This is a continuation-in-part of application Ser. No. 09/737/622 filed Dec. 18, 2000.[0001]
This invention is directed to an all plastic dispensing closure for plastic containers.[0002]
In the field of plastic injection molded open head pails a transition is taking place toward all plastic closures. This movement is principally to accommodate environmental recycling concerns and, of course, also to effect attainable cost reductions. The market at this stage has determined that an all plastic dispensing closure can be snapped on to the upstanding opening neck of a pail lid and successfully meet the various performance criteria set by UN and DOT regulations. To date, however, those all plastic dispensing closures successfully commercialized still leave some gaps in the desirability agenda.[0003]
For example, U.S. Pat. No. 5,788,100 dated Aug. 4, 1998 discloses an all plastic snap-on closure made up of a flexible pouring spout surrounded by an annular sealing channel and fitted with an overlying screw cap. A locking ring is integrally connected about the periphery of the screw cap so as to extend radially outwardly of the spout sealing channel. In application the closure is pressed onto a circumferentially enlarged upstanding opening neck causing the sealing channel to snap thereover. During the closure application the locking ring is broken away from the cap periphery and axially pressed around the outer wall of the sealing channel so as to lock the same against the opening neck. The result is a very strong closure container wall connection. The downside resides in the fact that the locking ring can be easily pried off without damage, leaving the closure exposed to undetected tampering and pilferage, which negatively impacts universal acceptance.[0004]
Another example is U.S. Pat. No. 5,797,525 and U.S. Pat. No. 5,641,099 dated Aug. 25, 1998 and Jun. 24, 1997 respectively which also show an all plastic snap-on closure made up of a flexible pouring spout surrounded by an annular sealing channel and fitted with an overlying screw cap. These constructions also embody an outer locking ring integrally connected by frangible webs about the periphery of the screw cap. In application the closure is pressed onto a circumferentially enlarged upstanding opening neck causing both the sealing channel outer wall and the peripheral locking ring to snap thereover. This arrangement causes both the spout outer sealing channel and the peripheral locking ring to expand over the neck enlargement and then relies solely on the elastic memory of the plastic parts to radially contract below the neck enlargement and hold the parts tightly together. The principal problem with this construction is the inability under varied manufacturing conditions to consistently retain a tight seal due to elastic memory alone. In addition undetected tampering can also be readily accomplished by simply prying the fitting off of the opening neck.[0005]
SUMMARY OF INVENTIONThe invention closure overcomes these prior art deficiencies in a very simple and straightforward manner. As explained above, the current prior art practice is to one way or another during application, surround the fully seated sealing channel outer wall with a locking ring introduced as an integral part of the closure. In accordance with the invention the locking ring is instead integrally molded in the pail lid as a raised annular collar spaced from and surrounding the upstanding opening neck. The outer wall of the spout sealing channel is then squeezed during application into the annular gap formed between the neck and the collar creating a very strong, liquid tight and torque resistant engagement between the closure and the pail lid. In the resulting construction the sealing channel is completely self supported in that no other closure part is employed to aid securement. The advantages of the invention closure are immediately apparent. There is no breaking away of relatively fragile parts which are then stretched around other parts. There is no reliance on elastic memory for holding parts together. Most importantly, the tamper resistance of the invention closure is substantially increased, as there is no readily undetectable way the fitting or any part thereof can be pried off the pail lid. This characteristic in itself clearly distinguishes the invention closure over other snap-on all plastic closures currently in use. Moreover the ultimate simplicity of application to the pail lid easily constitutes a further advance in the art. In addition the dispensing closure here consists of an internally threaded closure fitment and a mating self gasketed closure plug, together forming a unique sealing arrangement.[0006]
It is accordingly a principal object of the invention to provide a new and improved all plastic snap on container closure embodying a self supported sealing channel.[0007]
Another object is to provide an all plastic, torque resisting dispensing closure incorporating a hand tightened screw plug.[0008]
A further object is to provide a new self gasketed closure plug for use in conjunction with an all plastic snap on closure fitment.[0009]
Other and more detailed objects of the invention will in part be obvious and in part pointed out as the description taken in conjunction with the accompanying drawing proceeds.[0010]
In that drawing:[0011]
FIG. 1 is a vertical sectional view of a closure assembly prior to application to a container neck in accordance with the invention;[0012]
FIG. 2 is a vertical sectional view of a container neck of the invention for receiving a closure assembly;[0013]
FIG. 3 is a top plan view of the invention closure fitment;[0014]
FIG. 4 is a partial vertical sectional view showing the closure assembly positioned on the opening neck.[0015]
FIG. 5 is an enlarged fragmentary view showing initial engagement of the plug and fitment:[0016]
FIG. 6 is a view similar to FIG. 5 with the plug fully seated;[0017]
FIG. 7 is a view similar to FIG. 4 of an alternate closure construction;[0018]
FIG. 8 is an enlarged fragmentary view of the alternate closure similar to FIG. 5, and[0019]
FIG. 9 is another view similar to FIG. 8 showing the closure plug in fully seated position.[0020]
DETAILED DESCRIPTION OF THE INVENTIONThe container closure assembly generally indicated at[0021]numeral1 in FIG. 1 is seen to consist of aclosure fitment2 molded of low density polyethylene and anoverlying closure plug3 molded of high density polyethylene or similar higher density plastic resin. Thefitment2 is formed with an axially extendingcylindrical body4 closed off by a tear outmembrane5 having aring pull6. The upper portion of thebody4 above themembrane5 has aninternal thread7 and is joined at its uppermost end tocircumferential sealing channel9. The sealingchannel9, as clearly seen in FIG. 4, has an axially elongated innercylindrical surface10 which extends downwardly and to an inwardly extendingconical surface11 further provided withvertical drainage slots12. The top surface of sealingchannel9 has anannular sealing groove13 with a V shape in vertical cross section. The sealingchannel9 is further provided with anouter wall14 having an exterior upward and radially outwardly facingcamming surface15 at its upper end.Conical surface15 joins a cylindricalouter surface16 which terminates in an annular upwardly facing load bearing surface orshelf17 oncircumferential presser foot18. The bottom ofpresser foot18 has a downwardly and radially outwardly facingconical surface19. The inner surface of outersealing channel wall14 has aninternal bead20 partially closing off the mouth of the sealing channel and terminating at its lowermost end in radially inwardly and downwardly facingconical surface21.
