CROSS-REFERENCE TO RELATED APPLICATIONThis application is a continuation-in-part of co-pending International Application No. PCT/DK99/00290, filed Jun. 1, 1999.[0001]
FEDERALLY-SPONSORED RESEARCH OR DEVELOPMENTNot Applicable[0002]
BACKGROUND OF THE INVENTIONThe present invention relates to a method of pasteurizing a flow of a liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr.[0003]
In connection with heat treating such liquid products to eliminate the bacterial content thereof, a measure of the effectiveness of the heat treatment or pasteurization is the uptake of Pasteurizing Units, PU's. The uptake of PU's is a function of the temperature of the liquid product and the time period in which the liquid product is at a temperature at which PU's are taken up.[0004]
It is essential for most applications that a minimum number of PU's be taken up, but on the other hand over-pasteurization should not happen as it will be detrimental to the quality of the pasteurized product.[0005]
Many pasteurizing methods and apparatus have a heat exchanger for heating the product up to a certain pasteurizing temperature at which the product is maintained for a period of time. Two conventional types of such apparatus are described in the following in connection with FIGS. 1 and 2 in the accompanying drawings. These known pasteurizers, as well as the pasteurizer disclosed in U.S. Pat. No. 4,997,662, have a holding tube in which the liquid product flows at a certain temperature to which it has been heated before entering the holding pipe.[0006]
In case of an anomaly in the operation of the pasteurizer such as a stoppage or a sharp decrease in flow rate of the product, the product in the holding pipe is subjected to over-pasteurization or under-pasteurization so that it has to be discarded. A by-pass can be established or water can substitute the product until normal operation is obtained again.[0007]
SUMMARY OF THE INVENTIONA main object of the invention is to provide a method wherein the above drawbacks have been eliminated and wherein a more secure pasteurization is achieved where under-pasteurization can be avoided under substantially all conditions, anomalous or not.[0008]
According to the invention, this object is achieved by providing one or more heat exchangers for exchanging heat between the flow of liquid product and heating and/or cooling means, respectively, and maintaining the flow of liquid product inside said one or more heat exchangers during a period of time and at temperatures sufficient for the uptake of Pasteurizing Units (PU's) the majority of a desired predetermined amount of PU's being taken up by the flow of liquid product during said period of time.[0009]
Hereby, the pasteurizing takes place in a region of the pasteurizer where it is possible to regulate the temperature of the product and thus avoid over and under-pasteurization when operational anomalies such as stoppages occur.[0010]
The advantages of the method according to the invention are greater the greater the degree of pasteurization is carried out in said region and therefore the said majority advantageously is at least 51% of said desired amount of PU's, preferably at least 55%, more preferably at least 60%, even more preferably at least 65%, even more preferably at least 70%, even more preferably at least 75%, even more preferably at least 80%, even more preferably at least 85%, even more preferably at least 90% and even more preferably at least 95%.[0011]
The invention also relates to a method of pasteurizing a flow of a liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, the method comprising the steps of:[0012]
providing a pasteurizing heat exchanger for exchanging heat between the liquid product and a flow of fluid, preferably water, so as to heat or cool the liquid product during the passage thereof through the pasteurizing heat exchanger, introducing the flow of liquid product at a product inlet temperature into an inlet of the pasteurizing heat exchanger, introducing the flow of fluid at a fluid inlet temperature into the pasteurizing heat exchanger, discharging the flow of liquid product from an outlet of the pasteurizing heat exchanger at a product outlet temperature, and controlling the rate of flow of the flow of liquid product and/or said product inlet temperature and/or the rate of flow of the flow of fluid and/or said fluid inlet temperature and/or said product outlet temperature such that the flow of liquid product takes up the majority of the Pasteurizing Units, PU's, required for obtaining a desired degree of pasteurization during the passage of said flow of liquid product through the pasteurizing heat exchanger.[0013]
Advantageously said majority is at least 51% of said desired amount of PU's, preferably at least 55%, more preferably at least 60%, even more preferably at least 65%, even more preferably at least 70%, even more preferably at least 75%, even more preferably at least 80%, even more preferably at least 85%, even more preferably at least 90% and even more preferably at least 95%.[0014]
In most cases it is advantageous to provide several pasteurizing heat exchangers so as to be able to regulate the temperature and PU uptake more efficiently and quickly, and therefore the method according to the invention preferably further comprises the steps of:[0015]
