US20030023252A1

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Publication number: US20030023252A1
Application number: US10/251,094
Authority: US
Inventors: James Whayne
Original assignee: Converge Medical Inc
Current assignee: Converge Medical Inc
Priority date: 2001-07-05
Filing date: 2002-09-20
Publication date: 2003-01-30
Also published as: US20030009182A1; US20040049212A1; US6626920B2

Abstract

Distal anastomosis devices and associated methodology are described herein. Connector and connector components as well as tools associated therewith are disclosed. The connectors are preferably adapted to produce an end-to-side anastomosis at a graft/coronary artery junction. A fitting alone, or a fitting in combination with a collar may be used as a connector. Each fitting may be deployed by deflecting its shape to provide clearance for a rear segment that rotates about adjoining hinge section(s) so to fit the connector within an aperture formed in a host vessel. Upon return to a substantially relaxed position, a rear segment anchors the fitting it in place. The distal fitting may include additional side features for interfacing with the host vessel/coronary artery. The collar may include features complimentary to those of a fitting and provisions for strain relief and securing the graft vessel.

Description

CROSS-REFERENCE TO RELATED APPLICATIONS

This is a continuation of U.S. patent application Ser. No. 09/899,346, filed Jul. 5, 2001, which is incorporated herein by reference in its entirety.[0001]

FIELD OF THE INVENTION

This relates to producing end-to-side anastomoses, particularly in communication with coronary arteries. Accordingly, distal anastomosis fittings and associated devices are disclosed.[0002]

BACKGROUND OF THE INVENTION

Current techniques for producing anastomoses during coronary artery bypass grafting procedures involve placing a patient on cardiopulmonary bypass support, arresting the heart, and interrupting blood flow in order to suture, clip or staple a bypass graft to the coronary artery and aorta. However, cardiopulmonary bypass support is associated with substantial morbidity and mortality.[0003]

This invention provides devices and methods to avoid bypass support by allowing for positioning and securing bypass grafts at host vessel locations without having to stop or re-route blood flow. In addition, this invention mitigates risks associated with suturing, clipping or stapling the bypass graft to a host vessel. This may be accomplished, in part, by features adapted to avoid bleeding at graft attachment sites and avoiding collapse of a host vessel around the incision point. Further, the invention optionally provides features to improve blood flow within a graft and increase the patency of a graft.[0004]

In performing cardiac bypass surgery, anastomosis sites are typically provided at a proximal site along a patient's aorta, and a distal site along a coronary artery beyond a partial or complete occlusion. Producing an effective anastomosis along a coronary artery is particularly challenging. The outer diameter of a coronary artery where a distal anastomosis may be needed can range from between about 1 mm to about 4 mm in size. By way of comparison, the outer diameter of the aorta where a proximal anastomosis may be located ranges between about 20 mm and about 50 mm in size.[0005]

The relatively small size of the site for a distal anastomosis translates to greater difficulty in a number of ways. Basic surgical challenges are encountered in dealing with the smaller vasculature. Further, an interface issue is introduced. Often, particularly for connection with the smaller coronary arteries, a graft conduit will have a larger diameter than the host vessel. This may be due to the need for a larger diameter conduit to carry adequate blood flow or the result of using a saphenous vein which must be inverted for use due to its valving, thereby orienting the larger end of the graft toward the distal site. For whatever reason, the mis-match in size in joining the graft to the coronary artery must be dealt with. The present invention is adapted to handle these issues as well as others as may be apparent to those with skill in the art. The distal-type connectors described herein may be employed with precision and speed, resulting in treatment efficacy not heretofore possible.[0006]

SUMMARY OF THE INVENTION

The invention includes various improvements in end-side anastomosis systems. Particularly, connectors for producing distal anatomoses are described. They each include a fitting comprising a rear section with a segment that deflectable about a hinge section to allow for placement and securing the device. Curvilinear side and forward-facing portions are preferred. Most preferably, these portions are configured to conform to the shape of a host vessel. Such a fitting may alone serve as a connector between a host vessel and a graft. Alternately, the connector may comprise a fitting in combination with a collar adapted to secure a graft to the fitting.[0007]

Various features for improving the deployability of a connector, hemostasis at the connector and blood flow through a graft may be provided by the invention. Further, various tools for use in preparing for and creating an end-side anastomosis may comprise part of the invention.[0008]

While connectors and deployment devices according to the present invention are preferably used in coronary artery bypass grafting procedures, particularly at a distal location, it is to be understood that the systems described herein may be used for purposes other than creating distal anastomoses. The systems may also be used to produce anastomoses between bypass grafts and host vessels to treat other occlusions, vascular abnormalities such as stenoses, thromboses, aneurysms, fistulas and indications requiring a bypass graft. The system of the present invention is also useful in bypassing stented vessels that have restenosed, and saphenous vein bypass grafts that have thrombosed or stenosed. Further, the invention may have other applications, such as producing arterial to venous shunts for hemodialysis, bypassing lesions and scar tissue located in the fallopian tubes causing infertility, attaching the ureter to the kidneys during transplants, and treating gastrointestinal defects (e.g., occlusions, ulcers, obstructions, etc.).[0009]

The present invention variously includes the devices as well as the methodology disclosed. Furthermore, it is contemplated that subcombinations of features, especially of the connector features disclosed, comprise aspects of the invention.[0010]

BRIEF DESCRIPTION OF THE DRAWINGS

Each of the following figures diagrammatically illustrates aspects of the present invention. The illustrations provide examples of the invention described herein. Like elements in the various figures often are represented by identical numbering. For the sake of clarity, some such numbering may be omitted.[0011]

FIG. 1 shows a side view of an installed connector according to the present invention.[0012]

FIG. 2 shows a side view of another installed connector according to the present invention, this connector including a collar for securing the graft shown to a fitting.[0013]

FIGS. 3A and 3B show side and end views of a fitting as may be used according to that shown in FIGS. 1 and 2.[0014]

FIGS. 4A and 4B show side and end views of a collar as may be used according to that shown in FIG. 2.[0015]

FIGS.[0016]5A-5C show side views of graft vessels as they may be prepared.

