RELATED APPLICATION(S)This application is a continuation of U.S. patent application Ser. No. 14/606,489, filed Jan. 27, 2015, now U.S. Pat. No. 10,194,974, which claims the benefit of European Patent Application No. EP 14153938.7 filed Feb. 5, 2014, the contents of each of the foregoing applications are incorporated herein by reference as if fully rewritten herein.
TECHNICAL FIELDThe present invention relates to an electrosurgical instrument, in particular for argon plasma coagulation.
BACKGROUNDElectrosurgical instruments of the type referred to at the outset are used for cutting tissue or for coagulation with high-frequency alternating current. Argon plasma coagulation is a special form of electrosurgery in which non-contact transmission of the HF current takes place via ionised argon gas.
The effect of the energy input takes place with the known instrument referred to at the outset in that the exposed length of the electrode is altered. Provided for this purpose is an axially movable shaft which surrounds the electrode with an insulating effect and can be moved along the electrode in order to expose it as required.
A key requirement for such instruments is the possibility of single-handed operation. At the same time, the position of the instrument in the OP area should not change if at all possible. This means that as far as possible the grip position should be retained when operating the instrument even when the shaft is moved. In the generic instrument, this is achieved by a rotary knob which is arranged centrally in the handpiece of the instrument and can be operated with the index finger. The rotary knob actuates the shaft which can be moved axially along the electrode as a result.
A further requirement for electrosurgical instruments arises from their use in connection with a trocar which is used for inserting the electrode. At the same time, friction forces may arise between the shaft and the trocar while moving the instrument within the trocar, such forces holding back the shaft and unintentionally exposing the electrode.
SUMMARYThe object of the invention is to improve the electrosurgical instrument referred to at the outset, to the effect that the risk of injury when using the instrument in connection with a trocar or also during preparation is reduced without compromising handling of the apparatus in the process. The object of the invention is also to specify an apparatus having such an instrument.
In particular, the object is achieved by an electrosurgical instrument, in particular for argon plasma coagulation, having a handpiece and having an electrode connected to the handpiece. A shaft surrounds the electrode which is held in the handpiece. The instrument comprises an operating mechanism which has at least one rotary knob arranged on the handpiece. The shaft is axially movable relative to the electrode and a shear force can be applied to it by operating the rotary knob. The handpiece has a brake device which exerts a braking force on the shaft. The operating mechanism forms a transmission gear which is connected to the shaft for transferring the shear force.
The invention has various advantages:
The brake device improves the safety of the instrument against unintentional exposure of the electrode, for example when used together with a trocar. The braking force exerted on the shaft by the brake device prevents the shaft from being moved proximally during an application, for example during insertion through a trocar. The braking force thus leads to self-locking of the shaft which secures it against being moved unintentionally.
By operating a rotary knob, an operating force can be exerted on the shaft to alter the exposed length of the electrode. This force is normally applied by the user's finger. So as not to obstruct the user when operating the instrument, the resistance of the rotary knob should remain within a range that is felt to be ergonomically pleasant. For this, the instrument according to the invention has a transmission gear which is formed by the operating mechanism and is connected to the shaft for transferring the shear force. The transmission gear compensates the braking force applied by the brake device such that the rotary knob or the operating mechanism in general is easy to operate.
It is understood that the rotary knob is rotatable in two directions (clockwise/anti-clockwise) such that the shaft can be moved distally and proximally.
In summary, the invention increases the safety of the instrument because the shaft is secured against being moved unintentionally by the brake device. At the same time, smooth operation of the instrument is retained as the operating mechanism forms a transmission gear which converts the finger force applied by the user into the shear force acting on the shaft. In this case, the transmission gear acts like a lever arrangement which increases the shear force compared to the finger force.
