the second embodiment can be secured to either theobject130 or theprotective layer122 prior to installation of thelabeling assembly110 by an adhesive disposed on a surface of theinformation storage device120. When theinformation storage device120 is secured to theprotective layer122 prior to installation, the information storage device is located between the adhesive on contacting surface126 of theprotective layer122 and the disposable liner protecting the adhesive. When installation is desired, the disposable liner is removed and theprotective layer122 with theinformation storage device120 is installed on theobject130 such that the adhesive on theprotective layer122 contacts theobject130.
• In addition to the Petrou methods set forth in the U.S. patents incorporated above, the present invention provides a novel method for labeling[0033]reusable objects130. The novel method includes sending feature information to theinformation storage device20 in addition to displaying feature in formation on a pressure sensitiveadhesive label128 to be affixed to the labeling assembly. In use, thelabeling assembly10 according to the first embodiment of the present invention is installed on theobject130 by removing thedisposable liner18 and exposing the adhesive on theinsulator15. Once exposed, the adhesive is placed in contact with theobject130, securing thelabeling assembly10 to theobject130 with therelease surface23 outermost and any visible indicia clearly visible. Any alternate fastening features of thelabeling assembly10 are likewise used with compatible features of theobject130 to similarly install thelabeling assembly10 on theobject130. Alabel128 is applied to thelabeling assembly10 such that an exposed adhesive surface of thelabel128 contacts therelease surface23 of theprotective layer22. Thelabel128 carries printed indicia relating to theobject130 or the feature of theobject130 to be identified. Using the remote device, a wireless signal is transmitted to theinformation storage device20 to store information relating to the feature identified by the printed indicia, or a secondary feature that is not related to the feature identified by the printed indicia.
• The printed indicia on the[0034]label128 can be observed by those who desire information relating to the feature of theobject130. If the integrity of thelabel128 has been compromised such that the printed indicia is unreadable, if the printed indicia is believed to be erroneous, or if it is desirable to retrieve the information from theinformation storage device20, the remote device is used to retrieve such information. The remote device transmits a wireless signal to theinformation storage device20, which returns the desired information via a return wireless signal to the remote device. If theinformation storage device20 is a RFID tag, the remote device transmits a RF signal to the RFID tag. This RF signal is modulated by the RFID tag circuitry as described above, and the modulated signal is reflected by the RFID tag back to the remote device. The remote device interprets the modulated RF signal to display the secondary feature information.
• When desired, such as when the feature identified by the printed indicia changes, the[0035]label128 is removed from therelease surface23 of theprotective layer22, and anew label128 carrying printed indicia relating to the changed feature is applied as before. If changing the information of the feature stored in theinformation storage device20 is also desired, the remote device is used to transmit the new information via a wireless signal to theinformation storage device20. Just as before, the transmitted information is retained by theinformation storage device20 for future access with the remote device.
• The[0036]labeling assembly10 allows pressure-sensitive labels128 to be easily removed and replaced as many times as necessary without a significant build-up of residual adhesive from thelabels128 on therelease surface23.Labels128 can be removed without ripping or tearing, and the visibility of thelabels128 is not obstructed by a plastic envelope. These features of the present invention also allow use of inexpensive labels with so-called permanent pressure sensitive adhesive coatings rather than more expensive removable labels.
• A method for labeling[0037]reusable objects130 with the device of the second embodiment of the present invention is similar to the labeling method with the device of the first embodiment. Preparing and installing theinsulator15 on theobject130 is not required to install the second embodiment of thelabeling assembly110. Instead, the disposable liner disposed on the adhesive coated surface of theprotective layer122 is removed, exposing the adhesive. Theprotective layer122 is installed on theobject130 to encapsulate theinformation storage device120 between theobject130 and theprotective layer122 such that the adhesive coated surface of theprotective layer122 contacts theobject130 about theinformation storage device120.
• It is evident that one skilled in the art given this disclosure could develop equivalent embodiments which are also within the contemplation of the inventors.[0038]

Claims (24)

What is claimed is:

1. A labeling assembly for releasably supporting a label and identifying a feature of an object upon which the labeling assembly is adapted for installation, the labeling assembly comprising:

a protective layer having a release surface for releasably supporting the label; and

an information storage device located adjacent to a contacting surface of the protective layer such that the information storage device is disposed between the protective layer and the object when the labeling assembly is installed on the object,

wherein the information storage device is adapted for transmitting a signal comprising information related to the feature of the object.

