FIELD OF THE INVENTIONThis invention relates to controlling oxygen flow from an oxygen reservoir to a person in need of supplemental oxygen, and more particularly to controlling the flow of oxygen supply in response to that person's physical activity level.[0001]
BACKGROUND OF THE INVENTIONIn a healthy person, blood oxygen is automatically regulated through his or her respiration rate. As a person's activity level increases they breath faster and more deeply so that their respiratory system is able to deliver a greater amount of oxygen to their body. Diminished oxygen uptake into the body generally results from a partial disability of the pulmonary system, i.e., the lungs, caused by a variety of physiological ailments. Persons with pulmonary disabilities very often require enrichment of atmospherically available oxygen by artificial supplementation from a source of oxygen gas. The need for oxygen supplementation is particularly acute for persons suffering from Chronic Obstructive Pulmonary Disease (COPD) such as, emphysema.[0002]
In advanced COPD patients, the respiratory system is simply unable to supply the necessary oxygen levels required during increased activity. As a result, an acceptable level of oxygen must be maintained by enriching the oxygen level in the air being delivered to the lungs. This is often accomplished by placing a supply of oxygen at a central location and attaching one end of a long hose to the supply and the other to the patient. A common delivery system for supplemental oxygen is a tank reservoir containing pressurized medical quality oxygen. This type of tank is normally outfitted with a flow regulator comprising a flow control valve which governs the rate of oxygen flow, i.e., volume, from the tank to a nasal cannula, breathing mask, or transtracheal oxygen delivery system. With this type of conventional connection, the flow of gas is normally constant during both inhalation and exhalation.[0003]
The positioning of the control valve for the supply of oxygen at a distance from the patient has created problems in the art. Just as a healthy person's oxygen demand varies with the level of activity being undertaken, so does the demand for oxygen vary for COPD patients. The only way to deliver more oxygen to COPD patients, when such is required during periods of increased activity, i.e., walking to the bathroom, up steps, etc., has been to adjust the oxygen flow at the source prior to undertaking the activity. This has been accomplished either by the patient having to add the additional steps of walking to the oxygen source first, to adjust the flow and then carry on the activity, or to call to a family member or other person to assist them by increasing the flow. This causes logistical problems for the patient. Often, COPD patients merely maintain the flow rate of the oxygen at a higher level than necessary, i.e., during increased activity and at rest, which creates a dependency upon the higher oxygen levels that is similar in effect to the use of a habit forming drug.[0004]
In view of the large number of persons in society who require such oxygen supplementation, much effort has been dedicated to the development of devices which insure delivery of adequate supplemental oxygen. Exemplary prior art devices for detecting a patient's oxygen demand and providing for an increase in flow are disclosed in U.S. Pat. Nos: 4,567,888, issued to Robert, et al.; 4,744,356, issued to Greenwood; 5,024,219, issued to Dietz; 5,137,017, issued to Salter; 5,271,389, issued to Isaza, et al.; 5,315,990, issued to Mondry; 5,323,772, issued to Linden, et al.; 5,365,922, issued to Raemer; and 5,390,666, issued to Kimm, et al. Many of these devices rely upon sensors placed under the person's nose or otherwise on a person's face for detecting the flow of oxygen. Such sensors may prove irritating to the patient.[0005]
Some prior art systems employ a sensor connected to a controller which, in turn, is connected to a solenoid valve on an oxygen tank. Upon sensing inhalation, by pressure changes, etc., the sensor signals the controller to energize the solenoid, thus opening the valve and inducing oxygen flow. This arrangement may not provide oxygen to the user where there is a system failure or allow for a “ramp-down” period of gradual reduction in oxygen flow during a recovery period after increased activity. Also, these systems are used for the purpose of conserving oxygen rather than supporting the patient's need for varying levels of oxygen supply.[0006]
Other prior art oxygen delivery devices rely upon an oximeter to measure blood oxygen saturation. These devices adjust valves to deliver increased flow after oxygen saturation begins to decrease. Unfortunately, devices which rely upon a direct measure of blood oxygen levels are often found to be inadequate since the delivery of oxygen often falls behind the demand by the time required for the person's blood to circulate through the body. Also, these systems often rely upon the use of a finger sensor that is uncomfortable for the patient.[0007]