The rotary knob preferably comprises a drive gear and at least one driven gear connected torque-resistantly to said drive gear, said driven gear being connected to the shaft for transferring the shear force. The diameter of the driven gear is smaller than the diameter of the drive gear. In this way, the transmission ratio necessary for smooth operation of the shaft is easily achieved. A further advantage of this embodiment is the inexpensive and safe design offered by this embodiment.
The operating mechanism may comprise a slide that is axially movable in the shear direction, said slide being connected on one hand to the shaft and on the other hand to the transmission gear. This creates a robust and simple construction that safely transmits the drive force, which is applied by the user, to the shaft.
The slide may have at least one first toothed rack which is arranged parallel to the shear direction and meshes with the driven gear. This design enables the rotary motion of the rotary knob to be easily and safely converted into a linear motion of the shaft.
For improved transmission of the force, the slide may have a second toothed rack parallel to the first toothed rack, the drive gear being arranged between the two toothed racks and being torque-resistantly connected to a further driven gear. The further driven gear is meshed with the second toothed rack.
The handpiece preferably has a retaining plate with a linear guide in which the slide is arranged so as to be axially movable. The linear guide has at least one aperture, in particular two parallel apertures, for the slide. The retaining plate enables a compact structure which requires a smaller installation space for storage of the slide.
The brake mechanism may have a clamping element, in particular a clamping ring, the clamping element being held in the handpiece and applying braking force to the shaft. The clamping element forms a passive braking means that enables easy and inexpensive construction of the instrument.
In a preferred embodiment, the operating mechanism has a locking device with which the shaft can be fixed in at least one position, in particular in a fully extended position. The locking device is particularly suitable for trocars which produce an especially high resistance during insertion of the instrument, such as reusable trocars with valve flap. The locking device is used to fix the shaft in addition to the brake mechanism so that the shaft can transfer higher axial forces without it being moved relative to the electrode.
In this case, the locking device may comprise at least a first latching means which is arranged on the slide. A second latching means is arranged on the handpiece, in particular on the mounting plate, said latching means being combinable with the first latching means for fixing the shaft. The two latching means have the advantage that they are easy to manufacture, by means of an injection moulding process for example, and at the same time they enable secure fixing of the shaft.
In an especially preferred embodiment, the electrode and the shaft are each arranged rotatably about their longitudinal axis relative to the handpiece. The electrode is guided through a sliding sleeve which connects the shaft and the electrode so as to be torque-resistant and axially movable.
This embodiment is suitable for non-rotationally symmetrical electrodes, such as spatula electrodes for example. The electrode can therefore be aligned easily in the peripheral direction. This embodiment has the advantage that rotation of the electrode is even possible when the instrument is located in the trocar. In this embodiment, the rotary motion is introduced by the shaft which is connected torque-resistantly to the electrode via the sliding sleeve. The sliding sleeve additionally has the function of establishing relative mobility between the shaft and the electrode. To do this, the sliding sleeve forms a torque-resistant and axially movable connection between the shaft and the electrode. As the shaft protrudes out of the handpiece, no additional components are necessary in order to rotate the electrode. The user simply grips the shaft and rotates it together with the electrode.
At the same time, the sliding sleeve may have profiling, at least in sections, on the inner circumference, said profiles being engaged in a positive-locking manner with the correspondingly profiled electrode, at least in sections, for transferring a torque. This design is inexpensive and safe as it is easy to manufacture an appropriately profiled sliding sleeve and safe torque transmission is achieved by the positive fit.
A cheaper and simpler construction is preferably achieved in that the sliding sleeve and the slide are rotatably and firmly connected in the axial direction of the sliding sleeve for transferring the shear force. The slide has a retaining ring which surrounds the sliding sleeve at least partially around the circumference.
In another approach, the operating mechanism has a locking device with which the shaft can be fixed in at least one position. This embodiment is not limited to the transmission gear but also functions with a simple, non-transmission gear. The safety aspect in this instrument is fulfilled by the locking device which secures the shaft against moving unintentionally even in the case of strong resistance forces.