FIG. 6A shows an oblique view of a guide tool for preparing a graft vessel.[0017]

FIG. 6B shows a panel of measurement grafts useful to determine an appropriate length for the graft vessel to be prepared.[0018]

FIG. 7 shows an oblique view of a spreader.[0019]

FIG. 8 shows an oblique view of a stabilizer.[0020]

FIGS. 9A and 9B show side and top views of a spreader specifically adapted to open a collar.[0021]

FIG. 10 shows an oblique view of another spreader adapted to open a collar.[0022]

FIG. 11A show a side view of an instrument with a head adapted to deploy a connector.[0023]

FIG. 11B shows an alternate head configuration for the instrument in FIG. 11A, this head configuration adapted for deploying a connector while holding the instrument at a different angle.[0024]

FIG. 11C shows an scissors-type head configuration that may be used with the handle portion of the instrument in FIG. 11A.[0025]

FIG. 12A shows a connector ready for deployment, restrained in customized Rongeur clamp.[0026]

FIG. 12B shows an oblique view of the top of a lower section of the instrument in FIG. 12A.[0027]

FIG. 12C shows an oblique view of the underside of an upper section of the instrument in FIG. 12A.[0028]

FIGS. 13A and 13B show side views of another instrument for deploying a connector, the instrument positioned in retracted and extended states, respectively.[0029]

FIG. 14 shows a side view of components to form another instrument for deploying a connector.[0030]

FIG. 15 shows an oblique view of a end portion for another instrument for deploying a connector.[0031]

FIGS.[0032]16A-16C show oblique, top and bottom views of a connector fitting according to the present invention at an intermediate stage of manufacture.

FIGS. 17A and 17B,[0033]18A and18B, and19-22 show projected views of optional fitting features.

FIGS. 23A and 23B,[0034]24A and24B,25,26A-26C and27A and27B show projected views of optional collar features.

DETAILED DESCRIPTION OF THE INVENTION

The variations of the invention discussed herein are applicable to robotic surgery and less invasive (i.e., minimally invasive) surgery involving a thoracostomy or mini median sternotomy to access the anastomosis site as well as the surgical approaches, such as that described below. As noted above, the present invention includes variations of anastomosis connectors having features adapted to perform distal anastomoses. Anastomosis connectors, tools and associated methodology for producing proximal anastomoses are described variously in U.S. and foreign patent and applications entitled, “Percutaneous Bypass Graft and Securing System”, U.S. Pat. No. 5,989,276; “Percutaneous Bypass Graft and Securing System”, U.S. patent application Ser. No. 09/415,776; Percutaneous Bypass Graft Securing System”, PCT Publication No. WO 98/19625; “Sutureless Anastomosis Systems”, U.S. patent application Ser. No. 09/329,503; “Sutureless Anastomosis Systems”, PCT Publication No. WO 99/65409; “Thermal Securing Anastomosis Systems” U.S. patent application Ser. No. 09/329,504; “Thermal Securing Anastomosis Systems”, PCT Publication No. WO 99/63910; “Aortic Aneurysm Treatment Sytems”, U.S. patent application Ser. No. 09/329,658; “Aortic Aneurysm Treatment Systems”, PCT Publication No. WO 00/15144; “Additional Sutureless Anastomosis Embodiments”, U.S. patent application Ser. No. 09/654,216; “Improved Anastomosis Systems”, U.S. patent application Ser. No. 09/730,366; “End-Side Anastomosis Systems”, PCT Publication No. WO 01/416653; “Advanced Anastomosis Systems (II)”, U.S. patent application Ser. No. 09/770,560; “Pre-Ionization of Mammalian Implants”, U.S. Provisional Patent Application Serial No. 60/231,368; and “Sutureless Anastomosis System Deployment Concepts”, U.S. Patent Application Serial No. 60/227,680 and applications and patents claiming benefit hereto, all commonly owned by Converge Medical, Inc.[0035]

FIGS. 1 and 2 show distal anastomoses ([0036]2) formed by connectors (4) according to the present invention. Each connector (4) attaches a graft (6) to a host vessel (8). In this case, the host vessel is a coronary artery. Graft (6) preferably comprises a saphenous vein, though a synthetic graft (such as one made of expanded PTFE) can be utilized. FIG. 1 shows a connector provided by a fitting (10) only. The connector in FIG. 2 includes a fitting (hidden) as well as a collar (12).

Referring to FIG. 1, various features of fitting ([0037]10) may be observed. First, it is noted that fitting and attached graft (6) are preferably configured so its base or body (14) is at an angle α with respect to host vessel (8). Connectors (2) are shown at approximately a 30° angle. Preferred angles for distal anastomosis range from about 20° to about 70°. A more preferable range is from about 30° to about 60°. Most preferably, they are between about 30° and about 45°. The angle helps maintain hemostasis and proper blood flow once the anastomosis is created and retracted organs and tissue bear upon the site. Pressure created by such action will not dislodge connector (4) or kink or collapse graft (6) since the angle allows graft (6) to leave the connector (4) and lie substantially in line with the heart. In addition to improving blood-carry capability of the conduit in assuring stability of the connector, including some angle in the connector enables the manner of deployment taught below.

Fitting ([0038]10) includes at least a front or leading segment (16) and a rear or trailing segment (18). When situated to form an anastomosis, these segments lie approximately in line with host vessel (8). So-placed, they prevent removal of the connector from the host vessel. Optional lateral or side portions (20) may also aid in this regard. This is especially the case in forming an anastomosis with a very small diameter vessel (such as a 1 to 4 mm diameter coronary artery). Furthermore, lateral portions (20) may assist in providing a physical barrier to leakage. This may be true irrespective of the size of host vessel (8). The use of one or more lateral portions (20) on each side of fitting (10) may also provide a smooth transition between the leading and trailing portions of fitting (10) to help moderate or alleviate trauma to the interior of the host vessel (8).

A lateral portion may be provided integrally with a form providing at least part of leading segment ([0039]16). Alternately, or additionally (as shown in FIG. 3A), lateral portions (20) may be provided in discrete form. Especially when pushed toward the rear of fitting (10), such a member will work in conjunction with rear segment (18) to maintain hemostasis at connector (4).