There is a need for an oxygen flow control device and method which provide increased oxygen flow rates to a patient, as needed, during increased activity, and which provides for “ramp-down” and “fail-safe” operation.[0008]
SUMMARY OF THE INVENTIONThe present invention provides an oxygen control system for supplying a predetermined rate of flow from an oxygen source to a person in need of supplemental oxygen comprising an input manifold, an output manifold and a plurality of gas conduits interconnecting the input manifold to the output manifold. The oxygen source is arranged in flow communication with the input manifold, and a needle valve is positioned in flow control relation to each of the conduits so as to control the flow of oxygen from the input manifold to the output manifold. A plurality of solenoid valves, each having a first fully closed state corresponding to a preselected level of physical activity of the person and a second, fully open state corresponding to another preselected level of physical activity of the person, are positioned in flow control relation to all but one of the conduits. Advantageously, the solenoid valves are automatically placed in an open state when the system is unpowered. Means for monitoring the level of physical activity of the person are provided along with means that are responsive to the physical activity monitoring means for sequentially switching the solenoids between the first state and the second state according to a predetermined, timed sequence that corresponds to increases or decreases in physical activity.[0009]
A method is also provided for supplying supplemental oxygen to a person according to the level of physical activity under taken by that person comprising the steps of first providing a minimum flow of oxygen to the person and at least one clock to measure a plurality of sequential time periods. The person is then monitored during each of the sequential time periods in order to detect an increase in their physical activity level. If an increase in their physical activity level is detected, an additional flow of oxygen is provided to the person for a discrete period of time. When the increased level of physical activity subsides, the additional flow of oxygen is withdrawn from the person after the termination of the discrete period of time thus providing for a ramp down period.[0010]
BRIEF DESCRIPTION OF THE DRAWINGSThese and other features and advantages of the present invention will be more fully disclosed in, or rendered obvious by, the following detailed description of the preferred embodiments of the invention, which are to be considered together with the accompanying drawings wherein like numbers refer to like parts and further wherein:[0011]
FIG. 1 is a perspective view of an oxygen flow control system formed in accordance with one embodiment of the invention positioned in operative relation to a source of supplemental oxygen and a person in need of such oxygen;[0012]
FIG. 2 is a perspective view of the oxygen flow control system cabinet shown in FIG. 1;[0013]
FIG. 3 is a plan view of the internal structures of the oxygen flow control system shown in FIG. 2;[0014]
FIG. 4 is a perspective view of a hand control module that may be used in connection with the present invention.[0015]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSThe following description of the preferred embodiments of the invention is intended to be read in connection with the foregoing drawings and is to be considered a portion of the entire written description of this invention. As used in the following description, terms such as, “horizonal”, “vertical”, “left”, “right”, “up”, and “down”, as well as adjectival and adverbial derivatives thereof (e.g., “horizontally”, “rightwardly”, “upwardly”, etc.) simply refer to the orientation of the structure of the invention as it is illustrated in the particular drawing figure when that figure faces the reader. Similarly, the terms “inwardly” and “outwardly” generally refer to the orientation of a surface relative to its axis of elongation, or axis of rotation, as appropriate. Also, the terms “connected” and “interconnected,” when used in this disclosure to describe the relationship between two or more structures, mean that such structures are secured or attached to each other either directly or indirectly through intervening structures, and include pivotal connections. The term “operatively interconnected” means that the foregoing direct or indirect connection between the structures allows such structures to operate as intended by virtue of such connection.[0016]
Referring to FIGS.[0017]1-4, an oxygenflow control system5 comprises means for controlling the flow ofoxygen8, means for sensingpatient motion10, and a source ofsupplemental oxygen gas15. More particularly, and referring to FIG. 3, in one embodiment of the invention means for controlling the flow ofoxygen8 preferably include aninput manifold25, anoutput manifold30, threegas conduits35A,35B,35C, threeneedle valves40A,40B,40C, twosolenoid valves45A,45C, and aprogrammable controller50.
