US1859948A - Bit with cutters having scraping and rolling motions - Google Patents

Description

May 24, 1932. J ZIUBL|N 1,859,948

BIT WITH CUTTERS-HAVING SCRAPING AND ROLLING MOTIONS Filed July 29, 1929 2 Sheets-Sheet 1 l6 1 o 1 I a 1 my j May 24, 1932. 4 J, ZUBLIN 1,859,948

BIT WITH CUTTERS HAVING SCRAPING AND ROLLING MOTIONS Filed July 29, 1929 2 Sheets-Sheet 2 mwinlmmu A [/v VE/V 70/? /0/20 A. Z 06/07,

A T7'ORNEK 1 wall Patented May 24, 1932 UNITED STATES PATENT OFFICE JOHN A. ZUBLIN, 01 L08 ANGELFS, CALIFORNIA v Application filed July 29,

My invention relates to bits for drilling oil wells in which the cutter is mounted to rotate on an axis inclined to the axis of rotation of the bit, and in which the teeth dig away the bottom of the hole by a combined rolling and scrapin action.

An 0 ject of my present invention is to provide a bit in which the digging is accomplished by inwardly moving teeth which are consecutively brought into operating position by the revolving motion of the cutter.

A further object of my invention is to provide'a bit of this character in which the revolvin cutter is forced outward against the g the hole so that reaming edges thereof-will ream the hole.

A still further object of my invention is to provide a bit in which the cutter rotates on its own axis and at the same time is rotated around the axis of rotation of the bit and in which the relation of the axes and digging teeth are such that the cutter is constantly crowded inward during the operation of the bit, thus causing the di ging teeth to dig inwardly on the bottom 0% the hole.

Another object of the invention is to provide a bit of the character referred to in the preceding paragraph in which reaming edges are located to engage the side wall on the same side of the hole. as the digging teeth are operating, the reaming edges pressing against the side wall due to the crowding action so as to .ream the hole.

A still further object of my invention is to provide a bit having a cutter rotatable on an axis inclined to the major axis of the bit and the center line of the well, and in which digging teeth are provided which are rolled into engagement with the bottom of the hole and which are so positioned that they bite against the bottom of the hole and force the cutter I outward against the wall of the hole so that edges of the cutter ream the wall of axis AA at a point 1929. Serial No. 381,704.

pointed out in the following description of a preferred form of my invention.

In the attached drawings in which I have shown a preferred form of my invention:

Fig. 1 is a diagrammatic view showing the utility of a bit of my invention.

Fig. 2 is a partly sectioned view of my bit showing the arrangement of the parts.

Fig. 3 is an elevational view showing the appearance of the cutter for my bit.

Fig. 4 is a bottom view of the cutter taken in the direction of the arrow 4 in Fig. 3.

Fig. 5 is a fragmentary sectional view showing the entrance opening for installing balls in a ball-bearing of my invention.

Fig. 6 is a diagrammatic view showing the operation of a cutter having a true rolling motion.

Fig. 7 is a diagrammatic view showing the operation of my cutter.

Fig. 8 is a diagrammatic plan view corresponding with Fig. 7 to illustrate th characteristic actions of my new bit which cooperate to cause the bit to produce-a hole of larger diameter than the bit.

Referring to Fig. 1 of the drawings, I show a bit 11 of my invention which is secured to atool joint 12 at the lower end of adrill pipe 13, whichpi e 13 extends upwardly through a well upper end thereof by a swivel 15 and a traveling block, the hook of which is indicated at 16. Rotary mud from a sump adjacent thewell 14 is supplied by apump 21 ihrough a stand pipe and the interior of the to the drill bit 11. The rotary mud issuing from holes. in the drill bit carries the cuttings from the drill bit teeth to the surface.