providing one or more additional pasteurizing heat exchangers comprising the features of the pasteurizing heat exchanger according to[0016]claim 3, all the pasteurizing heat exchangers being arranged in series such that the flow of liquid product is conducted from the outlet of one pasteurizing heat exchanger to the inlet of the succeeding pasteurizing heat exchanger, and controlling the rate of flow of the flow of liquid product through the series of pasteurizing heat exchangers and/or said product inlet temperature of at least the first of the heat exchangers in said series and/or the rate of flow of the flow of fluid through at least one and preferably all the heat exchangers in said series and/or said fluid inlet temperature of the flow of fluid introduced into at least one and preferably all the heat exchangers in said series and/or said product outlet temperature of at least the last of the heat exchangers in said series such that the entire flow of liquid product takes up a majority of the Pasteurizing Units, PU's, required for obtaining a desired degree of pasteurization during the passage of said liquid product through said series of pasteurizing heat exchangers.
Hereby, it is achieved that the PU's taken up by the product in the pasteurizing heat exchangers may be regulated more accurately and rapidly.[0017]
Advantageously, said majority is at least 51% of said desired amount of PU's, preferably at least 55%, more preferably at least 60%, even more preferably at least 65%, even more preferably at least 70%, even more preferably at least 75%, even more preferably at least 80%, even more preferably at least 85%, even more preferably at least 90% and even more preferably at least 95%.[0018]
So as to maximize the volume of product being heat treated in a region where the temperature can be regulated, preferably the length of the path of the flow of liquid product from the outlet of one of the pasteurizing heat exchangers in said series to the inlet of the succeeding pasteurizing heat exchanger in said series is substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of fluid.[0019]
In most cases it is advantageous to provide a heat recuperating section to recuperate heat from the hot pasteurized product and therefore the method preferably further comprises the steps of:[0020]
providing one or more heat recuperating or regenerative heat exchangers for exchanging heat between the unpasteurized liquid product flowing into the one or more pasteurizing heat exchangers and the pasteurized liquid product flowing from the one or more pasteurizing heat exchangers so as to cool the pasteurized liquid product, pre-heat the unpasteurized liquid product to product inlet temperature and recuperate heat energy from the pasteurized liquid product, and determining the number of PU's taken up by the liquid product when flowing through the one or more regenerative heat exchangers in both directions and when flowing along paths of flow leading to and from the one or more pasteurizing heat exchangers from and to, respectively, the one or more regenerative heat exchangers such that the amount of additional PU's to be taken up by the liquid product in the one or more pasteurizing heat exchangers can be determined.[0021]
Hereby, the influence of the regenerative heat exchangers may be taken into account in the regulation of the temperature in the pasteurizing heat exchangers in a manner not subject to inaccuracies because of the effect of said regenerative heat exchangers.[0022]
So as to reduce the volume of liquid product in a region without temperature regulation possibility, the method preferably comprises the further step of:[0023]
providing one or more heat recuperating or regenerative heat exchangers for exchanging heat between the unpasteurized liquid product flowing into the one or more pasteurizing heat exchangers and the pasteurized liquid product flowing from the one or more pasteurizing heat exchangers so as to cool the pasteurized liquid product, pre-heat the unpasteurized liquid product to said first temperature and recuperate the heat energy from the pasteurized liquid product, wherein the length of said paths of flow to and from the one or more pasteurizing heat exchangers from and to, respectively, the one or more regenerative heat exchangers are substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of said fluid.[0024]
In a further aspect the invention relates to a method of monitoring the uptake of Pasteurizing Units, PU's, of a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, in a pasteurizing apparatus comprising means for exchanging heat between one or more flows of a fluid, preferably water, and the flow of liquid product.[0025]
In the known methods of pasteurization the monitoring of the PU uptake is very coarse and inaccurate, and therefore the security against deficient pasteurization is relatively low.[0026]
An object of the invention is to provide a method of monitoring the PU uptake that is much more secure and accurate so as to be able to provide a pasteurized product with a consistently high quality.[0027]
This object is achieved according to the invention by the method comprising the steps of:[0028]
measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at first points along the paths of flow thereof through the apparatus, establishing a mathematical model of the apparatus and, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid at any or all of said second points.[0029]
Hereby, the PU uptake may be monitored in an accurate and rapid manner, the accuracy depending on the number of second points in the model and therefore preferably the number of second points is sufficiently large for obtaining a desired accuracy of the monitoring of said uptake of PU's, the number of second points advantageously being at least 5, preferably at least 25, more preferably at least 50, even more preferably at least 100, even more preferably at least 150, even more preferably at least 200, even more preferably at least 300, even more preferably at least 400, even more preferably at least 500, even more preferably at least 600, even more preferably at least 700, even more preferably at least 800, even more preferably at least 900, even more preferably at least 1,000, the maximum number of said second points being determined by the calculating capacity of a computing means utilized for calculating said number of PU's.[0030]
The number of second points chosen will be a trade off between the desired accuracy of the monitoring and the cost of the calculating capacity.[0031]
A further aspect of the invention is to provide a method of controlling the uptake of Pasteurizing Units, PU's, of a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, in a pasteurizing apparatus comprising means for exchanging heat between one or more flows of a fluid, preferably water, and the flow of liquid product.[0032]
In the known methods of pasteurizing such liquid products, the method of controlling the uptake of PU's by the product is very simple and coarse and therefore the security against under and over-pasteurization is relatively low, particularly in connection with operational anomalies such as stoppages and re-starts.[0033]
An object of the invention is therefore to provide a method of controlling said PU uptake that is accurate, rapid and allows fine-tuning of the pasteurizing process.[0034]
According to the invention this object is achieved by the method comprising the steps of:[0035]
measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at first points along the paths of flow thereof throughout the apparatus, establishing a mathematical model of the apparatus and, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid at any of said second points, and altering the temperature and/or rate of flow of one or more of the flows of fluid and/or the rate of flow of the flow of the liquid product such that any unacceptable difference between the calculated uptake of PU's and a desired uptake of PU's for one or more portions of liquid product at corresponding one or more second points is eliminated before said one or more portions exit the apparatus.[0036]
The invention further relates to a method of monitoring the operation of a pasteurizing apparatus for pasteurizing a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 1/hr, said apparatus comprising the following elements:[0037]
one or more heat exchangers for heating and/or cooling the flow of liquid product,[0038]
sources of flows of heating and/or cooling fluid for heating and/or cooling the flow of liquid product by means of heat exchange between the flows of fluid and the flow of liquid product, a source of the flow of liquid product to be pasteurized, receiving means for receiving the pasteurized flow of liquid product, the apparatus further comprising:[0039]
conduits for flow communication between said elements of the apparatus,[0040]
temperature sensing means for sensing the temperature of the liquid product and of said fluid at first points along the flow paths of the liquid product and the fluid, respectively,[0041]
flow rate sensing means for sensing the flow rate of the flows of fluid and of the flow of liquid product,[0042]
computing means connected to said temperature sensing means and said flow rate sensing means for receiving measured values of temperatures and flow rates, respectively,[0043]
the method comprising the steps of:[0044]
measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at said first points, establishing a mathematical model of the apparatus, and, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid at any or all of said second points, the number of second points preferably being sufficiently large for obtaining a desired accuracy of the monitoring of said uptake of PU's.[0045]
Advantageously, the number of second points is at least 5, preferably at least 25, more preferably at least 50, even more preferably at least 100, even more preferably at least 150, even more preferably at least 200, even more preferably at least 300, even more preferably at least 400, even more preferably at least 500, even more preferably at least 600, even more preferably at least 700, even more preferably at least 800, even more preferably at least 900, even more preferably at least 1,000, the maximum number of said second points being determined by the calculating capacity of a computing means utilized for calculating said number of PU's.[0046]