[0018]Input manifold25 comprises agas input port55 disposed in flow communication with agas distribution tunnel60. Threeoutput ports70A,70B,70C are also disposed in flow communication withgas distribution tunnel60. Typically,gas input port55 is interconnected to anoxygen flow gauge65 byintermediate conduit66, and tooxygen gas source15 by an elongatetubular conduit75, both of the type well known in the art for providing COPD patients with their required flow of oxygen. For example,oxygen source15 may be a high pressure oxygen gas source, liquid oxygen, an oxygen concentrator, etc.Oxygen flow gauge65 is of the type well known for measuring the rate of flow of a gas, and includes a display panel andindicator68.Tubular conduit75 may be 10 to 15 meters or more in length.
[0019]Output manifold30 comprises agas output port80 arranged in flow communication with agas distribution tunnel85. Threeinput ports90A,90B,90C are also disposed in flow communication withgas distribution tunnel85.Output port80 is interconnected (via intermediate conduit66) to anasal cannula105 or other known oxygen delivery fixture by an elongatetubular conduit110 of the type well known in the art for providing COPD patients with their required flow of oxygen.Tubular conduit110 may be 20 to 30 meters in length.
Each of[0020]gas conduits35A,35B,35C is arranged so that one conduit corresponds to, and extends between, a single output port70 ofinput manifold25 and a single input port90 ofoutput manifold30 so as to provide for sealed gas flow communication betweeninput manifold25 andoutput manifold30. Each of gas conduits35 comprises a tube having an input end interconnected to an output port70, an output end interconnected to an input port90, and a needle valve40 operatively installed in flow control relation with each conduit. It will be understood that at least one, and preferably at least two conduits are used in connection with the present invention. Two of the conduits each also have asolenoid valve45A,45C operatively installed in flow control relation with the conduit. Acoupling127 is often used to interconnect segments of gas conduits35 that include needle valves40 and solenoid valves45 for ease of assembly. Needle valves40 and solenoid valves45 may be selected from any of the well-known prior art valves. For example, a needle valve that has proven to be adequate for use with the present invention is the one manufactured by Deltrol Fluid Products of Bellwood, Ill., model no.EF 10 SS, “Easy Read.” A solenoid valve that has proven to be adequate for use with the present invention is the one manufactured by the Honeywell Corporation, and designated as a 2-way, normally open, ⅛ NPT, Type 71215 solenoid valve.
[0021]Programmable controller50 is electrically interconnected to means for monitoring the level of physical activity of a person, such as means for sensingpatient motion10, and provides means responsive to that sensed physical activity for switchingsolenoids45A,45C between a first, fully closed state and a second, fully open state.Programmable controller50 is arranged in operative communication withsolenoids45A,45C and means for sensingpatient motion10, and may be selected from the well know prior art of programmable controllers. For example, a programmable controller that has proven to be adequate for use with the present invention is the Programmable Logic Controller, Catalog No. L16BWA, with hand held programmer, Catalog No. 1761-HHP-B30, manufactured by the Allen-Bradley Corporation, and designated as a Micrologix 1000, with (10) 24V inputs and (6) 120V outputs. It will be understood that other types of programmable devices may be used in connection with the present invention as equivalents to the foregoing programmable controller, such as, a general purpose computer, a personal computer, a specially designed computer or equivalent electronic circuit capable of functioning in substantially the same way, with substantially the same result, as the foregoing programmable controller, or the like programmable means. It will also be understood that anappropriate power supply130 interconnected, viacable131, to a source of electrical energy is required to operate the programmable controller or equivalent means, switches, sensors, and solenoids, and will be an obvious design choice for those skilled in the art.