' As best shown in Fig. 2, the bit 11 includes abody 26 which has an axis A-A. Apin 27 is formed at the. upper end thereof, which is screwed into thetool joint 12 so that the axis A-A and the axis of the drill pipe coincide. At the lower end of thebody 26 is an eccentric formation 28 which provides a dependinginclined stub pin 29 havin an axis BB which is disposed at an ang e X to the axis AA and which intersects the C, the angle X betweenhollow drill pipe 13 14 and is supported at the so 22, amud hose 23, the swivel 15, 35

. 5race 42 to the upper edge of thecutter 38 the axis A-A and BB for convenience of reference being termed the included angle. This angle X is preferably less than fortyfive degrees. Threaded into an opening in theinclined pin 29 is a threadedprojection 30 formed on the upper end of a bearing element 31 and which secures the bearing element 31 in axial alignment with theinclined stub pin 29. The bearing element 31 has a lower bearing face 34, and depending below the face 34 is a projectingpin 35 which provides a cylindrical bearingface 36. The stubpin and bearing element constitute a cutter supporting pin of the bit.

Carried by the cutter supporting pinis acutter 37 having acutter body 38 which is rotatable on the axis BB. Thecutter body 38 has acentral cavity 39 which receives the cutter supporting pin, a bearing surface'inside the cavity engaging the lower bearing face 34 and an opening through the bottom of thecutter 38 providing an internal cylindrical bearing surface which engages thesurface 36 of the projectingpin 35.

Formed between thecutter body 38 and theinclined stub pin 29 is a ball-bearing 40. The ball-bearing 40 consists of aninner race 41 formed by an annular groove in thepin 29, anouter race 42 formed by an annular groove on the inner surface of thecavity 39, and byballs 43 which are rotatably received between the inner andouter races 41 and 42. Theballs 43 provide a rolling contact between thestub pin 29 and thecutter body 38 and when installed in position serve as a retaining means for retaining thecutter 37 on the cutter supporting pin. In the peripheral face of thepin 29 near the upper end thereof is arecess 44 which provides communication between the inner andouter races 41 and 42 of the ball-bearing 40 and the exterior of the drill bit 11. As best shown in Fig. 5. a

-slot 45 formed in the inner surface of thecutter body 38 so as to extend from the outer provides a means for inserting or removing theballs 43 when the cutter is rotated so as to bring therecess 44 and theslot 45 in alignment. Aplug 46 which fits in therecess 44 and is secured in place by a screw 47 normally serves to close therecess 44.

Communicating with an opening in the center of thedrill pipe 13 and extending downwardly through the body -26 is a fluid passage 50 which communicates with afluid passage 51 formed through theinclined pin 29 and the bearing element 31, and which communicates with the lower exterior surface of thecutter 37. Communicating with thefluid passage 51 is a side passage 52 which communicates with an annular groove in the lower bearing face 34 'of the bearing element 31. The passage 52 permits the introduction of mud water or rotary mud to the bearing surfaces arid the ball-bearing 40 so as to lubricate these parts.

As best shown in Figs. 3 and 4, the cutter,body 38 hasradial wings 56 of substantiall uniform thickness which are evenly space Thewings 56 extend downward from the bottom of the cutter body and outward from the side thereof. I prefer to use and have shown eight depending wings, but a greater or less number may be used. The lower edges of thewings 56 providedigging teeth 57, three teeth bein formed on each of thewings 56. The teeth 5 have cuttingedges 58 which are formed at substantially right angles to a line radiating from the axis B-B and are therefore tangential to a circle generated around the axis 13-13. Thecutting edges 58 of all of theteeth 57 lie in the surface of an inverted cone whose axis lies along the line BB. The lower side of the conical surface is approximately horizontal, and the apex D thereof lies on the axis BB a distance below the point C as shown clearly in Figs. 2 and 7.

It will be noted that the angle Y included between the surface of the cone and axis BB is complementary to the included angle X. In other words, the two angles total ninety degrees, which is necessary if the lower teeth are to'lie in a horizontal plane.

Theedges 59 of thewings 56 which meet the lower edges thereof and extend along the sides of thecutter 37 constitute reaming edges. The reaming edges at their lower edges lie in an imaginary spherical surface generated around the point C, and owing to the combined rotating, slicing, and impact cutting action which is characteristic of the bit determine the diameter of the hole bored. The upper parts ofthe reaming edges lie in the surface of a cone which has a base and altitude which disposes the upper part of'the reaming edge when in lowest position, in a vertical plane. This design is preferable in order that the entire reaming edge will be brought into operation upon reaching the lower position and so that the side wall of the .hole may be reamed vertically. The conical surface in which the upper parts of the reaming edges lie is tangential t0 the lower curved parts. The cutting edges 58 and the reaming edges 59 may have a hard metal alloy applied to them to increase their lives.