Additional optional features of fitting ([0040]10) include tabs (22) to assist in securing graft (6) and/or optional collar (12). Such tabs may be oriented to grip graft (6) as shown in FIG. 1. One or more tabs may also be adapted to form a locking interface with one or more complementary tabs (24) optionally included in collar (12). Also, the height or amount of material incorporated in the base of the fitting may be varied. In order to utilize as little material as possible to join the various segments, base (14) may be provided by a narrow band of material as shown in FIG. 3A,16A-16C or otherwise. To achieve proper relative placement of these features, base (14) may be curved or undulate.

As shown in FIG. 3B, the connector opening ([0041]26) may have a circular bore; alternately, it may be ovalized. Configuring fitting (10) with an ovalized opening (26) may be useful in providing an interface at a smaller host vessel. It provides a manner in which to account for the size difference between the vessel and what is often a larger opening of the graft by. The ovalization increases the available perimeter to accommodate a host vessel without increasing the lateral size of the connector. Instead, a connector is lengthened. This will usually be an acceptable alteration in connector geometry since only the size of the arteriotomy made in the host vessel need be lengthened to fit the connector in place.

Features that are required of fitting ([0042]10), in addition to the basic leading and trailing segment configuration, are found in connection with a hinge section (28). Hinge section (28) may be provided in a number of configurations. However, the configurations serve the same purpose. Each of the variations shown and described allow rear segment (18) to be displaced sufficiently to clear the host vessel wall for insertion of the connector into the host vessel by significant torsional deflection of areas between rear segment (18) and fitting body (14). In the fitting variations shown in FIGS. 1 and 3A and3B, a pair of torsion sections (30) are presented on each side of rear segment (18). In the variation in FIGS.16A-16C, hinge section (28) includes only one torsion section (30) on each side of rear segment (18).

To displace rear segment ([0043]18) sufficiently, the primary deflection does not occur at bend (32) as with the distal connectors described in U.S. and foreign patents and applications entitled, “Improved Anastomosis Systems”, U.S. patent application Ser. No. 09/730,366; “End-Side Anastomosis Systems”, PCT Publication No. WO 01/41653; “Advanced Anastomosis Systems (II)” U.S. patent application Ser. No. 09/770,560. Rather, rotation about torsional sections accounts for at least half, if not most or substantially all of the displacement required of rear segment (18). In the variation of the fitting shown in FIGS.16A-16C. In the variation of the fitting shown in FIGS.16A-16C, rotation of rear segment (18) occurs about the pair of torsional members (30), whereas in the variations in FIGS. 1 and 3A and3B, the rotation that occurs is shared between two pair of torsional sections.

Such dual action provides for certain advantages notable in the variations shown in FIGS. 1, 3A and[0044]3B. Namely, upon forward deflection of rear segment (18), the lateral portions connected to torsional sections are caused to be drawn or flexed inward. This action facilitates introduction of connector (4) into host vessel (8) by clearing portions that could otherwise interfere with entry.

In the variation of the invention shown in FIG. 1, it may be observed that the torsional regions may be provided either by a wire segment or simply by a portion of the base of the fitting reduced to a relatively narrow section by a feature such as a cut, break, groove or slit ([0045]34) in the material. In the variation shown in FIGS.16A-16C, no marked reduction in size relative to another portion of the fitting base is apparent.

For fittings configured similarly to that in FIGS.[0046]16A-16C, it is also noted that rotation of members (30) in deflecting rear section forward will cause lateral portions (20) to be drawn inward to some extent. However, the amount of inward deflection will be less relative to the variations of the fitting shown in FIGS. 1 and 3A and3B where lateral portions (20) are directly connected to torsional sections.

Turning now to the features of collar ([0047]12), FIGS. 2, 4A and4B illustrate desirable features of this part of connector (4). A primary purpose of collar (12) is to secure graft (6) to fitting (4). As noted above, optional collar tab(s) (24) may assist in this regard by interfacing with optional fitting tab(s) (22). Also, collar (12) may be made to be resiliently biased against graft (6) to hold it to fitting (4). Further, interlocking members (36) may be provided to ensure a secure fit of collar (12) about fitting (6). One or more of these interlocking members may take the form of a hook as shown in FIG. 4A. Provision of a latching mechanism (36) also eliminates any perceived need to use a locking member such as a retaining clip, suture, implantable clips, staples, or other device that might be desired to ensure graft (6) is secured to fitting (4).

Collar ([0048]12) may comprise at least a proximal band (38) and a distal band (40). One or more intermediate bands or band segments (42) may also be provided, upon which optional tabs (24) may be mounted.

In the variations of connector ([0049]12) shown in FIGS. 2, 4A and4B, lateral portions (44) are also provided. Preferably, they overlap or interface with corresponding lateral features (20) of a complimentary fitting (10) to form a complete seal at an anastomosis site. Likewise, the shape of the bore of the collar as shown in FIG. 4B should complement that of the fitting. In instances where the fitting has a circular bore (26) as shown in FIG. 3B, at least a mating portion of collar (12) should be substantially circular as well. In instances where fitting bore (26) is ovalized, a corresponding shape should be utilized in collar (12).

FIG. 12A shows another collar ([0050]12) in combination with a fitting (10). In this collar, the band portions attach to opposite rib segments (46) at the rear of collar (12). No lateral portions as shown in the above-referenced figures are included in this type of fitting. This type of collar functions well with fitting like those shown in FIG. 1, that only include a pair of lateral portions (20), instead of two pair like the connectors shown in FIG. 3A, and16A-16C.

In addition to the collar bands forming part of a structure to help secure graft ([0051]6) to fitting (4), at least the proximal and distal bands—(38) and (40)—may provide additional utility. Proximal band (38), possibly in connection with adjacent portions of collar (12) may be configured to provide a graft/connector transition allowing for greater blood flow and/or preservation of the character of a graft, particularly a saphenous vein graft.

When exposed to arterial blood pressure, saphenous veins may balloon, producing turbulent flow adjacent to the anastomosis site. This may lead to hyperplasia or other unwanted physiologic abnormalities. This tendency is exacerbated by any abrupt transition in stiffness along its length. Avoidance of ballooning mitigates the physiologic risks and also ensures a better flow profile within graft ([0052]6).