2. The labeling assembly according toclaim 1 further comprising visual indicia that is viewable through the release surface of the protective layer.

3. The labeling assembly according toclaim 1 further comprising an insulator secured to the protective layer by an adhesive, wherein the information storage device is disposed between the protective layer and the insulator.

4. The labeling assembly according toclaim 3 further comprising an adhesive layer disposed on a surface of the insulator to install the labeling assembly on the object, wherein the adhesive layer is protected by a liner that is removed prior to installation of the labeling assembly.

5. The labeling assembly according toclaim 1, wherein the protective layer is formed from a polyester material.

6. The labeling assembly according toclaim 1, wherein the information storage device is a radio frequency identification tag that communicates with a radio frequency transceiver via a radio frequency electromagnetic signal.

7. The labeling assembly according toclaim 1, wherein the protective layer comprises an adhesive disposed on the contacting surface to install the labeling assembly on the object about the information storage device.

8. A labeling assembly for releasably supporting a label and identifying a feature of an object upon which the labeling assembly is adapted for installation, the labeling assembly comprising:

an insulator to be placed adjacent to a surface of the object when the labeling assembly is installed on the object;

a protective layer having a release surface for releasably supporting the label;

an information storage device disposed between the insulator and the protective layer,

wherein the information storage device is adapted for transmitting information via an electromagnetic signal.

9. The labeling assembly according toclaim 8 further comprising visual indicia viewable through the protective layer providing information pertaining to the information storage device.

10. The labeling assembly according toclaim 8 further comprising visual indicia viewable through the protective layer providing instructional information for the application of the label.

11. The labeling assembly according toclaim 10, wherein the visual indicia is printed on a surface of the insulator and is viewable through a transparent portion of the protective layer.

12. The labeling assembly according toclaim 10, wherein the visual indicia is printed on a surface of the protective layer.

13. The labeling assembly according toclaim 10, wherein the visual indicia is printed on a surface of the identifying structure and is viewable through a transparent portion of the protective layer.

14. The labeling assembly according toclaim 8, wherein the insulator is formed from a dielectric material to electrically insulate the identifying structure from the object.

15. The labeling assembly according toclaim 8 further comprising an adhesive coupling the protective layer to the insulator.

16. The labeling assembly according toclaim 8 further comprising a fastener comprising one or both of an aperture and an adhesive.

17. The labeling assembly according toclaim 8, wherein the identifying structure is a radio frequency identification tag for storing feature information transmitted to it by a radio frequency signal transmitting device, the feature information being readable by a radio frequency signal receiving device.

18. The labeling assembly according toclaim 8, wherein the identifying structure is programmable with each use of the labeling assembly.

19. A method for providing visible identifying information and other information as to a feature of an object on the object, the method comprising:

substantially permanently affixing a labeling assembly to the object with a release surface of the assembly oriented outwardly and an information storing structure disposed between the release surface and the object;

providing information pertaining to the feature on a label;

applying the label to the assembly by securing a pressure sensitive adhesive coating of the label to the release surface of the assembly; and

transmitting the other information to the information storing structure via a signal transmitted from an information transmitting device, the other information being accessible with an information receiving device when identification of the other information is desired.

20. The method according toclaim 19, wherein the labeling assembly includes visual indicia viewable through the release surface of the labeling assembly.

21. The method according toclaim 19, wherein the information storing structure is a radio frequency identification tag that is programmable with information pertaining to a feature for each successive use of the object.

22. The method according toclaim 19, wherein the visible identifying information and the other information pertain to articles disposed within the object, the object forming a container.

23. A method for providing visible identifying information and other information as to a feature of a reusable object on the reusable object, the method comprising:

substantially permanently affixing a labeling assembly to the reusable object with a release surface of the labeling assembly oriented outwardly;

providing visible identifying information pertaining to the feature on a first label;

applying the first label to the assembly by securing a pressure sensitive adhesive coating of the first label to the release surface of the assembly;

transmitting the other information to the information storing structure via a signal transmitted from an information transmitting device, the other information being accessible with an information receiving device when retrieval of the other information is desired;

at a time when a change of the feature of the reusable object is desired, removing the first label from the assembly while leaving the assembly affixed to the object, and applying to the assembly release surface, a pressure sensitive adhesive coating of a second label bearing information reflecting the change of the feature of the reusable object.

24. The method according toclaim 23 further comprising the step of transmitting other information reflecting the change of the feature to the information storing structure via a second signal transmitted from the information transmitting device, the other information being accessible by the information receiving device when retrieval of the other information is desired.

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