Means for sensing[0022]patient motion10 are operatively interconnected toprogrammable controller50, viacable132, and may include asensor135 affixed to a portion of a patient's body, e.g., afoot pad140 positioned in a slipper or shoe.Sensor135 may comprise a detector and signal generator, such as a pressure actuated switch, proximity switch, radio control motion sensor, etc., all of the type well known in the art for use in connection with detecting and reporting motion. In a less preferred embodiment of the invention, an oximeter may be substituted for a motion detector. In this way, the blood oxygen level of the patient is monitored directly and appropriate signals are sent tosolenoid valves45A and45C based on the blood oxygen level detected. It will be understood by those skilled in the art that other types of sensing and monitoring devices may be used in connection with the present invention as equivalents to the foregoing exemplary means for sensing and monitoring the physical activity level of a person, which equivalents are capable of functioning in substantially the same way, with substantially the same result, as the foregoing means for sensing patient motion.
The signals from[0023]sensor135 may be transmitted toprogrammable controller50 directly, or a hand heldcontrol module145 may be used to receive signals fromsensor135, viacable146, or may be used for direct operator/patient input toprogrammable controller50. It will be understood thatsensor135 may either emit a radio signal directly toprogrammable controller50 each time that the patient's physical activity level increases, or may provide a hard wired electrical signal viacable146. When using a radio controlled embodiment of the present invention, a small radio receiver may be alternatively positioned withinhand control module145 and adapted to receive the radio signals omitted bysensor135 and transmit those signals, viacable132, toprogrammable controller50.
In one embodiment of the present invention,[0024]sensor135 comprises an open/close pressure actuated switch (not shown) which is located infoot pad140. When the patient walks, the pressure switch is actuated, sending one or more signals toprogrammable controller50 either directly, via radio transmission, or throughhand control module145, viacable146. These signals typically represent a measurement of the number of footsteps taken by a patient over a predetermined time period, e.g., 3 to 10 seconds. In response,programmable controller50 sequentially activatessolenoid valves45A,45C according to a preselected and timed regimen.Programmable controller50 is adapted to discriminate between spurious signals generated bysensor135 that are associated with, for example, random movements of the patient, and signals generated by physical exertion associated with walking or changing location.
Referring to FIGS. 1 and 4, hand held[0025]module145 is provided with LED or other readout means147 and a push button or other actuation means that are interconnected to a singlemomentary contact switch148 so that the patient can activate or deactivate thesolenoid valves45A,45C as desired. More particularly, by pressingpush button148 one time,solenoid valve45A may be opened, increasing the flow of oxygen by one increment. A second actuation ofpush button148 will opensolenoid valve45C, which allows the system to operate at the maximum preset oxygen flow rate. A third press ofbutton148 closessolenoid valve45C, and a fourth press ofbutton148 closessolenoid valve45A, thereby returning the flow rate through the system to the lowest flow rate setting, i.e., the rate of flow allowed viaconduit35B as governed byneedle valve40B. Of course other combinations of manual commands from hand heldmodule145 or other direct control means may be used in connection with the present invention with equal effect.
Referring to FIGS. 1 and 2,[0026]manifolds25,30, plurality of gas conduits35, needle valves40, solenoid valves45,power supply130, andprogrammable controller50 are preferably disposed in a suitablysized container150. A power-on/power-off switch155 and on/offindicator light160 are positioned oncontainer150 and operatively interconnected withprogrammable controller50.Display panel68 of oxygen gasflow rate gauge65 is disposed on the outside surface ofcontainer50 to providepatient200 with a readily available indication of the oxygen flow rate output by the system of the invention. Manual adjustment means161, such as turn valves, etc., andindicator lights162, may be located on the surface ofcontainer150 for access by medical personnel orpatient200. Manual adjustment means161 may be secured from tampering by a cover plate orbox158, which can be formed from transparent material and locked, vialock159.