To reduce the tendency for a saphenous vein graft to balloon, proximal band ([0053]38) may be of a lower stiffness than adjacent bands. It is also preferable that it have a curvilinear shape like that depicted in FIGS. 2 and 4A. Alternately, it may follow a substantially straight line as viewed from the side as depicted in FIG. 12A. Either way, it is preferred that band (38) not run a circumference perpendicular to graft (4). By setting band (38) askew or by utilizing an undulating form, graft (4) does not suddenly lack support about an area in which it may easily balloon.

As for distal band ([0054]40), it may be used to help form a hemostatic seal between host vessel (8) and graft (6) and/or connector fitting (10). Preferably, band (40) is designed to bear down upon a toe portion (48) of graft (6) once inserted into a host vessel (8). Also, it may be set to bridge any gap between graft (6) and host vessel (8). Either way, band (40) should grip graft (6) to ensure its proper location. Such interaction may be aided by the inclusion of undulating or serrated gripping features (50) in distal band (40).

In order to insert connector ([0055]4) to complete an anastomosis, it is preferred that distal band (40) be flexible. In inserting a connector according to the present invention including a fitting (10) and collar (12), it is preferably manipulated as shown in FIG. 12A. Here, a modified Rongeur clamp (52) is shown retracting band (40) and advancing distal segment (18) to prepare the connector for insertion into an opening in a coronary artery or other appropriate site. Instrument (52) includes an upper finger (54) and a lower finger (56), each with relieved interface sections (58) and (60) to accommodate band (40) and rear segment (18), respectively. Rear segment (18) extends beyond lower finger (56) to allow visualization to assist in insertion within host vessel (8).

Whether prepared in connection with a collar or not, connector ([0056]4) is preferably installed at an anastomosis site as shown in FIG. 1. Here, it may be observed that graft toe (48) preferably overlaps host vessel (8). A heel portion (62) may abut, overlap host vessel (8) or leave a slight gap. When a connector is provided with a collar (12), the visible result will resemble that in FIG. 2. Still, the preferred relation of graft (6) to host vessel (8) remains similar to that shown in FIG. 1, depending on the fitting configuration selected.

FIGS.[0057]5A-5C, further illustrate graft preparation configurations. Graft (6) shown in FIG. 5A is configured like that shown in FIG. 1. Graft (6) shown in FIG. 5B differs by the inclusion of an “open” heal section (64); that in FIG. 5C has “high” heel section (66). The open-heel configuration provides for graft side extensions (68) offering additional graft material to overlap a host vessel upon connector insertion. The high-heel configuration also provides additional graft material to overlap a host vessel upon connector insertion. By flexing heel (66) outward to form an increased angle, β, heel (66) it is able to overlap the host vessel above at least a portion of rear segment (18) upon connector (4) insertion.

FIG. 6A shows a die ([0058]70) with grooves (72) that may be used to guide a scalpel or other cutting instruments to trim a graft (6) placed within partial bore (74) to achieve any of the graft configuration shown in FIGS.6A-6C. In preparing the graft end configuration shown in FIG. 5B, a first cut is preferably made at a 45° angle to define the open heel (64). Then a 30° follow-up cut is made to define side portions (68). In preparing a graft as depicted in either of FIG. 5A or5B, it may also be desired to create a rear slit. This is currently performed by taking the graft out of die (70) and manually cutting it with Potts scissors for a length up to about 4 mm to 10 mm. This allows for further advancement of graft (6) over fitting (10) to provide increased coverage.

A graft/connector combination with at least a distal connector ([0059]4) is preferably prepared before producing the arteriotomy into which this connector is preferably placed. In determining the appropriates size of connector (4) and length of graft, measurements are taken. The size of the connector depends on the size (particularly the diameter) of graft that is harvested or otherwise made available for use.

The length to which graft ([0060]6) should be cut may be determined by simply measuring the distance between anastomosis target sites. A preferred manner is, however, to take a measurement by reference to a group or panel (76) of measurement graft/connector members (78) such as shown in FIG. 6B. Like a panel of different optics that an optician may use to determine the proper match for a patient, comparison of different members (78) provided in panel (76) to the relevant anatomy provides a physician with the ability to quickly and easily visualize and estimate the ideal graft length. The length of each unit is advantageously identified by printing upon each measurement members (78) or in connection with an optional container (80). Either way, utilizing measurement members (78) provides a much more accurate gauge of the proper length of a host vessel since each more realistically spans the distance between target sites. Most preferably, each member (78) conforms to anatomy and approximates the angle(s) at one or both anastomosis sites.

To achieve such results, measurement members ([0061]78) preferably include a central section (82) adapted to model the compliance of a graft to be used. Each member also preferably includes an end (84) adapted to model the properties of a connector according to the present invention. The opposite end (86) of each member may be adapted to model a proximal anastomosis connector. A preferred manner of producing measurement members so-adapted or configured is with PTFE tubing ranging in diameter from about 2 mm to about 6 mm and a length between about 60 mm and about 150 mm together with actual connector members or pressed-in inserts (88). The inserts may be made of simple plastic pieces or otherwise.

Now that many of the device features of the invention have been described, the methodology associated therewith is set forth in the order in which it is preferred that a surgeon or surgical team take action to perform a coronary bypass procedure. Variation of this procedure is, of course, contemplated. Furthermore, it is to be understood that the devices described herein may be used outside of this context.[0062]

This being said, after opening a patient and taking a measurement between intended target sites for proximal and distal anastomoses or by reference to the panel of measurement members ([0063]78) discussed above, a graft member (6) of sufficient length is obtained. Typically this will be a saphenous vein. Alternately, another harvested vessel (such as the lima or radial artery), a synthetic vessel or a donor vessel may be used as a graft.

Especially in the case where an organic member is used, the vessel will be sized to determine the appropriate connector size. This is preferably done with reference to the inner diameter ([0064]90) of the graft by inserting pins of increasing size (e.g. by 0.25 increments) until the graft no longer easily fits over a given pin. The size of the largest pin over which graft easily fits over sets the inner diameter of the graft.

Next, a connector for producing an anastomosis at a desired angle, and having an appropriate size is chosen. The size of fitting ([0065]10) and optional collar (12) is preferably the first incremental size over the inner diameter of the graft. It is contemplated that connector component sizes may be sized to fit grafts of a diameter from about 2 mm to about 6 mm progressively, at 0.5 mm increments.