' Thewings 56 havefluid passages 60 therebetween, whichpassages 60 are segmentshaped, increasing in size as they extend farther from the axis BB. The outward divergence of thefluid passages 60 permits the rotary mud to readily carry away the cuttings.

For the purpose of removing cuttings from the channels orfluid passages 60 of the cutter and for cleaning the wings orblades 56 thereof, I provide anozzle 65 placed as indicated in Figs. 2 and 3 in such position that the relativelysmall opening 66 thereof will direct into thespaces 60 and against the blades 56 a jet of fluid received under pressure through apassage 67 of thebody 26 and connect with the main fluid passage 50 of such bodyf The jet of fluid directed under pressure by the nozzle functions to wash out accumulations of cuttings or other material from thepassage 60 existing between the wings orblades 56.

The motion of thecutter 37 is similar to that motion described in my copending application entitled Rotary bit, Serial No.

filed Sept. 8, 1925.

The peculiar motion of the cutters on a bit of my invention is particularly difficult to explain since the motion is three-dimensional and is difiicult to represent on a plane surface. However. in view of the fact that my new bit partakes of the characteristics of bits having a slicing or scraping action, bit-s having an impact action, and bits having a rolling motion, discussion of the operation of a cutter having a true rolling motion will be perhaps advantageous as a comparison for rendering an understanding of the operation of my cutter clearer, since such discussion will permit a comparison of the operation of my bit with the operation of a bit having a true rolling motion.

In Figs. 6 and 7, which views respectively show a cutter having a true rolling motion and a cutter of my invention, I have shown the axes AA and'B-B intersecting at the point C, as explained in connection with my bit. From Fig. 6 it may be seen that a cutter having teeth which lie in a plane EE, which passes through the point C perpendicular to the axis B B, would have a true rolling motion on a conical surface generated by the rotation of the plane E-E about the axis AA, and that in such a bit there will be no scraping action on the bottom of the hole. Such a cutter would cut a hole having a conical bottom with an apex at the point C and would have a true rolling motion on the conical bottom ,of the hole.

As shown in Fig. 7, my cutter is provided with digging teeth which project below the plane EE and, as they are moved into working position, engage the bottom of the hole in a substantially horizontal plane. If the cutter, as shown in this figure, were allowed to roll with a true rolling motion on a flat surface, it would follow a path concentric with the point D which is the apex of the cone, and in so rolling the cutter would traverse acircular area 68, Fig. 8, having a diameter d equal to twice the distance from the center of pivot D to the point of the outer tooth particularly indicated at 6,9, with the result of forming a hole with the cooperation of the reaming edges having substantially the diameter dd as shown in Fig. 7

The cutter, however, is not free to roll in a natural manner as it would if it were free to roll as guided by the conical surface in' which the teeth are located but is constrained by the presence of the verticalside walls of the hole being drilled to operation in alimited area 70, Fig. 8, having approximately the diameter d indicated in both Figs. 7 and 8,

because the side wall pressure crowds. the

We will consider that onewing 56 is just moving into its zone of operation, which is before it reaches its lowest position, as shown in Figs. 2 and 7. The digging teeth of this wing are forced by the weight of the drill column into engagement with the bottom of the hole, a penetration of the digging teeth occurs, and the reamingedge 59 of this particular wing is brought into engagement with the side wall of the hole.

At this time there are two opposite forces working on the cutter: one force resulting from the tendency of the cutter to follow a path around the point D so as to traverse thecircular area 68 having the diameter d, and the other force resulting from the engagement, in lateral direction, of the reaming edges 59 and the material in which the-drill is operated, such lateral engagement tending to hold the cutter to a rotation or oscillation within an area 71, Fig. 8, having a diameter R which is equal to the diameter of thecutter 37. From the foregoing, it will be perceived that there are two conditions influencing the operation of the cutter and influencing those factors which determine the area that the cutter shall traverse during its operation. One of these conditions results in the tendency for the cutter to traverse thearea 68, and the other of these conditions tends to hold the cutter to an oscillation or rotation within the minimum area 71.