In a currently preferred embodiment of the method according to the invention, said second points consist of sections, cells or finite elements into which at least part and preferably substantially the entire lengths of the paths of flow of the flows of fluid and the flow of liquid product have been subdivided, each such finite element comprising a certain volume of fluid and/or liquid product and being allocated certain parameters for the heat transfer to and from the liquid product and/or to and from the fluid in said each finite element.[0047]
Hereby a particularly accurate and rapid method is obtained.[0048]
The invention further relates to a method of controlling the operation of a pasteurizing apparatus for pasteurizing a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, said apparatus comprising the following elements:[0049]
one or more heat exchangers for heating and/or cooling the flow of liquid product,[0050]
sources of flows of heating and/or cooling fluid for heating and/or cooling the flow of liquid product by means of heat exchange between the flows of fluid and the flow of liquid product,[0051]
a source of the flow of liquid product to be pasteurized,[0052]
receiving means for receiving the pasteurized flow of liquid product,[0053]
the apparatus further comprising:[0054]
conduits for flow communication between said elements of the apparatus,[0055]
temperature sensing means for sensing the temperature of the liquid product and of said fluid at first points along the flow paths of the liquid product and the fluid, respectively,[0056]
temperature control means for controlling the temperature of the flows of fluid,[0057]
flow rate sensing means for sensing the flow rate of the flows of fluid and of the flow of liquid product,[0058]
flow rate control means for controlling the flow rate of the flows of fluid and of the flow of liquid product,[0059]
computing means connected to said temperature sensing means and said flow rate sensing means for receiving measured values of temperatures and flow rates, respectively, to said flow control means for sending signals thereto for controlling said rates of flow and to said temperature control means for sending signals thereto for controlling said temperature of the flows of fluid,[0060]
the method comprising the steps of:[0061]
measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at said first points, establishing a mathematical model of the apparatus, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid at any or all of said second points, and by means of said signals sent by the computing means regulating the temperature and/or the rate of flow of one or more of the flows of fluid and/or the rate of flow of the flow of the liquid product such that any unacceptable difference between the calculated uptake of PU's and a desired uptake of PU's for one or more portions of liquid product at corresponding one or more second points is eliminated before said one or more portions exit the apparatus.[0062]
Hereby a particularly accurate method is obtained for ensuring that no portion of the liquid product is under-pasteurized while at the same time limiting the extent of the corresponding over-pasteurization. In conventional methods the product is often severely over-pasteurized as a general operational principle so as to avoid under-pasteurization.[0063]
Advantageously, the number of second points is sufficiently large for obtaining a desired accuracy of the controlling of said uptake of PU's, and the number of second points is at least 5, preferably at least 25, more preferably at least 50, even more preferably at least 100, even more preferably at least 150, even more preferably at least 200, even more preferably at least 300, even more preferably at least 400, even more preferably at least 500, even more preferably at least 600, even more preferably at least 700, even more preferably at least 800, even more preferably at least 900, even more preferably at least 1,000, the maximum number of said second points being determined by the calculating capacity of a computing means utilized for calculating said number of PU's.[0064]
In a currently preferred embodiment of the method according to the invention, said second points consist of sections, cells or finite elements into which at least part and preferably substantially the entire lengths of the paths of flow of the flows of fluid and the flow of liquid product have been subdivided, each such finite element comprising a certain volume of fluid and/or liquid product and being allocated certain parameters for the heat transfer to and from the liquid product and/or to and from the fluid in said each finite element.[0065]
The invention further relates to a method of controlling the uptake of Pasteurizing Units, PU's, of a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 1/hr, in a pasteurizing apparatus comprising means for exchanging heat between one or more flows of a fluid, preferably water, and the flow of liquid product, said method comprising the steps of:[0066]
measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at first points along the paths of flow thereof throughout the apparatus, establishing a mathematical model of the apparatus, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid product at any of said second points, establishing an ideal PU-uptake value for each of said second points for the uptake of PU's by the liquid product along the path of flow thereof through the apparatus for a given rate of flow of the flow of liquid product, for given rates of flow of the flows of fluid and for given temperatures of the flows of fluid, and altering the temperature and/or rate of flow of one or more of the flows of fluid and/or the rate of flow of the flow of the liquid product such that all portions of liquid product at the corresponding one or more second points have a PU-uptake at least equal to said ideal PU-uptake value at the corresponding second point.[0067]
Hereby a method is achieved for ensuring that no portion of the product is under-pasteurized.[0068]
The invention also relates to a method of controlling the uptake of Pasteurizing Units, PU's, of a flow of liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 1/hr, in a pasteurizing apparatus comprising the following elements:[0069]
one or more heat exchangers for heating and/or cooling the flow of liquid product,[0070]
sources of flows of heating and/or cooling fluid for heating and/or cooling the flow of liquid product by means of heat exchange between the flows of fluid and the flow of liquid product,[0071]
a source of the flow of liquid product to be pasteurized,[0072]
receiving means for receiving the pasteurized flow of liquid product,[0073]
the apparatus further comprising:[0074]
conduits for flow communication between said elements of the apparatus,[0075]
temperature sensing means for sensing the temperature of the liquid product and of said fluid at first points along the flow paths of the liquid product and the fluid, respectively,[0076]
temperature control means for controlling the temperature of the flows of fluid,[0077]
flow rate sensing means for sensing the flow rate of the flows of fluid and of the flow of liquid product,[0078]
flow rate control means for controlling the flow rate of the flows of fluid and of the flow of liquid product,[0079]
computing means connected to said temperature sensing means and said flow rate sensing means for receiving measured values of temperatures and flow rates, respectively, to said flow control means for sending signals thereto for controlling said rates of flow and to said temperature control means for sending signals thereto for controlling said temperature of the flows of fluid,[0080]
the method comprising the steps of measuring consecutive values of the temperature and of the rate of flow of the fluid and the liquid product at said first points, establishing a mathematical model of the apparatus, based on said measured consecutive values and the parameters for the heat transfer between the flows of fluid and the flow of liquid product at a number of second points along said paths of flow, calculating the number of PU's taken up by a portion of liquid at any or all of said second points, establishing an ideal PU-uptake value for each of said second points for the uptake of PU's by the liquid product along the path of flow thereof through the apparatus for a given rate of flow of the flow of liquid product, for given rates of flow of the flows of fluid and for given temperatures of the flows of fluid, and by means of said signals sent by the computing means regulating the temperature and/or the rate of flow of one or more of the flows of fluid and/or the rate of flow of the flow of the liquid product such that all portions of liquid product at the corresponding one or more second points have a PU-uptake at least equal to said ideal PU-uptake value at the corresponding second point.[0081]
Advantageously, the number of second points is sufficiently large for obtaining a desired accuracy of the controlling of said uptake of PU's, and the number of second points is at least 5, preferably at least 25, more preferably at least 50, even more preferably at least 100, even more preferably at least 150, even more preferably at least 200, even more preferably at least 300, even more preferably at least 400, even more preferably at least 500, even more preferably at least 600, even more preferably at least 700, even more preferably at least 800, even more preferably at least 900, even more preferably at least 1,000, the maximum number of said second points being determined by the calculating capacity of a computing means utilized for calculating said number of PU's.[0082]
In a currently preferred embodiment of the method according to the invention, said second points consist of sections, cells or finite elements into which at least part and preferably substantially the entire lengths of the paths of flow of the flows of fluid and the flow of liquid product have been subdivided, each such finite element comprising a certain volume of fluid and/or liquid product and being allocated certain parameters for the heat transfer to and from the liquid product and/or to and from the fluid in said each finite element.[0083]
In a further aspect the invention relates to an apparatus for pasteurizing a flow of a liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, the apparatus comprising:[0084]