Once appropriately sized connector components are chosen, a graft is skeletonized 10 mm away from the end to be used in connection with the distal anastomosis. This may be accomplished by holding the adventitial tissue away from the graft with forceps and removing selected portions with Potts scissors. At this stage, graft ([0066]6) is cut in such a manner as discussed above and advanced over fitting (10) into a position as depicted in FIGS. 1, 2 or12A.

Advancing graft ([0067]6) over fitting (10) may be accomplished while holding fitting (10) with a clamp tool (e.g., a hemostat) and using forceps on either side of graft (6) to pull it over the fitting. If a collar is included in connector assembly (4), it is advanced over graft (6) while holding graft end (48) to fitting front segment (16). Doing so with a clamp tool ensures the graft/fitting alignment is not changed. Once in place over a fitting (18), graft (6) may be trimmed to more closely conform to the shape of connector elements, particularly the exterior of any collar (12) used. Trimming a graft in this manner may be particularly appropriate in instances where the graft used is simply prepared by taking a vessel, cutting it at 90° relative to its length and then creating a rear slit along its length as described above.

A number of spreading mechanisms may be used to hold collar ([0068]12) open to advance it over graft (8). FIGS. 7, 9A,9B and10 depict optional spreader devices (92). While spreader (92) in FIG. 7 has additional utility as described below, those depicted in FIGS. 9A and 9B and10 are more specialized. The spreader in FIGS. 9A and 9B include an adjustable locking feature (94) as well as grooves (96) to capture the opposite sides or rib segments (46) of a collar. The spreader variation shown in FIG. 10, is a modified clamp. Bracketed ends (98) affixed to an otherwise common implement provide the means to open collar (12) to place it on graft (6) loaded onto fitting (10). Such an instrument may be more familiar to a surgeon, and therefore preferred.

In placing collar ([0069]12) over graft (6), it is to be set in relation to fitting (10) in a complementary manner. When optional tabs (22) and (24) are provided, these features can easily be used to help align a fitting and a collar relative to each other. Either way, once collar (12) and fitting (10) are properly aligned, collar (12) is released onto graft (6). Following this, any tabs and/or locking features (36) are engaged with each other and a final check is made to ensure accurate component placement and graft coverage.

In the event a proximal connector is to be used to complete a coronary bypass procedure, it may be connected to graft ([0070]6) in a similar fashion or as described variously in the references cited above. Still, as noted above, a distal connector may alone be used, with the proximal anastomosis to be accomplished otherwise. While it need not be the case, the distal connector will preferably be deployed before making the proximal connection.

Once a graft/connector combination is prepared, the assembly is then preferably engaged with a deployment device ([0071]52). The deployment device may be provided as in FIG. 12A, however, alternate devices are envisioned.

FIG. 11A shows a deployment device ([0072]52) similarly adapted to draw back band (40) while advancing rear segment (18) in a manner similar to the deployment device shown in FIG. 12A. Interface section (58) captures band (40) while hook (100) advances rear segment (18). To accommodate differences in anatomical access locations or paths, it is also possible to orient the end of the deployment device shown in FIG. 11A at another angular orientation as shown in FIG. 11B. In this case, the instrument head is shown rotated approximately 90°. It is also noted that the deployment device in FIG. 11A optionally includes interlocking members (102) and sprung arms (104), that work in conjunction with each other to provide a more user-friendly device able to provide a more stable, user-friendly device to maintain a connector in a state ready for deployment.

Alternate deployment mechanisms are portrayed in FIGS. 13A, 13B,[0073]14 and15. The deployment device in FIGS. 13A and 13B includes a primary handle (106) and an actuator handle (108). When actuator handle (108) is advanced, band grasping interface member (110) with interface section (58) is advanced as shown in FIG. 13B. Pin (112) within opening (114) limits the extent to which it may be advanced or withdrawn. When band interface member (110) is retracted as shown in FIG. 13A, to draw band (40) back from lead segment (16), the rear segment of a fitting abuts interface section (60) to ready the connector for deployment.

FIG. 14 shows another type of deployment device ([0074]52). In this variation, a handle portion (116) and an actuator portion (118) to be slidably received by handle portion (116) is used by hooking rear segment (18) in retractor opening (120) and drawing it into recess (122) when connector (4) is set in receptacle section (124).

FIG. 15 shows an end section ([0075]126) of yet another type of deployment device. This variation is adapted for sideways deployment of a connector. In combination with each other, top and bottom portions (128) and (130) restrain a connector, compressing rear section (18) ready for connector deployment. A deployment mechanism incorporating side-deployment end section (126) may be advantageously used in situations where access to the host vessel is hindered by little clearance due to a small thoracic cavity or difficult vessel orientation. The graft of a graft/connector combination is received in guide section (132), and stop (134) limits how deeply the combination may be set into the deployment device end section (126).

It is preferred that connector ([0076]4) be set and prepared for deployment within a deployment device before taking invasive action at the target site for a distal anastomosis. Regardless, a distal anastomosis site is prepared by creating an initial puncture, for instance, with the tip of a number11 blade scalpel. Next, this opening is preferably extended longitudinally with scissors to about 3 mm to 7 mm in length depending on the vessel size. Most often, a longitudinal slit of about 5 mm is preferred. Scissors are advantageously provided in connection with an instrument as shown in FIG. 1A, modified with scissors ends (132) as shown in FIG. 1C. Otherwise, standard Potts scissors may be used.

It may be preferred to use a stabilizing member ([0077]134) to help accomplish the arteriotomy. FIG. 8 shows a suitable device. It includes a handle (136) and an endpiece (138). A bridge (140) provides clearance for a coronary artery, while feet (142) are set against the heart of a patient. Gradations or other indicators in endpiece (138) help provide a visual indication for creating appropriately long arteriotomy. Once an arteriotomy of sufficient length has been created, it is preferably held open by arms (142) of a spreader (92) as shown in FIG. 7.

At this stage, connector ([0078]4) is deployed. This is preferably performed by advancing leading section (16) through the arteriotomoy, and then such lateral features (20) of fitting (10) as may be provided. Deflected rear segment (18) is then advanced into host vessel (8) and released to assume a position as shown in FIG. 1 in order to secure the connector. Particularly in those variations of the invention as described above where movement of rear segment articulates side portions (20), movement of rear segment (18) to an host-vessel engaging position will also cause affected side portions (20) to engage the sides of host vessel (8) to maintain connector (4) in place.