It is evident. however. that in the operation of this bit within a solid material, such as. an earth structure, both of the before mentioned conditions will be in effect, but it is evident that it is impossible for one condition to pre dominate to the entire exclusion of the other condition, with the result that the reaction of one condition against the other produces a desired digging action on the bottom of the hole and -a reaming action is performed .on the side walls of the hole, with the result that the cutter traverses neither thearea 68 or 71 but actually traverses thearea 70 of'intermediate size and produces a hole having a diameter d as indicated in Fig. 7, which diameter (Z is materially greater than the diameter R of thecutter 37.

If the diggingteeth 57 could get a suflicient bite on the bottom of the hole and if this bottom material were strong enough to completely overcome the crowding force of the side walls of the hole, the cutter would roll around the point D and traverse thearea 68 but the side walls of the hole being drilled are disposed within themaximum area 68 so as to be engaged by thecutter 37 as it tends to traverse thearea 68. Owingto the engagement of the cutting teeth of the cutter with the bottom of the hole, the cutter when rotated in engagement with the bottom of the hole must either traverse thearea 68 or the teeth of the.cutter must slide inwardly in a scraping manner. As the cutter rotates, its positive tendency to traverse thearea 68 owing to the engagement .of the cutter teeth with the bottom of the hole causes the reaming'edges of the blades to force outwardly against the side walls of the hole being drilled, and meeting this outward force with which the reaming edges of the cutter engage the side walls of the hole is a reaction or reacting force which operates to continuously force the cutter inwardly from a nat ural rotation over thearea 68; therefore, in the operation of the bit the tendency for the cutter to traverse a large area brings the reaming edges into forcible contact with the side walls of the hole being drilled, with the rei sult that the hole is reamed to a diameter larger than that of the cutter, and the reaction of the side walls of the hole against the reaming edges-or reaming faces of theblades 56 produces a desired slicing action or sliding inwardly of the cutter teeth after they have penetrated the bottom structure of the hole.

A novel and valuable characteristic of mynew cutter 37 is its development around and on a body having a form determined by the position in which it oscillates and rotates. This will be made clear by reference to Fig. 2 in which the vertical axis of rotation AA of the drill shank and drill pipe is indicated and an angular axis'B-B on which thecutter 37 rotates is shown. It has been explained that thecutter 37 rotates bodily on the axis BB and also rotates or gyrates around the axis AA owing to the fact that the rotation of the shank of the bit on the axis AA produces a rotation of those parts determining the position of the axis BB. My cutter forms part of or defines part of a body of largest size which will rotate within a hole of a given size on an inclined axis and around a vertical axis. This bodyhas a composite sphero-conical form or, in other words, consists of a spherical central portion, as defined by. the outer curved lower edges or faces of the blades orwings 56, and oppositely disposed upper and lower end portions, as indieated by the dottedlines 85 and 86. The largest possible size of cutter which will go through a hole of a given size, such as the interior of a casing, has to conform its dimensions within a sphero-conical body of this character having a maximum diameter or diameter of its spherical central portion R the same or slightly smaller than the hole through which the cutter must pass.

Theconical end portions 85 and 86 of the sphero-conical body are so formed that the outer face of each cone, as indicated at 87 and 88, will be parallel to the axis AA. It will be perceived that the lower outer edge portions of thewings 56 define the central spheri cal portion of the sphero-conical body and thatthe upper edge portions of thesewings 56 define the cone 85. As thecutter 37 rotates, the straight upper edge portions of thewings 56 will come consecutively into vertical engagement with the side walls of the hole being drilled.

The diameter of hole cut depends on the cutting ability of the reaming blades and the pressure at which they are forced against the side walls of the hole, which pressure in turn depends on the bite of the teeth on the bottom of the hole. When the cutter is new and the cutting teeth are sharp, a better bite is obtained and consequently a larger hole may be cut.

