201215466 六、發明說明： 【發明所屬之技術領域】 本發明係有關多孔金屬板帶連續鑄造及熱軋成型之方 法，特別地指一種實現多孔金屬板一貫製程、量產及節省 材料之方法。 【先前技術】 查，一般多孔金屬板之成型，是將成型完成之金屬板 帶裁切成預定的長度，再利用沖孔模具沖孔及至少經一次 以上的機械加工，以獲得預期的工件成品。例如第7圖所 示，該多孔金屬板（如圖中標示爲A之部分），其沖製過程 中須損耗相當多的廢料（如圖中斜線部分標示爲B之部 分），特別是大尺寸的孔及多孔的金屬板，沖製過程所損耗 之廢料幾乎高達1/2，不但需要模具及多道機械加工的費 用，更大幅耗費沖孔的廢料，造成生產成本相對地提高。 發明人等思及因應之道遂而提供本發明。 已知有許多相關熱軋鋼帶之生產方法的文獻被提出， 例如台灣發明公告第1318144號和台灣發明公告第13 00729 疏等。 【發明內容】 本發明主要目的在於提供一種多孔金屬板帶連續鑄造 及熱軋成型之方法，用以改善傳統多孔金屬板需多道的機 械加工程序且損耗沖孔廢料的缺點。 爲了達成上述目的及其他目的，根據本發明多？1金屬 板帶連續鑄造及熱軋成型之方法，其至少包括下列步驟：Λ 1_ 201215466 步驟一：將金屬熔漿從一金屬熔爐流入一熔液分配 器，並經由一噴嘴裝置將金屬熔漿以一預定流量從其延長 的出口流出。 步驟二：以一對滾輪裝置配置在該噴嘴裝置的出口 側，該滾輪裝置包含一上滾輪和一下滾輪彼此成上下平行 且兩者之間維持有一預定的輥縫，其中在該上滾輪的圓周 面上形成複數向該輥縫方向凸出的凸模。 步驟三··將該對上滾輪和下滾輪以相反方向旋轉並使 金屬熔漿通過其輥縫，同時將冷卻液分別流經該上滾輪和 下滾輪的內部使金屬熔漿成半固化，而從輥縫中延展並抽 出多孔的金屬板帶。 步騾四：將該多孔金屬板帶推進至一滾軋站經由複數 滾輪組熱輥軋，使該金屬板帶壓實且具有表面平整度》 步驟五：藉由一捲繞裝置將該多孔金屬板帶捲繞成鋼 卷。 根據本發明，利用雙滾輪表面之凹凸模設計，使成型 的金屬板帶有預定之規則的孔洞，並透過多道的滾軋加工 而達到預定的板帶厚度。因此，祇要將成型之多孔金屬板 帶裁切成預定的長度，完全不需要沖孔加工，即可獲得預 期的工件。 根據本發明，更進一步地可將成型之多孔金屬板帶藉 由一裁切裝置分割成預定長度的多孔鋼板，並以一進給裝 置將該多孔鋼板推進至一沖壓裝置沖壓成預定形狀的工 • 4- 201215466 件’一貫成型，不但省略多道機械加工程序，更可大 省沖孔的廢料，進而降低生產成本。 【實施方式】 以下將配合實施例對本發明技術特點作進一步 明’該實施例僅爲較佳代表的範例並非用來限定本發 實施範圍，謹藉由參考附圖結合下列詳細說明而獲致 的理解。 首先，請參考第1、2及3圖，其用來說明本發明 金屬板帶連續鑄造及熱軋成型之方法之第一種實施例 據本發明之方法，其至少包括下列步驟： 在第1圖成線性排列的工作站中，具有維持供應 熔漿之金屬熔爐1 1經由一放流管111將金屬熔漿流入 液分配器1 2，該放流管1 1 1包含一流量控制裝置1 1 2， 可以一預定流量供應金屬熔漿。該熔液分配器1 2具備 高控制裝置122,用以維持金屬熔漿於一工作的液面高 該熔液分配器12進一步地包含一連接管121，藉此從 性氣體供應來源（未圖示）提供諸如氮氣等惰性氣體 該熔液分配器12內充滿惰性氣體氛圍，以隔絕金屬熔 空氣接觸而加速氧化；及，該熔液分配器12更進一步 含一噴嘴裝置123,其具有一延長的出口 123a，受控將 熔漿以一預定流量從其出口 123a側流出》 一對滾輪裝置13配置在該噴嘴裝置123的出口 側，該滾輪裝置13包含一上滾輪13a和一下滾輪13b 幅節 地說 明之 最好 多孔 。