TECHNICAL FIELDThe present invention relates generally to a capacitor of a DRAM device and, more specifically, to a capacitor of a DRAM device having an increased surface area and to a process of manufacture.[0001]
BACKGROUND OF THE INVENTIONTypical Dynamic Random Access Memory (DRAM) cells have a transfer device, such as a field effect transistor (FET), having a capacitor for storing charge. Conventional capacitors include the stacked capacitor and the trench capacitor. In the trench capacitor, charge is stored vertically in a trench extending from a substrate.[0002]
The DRAM cell is so named because it can retain information only temporarily, on the order of milliseconds, even with power continuously applied. Therefore, the cell must be read and refreshed at periodic intervals. Although the storage time may at first appear very short, it is actually long enough to permit many memory operations between refresh cycles. The advantages of cost per bit, device density, and flexibility of use (i.e., both read and write operations are possible) have made DRAM cells the most widely used form of semiconductor memory to date.[0003]
Generally, the integrated circuit technology of a DRAM cell is based on the ability to form numerous transfer devices in a substrate. Recently, new techniques have enabled the reduction of DRAM cell dimensions, such as by shortening the length of the channel of the FET. As a result, the number of integrated circuits fabricated on a wafer has dramatically increased.[0004]
Unfortunately, DRAM device shrinkage has also reduced the size of the trench capacitors of DRAM cells. The reduction of trench capacitor surface area is the result of numerous factors. One cause of the surface area decrease is the reduction in trench mask opening size. A second cause of surface area decrease in the trench capacitor is the reduced trench depth that can be attained with the smaller trench mask opening size. As trench capacitor surface areas shrink the capacitance of the trench capacitor also decreases. In addition, trench capacitor leakage does not decrease proportionally with capacitor size.[0005]
The decrease in the capacitance of conventional capacitors of DRAM cells show that a need exists for increasing the capacitance of the trench capacitor. To overcome the shortcomings of conventional DRAM cell capacitors, a new capacitor for a DRAM device and a process for fabricating such a capacitor are provided. An object of the present invention is to provide a capacitor of a DRAM device having an increased capacitance. A related object is top provide a DRAM capacitor having an increased capacitor retention time. Still another object of the present invention is to provide a process suitable for manufacturing a capacitor of a DRAM device having an increased capacitance and, therefore, an increased capacitor retention time.[0006]
SUMMARY OF THE INVENTIONTo achieve these and other objects, and in view of its purposes, the present invention provides a capacitor of a DRAM device having an increased capacitance. Also provided is a process of fabricating the capacitor. More specifically, the present invention provides a dual trench capacitor comprising a first trench adjacent a second trench in a substrate. The trenches have a top on the surface of the substrate, a bottom in the substrate, and opposing inner and outer side walls extending from the top to the bottom. The inner side wall of the first trench electrically contacts the inner side wall of the second trench.[0007]
The dual trench capacitor of the invention is fabricated by forming a mask on a substrate, the mask having a mask island formed between openings in the mask which extend to the surface of the substrate. The substrate is etched through the openings to form the trenches. In one embodiment, the mask island and a portion of the substrate surface underlying the mask island are removed such that the first trench electrically contacts the second trench. In another embodiment, the trench side walls are radially expanded below a surface of the substrate such that the trench inner walls electrically contact.[0008]
The present invention also provides a trench capacitor having a single trench, in which the trench is curved around an axis substantially perpendicular to the substrate surface. The single trench capacitor of the present invention is fabricated by forming a mask on a substrate, the mask having a mask island and an opening curved around an axis substantially perpendicular to a surface of the substrate. The exposed substrate surface is etched to form the trench.[0009]
It is to be understood that both the foregoing general description and the following detailed description are exemplary, but are not restrictive, of the invention.[0010]
BRIEF DESCRIPTION OF THE DRAWINGThe invention is best understood from the following detailed description when read in connection with the accompanying drawing. It is emphasized that, according to common practice, the various features of the drawing are not to scale. On the contrary, the dimensions of the various features are arbitrarily expanded or reduced for clarity. Included in the drawing are the following figures:[0011]