In instances when a collar ([0079]12) is used in connector (4), it is also released to compress front portion (48) of graft (6) against host vessel (8). Release of collar (12) may also result in compressing graft (6) against portions of host vessel (8) opposed by lateral fitting portions (20), especially if complimentary lateral collar portions (44) are provided.

Once in place, the completed anastomosis is checked for leakage. This may be done before and/or after an anastomosis at the proximal site is complete. At minimum, an inspection of the distal connection should be made when blood is flowing through graft ([0080]6). If leakage is detected, and it cannot be remedied by adjustment of the graft or collar, the anastomosis site may be packed or bioglue (e.g., as available through Cryolife in Kennesaw, Ga.) or a stitch of suture material may be applied.

In extremely rare instances where these steps do not prove adequate, it may be necessary to remove connector ([0081]4). After removing with any supplemental means applied in effort to provide hemostasis, connector (4) may be removed by reversing the procedure for its deployment.

Now, returning to the elements of connector ([0082]4), optional inventive features and a manner of manufacture is described. A preferred manner of producing connector components according to the present invention is by machining tubing to include features that may be bent and set into shape to produce connector elements like those depicted in FIGS. 1, 2,3A,3B,4A,4B and12A. Shapes so produced may be referred to as wireforms.

The machining may be accomplished by electron discharge machining (EDM), mechanically cutting, laser cutting or drilling, water-jet cutting or chemically etching. It is to be noted that portions of the connectors may be fabricated as a separate components and bonded by spot welding, laser welding or other suitable manufacturing process to form complete structures. Typically, after whatever cutting or forming procedure is employed, the material is set in a desired final shape. Where a metal is used, one or more flexure steps followed by heating will accomplish this. If the connector elements are made of alternate material such as a plastic or a composite, other forming procedures as would be apparent to one with skill in the art may be used.[0083]

Preferably, connector elements are made from a metal (e.g., titanium) or metal alloy (e.g., stainless steel or nickel titanium). Other materials such as thermoplastic (e.g., PTFE), thermoset plastic (e.g., polyethylene terephthalate, or polyester), silicone or combination of the aforementioned materials into a composite structure may alternatively be used. Also, connectors fabricated from nickel titanium may be clad with expanded PTFE, polyester, PET, or other material that may have a woven or porous surface. The fittings may be coated with materials such as paralyne or other hydrophilic substrates that are biologically inert and reduce the surface friction. To further reduce the surface tension, metallic or metallic alloy fittings may be electropolished. Evidence suggests that electropolishing reduces platelet adhesion because of the smooth surface. Alternatively, the fittings may be coated with heparin, thromboresistance substances (e.g., glycoprotein IIb/IIa inhibitors), antiproliferative substances (e.g., rapamycin), or other coatings designed to prevent thrombosis, hyperplasia, or platelet congregation around the attachment point between the bypass graft and the host vessel. Alternatively, a material such as platinum, gold, tantalum, tin, tin-indium, zirconium, zirconium alloy, zirconium oxide, zirconium nitrate, phosphatidyl-choline, or other material, may be deposited onto the fitting surface using electroplating, sputtering vacuum evaporation, ion assisted beam deposition, vapor deposition, silver doping, boronation techniques, a salt bath, or other coating process.[0084]

A still further improvement of the fittings is to include beta or gamma radiation sources on the end-side fittings. A beta or gamma source isotope having an average half-life of approximately 15 days such as[0085]Phosphorous 32 or Paladium 103 may be placed on the base and/or petals of the end-side fitting using an ion-implantation process, chemical adhesion process, or other suitable method. Further details as to optional treatments of connectors according to the present invention are described in 10.00. Of course, connector fitting (10) and any associated collar (12) may be made differently. To avoid electrolytic corrosion, however, dissimilar metals should not be used.

Preferably, NiTi (Nitinol) tubing or flat stock is used to produce connector components. Irrespective of material format, a preferred alloy includes a 54.5-57% Ni content, and a remainder Ti by weight (less minor amounts of C, O, Al, Co, Cu, Fe, Mn, No, Nb, Si and W) is used. Such alloy has an A[0086]_ffor at about −10 to −15° C. Consequently, for typical handling and in use, the material will exhibit superelastic properties as is most desired.

Still, it is contemplated that connectors according to the present invention may utilize thermoelastic or shape memory characteristics instead, wherein the material of either or both fitting ([0087]10) and connector (12) change from a martinsitic state to an austenitic state upon introduction to an anastomosis site and exposure to a sufficiently warm environment. Taking advantage of the martinsitic state of such an alloy will ease deflecting rear segment (18) and lead band (40) and maintaining their positions until placement.

Utilizing either thermoelastic or superelastic properties makes for a connector that can have certain members stressed to a high degree and return without permanent deformation from a desired position. However, it is contemplated that either or both fitting ([0088]10) and collar (12) may be made of more typical materials such as stainless steel or plastic. For fitting (10), this is feasible in view of the manner in which rear segment (18) is displaced for insertion into a host vessel. Hinge section (28) permits designs in which the stress applied by torsion is lower that applied in simply deflecting a rear petal or segment as shown and described in U.S. and foreign patents and applications entitled, “Improved Anastomosis Systems”, U.S. patent application Ser. No. 09/730,366; “End-Side Anastomosis Systems”, PCT Publication No. WO 01/41653; “Advanced Anastomosis Systems (II)” U.S. patent application Ser. No. 09/770,560.

This being said, FIGS.[0089]16A-16C show views of a connector fitting (10) at an intermediate stage of production being made from tubing. The tube stock used to prepare distal connector fitting preferably has an outer diameter between 0.080 and 0.240 in (2 to 6 mm) and a wall thickness between 0.004 and 0.008 in (0.1 to 0.2 mm). Slightly larger diameter stock (or end product) will be used for each matching collar. The stock thickness for NiTi material used to form collars will typically have a wall thickness between about 0.04 in and about 0.08 in. Especially, for fitting (10) where it is possible to use thin stock in view of strength requirements, this will be preferred in order to minimally obstruct blood flow past the fitting. Larger connector components will typically be made of thick stock to account for increased stiffness required of such configurations relative to smaller ones.