When using the system of the invention,[0027]oxygen gas source15 is normally adjusted to provide the maximum flow of oxygen that has been prescribed for the COPD patient. For example, such patients may often be prescribed a maximum of between 1 and 10 liters per minutes (LPM) of oxygen, and often in the range from about 3.5 to about 4.5 LPM. Referring to FIG. 3,gas conduit35B has no solenoid valve associated with it.Needle valve40B is adjusted so that the minimum flow of oxygen needed by the patient, while at rest, is supplied at all times.Needle valve40B allows a continuous flow of oxygen, at the prescribed minimum flow rate, no matter what condition is present atprogrammable controller50. Thus, in the event of a malfunction in either ofsolenoid valves45A,45C (which are normally “open” in an unpowered mode) the minimum flow necessary for the patient will be provided by oxygenflow control system5, as a “fail-safe”.
For example,[0028]needle valve40B may be set to a minimum required flow rate between 0 and 10 LPM (e.g., 2 LPM) by suitable manual adjustment toneedle valve40B.Needle valves40A and40C are each separately adjusted so that additional flow volume may be provided to the patient. Thus, ifpatient200 requires 2 LPM at rest, but should have available a flow of up to 4.5 LPM during periods of exertion,needle valve40A may be set to 1 LPM andneedle valve40C may be set to 1.5 LPM. It will be understood thatneedle valves40A,40B,40C may be adjusted to provide flow rates between 0 and 10 LPM or more, and the adjustments of each ofneedle valves40A,40B,40C may require a “balancing” of the system so that the desired flow rates will be achieved during operation. In some cases, the balancing of the system will require readjustments of each of the needle valves, individually, as they interact with one another in controlling the flow of gas through the system.
[0029]Solenoid valves45A,45C are positioned onconduits35A and35C in series withneedle valves40A and40C. Eachsolenoid45A,45C is under control ofprogrammable controller50 which is configured to respond to either of two types of input from means for sensingpatient motion10. More particularly, when the patient is at rest and the system is powered-on,solenoid valves45A and45C are closed, i.e., in a first state, so as to attenuate the flow of oxygen throughconduits35A and35C, with the minimum required oxygen flow being allowed throughconduit35B, vianeedle valve40B. When additional oxygen is required a solenoid valve, e.g.,45A, is opened, i.e., activated so as to be in a second state, thereby adding an additional 1 LPM of oxygen to the flow throughoutput manifold30 topatient200. If further oxygen is required,solenoid45C is opened adding an additional 1.5 LPM of oxygen to the flow throughoutput manifold30 topatient200, bringing the total output of oxygen up to the maximum prescribed of 4.5 LPM. When the system of the invention is not powered,solenoid valves45A and45C are always in an “open”, full flow configuration as a “fail-safe,” so that in the event of a loss of power to the system, oxygen is automatically delivered to the patient at the maximum prescribed level, e.g., 4.5 LPM.
EXAMPLEOxygen[0030]flow control system5 operates such that whensensor135 provides a predetermined number of signals, within a certain number of time intervals, each solenoid45 is sequentially provided with an instruction fromprogrammable controller50 to switch from its first (closed) state to its second (open) state, thereby increasing the flow of oxygen topatient200. For example, a pressure actuated switch located infoot pad140 may be used to determine the activity level ofpatient200 by measuring the number of footsteps, e.g., between one and ten, taken bypatient200 over a preselected first period of time, e.g., between one and sixty seconds, and preferably about six seconds. One or more clocks associated withprogrammable controller50 may be used to keep time for the system. Thus for example, for every six second interval, the number of foot switch actuations fromfoot pad140 are evaluated byprogrammable controller50, and stored in conventional memory means. It should be noted that oxygenflow control system5 ignores only a single foot switch actuation input sensed during a six second interval, since this may be the result of a random movement ofpatient200, and not an actual increase of physical activity level.