FIG. 1A shows in schematic representation a first embodiment of a dual trench capacitor formed in accordance with the present invention;[0012]
FIG. 1B shows in schematic representation a top view of the dual trench capacitor shown in FIG. 1A;[0013]
FIG. 1C shows in schematic representation a top view of the dual trench capacitor shown in FIG. 1A, in which trenches curve around an axis substantially perpendicular to a substrate surface;[0014]
FIG. 2 shows in schematic representation a second embodiment of a dual trench capacitor formed in accordance with the present invention;[0015]
FIG. 3A shows in schematic representation a third embodiment of a dual trench capacitor formed in accordance with the present invention;[0016]
FIG. 3B shows in schematic representation a top view of the dual trench capacitor shown in FIG. 3A;[0017]
FIG. 3C shows in schematic representation a top view of the dual trench capacitor shown in FIG. 3A, in which the trenches curve around an axis substantially perpendicular to a substrate surface;[0018]
FIG. 4A shows in schematic representation a fourth embodiment of a dual trench capacitor formed in accordance with the present invention;[0019]
FIG. 4B shows in schematic representation a top view of the dual trench capacitor shown in FIG. 4A;[0020]
FIG. 4C shows in schematic representation a top view of the dual trench capacitor shown in FIG. 4A, in which the trenches curve around an axis substantially perpendicular to the substrate surface;[0021]
FIG. 5 shows in schematic representation a substrate having a mask applied to the substrate;[0022]
FIG. 6 shows in schematic representation the substrate shown in FIG. 5 having two trenches formed in the substrate;[0023]
FIG. 7 shows in schematic representation a substrate having alternative dual trenches and a mask formed on the substrate;[0024]
FIG. 8 shows in schematic representation a substrate having alternative dual trenches and a mask formed on the substrate;[0025]
FIG. 9 shows in schematic representation a substrate having still alternative dual trenches and a mask formed on the substrate;[0026]
FIG. 10A shows in schematic representation a single trench capacitor formed in accordance with the present invention;[0027]
FIG. 10B shows in schematic representation a top view of the trench capacitor shown in FIG. 10A;[0028]
FIG. 10C shows in schematic representation a top view of the trench capacitor shown in FIG. 10A, in which a trench curves completely around an axis substantially perpendicular to a substrate surface;[0029]
FIG. 11 shows in schematic representation a single trench capacitor formed in accordance with the present invention;[0030]
FIG. 12 shows in schematic representation another single trench capacitor formed in accordance with the present invention;[0031]
FIG. 13 shows in schematic representation still another single trench capacitor formed in accordance with the present invention;[0032]
FIG. 14 shows in schematic representation yet a further single trench capacitor formed in accordance with the present invention;[0033]
FIG. 15 shows in schematic representation a substrate having a mask applied to the substrate;[0034]
FIG. 16 shows in schematic representation a top view of the trench capacitor shown in FIG. 15;[0035]
FIG. 17 shows in schematic representation a top view of the trench capacitor shown in FIG. 15, in which a trench curves completely around an axis substantially perpendicular to a substrate surface; and[0036]
FIG. 18 shows in schematic representation the substrate shown in FIG. 15 having a trench formed in the substrate.[0037]
DETAILED DESCRIPTION OF THE INVENTIONThe present invention will next be described with reference to the figures in which similar numbers indicate the same elements in all figures. Such figures are intended to be illustrative, rather than limiting, and are included to facilitate the explanation of the apparatus and process of the present invention. It has been discovered that, by increasing the surface area of the trench of a trench capacitor, the capacitance of the trench increases. The present invention relates both to dual trench and single trench capacitors and to a process of fabricating such capacitors.[0038]
A DUAL TRENCH CAPACITORFIGS. 1A through 4C illustrate dual trench capacitors formed in accordance with the principles of the present invention. It has been discovered that when two adjacent trenches are electrically contacted to form a single capacitor, the capacitance of the capacitor increases due to an increase in the surface area of the capacitor.[0039]
FIG. 1A illustrates a first embodiment of the present invention. As shown in this figure, a[0040]substrate10 is provided. Twotrenches20 are formed insubstrate10.Trenches20 extend intosubstrate10 from asurface11 ofsubstrate10.