In the piece shown in FIGS.[0090]16A-16C, all the various elements described above in connection with completed fittings may be observed. However, only rear segment (18) is show set in its final, formed position. As with the other elements, rear segment (18) is cut in the tubing and initially appears aligned with the other features. Then, a technician deflects the segment from its initial placement in accordance with the arrow associated with segment (18). To set each element in its pre-operative location, the material is stressed and held at the desired position while heated or thermally formed to set its shape. The degree of bend in rear segment show is so extreme as to require sequential deflectation and thermal forming steps. As for the other elements to be set in a deflected shape as indicated by arrows associated therewith, a single deflection/thermal-forming cycle is adequate.

FIGS. 17A and 17B show splayed out views of a fitting according to the present invention. In interpreting these figures and those similar to them for the collars, it need only be appreciated that each flattened form represents a pattern ([0091]144) for cutting tube or flat stock to be shaped into a fitting or connector. When fitting pattern (144) is cut in tubing, it completely wraps around the tube forming a seamless piece very similar to that in FIGS.16A-16C. When flat stock is used, another forming step is used to produce a round or ovalized body with which to work with. The ends of the body may then be joined. Alternately, any gap or split may be left open to provide a measure of especially compressibility in the fitting. What is more, it is contemplated that a gap or split may be formed in a fitting made from tube stock to provide such compliance to connector.

One way in which a fitting according to pattern ([0092]144) in FIG. 17A differs from that in FIGS.16A-16C, however, is by relieved sections (146) in rear segment (18). This allows for relatively larger rear lateral portions (20). Fitting pattern (144) in FIG. 17B includes similar features. It is further distinguished, however, by its smaller size suited for cutting into a smaller diameter tube (or in flat stock) to form a smaller connector (3.0 mm diameter in comparison to 3.5 mm diameter). Due to the smaller size, of the fitting, a substantially regular opening (26) is provided. In contrast, the variation in FIG. 17A includes a nonlinear or irregular opening shape, similar to that shown in FIGS.16A-16C. This has been found to advantageously reduce the a wound-healing/hyperplastic response at the site. Each of the fitting patterns (144) in FIGS. 17A and 17B include various bands (148) and runners that provide a sort of latticework or wireform to give substance to the connector while minimizing material usage.

FIGS. 18A and 18B show patterns for connectors that are similarly constructed. In these, opening ([0093]26) becomes less regular as breaks in the base or body (14) of the fitting are observed. In a fitting made in accordance with FIG. 18A, those breaks occur in connection with rear lateral portions (20) and at lead tab (22). The fitting pattern in FIG. 18A also provides a tang (152) to grab the heel of a graft to assist in graft loading and/or placement. The switchback providing each of the lateral portions (20) not only assists in providing a non-circular or irregular shape to assist with issues of hyperplastic response, but also provides a measure of axial flexibility to a fitting including such a feature. The break in the base of the fitting at lead tab (22) provides a measure of radial compressibility to the fitting.

In the fitting variation shown in FIG. 18B, a break at tab ([0094]22) is also provided. However, base (14) provides more complete support to elements around the fitting. The manner in which rear lateral portions (20) are attached to rear segment (18) is also worthy of note. As discussed variously above, such a configuration allows for actuation of lateral portions connected to the rear segment. Also, it provides a pair of torsional members (30) on each side of rear segment (18) around which to hinge.

FIGS. 19 and 20 show fitting patterns ([0095]144) with additional inventive features. A connector to be formed according to the pattern in FIG. 19 will have a rear segment (18) that includes an enlarged end (154). The increased coverage of end (154) may provide a more secure connection or a relatively less traumatic interface with host vessel (8). However, unless finely tuned in size, enlarged end (154) can present clearance challenges in deployment. Likewise, a tight transition (156) from lead section (16) to forward side sections (20) may provide some impediment to introduction through an arteriotomy. A more preferred approach is shown in connection with FIG. 1 where a more gradual transition is made between lead segment (16) and side portions (20). Still, such a profile may be difficult to achieve in relatively large diameter connectors (i.e., on the order of 6 mm in diameter) such as shown in FIG. 19.

Regardless, it is noted that fittings as shown in FIG. 1, 19 and[0096]20 share a common feature in a relatively discrete front segment (16) as compared to other fittings shown herein. This may assist in connector penetration and dilation of an arteriotomy during insertion. A broader front section (16) as shown in FIGS.17A-18B may, however, be more advantageous from the perspective of the hemostasis due to greater coverage area.

A fitting according to the pattern shown in FIG. 20 includes further distinguishing characteristics. Here rear segment ([0097]18) originates in a different manner than shown in connection with the other fittings. In this instance, torsion sections (30) are not provided in connection with base (14) near opening (26) but are positioned adjacent lateral portions (20). Provided in this manner, no medial bend (32) or less bend in segment (18) is required to place rear segment end (154) in position to fulfill its task. In a fitting formed with a rear segment (18) oriented according to the approach in FIG. 20, segment (18) may be flexed outward from the connector body and set in shape by thermal forming by a single cycle. To use the fitting, rear segment (18) is flexed backward rather than forward. Formation of the fitting in this manner provides advantages in that less stress is applied to rear segment (18) in thermal forming it as shown in connection with the other figures. This makes for a stronger fitting, with rear segment less prone to failure due to high stresses during deflection for deployment or fatigue.

The pattern in FIG. 21 provides for a fitting in which a graft can be sandwiched between outer band ([0098]156) and inner band (158). In this manner, the outer band acts like collar band (40) to hold graft (6) against host vessel (8). Tab (22) is provided to help grip graft (6) as shown and described in connection with FIG. 1.

The pattern in FIG. 22 provides for a fitting with multiple undulations adapted to provided a measure of both axial and radial flexibility. Flexible fittings work particularly well with a collar. Especially in connection with a collar having locking members, it is useful to be able to compress the fitting when locking the collar around it so that upon expansion of the collar around the fitting to its locked limit, a graft is snugly captured between the fitting and the collar.[0099]

However, another feature of fitting pattern ([0100]144) shown in FIG. 22, makes a fitting so configured well suited for use without a collar. The absence of a tab at medial portion (160) provides a surface upon which to apply a bioadhesive to directly attach graft (6) to the fitting.