In an approach where the electrode and the shaft are each arranged rotatably about their longitudinal axis relative to the handpiece, the electrode is guided through a sliding sleeve which connects the shaft and the electrode in a torque-resistant and axially movable manner. This makes handling easier regardless of the transmission gear because the shaft protruding out of the handpiece is simply rotated manually to align the electrode.
The invention is described below in greater detail with further particulars and with reference to the associated schematic Figures.
BRIEF DESCRIPTION OF THE DRAWINGSFIG. 1 is a perspective view of the instrument according to an embodiment according to the invention in which the housing is partially removed;
FIG. 2 is a cross-section of the instrument according toFIG. 1, wherein the rotary knob is omitted, and
FIG. 3 is a longitudinal section of the instrument according toFIG. 1 along the central axis.
DETAILED DESCRIPTIONThe embodiment according toFIGS. 1 to 3 shows an electrosurgical instrument that can be used for argon plasma coagulation. The invention is not limited to instruments for argon plasma coagulation but can be used generally for instruments in the field of electrosurgery in which an electrode is activated and/or controlled by moving a shaft.
The electrode11 of the embodiment may, for example, be a hollow electrode that has a channel for the gas supply (APC electrode). Other electrodes are possible. The electrode11 is supported in a handpiece10. The handpiece10 has connections or supply conductors for the electrode which enable the power supply and if necessary the gas feed to the electrode11. One or more operating means, for example push-buttons27 are additionally provided on the handpiece. The electrode11 is arranged in amovable shaft12 which protrudes distally beyond the handpiece and is held in thehousing26 of the handpiece10 (seeFIG. 3). Theshaft12 is manufactured from an insulating material and surrounds the electrode11 at least in the region outside the handpiece10.
Theshaft12 is movable relative to the electrode11 such that the electrode11 can be exposed at the distal end (not illustrated) in various positions, in particular infinitely variable, by means of an axial movement of theshaft12. As a result, it is possible to control the region of the electrode which can come into contact with tissue when the instrument is in use. In its distal end position, theshaft12 arranged coaxially to the electrode overlaps the electrode11 over its entire length.
The instrument has a brake device which permanently applies a braking force to theshaft12 and acts to secure it against moving. The braking force or even self-locking of theshaft12 works against the resistance encountered on inserting the instrument into a trocar and prevents theshaft12 from being unintentionally moved in the proximal direction. The advantage of securing theshaft12 against moving also comes to bear in other situations, for example during dissection.
Specifically, the brake device has a clamping element with a friction-locked action, for example in the form of a clamping ring33 (FIG. 3). The clamping ring33 may be an O-ring. Other passive braking means which work against the resistance in the trocar are possible. The clamping ring33 is at least indirectly connected to theshaft12 and transmits the axial forces introduced into theshaft12 to the handpiece10, specifically into thehousing26 of the handpiece10. For this, theshaft12 is connected to a slidingsleeve25. The slidingsleeve25 and theshaft12 are arranged coaxially. The slidingsleeve25 can be understood as an axial extension of theshaft12 into the handpiece10. Clamping ring33 is arranged in a suitable groove at the distal end of the slidingsleeve25 in such a way that the clamping ring33 protrudes beyond the outer circumference of the slidingsleeve25. The clamping ring33 is retained in the handpiece10 and generates a braking force which works against a force that acts longitudinally on theshaft12, for example the resistance in the trocar.
Specifically, the slidingsleeve25 is arranged coaxially in aninner sleeve29 which is firmly connected to thehousing26, in particular by means of a retaining plate21. The clamping ring33 presses against the inner circumference of theinner sleeve29 thus generating a braking force that acts axially. Theinner sleeve29 simultaneously forms the axial guide of the slidingsleeve25.
The clamping ring33 or the brake device in general may be arranged at a different point on the slidingsleeve25. It is also possible to use more than one clamping ring33, for example two clamping rings.