The trench capacitor illustrated in FIG. 1A is a dual trench capacitor. The[0041]inner side walls21 oftrenches20 are electrically connected through acontact bridge24 adjacent to surface11 ofsubstrate10. By connecting twoadjacent trenches20 just belowsurface11 ofsubstrate10 by formingcontact bridge24, a trench capacitor having an increased capacitance is formed.
[0042]Substrate10 of the present invention can be any material commonly used as substrates for trench capacitors, such as silicon. During further processing of the dual trench capacitors of the present invention, such as the capacitor illustrated in FIG. 1A, adielectric layer40 is formed on trenchinner side walls21 and trenchouter side walls22.Dielectric layer40 can be selected from those conventionally used, such as silicon oxide, silicon nitride, or combinations of those materials. In addition, afirst electrode50, such as highly doped polysilicon, is deposited intrenches20 to complete the capacitor.Substrate10 constitutes a second electrode.
FIG. 1B illustrates a top view of the trench capacitor illustrated in FIG. 1A. As shown in FIG. 1B,[0043]trenches20 have an elliptical top view shape. FIG. 1C illustrates another top view of the trench capacitor illustrated in FIG. 1A. In this embodiment,trenches20 are curved around an axis, A, substantially perpendicular to surface11 ofsubstrate10. By formingtrenches20 having this configuration, the surface area oftrenches20 is further increased, resulting in an additional increase in the capacitance of the trench capacitor. Therefore, in a preferred embodiment of the present invention,trenches20 are curved around an axis substantially perpendicular to thesurface11 ofsubstrate10, as illustrated in FIG. 1C.
In accordance with the principles of the present invention, the trench capacitor illustrated in FIG. 1A is formed by the following steps. A[0044]mask30 is formed onsubstrate10.Mask30 hasopenings31 corresponding to regions in wheretrenches20 will be formed. This structure is illustrated in FIG. 5.Mask30 can be any of those masks conventionally used to form trenches.Mask30 illustrated in FIG. 5 consists of a firstsilicon oxide layer32, anitride layer33, and a secondsilicon oxide layer34.Substrate10 can be any of those materials conventionally used as substrates in DRAM cells, such as silicon.
Following formation of[0045]mask30 onsubstrate10,trenches20 are etched intosubstrate10.Trenches20 extend fromsurface11 ofsubstrate10. This structure is illustrated in FIG. 6.Trenches20 can be formed insubstrate10 using techniques commonly used to form trenches, such as reactive ion etching (RIE).
When etching[0046]trenches20, the portion ofmask30 betweentrenches20—referred to as themask island35—is often partially eroded, as shown in FIG. 6. It has been discovered thatmask island35 can be completely eroded such thattrenches20 electrically contact throughcontact bridge24 adjacent to surface11 ofsubstrate10, as illustrated in FIG. 1A. After further processing oftrenches20, the resultingcontact bridge24 is composed of a first electrode material. FIG. 7 illustrates the structure of FIG. 6 aftermask island35 has been eroded.
FIG. 2 illustrates a second embodiment of a dual trench capacitor formed in accordance with the present invention. In comparison to the capacitor of FIG. 1A, the trench[0047]inner side walls21 andouter side walls22 have been radially expanded in the capacitor of FIG. 2. The opposingside walls21,22 oftrenches20 have been formed such that they curve away from each other from the top oftrenches20 to the bottom. As illustrated,trenches20 have an elliptical cross section. Although bothtrenches20 have been radially expanded in FIG. 2, it may be desirable to radially expand only one of the two trenches.
Radially expanded inner and[0048]outer side walls21,22, as illustrated in FIG. 2, can be formed using several techniques. When reactiveion etching substrate10 throughmask30 to formtrenches20,side walls21,22 can be radially expanded by increasing the cathode temperature of the etching chamber.Side walls21,22 can also be radially expanded by etchingtrench side walls21,22 with a plasma comprising NF3, HBr, and HeO2. Similarly,side walls21,22 can be radially expanded by etchingside walls21,22 with a gas selected from SF6, CF4, Cl2, or combinations of such components. FIG. 8 illustrates a structure in whichside walls21,22 have been radially expanded by one of these processes.