FIGS.[0101]23-27B show patterns (162) for creating collars (12). Collars may be made in a similar fashion to the fittings as described above. Collars geometry is advantageously set to correspond in angle to the fitting chosen to form a matched set.

FIGS. 23A and 23B show projections to produce collars substantially as described above. A notable distinction between the two is the inclusion of locking features ([0102]36) in the later image.

FIGS. 24A and 24B depict similar collars, except that additional tabs ([0103]24) are included in each. Also the manner of providing lateral portions (44) differs. The are no longer discreet members as shown in FIGS. 23A and 23B. Instead, in the variation shown in FIG. 24A, they are provided in connection with an proximal section (164) of the collar. In the variation in FIG. 24B, they are provided in connection with a distal section (166) of the collar. An advantage of the approach in FIG. 24A is that a stiffer forward section results providing greater force bearing upon graft (6) for improved hemostasis. An advantage of the approach in FIG. 24B is that upward deflection of distal band (40) causes, lateral portions (44) flex outward to provide additional clearance for connector insertion.

FIG. 25 shows a projection ([0104]162) configured to provide a collar (12) with overlapping ends (168). This avoids the production of a significant seam at the rear of a graft, thereby providing more support and improving graft patency. Another optional feature shown in connection with FIG. 25 (see also FIG. 27B) is a distal band shape intended be a mirror or complement the front portion of a matching fitting.

FIGS.[0105]26A-26C show collar projections (162) including various retention features for grasping a graft (6) in addition to any tabs (24) provided. The variation in FIG. 26A includes barbs or tangs (170). The variation in FIG. 26B includes elongate tabs or fingers (172). The variation in FIGS. 26C includes undulations (50) as described above. The variation in FIG. 26C also includes a different type of locking mechanism (36) than observed elsewhere in the figures. A lead-in feature is provided so a simple squeezing application of force the sides of the collar locks it.

FIGS. 27A and 27B show examples of other features that may be included in collars according to the present invention. Fittings in accordance with each of these projections utilize distal section (0.166) to secure a graft about a fitting. The proximal section ([0106]164) in each serves to relieve strain on the graft. By avoiding the use of a pair or rib segments (46) along the length of the collar as shown in connection with the collar in FIG. 12A and instead attaching proximal section features by bridge elements (174), greater flexibility is achieved for the portion of each fitting supporting the back of a graft. In the variation shown in FIG. 27A, the placement of the elements also results in different stiffness of band sections (176) and (178). In the variation in FIGS.27B, change in stiffness form one band section to the next is evident in view of the decreasing size of the material forming the same and the offset loop (180) and curl (182) features provided. Alternately, successive loops or curls may be employed. Any of these features alone, or in combination may comprise a means for strain relief on a graft. Still further optional features for collars used in the present invention may include any of those described in the references cited above.

The invention has been described and specific examples or variations of the invention have been portrayed. The use of those specific examples is not intended to limit the invention in any way. In all, it is to be understood that each of the features described in connection with the various connector components and projections for forming the same may be mixed and matched to form any number of desirable combinations. Further, it is contemplated that additional details as to the use or other aspects of the system described herein may be drawn from Abstract, Field of the Invention, Background of the Invention, Summary of the Invention, Brief Description of the Drawings, the Drawings themselves and Detailed Description and other background that is intended to form part of the present invention, including any of the patent applications cited above, each of which being incorporated by reference herein in its entirety for any purpose. Also, to the extent that there are variations of the invention which are within the spirit of the disclosure and are equivalent to features found in the claims, it is the intent that the claims cover those variations as well. All equivalents are considered to be within the scope of the claimed invention, even those which may not have been set forth herein merely for the sake of relative brevity. Finally, it is contemplated that any single feature or any combination of optional features of the inventive variations described herein may be specifically excluded from the invention claimed and be so-described as a negative limitation.[0107]

Claims

We claim:

1. A method of creating an anastomosis, comprising:

advancing a leading portion of a fitting into an opening in a host vessel wall;

advancing a rear portion of a fitting in a deflected position into said opening, said deflected position occurring by torsional displacement of said rear portion about at least two sections of said fitting; and

forming a connection between said host vessel and a graft upon return of said distal portion from its deflected position to a position contacting a wall of said host vessel.

2. The method ofclaim 1 further comprising forming the opening at a location along the host vessel wall prior to advancing the leading portion of the fitting.

3. The method ofclaim 2 wherein forming the opening comprises forming a circular or oval opening through the host vessel wall.

4. The method ofclaim 1 wherein the leading portion dilates the opening while being advanced.

5. The method ofclaim 1 wherein prior to advancing the rear portion, positioning the rear portion into the deflected position by rotating the rear portion about the at least two sections.

6. The method ofclaim 5 wherein rotating the rear portion configures the fitting into a profile adapted for introduction into the opening.

7. The method ofclaim 1 further comprising releasing the rear portion within a lumen defined within the host vessel prior to forming the connection.

8. The method ofclaim 1 wherein forming the connection between the host vessel and the graft defines an angle ranging from 20° to 70° between the host vessel and the graft.

9. The method ofclaim 1 wherein the leading portion and the rear portion are positioned in line with the host vessel when contacting the wall of the host vessel.

10. The method ofclaim 1 wherein forming the connection between the host vessel and the graft further comprises positioning a collar over a portion of the graft such that the portion of graft is urged against the fitting.

11. The method ofclaim 10 wherein the collar is resiliently biased.

12. The method ofclaim 10 further comprising locking the collar against the fitting via a plurality of interlocking member in corresponding engagement with the fitting.

13. The method ofclaim 10 wherein positioning the collar further comprises compressing a second portion of the graft against the host vessel.

14. The method ofclaim 1 wherein prior to advancing the leading portion of the fitting, configuring the graft such that a portion of graft material overlaps the host vessel upon forming the connection between the host vessel and the graft.

15. The method ofclaim 1 further comprising inspecting the connection to detect for leakage.

16. The method ofclaim 1 further comprising adjusting the fitting or graft.

17. The method ofclaim 1 further comprising additionally securing the connection between the host vessel and the graft.

18. The method ofclaim 17 wherein additionally securing the connection comprises a method selected from the group consisting of packing, applying adhesive, and suturing.