The[0022]closure plug3 has a disc liketop wall22 with acylindrical skirt23 depending therefrom having anexternal thread24 for engagement with theinternal thread7. The plug as thus described and seen in FIG. 4 has a circumferentially enlargedperipheral flange25 and outer edge formed with a series ofvertical ribs26 to enhance gripping. The undersurface of theflange25 has an annular protruding sealingrib27 formed with inner andouter corners28 as viewed in vertical cross section. As seen in FIG. 5 when theplug3 is merely snugged into thefitment2 such as when the tear outmembrane5 is in tact, therib corners28 just contact the sides of thesealing groove13 leaving aslight gap29 between the undersurface of theflange25 and the top surface of the sealingchannel9. After removal of the tear out membrane sealing of the plug within the fitment obviously becomes more important. At this time as clearly seen in FIG. 6, the plug, by gripping the outer ribbed edge, is tightened in the fitment so that thecorners28 of the relativelyhigher density rib27 bite into the sides of thegroove13 which is a softer, lower density material. The resulting deformation as indicated by the numeral28a, seals against any leakage path between the mating parts. It will also be noted at this point thegap29 is completely closed off resulting in a highly efficient sealing engagement between the plug and the fitment.
As seen in FIG. 2 a container wall or in this case a[0023]pail lid30 is shown having anupstanding neck31 surrounding the standard dispensing opening and terminating in a circumferentialy enlarged retaininglip32. A lockingcollar33 is concentrically disposed radially outwardly spaced fromneck31 creating an openannular groove34.
In operation the[0024]closure1 is placed on theopening neck32 with the innersealing channel surface10 entering the lid opening and with theconical wall surface11 acting as a guide. In this position the sealing channel outerwall camming surface21 rests on theopening neck lip32. An axially driven insertion tool is placed over the closure with thecamming surface15 acting as a guide the tool acts against the presserfoot bearing surface17 and against the captop wall22. Continued vertical displacement of thecamming surface21 onbead20 brings presserfoot camming surface19 into engagement with the inner top corner of the lockingcollar33. The final small amount of vertical displacement bumps the presser foot inside thecollar30 so that the bottom surface of theouter channel wall14 rests against the bottom ofgroove34. In this position it can be seen that theinternal bead20 has moved past theneck lip32 and become locked securely thereunder.
From the forgoing the numerous advantages of the invention are readily apparent. First and foremost, the invention closure is substantially more tamper resistant than other all plastic closure constructions. Vertical retraction of the[0025]pressure foot18 from thegroove34 is prevented by the interlocking undercuts between the opening neck and the outer channel wall. Prying the presser foot out of thegroove34 is a virtual impossibility without clear indication of tampering. The high radial compression created between thecollar30 and theinner channel wall10 assures a liquid seal under the most rigorous conditions. In addition the radial contraction of the spout inner wall serves to effectively tighten the engagement with thecap skirt28 so that inadvertent dislodgment of the locking of the lockingrib29 with thegroove13 becomes unlikely due to unavoidable upward force or pressure on the bottom of the nested spout. A further advantage in the invention construction is the ability to also apply, if need be, a conventional crimped on closure to the opening neck configuration. This flexibility has significant commercial ramifications.
As indicated by the force diagram arrows A-A in FIG. 4, it can be seen that a mechanical couple is acting against the[0026]bead20 and the heal of thepresser18. This arrangement of parallel and opposite forces enables the sealing channel to grip the container opening neck in a very effective self supported manner without the aid of any additional supporting structure such as an overlying band, cap skirt or the like.
An alternative embodiment is shown in FIGS.[0027]7-9 whereinclosure fitment40 similar is in all material respects similar to theclosure fitment2 of the principal embodiment with the exception of the twoannular sealing beads41 and42 extending from the top surface of sealingchannel43. Aclosure plug44 is screwed into theclosure fitment40 as in the principal embodiment and is formed with astep45 formed on the undersurface of the plugperipheral flange46 creating aplug sealing surface46. The closure assembly is snapped on thepail lid47 as in the principal embodiment resulting in a liquid tight, tamper resistant connection. As seen in FIG. 9 when theplug44 is tightened into thefitment40 for effective sealing thestep45 is drawn down onto the sealingchannel43 with consequent deformation of the sealing ribs as indicated at41aand42a. This arrangement as the principal embodiment effectively seals off any possible leakage path between the plug and fitment.
Various other changes in or modifications to the closure and insertion method of the invention would suggest themselves to those skilled in the art and could be made without departing from the spirited and scope of the invention. For example, different types of relatively higher and lower density plastic resins could be employed to mold the plug and fitment. It is accordingly intended that all matter contained in the above description or shown in the accompanying drawing shall be interpreted as being illustrative and not in a limiting sense.[0028]