a pasteurizing heat exchanger for exchanging heat between the flow of liquid product and a flow of fluid, preferably water, so as to heat or cool the liquid product during the passage thereof through the pasteurizing heat exchanger[0085]
first conduit means for introducing the flow of liquid product at a product inlet temperature into an inlet of the pasteurizing heat exchanger,[0086]
second conduit means for introducing the flow of fluid at a fluid inlet temperature into the pasteurizing heat exchanger,[0087]
third conduit means for discharging the flow of liquid product from an outlet of the pasteurizing heat exchanger at a product outlet temperature, and[0088]
control means for controlling the rate of flow of the flow of liquid product and/or said product inlet temperature and/or the rate of flow of the flow of fluid and/or said fluid inlet temperature and/or said product outlet temperature such that the flow of liquid product takes up the majority of the Pasteurizing Units, PU's, required for obtaining a desired degree of pasteurization during the passage of said flow of liquid product through the pasteurizing heat exchanger.[0089]
Hereby, an apparatus is provided allowing correct pasteurization of the product under all operational conditions including anomalous conditions such as stoppages and re-starts. Advantageously, said majority is at least 51% of said desired amount of PU's, preferably at least 55%, more preferably at least 60%, even more preferably at least 65%, even more preferably at least 70%, even more preferably at least 75%, even more preferably at least 80%, even more preferably at least 85%, even more preferably at least 90% and even more preferably at least 95%.[0090]
In a currently preferred embodiment, the apparatus according to the invention further comprises:[0091]
one or more additional pasteurizing heat exchangers comprising the features of the pasteurizing heat exchanger according to[0092]claim 24, all the heat exchangers being arranged in series and having intermediate conduits for conducting the flow of liquid product from the outlet of one pasteurizing heat exchanger to the inlet of the succeeding pasteurizing heat exchanger, and
control means for controlling the rate of flow of the flow of liquid product through the series of pasteurizing heat exchangers and/or said product inlet temperature of at least the first of the heat exchangers in said series and/or the rate of flow of the flow of fluid through at least one and preferably all the heat exchangers in said series and/or said fluid inlet temperature of the flow of fluid introduced into at least one and preferably all the heat exchangers in said series and/or said product outlet temperature of at least the last of the heat exchangers in said series such that the entire flow of liquid product takes up a majority of the Pasteurizing Units, PU's, required for obtaining a desired degree of pasteurization during the passage of said liquid product through said series of pasteurizing heat exchangers, said majority advantageously being at least 51% of said desired amount of PU's, preferably at least 55%, more preferably at least 60%, even more preferably at least 65%, even more preferably at least 70%, even more preferably at least 75%, even more preferably at least 80%, even more preferably at least 85%, even more preferably at least 90% and even more preferably at least 95%.[0093]
Furthermore, in the currently preferred embodiment of the apparatus according to the invention, the lengths of said intermediate conduits are substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of fluid, and advantageously, the apparatus further comprises:[0094]
one or more heat recuperating or regenerative heat exchangers for exchanging heat between the unpasteurized liquid product flowing through said first conduit means into the one or more pasteurizing heat exchangers and the pasteurized liquid product flowing through said third conduit means from the one or more pasteurizing heat exchangers so as to cool the pasteurized liquid product, pre-heat the unpasteurized liquid product to product inlet temperature and recuperate heat energy from the pasteurized liquid product,[0095]
the lengths of said first and third conduit means extending between the one or more pasteurizing heat exchangers and the one or more regenerative heat exchangers being substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of said fluid.[0096]
The invention further relates to an apparatus for pasteurizing a flow of a liquid product consisting of beer, milk, milk products, fruit juice, fruit juice products or similar consumable liquids, the amount of such liquid product to be pasteurized being at least around 1,000 l/hr, the apparatus comprising:[0097]
a pasteurizing heat exchanger for exchanging heat between the flow of liquid product and a flow of fluid, preferably water, so as to heat or cool the liquid product during the passage thereof through the pasteurizing heat exchanger[0098]
first conduit means for introducing the flow of liquid product at a product inlet temperature into an inlet of the pasteurizing heat exchanger,[0099]
second conduit means for introducing the flow of fluid at a fluid inlet temperature into the pasteurizing heat exchanger,[0100]