If oxygen[0031]flow control system5 receives two or more foot actuation inputs in a six second time period, i.e.,patient200's physical activity level has increased, an instruction is issued byprogrammable controller50 tosolenoid valve45A to switch from its first (closed) state to its second (open) state. The actuation ofsolenoid valve45A, in turn, opensconduit35A and adds an additional oxygen flow topatient200. At the same time, a second clock is started to measure a second predetermined time period, e.g., between to one and sixty minutes, and preferably about five minutes, during whichsolenoid valve45A will remain open. Thus for example, the 2 LPM of minimum oxygen flow that is always provided topatient200 is increased by 1 LPM to a total of 3 LPM in order to assist the patient during the increase in physical activity.
If[0032]sensor135 continues to provide signals toprogrammable controller50, i.e., the pressure actuated switch located infoot pad140 continues to be actuated more than once during sequential six second intervals (indicating that the patient's movement is continuing) an instruction is issued tosolenoid valve45C to switch from its first (closed) state to its second (open) state. At the same time, a third clock is started to measure a third predetermined time period, e.g., between one and sixty minutes, and preferably about two minutes, during whichsolenoid valve45C will remain open. The actuation ofsolenoid valve45C, in turn, opensconduit35C and adds an additional 1.5 LPM of oxygen flow topatient200. In this case,patient200 will be receiving the maximum dosage of oxygen prescribed, i.e., 4.5 LPM.
Advantageously, as long as physical activity is sensed, i.e., as long as the pressure actuated switch in[0033]foot pad140 provides more than one signal toprogrammable controller50 within each first timed interval, e.g., six seconds, the instructions to opensolenoid valves45A,45C will be repeated and the respective second and third clocks will be restarted. When the pressure actuated switch located infoot pad140 fails to provide more than one signal during any given first time interval, an instruction is provided byprogrammable controller50 tosolenoid valve45C to switch from its second (open) state to its first (closed) state at the end of its predetermined time period. This corresponds to a first recovery or “ramp-down” period, that may be required bypatient200 after the cessation of physical activity. If the patient continues to remain at rest, yet another instruction is issued, this time to solenoidvalve45A, to switch from its second (open) state to its first (closed) state at the end of its predetermined time period. This will close off flow of oxygen throughconduit35A, and return the flow rate to the minimum prescribed level of 2 LPM.
Alternatively, hand held[0034]module145 may be utilized to allow the patient to have direct control of the opening and closing ofsolenoid valve45A and45C. Hand heldmodule145 is provided with at least two LED's147 andpush button148 so that the patient can monitor the flow rate and activate or deactivate solenoid valves as necessary. Thus, if one or more hand switch signals are received byprogrammable controller50 fromhand control module145,solenoid valve45A opens, and one ofindicator lights147 lights up to indicate topatient200 that solenoidvalve45A has been opened. If two or more additional hand switch signals are receivedsolenoid valve45C opens increasing the total flow rate to the maximum that is prescribed forpatient200. As this occurs, asecond indicator light147 is also turned on at hand heldcontrol module145.
It should be noted that the hand switch signals are not controlled by clocks, so if[0035]solenoid valves45A,45C are opened viahand control module145, they remain open untilpush button148 is pressed again. Once this occurs, one or bothsolenoid valves45A,45C may be closed. It should be understood that if signals fromhand control module145 andfoot pad140 overlap each other,solenoid valves45A,45C will remain in the second state until all clocks have expired and an additional signal is received fromhand control module145.
It is to be understood that the present invention is by no means limited only to the particular constructions herein disclosed and shown in the drawings, but also comprises any modifications or equivalents within the scope of the claims.[0036]