To prevent the brake device from making it difficult to handle the instrument, theoperating mechanism13 forms a transmission gear15 which is connected to theshaft12 for transferring the shear force.
Theoperating mechanism13 has arotary knob14 which protrudes at least in part out of thehousing26 of the handpiece10 such that a partial circumference of therotary knob14 is accessible for operation with a finger. The rotary motion of therotary knob14 brings about the axial movement of theshaft12. By operating therotary knob14 in the clockwise direction or anti-clockwise direction, the shaft can be advanced distally or retracted proximally. In other words, theshaft12 can be moved backwards and forwards.
The function of the transmission gear15 is that of converting the torque introduced into therotary knob14 in such a way that an increased shear force is applied to the shaft. The transmission gear15 is adapted in such a way that the finger force for operating therotary knob14 is smaller than the self-locking of theshaft12.
The transmission gear15 comprises therotary knob14, which in turn has adrive gear16 and at least one drivengear17 connected torque-resistantly to said drive gear16 (FIG. 1). The drivengear17 is designed as a gear wheel which is coaxially connected to thedrive gear16. Thedrive gear16 may have a holding means, for example in the form of a corrugation on the outer circumference, for secure movement. This ensures that thedrive gear16 can be moved precisely by means of a finger. Therotary knob14 may be designed as a step wheel, thedrive gear16 and the drivengear17 being formed in one piece or integrally. Alternatively, thedrive gear16 and the drivengear17 may be joined together mechanically.
As can easily be seen inFIG. 1, the diameter of thedrive gear16 is larger than the diameter of the drivengear17. Specifically, the diameter of thedrive gear16 is approximately 2.8 times larger than the diameter of the drivengear17. As a result the lever ratio is approximately 1:2.8. The required finger force is therefore 2.8 times lower than the self-locking of theshaft12. The lever ratio may be in the range of 1:2.6-3.0, in particular in the range of 1:2.7-2.9.
A further advantage of the transmission gear is that the travel path or the arc dimension traveled on the outer diameter of thedrive gear16 is also 2.8 times or a multiple of the travel path of theshaft12. As a result it is possible to achieve a particularly accurate setting of the shaft position and therefore the degree of exposure of the electrode11.
In the present embodiment, the outer diameter of thedrive gear16 is approx. 12.5 mm. The braking force or clamping force required for self-locking of themovable shaft12 is approx. 4 Newton.
Conversion of the torque applied by therotary knob14 into a translatory motion of theshaft12 is achieved by a slide18 which is axially movable in a proximal and distal direction. The slide18 forms the connection between theshaft12 and the transmission gear15. For this, the slide18 has a firsttoothed rack19 which is arranged parallel to the shear direction of theshaft12. The firsttoothed rack19 is meshed with the drivengear17. Other designs for converting the rotary motion into a translatory motion are possible. In the example according toFIG. 1, thetoothed rack19 is arranged on the outside. Alternatively, an internal toothed rack may be provided which is constructed on the inside of a longitudinal slot that extends parallel to the central axis of the electrode11. The drivengear17 is then arranged in the longitudinal slot.
As can be gathered fromFIG. 1, the slide18 has a secondtoothed rack20 which is arranged parallel to the firsttoothed rack19. Thedrive gear16 is arranged between the twotoothed racks19 and20 and is torque-resistantly connected to a further drivengear17. The further driven gear17 (not illustrated) meshes with the secondtoothed rack20. The symmetrical construction of theoperating mechanism13 leads to a uniform transmission of force and to improved safety of the instrument.
The twotoothed racks19,20 form two arms which extend parallel to the longitudinal axis of the electrode11. The twotoothed racks19,20 are arranged in a linear guide which is formed by the retaining plate21. The retaining plate21 sits firmly in thehousing26 and has twoparallel apertures22 for the slide18 (FIG. 2). The toothed racks19,20 are guided through theapertures22 such that a safe translatory movement of the slide18 is possible. Therotary knob14 is arranged between the twotoothed racks19,20 in front of the retaining plate21 as a result of which a compact construction of the handpiece10 is achieved.