third conduit means for discharging the flow of liquid product from an outlet of the pasteurizing heat exchanger at a product outlet temperature[0101]
one or more heat recuperating or regenerative heat exchangers for exchanging heat between the unpasteurized liquid product flowing through said first conduit means into the pasteurizing heat exchanger and the pasteurized liquid product flowing through said third conduit means from the pasteurizing heat exchanger so as to cool the pasteurized liquid product, pre-heat the unpasteurized liquid product to product inlet temperature and recuperate heat energy from the pasteurized liquid product,[0102]
the lengths of said first and third conduit means extending between the pasteurizing heat exchanger and the one or more regenerative heat exchangers being substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of said fluid.[0103]
Preferably, the apparatus according to the invention further comprises one or more additional pasteurizing heat exchangers comprising the features of the above mentioned pasteurizing heat exchanger, all the pasteurizing heat exchangers being arranged in series and having intermediate conduits for conducting the flow of liquid product from the outlet of one pasteurizing heat exchanger to the inlet of the succeeding pasteurizing heat exchanger, and the lengths of said intermediate conduits being substantially as short as possible so as to minimize the volume of liquid product that is not in heat exchange relationship with a flow of fluid.[0104]
The invention furthermore concerns an apparatus for the pasteurizing of liquid products in a continuous flow, the apparatus consisting of:[0105]
a regenerative part into which the product is fed by a supply pump, and[0106]
a pasteurizing part to which the product is led from the regenerative part and from which pasteurizing part the product is led back to the regenerative part, both the regenerative part and the pasteurizing part consisting of heat exchangers.[0107]
The invention also concerns a method for the pasteurizing of liquid products in a continuous flow and comprising the following steps:[0108]
providing a regenerative part of a pasteurizing apparatus and a pasteurizing part of said pasteurizing apparatus, both the regenerative part and the pasteurizing part consisting of heat exchangers,[0109]
feeding product into the regenerative part,[0110]
leading the product from the regenerative part to the pasteurizing part,[0111]
leading the product from the pasteurizing part back to the regenerative part,[0112]
heating the product in the regenerative part by transfer of heat from the product led back to the regenerative part from the pasteurizing part.[0113]
In the manufacture of products which can be spoiled by bacteria, especially within the foodstuffs industry, it is commonly known to destroy the bacterial flora by pasteurization, which is a heat treatment which kills the harmful bacteria by exposing them to higher temperatures than they can tolerate.[0114]
The effect of the pasteurization is measured in PU and depends on the temperature which is used, and on the time for which the product is exposed to this temperature.[0115]
However, the product is also damaged by intense heating, and demands are therefore placed on the heat treatment with regard to time and temperature.[0116]
Such a pasteurization of a continuous flow of a liquid product is known e.g. from the brewing industry, in the form of beer or similar products which must later be containerised, for example in bottles.[0117]
The product to be pasteurized can either be pasteurized before it is transferred to smaller containers, or after the containers have been filled.[0118]
The following description deals only with a pasteurization process which takes place before the product is transferred to smaller containers, a so-called plate pasteurization.[0119]
The product flow through a plate pasteurization apparatus will normally take place in the following manner: The product flows into a plate heat exchanger's regenerative part, where energy is exchanged between the cold product on the way in and the hot already-pasteurized product on its way out. The product is thus first heated in the regenerative section, after which it is pumped into the next section of the heat exchanger where it is heated to the pasteurization temperature.[0120]
The product is now led out into a “holding pipe”, the length and flow rate through which is determinative of the pasteurization time. Out of regard for space, the holding pipe is often configured as en elongated spiral. When the product has passed through and reaches the end of the holding pipe, the product has been pasteurized and it is led into the second chamber in the regenerative part of the heat exchanger, where it is cooled down to the discharge temperature by the cold product flowing into the heat exchanger.[0121]
The pasteurized product can now be filled into a container. In order to adjust the capacity between the filling plant and the pasteurization apparatus, there is often introduced a flow-control valve and a buffer tank.[0122]
Moreover, use can be made of a cooler if it is desired to further reduce the discharge temperature.[0123]