The true fulcrum of the cutter is located on the line B-B between the points C and D. The greater the bite of the digging teeth on the bottom of the hole, the closer will be the true fulcrum to the point D. The length of the side of the conical surface defined by the digging teeth must be long enough to tend to move the cutter through a path having a maximum diameter, such as (l, which is greater than the diameter R, since this is necessary to accomplish the scraping action. In Fig. 6, the surface EE is the maximum diameter of the cutter, and there is no scraping action owing to the absence of forces tending to displace the cutter from a path it normally tends to follow.

The length of the side of the cone, however, must not be too long in proportion to the diameter -R; otherwise there will be insufficient rolling action and an excess of scraping action, which would not accomplish the type of digging explained heretofore. The best results are obtained when the angle of the cone defined by the cutter teeth is greater than ninety degrees and the practical fulcrum of the cutter is between the points 0 and D.

Another phase of importance is that the cutter has a great number of teeth over which the wear is distributed but only a few teeth are working at a time. This produces a concentrated digging and reaming action on one side of the hole and accomplishes a digging and breaking-away action by reason of sufii .45 tiolis teeth on said cutter cient penetration followed by a sliding action of the teeth. a

One very importantconsideration of the invention is the design of the cutterwhich accomplishes the reaming of the hole. As explained, when the bit rotates, the cutter tends to follow a path concentric with the point D or, in other words, thearea 68, but

erse a circular area of larger diameter than the hole being drilled produces a lateral reaming pressure by which the reaming edges are enabled to ream the hole. The preferred form of the invention includes the digging teeth and reaming edges on one wing. The prin-;

ciple of operation here involved requires a reaming edge to be positioned adjacent the digging teeth so that when the crowding action occurs the reaming edge will be in, position to react to ream the hole. My invention comprehends this principle even though the reaming edges and digging teeth are made se 'arate.

claim as my invention:'

1. In a bit for drilling wells, the combination of: a body adapted to be secured to a drill column; a cutter rotatably carried by said body and rotatable about a cutter axis, said cutter axis being inclined relative to the axis of the body; digging teeth on-said cutter, said teeth having cutting edges lying in 40 the surface of a cone whose axis coincides with said cutter axis and whose apex is situated below said point of intersection of said V axes; and reaming edges adjacent said teeth,

said reaming edges having curved lower portion 0 tions lying in the surface of a cone;

2. As an article of manufacture, a cutter V for use on a drill bit, comprising: acutter 59 body adapted to be rotatably carried by said drill bit'so as to rotate about a cutter axis; teeth-on said cutter body; cutting edges on said teeth, said cutting edges lyin 'in the surface of a cone whose axis coinci es with said cutter axis; and reaming edges adjacent said teeth, said reaming edges having curved portions generated about a point on said outter axis. a y

3. As an article of manufacture, a cutter Q for use on a drill bit, comprising: a cutter body adapted to be rotatably carried by said drill bit so as to rotaitedabout a cutter axis;

0 said teeth, said cutting ellges lym 1n the 6Q surface of a cone whose axis coinci es with generated aboutsaid point of intersec-- said axes, and having flat upper porcutting edges on mary lower portions 'de ing a sphere generated about a point on said cutter axis, and

having flat upper portions lying in the sur- H face of a second cone. v

4. As an article of manufacture, a cutter for use on a drill bit, comprising: a" cutter body adapted to be rotatably carried by said drill bit so as torotate about a cutter axis;

teeth on said cutter. body; cutting edges on said teeth, said cutting edges lying in thegenerated about a point on said cutter axis,

and havin secondary upper portions lying in the sur ace of a second cone whose axis coincides with said cutter axis, the angle included between the surface of said second cone and said cutter axis being complementary to the angle included between the surface of the cone formed by said cutting teeth and said cutter axis.

In testimony whereof, I have hereunto set my hand at Los Angeles, California, vthis 24th day of July, 1929.

. JOHN A. ZUBLIN.

'said cutter axis; and reaming edges adjacent I vsaid teeth, said reamingnedges havingpri-

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