FIG. 3A illustrates a third embodiment of the present invention. As illustrated, two[0049]trenches20 extend fromsurface11 ofsubstrate10. The dual trench capacitor illustrated in FIG. 3A has trenchinner side walls21 that physically contact belowsurface11 ofsubstrate10. By connecting twoadjacent trenches20, a dual trench capacitor having an increased capacitance is formed.
Inner and[0050]outer side walls21,22 illustrated in FIG. 3A can be radially expanded by increasing the cathode temperature of the etching chamber while reactiveion etching trenches20.Side walls21,22 can also be radially expanded by etchingtrench side walls21,22 with a plasma comprising NF3, HBr, and HeO2. Similarly,side walls21,22 can be radially expanded using a gas selected from SF6, CF4, Cl2, or combinations of such components. FIG. 9 illustrates a structure in whichside walls21,22 have been radially expanded and physically contacted so thatadjacent trenches20 connect near their midpoints.
FIG. 3B illustrates a top view of the trench capacitor illustrated in FIG. 3A. As shown in FIG. 3B,[0051]trenches20 have an elliptical top view shape. FIG. 3C illustrates another top view of the trench capacitor illustrated in FIG. 3A. In this embodiment,trenches20 are curved around an axis, B, substantially perpendicular to surface11 ofsubstrate10. By formingtrenches20 having this configuration, the surface area oftrenches20 is further increased, resulting in an additional increase in the capacitance of the trench capacitor. Therefore, in a preferred embodiment of the present invention,trenches20 are curved around an axis substantially perpendicular to thesurface11 ofsubstrate10, as illustrated in FIG. 3C.
FIG. 4A illustrates a fourth embodiment of the present invention. As illustrated, two[0052]trenches20 extend fromsurface11 ofsubstrate10. The dual trench capacitor illustrated in FIG. 4A has the combined features of the embodiments of FIGS. 1A and 3A. Specifically, theinner side walls21 oftrenches20 are electrically connected throughcontact bridge24 adjacent to surface11 ofsubstrate10 andinner side walls21 physically contact belowsurface11 ofsubstrate10. By connecting twoadjacent trenches20, the dual trench capacitor has an increased capacitance.
FIG. 4B illustrates a top view of the trench capacitor illustrated in FIG. 4A. As shown in FIG. 4B,[0053]trenches20 have an elliptical top view shape. FIG. 4C illustrates another top view of the trench capacitor illustrated in FIG. 4A. In this embodiment,trenches20 are curved around an axis, C, substantially perpendicular to surface11 ofsubstrate10. By formingtrenches20 having this configuration, the surface area oftrenches20 is further increased, resulting in an additional increase in the capacitance of the trench capacitor. Therefore, in a preferred embodiment of the present invention,trenches20 are curved around an axis substantially perpendicular to thesurface11 ofsubstrate10, as illustrated in FIG. 4C.
B. SINGLE TRENCH CAPACITORFIGS. 10A through 14 illustrate single trench capacitors formed in accordance with principles of the present invention. As shown in these figures, the trenches of the present invention have an increased surface area as compared to conventional trench capacitors. By increasing the surface area of the trench, the capacitance of the trench capacitor is likewise increased.[0054]
FIG. 10A illustrates another embodiment of the present invention. As shown in this figure, a[0055]substrate10 has atrench20 formed extending from asurface11 ofsubstrate10. The trench capacitor illustrated in FIG. 10A is a single trench capacitor. The single trench capacitor of the present invention is formed such that it is curved partially around an axis, D, substantially perpendicular to surface11 ofsubstrate10. This structure is illustrated, as a top view, in FIG. 10B.
The single trench capacitor can also be formed such that[0056]trench20 completely surrounds amask island35.Trench20 completely surrounds and is symmetrical about axis D which is substantially perpendicular to surface11 ofsubstrate10. Thus, trench20 forms a donut shape as it surroundsmask island35. Such a structure is illustrated in FIG. 10C.
By forming[0057]trench20 having these configurations, the surface area oftrench20 is further increased. Such increases surface area results in an additional increase in the capacitance of the trench capacitor. Therefore, in a preferred embodiment of the present invention,trench20 is curved around an axis substantially perpendicular to thesurface11 ofsubstrate10, as illustrated in FIGS. 10B and 10C.