A stop in production can occur if other machines, such as e.g. the filling plant or the bottling machine are stopped. A stop in the production line is a problem for a plate pasteurization apparatus, which is dependent on a continuous process in order to achieve the correct processing. During a stoppage, the product in the holding pipe, which has the pasteurization temperature, will not have the possibility of being cooled down.[0124]
Consequently, the product becomes over-pasteurized and will normally be discarded before the line is re-started.[0125]
A second problem is to achieve the correct temperatures when the line is re-started. The regenerative section will have the average temperature between the cold and the hot product, while at the same time the supply of heat to the heating section is closed down. Therefore, the “new” product must be discarded until the temperature is correct, or it must be replace by water which is also discarded.[0126]
These circumstances result in a loss of resources and not least in a delay in the re-starting of the production. Therefore, the above-mentioned buffer tank will often be introduced after the plate pasteurization apparatus. This buffer tank will normally be capable of containing up to half an hour's production, and can hereby reduce the number of stoppages of the plate pasteurization apparatus.[0127]
Another way in which this problem can be solved is to provide the plate pasteurization apparatus with a by-pass. Compared with the simple plate pasteurization apparatus, here there is introduced an extra valve which can open for the circulation, so that the pasteurized product can again be used as input to the plate pasteurization apparatus. The function of the cooler during the by-pass is to cool the pasteurized product down to the normal input temperature, so that the temperature balance is maintained through the whole of the plate pasteurization apparatus.[0128]
The result is that the same product is pasteurized again and again and therefore becomes over-pasteurized. For this reason, the plate pasteurization apparatus will often be filled with water just before it goes into by-pass. Before re-starting, the water must again be replaced by the product. This procedure takes time and results in a great consumption of water and a certain product wastage, which means that a large buffer tank after the plate pasteurization apparatus is necessary in order to reduce the number of times the production line is stopped.[0129]
The use of a by-pass also has the result that during a stoppage, continuous use is made of the same energy for heating as during operation. Moreover, a corresponding energy is used for the cooling of the product or the water which is circulated.[0130]
It is therefore the object of the invention to provide a method for avoiding the disadvantages of space-demanding equipment and resource demanding procedures and to avoid product wastage by over-pasteurization.[0131]
This object is achieved by a method of the kind disclosed in the introduction, said method according to the invention being characterized in heating the product to the pasteurization temperature in the pasteurizing part and cooling the product down in the pasteurizing part in the event of a production stop by supplying hot or cold water, respectively, to the pasteurizing part, and controlling the pasteurization process by means of temperature sensors placed before and after the pasteurizing part.[0132]
By this method it is ensured that pasteurization can take place without a great waste of the product and of substitution water and a high consumption of energy during an operational stoppage, in that during the stoppage it is not necessary to replace the product with water. At the same time, it is also ensured that no under-pasteurization of the product occurs, and that over-pasteurization is limited to the greatest possible extent.[0133]
The method also ensures that it is possible for production to take place without a buffer tank between the pasteurization apparatus and the filling machine, or with a possible buffer tank with very small volume.[0134]
The invention also concerns an apparatus for execution of the method and of the kind disclosed in the introduction, said apparatus according to the invention being characterised in that it further comprises a mixing valve for supplying hot or cold water to the pasteurizing part, so that the pasteurizing part cannot only heat the product to the pasteurization temperature, but also cool the product down in the event of a stop in production, and temperature sensors placed before and after the pasteurizing part for controlling the pasteurization process..[0135]
This apparatus results in a considerable saving in space, in that despite the introduction of a further heat exchanger, space is saved for both holding pipe and for the buffer tank. Moreover, since there is no continuous consumption of energy for heating and cooling during a stop in production, a saving in energy is achieved.[0136]
Furthermore, a more simple cleaning of the apparatus is achieved, i.e. Central Inplace Cleaning, in that the construction does not include extra pipe loops or pipe ends without flow. Moreover, the buffer tank is very small or can be omitted completely, which all-in-all will save large amounts of CIP liquids and CIP-installations.[0137]