A further improvement of safety is achieved by a locking device on the slide18. The locking device is used to fix theshaft12 in a specified position, in particular in the fully extended position such that the electrode11 is overlapped as fully as possible by theshaft12. As a result, the instrument can be used with a trocar, the friction or clamping force of which is greater than the braking force of the handpiece10.
Unlike the locking device, which fixes the slide18 in a specific position, the brake device is effective in any position of the slide18 such that infinitely variable adjustment of theshaft12 is possible.
Specifically, the locking device has a first latching means23 which is arranged at the proximal end of each of the first and secondtoothed racks19,20. The first latching means23 cooperates in the locked state with a second latching means24 which is formed on the handpiece10. Specifically, the second latching means24 is formed on the retaining plate21 in the form of a latch recess. The first latching means23 may be an appropriately configured locking catch which is arranged laterally on the twotoothed racks19,20.
The locking device improves the overall safety of the instrument according toFIGS. 1-3. It is also possible to use the locking device independently of the transmission gear and the brake device, for example if the instrument is to be used exclusively with trocars with a very high resistance, such as in the case of reusable trocars with valve flap.
A further advantage of the instrument according toFIGS. 1-3 is that the electrode11 can be aligned in the peripheral direction, even when theshaft12 is at least partially inserted in a trocar. For this, the electrode11 and theshaft12 are each arranged rotatably about their longitudinal axis relative to the handpiece10. In other words, the electrode11 and theshaft12 can be rotated together. The slidingsleeve25 through which the electrode11 is routed is provided for this purpose. The slidingsleeve25 connects theshaft12 and the electrode11. This is a torque-resistant and axially movable connection. The slidingsleeve25 thus enables a torque to be transferred from theshaft12 to the electrode11. At the same time, the slidingsleeve25 and therefore theshaft12 joined coaxially or aligned flush with said sliding sleeve can be moved in the axial direction relative to the electrode11.
This dual function (torque transfer and axial movability) is achieved in that the slidingsleeve25 hasprofiling37, at least in sections, on the inner circumference. The electrode11 is correspondingly profiled in the region of theprofiling37 and is engaged in a positive-locking manner with the slidingsleeve25 for transferring the torque. The positive-locking connection is configured such that the slidingsleeve25 can be moved along the electrode11 both distally and proximally.
Specifically, the slidingsleeve25 has at least three sections, namely a distal sleeve section30, a medial sleeve section31 and aproximal sleeve section32. Theprofiling37 is formed in the region of theproximal sleeve section32. The brake device, specifically the clamping ring33, is arranged on the proximal end of theproximal sleeve section32. Theprofiling37 extends over a length that corresponds approximately to the length of the twotoothed racks19,20. This ensures that the positive-locking connection between the electrode11 and theprofiling37 is retained in any relative position of the slidingsleeve25 such that the rotating function is given regardless of the respective position of theshaft12.
As illustrated inFIG. 2, theprofiling37 is formed in the manner of a splined shaft profile. This increases the ease of assembly as the correspondingly profiled electrode11 can be pushed into the sliding sleeve essentially regardless of its rotational position. The electrode11 has aprofile section38 with a rectangular cross-section, as illustrated inFIG. 2. The proximal and distal end of theprofile section38 of the electrode11 tapers in each case, as shown inFIG. 3. Distally and proximally from theprofile section38, the electrode has an essentially circular cross-section in the conventional manner. At the distal end of the electrode, the cross-section may merge into a non-rotationally symmetrical cross-section. The electrode may, for example, be a spatula electrode.