[0058]Substrate10 of the present invention can be any of those materials used as substrates for trench capacitors, such as silicon. During further processing of the single trench capacitors of the present invention, such as the capacitor illustrated in FIG. 10A, adielectric layer40 is formed on thetrench side walls21 and22.Dielectric layer40 can be selected from those conventionally used, such as silicon oxide, silicon nitride, or combinations of those materials. In addition, afirst electrode50, such as highly doped polysilicon, is deposited intrench20 to complete the capacitor.
In accordance with the principles of the present invention, the trench capacitor illustrated in FIGS. 10A, 10B, and[0059]10C can be formed by the following steps. Amask30 is formed onsubstrate10.Mask30 has anopening31 corresponding to regions in whichtrench20 will be formed. This structure is illustrated in FIG. 15.Opening31 is curved around an axis substantially perpendicular to the substrate surface, and exposes the substrate surface.
Next, the exposed substrate surface is etched, thereby forming[0060]trench20.Mask30 can be any of those masks conventionally used to form trenches. The mask illustrated in FIG. 15 comprises a firstsilicon oxide layer32, anitride layer33, and a secondsilicon oxide layer34.Substrate10 can be any of those materials conventionally used as substrates in DRAM cells, such as silicon.
FIGS. 16 and 17 illustrate top views of the single trench capacitor formed in accordance with principles of the present invention.[0061]Trench20 illustrated in FIG. 16 is curved partially around an axis substantially perpendicular to the substrate surface.Trench20 illustrated in FIG. 17 is curved completely around an axis substantially perpendicular to the substrate surface such that it completely surroundsmask island35.
Following formation of[0062]mask30 onsubstrate10,trench20 is etched intosubstrate10 extending fromsurface11 ofsubstrate10. This structure is illustrated in FIG.18.Trench20 can be formed insubstrate10 using techniques conventionally used to form trenches, such as reactive ion etching.
In forming[0063]trench20,mask island35 betweeninner side walls21 oftrench20 is often partially eroded. It has been discovered thatmask island35 can be completely eroded such thatcontact bridge24 is formed adjacent to surface11 ofsubstrate10, as illustrated in FIG. 11.
FIG. 12 illustrates another embodiment of the present invention. As shown in this figure, trench[0064]inner side walls21 andouter side walls22 have been radially expanded. The opposingside walls21,22 oftrench20 have been formed such that they curve away from each other from the top oftrench20 to the bottom. As shown in FIG. 12, opposingside walls21,22 curve in opposite directions and reach a maximum distance from each other at a point intermediate the top and bottom oftrench20.
The radially expanded[0065]side walls21 and22, as illustrated in FIG. 12, can be formed using several techniques. When reactiveion etching substrate10 throughmask30 to formtrench20,side walls21,22 can be radially expanded by increasing the cathode temperature of the etching chamber.Side walls21,22 can also be radially expanded by etchingtrench side walls21,22 with a plasma comprising NF3, HBr, and HeO2. Similarly,side walls21,22 can be radially expanded by etchingside walls21,22 with a gas selected from SF6, CF4, Cl2, or combinations of those components.
FIG. 13 illustrates another embodiment of the present invention. As shown in this figure, trench[0066]inner side walls21 andouter side walls22 have been radially expanded such thatinner side walls21 oftrench20 physically contact belowsurface11 ofsubstrate10. The single trench illustrated in FIG. 13 is formed such that it curves partially around an axis substantially perpendicular to the substrate surface, as illustrated in FIG. 10B.
The trench capacitor illustrated in FIG. 14 is a single trench capacitor having the combined features of FIGS. 11 and 13. Specifically,[0067]inner side walls21 oftrench20 are electrically connected throughcontact bridge24 adjacent to surface11 ofsubstrate10.Inner side walls21 physically contact belowsurface11 ofsubstrate10. The single trench illustrated in FIG. 14 is formed such that it curves partially around an axis substantially perpendicular to the substrate surface, as illustrated in FIG. 10B.
Although illustrated and described above with reference to specific embodiments, the present invention is nevertheless not intended to be limited to the details shown. Rather, various modifications may be made in the details within the scope and range of equivalent of the claims and without departing from the spirit of the invention.[0068]