The medial sleeve section31 has ashoulder42 distally and proximally in each case. A retaining region43 which is rotatably connected to the slide18 is formed between the twoshoulders42. The retaining region43 forms a recess between the twoshoulders42. A retainingring28 of the slide18 is arranged in this recess. The retainingring28 is partially open and surrounds the sliding sleeve only partially around the circumference such that the retainingring28 can easily be clipped onto the slidingsleeve25. The retainingring28 strikes against the twoshoulders42 such that axial forces or the shear force in the proximal and distal direction can be transferred for moving theshaft12. As further security, the medial sleeve section31 has anannular groove35 in which atab36 of the retainingring28 is arranged. Thetab36 and theannular groove35 are rotatable relative to each other such that thesleeve25 is freely rotatable in the retainingring28. Thetab36 also transfers the shear force in both axial directions.
The retainingring28 is arranged between the twotoothed racks19,20 at their distal end. Specifically, a crossbar41 is provided which connects the distal ends of the twotoothed racks19,20, as shown inFIG. 1. The crossbar41 is in turn firmly connected to the retainingring28 or is formed in one piece. The crossbar41 and the retainingring28 can also be seen as a crossbar with to retaining jaws arranged below which enclose the slidingsleeve25 partially around the circumference.
A sufficient gap is provided between the crossbar41 and the retaining plate21 such that the slide18 can be moved past therotary knob14 without colliding with saidrotary knob14.
The slidingsleeve25 further comprises a distal sleeve section30. The distal sleeve section30 is torque-resistantly connected to theshaft12. The connection may be made mechanically, for example by means of a fixingsleeve34 which is arranged in theshaft12 and is crimped on the proximal end of theshaft12 with the slidingsleeve25. Other fastening possibilities are conceivable. The distal sleeve section30 forms, together with thehousing26, an axial limit stop which determines the maximum pull-out position of theshaft12.
To support the linear guide of the slide18, the handpiece has the previously mentionedinner sleeve29 which is firmly connected to the retaining plate21. Theinner sleeve29 is arranged coaxially to the electrode11 and extends distally and proximally from the retaining plate21, as illustrated inFIGS. 1, 2. On the distal side of the retaining plate21, theinner sleeve29 forms asleeve section39 with twoguide bars40 which extend parallel to the central axis of theinner sleeve29.
The guide bars40 form support surfaces for the twotoothed racks19,20 and thus improve the stability of the linear guide.
As shown inFIG. 3, a portion of the circumferential wall of theinner sleeve29 is removed in the region of therotary knob14 in order to create space for saidrotary knob14 which, apart from the circumferential segment required for finger-tip operation, is arranged in thehousing26, without colliding with theinner sleeve29. This contributes to a compact design of the handpiece.
The rotary function of the handpiece makes it suitable for use with non-rotationally symmetrical electrodes, such as spatula electrodes, such that the handpiece is not only particularly safe and inexpensive but can also be used in different fields. The rotary function also works with other handpieces without brake device and transmission gear.
The instrument according to the invention is also additionally disclosed and claimed in connection with an electrosurgical apparatus, in particular for argon plasma coagulation.
LIST OF REFERENCE NUMBERS- 10 Handpiece
- 11 Electrode
- 12 Shaft
- 13 Operating mechanism
- 14 Rotary knob
- 15 Transmission gear
- 16 Drive gear
- 17 Driven gear
- 18 Slide
- 19 First toothed rack
- 20 Second toothed rack
- 21 Retaining plate
- 22 Aperture
- 23 First latching means
- 24 Second latching means
- 25 Sliding sleeve
- 26 Housing
- 27 Push-button
- 28 Retaining ring
- 29 Inner sleeve
- 30 Distal sleeve section
- 31 Medial sleeve section
- 32 Proximal sleeve section
- 33 Clamping ring
- 34 Fixing sleeve
- 35 Annular groove
- 36 Tab
- 37 Profiling
- 38 Profiled section
- 39 Sleeve section
- 40 Guide bar
- 41 Crossbar
- 42 Shoulder
- 43 Retaining region