根 金屬 一熔 受控 ——液 度； 一惰 ，使 漿與 地包 金屬 123a ，彼 201215466 此成上下平行且在兩者之間維持有一預定的輥縫，並承接 在該噴嘴裝置123的出口 123a側，及一對側擋板123b封閉 在此出口 123a側的左右側面且補償在上滾輪13a和一下滾 輪13b之間，用以止擋金屬熔漿溢流。該上滾輪i3a和下滾 輪13b具有軸向的圓周壁和徑向的側壁，並界定出一個外 周的滾軋面130和內部的中空腔室131，及在該上滾輪13a 和下滾輪13b之徑向側壁的中心分別設有一個冷卻液的入 口 132，且在相對側各設有一個冷卻液的出口（未圖示）。 其中，在該上滾輪13a的圓周面（即軸向的圓周壁表面）上， 形成複數個向該輥縫方向凸出一預定高度的凸模133,及除 了該凸模133a之外的區域形成相對凹進一預定深度的凹面 133b (如第2圖所示）；並且沿該上滾輪13a之凸模133a 的周邊設計有微傾斜的拔模角Θ，該拔模角Θ較佳地在1。 至10°之間（如第3a圖所示）。又，一個楔形的引導裝置 135配置在該滾輪裝置13的另—側，即位於上述噴嘴裝置 123出口 123a的相對側，該引導裝置135之楔形端部伸向 該下滾輪13b之滾軋面130的頂點，該引導裝置135具有 一個導引面135a約與下滚輪13b之滾軋面130同高（如第 3圖所示）。 令該對上滾輪13a和下滾輪13b分別朝相反方向旋 轉’並從噴嘴裝置123出口 ma引入金屬熔漿Sh使其通 過輕縫；同時，將冷卻液例如水等分別流經該上滾輪1 3 a 和下滚輪13b內部的腔室131中冷卻，經降溫後的滾軋面 201215466 130使金屬熔漿Sh成半固化Sc，在旋轉的同時從輥縫中延 展並抽出多孔30a的金屬板帶30(如第3圖所示）。 上述從滾輪裝置13輥縫中延展抽出之多孔金屬板帶 30 ’受到引導裝置135之導引面135a的導引而成水平地推 進並進入一導引滾輪組14中，及經由一板帶偏移裝置15 校正推進方向之偏移量後繼續推進。該多孔金屬板帶30在 推進的過程中通過一除屑裝置16除屑，在除屑完成之多孔 金屬板帶30較佳地被保持在惰性的保護氣中，且在推進到 下一滾軋站18之前該多孔金屬板帶30被一溫度補償裝置 1 7加熱到熱輥軋的設定溫度。 該加熱的多孔金屬板帶30被推進至一滾軋站18進行 精軋’該滾軋站18包含複數精軋的滾輪組181，該多孔金 屬板帶30經此滾輪組181精軋成實質均勻之預定的目標厚 度’且具有平整精細化的表面及預定的機械材料特性等。 在精軋作業之後該多孔金屬板帶30通過一冷卻裝置19被 冷卻。根據本發明，在理想的情況下該滾輪裝置1 3的遠端 即工作站的終點設有一驅動裝置2 1，以提供多孔金屬板帶 30進給的牽引力，在第i圖的實施例中，較佳地該驅動裝 置21設置在捲繞裝置22的前方，以使該多孔金屬板帶30 穩定地進給，接著該多孔金屬板帶30被一捲繞裝置22捲 繞成鋼卷；及，至少包括一裁切裝置20位於該驅動裝置21 的前方位置’用以預定該鋼卷的長度等。如此，藉由上述 多？L金屬板帶連續鑄造及熱軋成型之方法，以實現多孔金 201215466 屬板一貫化製程及有效率地量產’不但能大幅節省沖孔廢 料且進而降低生產成本。 第4、5及6圖用來說明本發明多孔金屬板帶連續鑄造 及熱軋成型之方法之第二種實施例，本實施例之上游製程 基本上與第一種實施例相同，故不重複贅述。唯本實施例 不同的是： 在第4圖之下游製程中，該多孔金屬板帶30通過冷卻 裝置19被冷卻後，經由一裁切裝置20將該多孔金屬板帶 30分割成預定長度的多孔鋼板31，並以一進給裝置23將 該多孔鋼板31推進至一沖壓裝置24中，該沖壓裝置24具 有對應於多孔鋼板工件3 1 ’最終成品的模具，一舉沖壓成型 (如第6圖所示）。 綜觀本發明一貫成型之方法，完全不需要沖孔加工即 可獲得預期的工件成品，雖然其金屬板帶上孔的精度稍 差，但能省略多道機械加工程序及模具費用，且可大幅節 省沖孔的廢料’更進而降低生產成本。相較之下，傳統多 孔金屬板帶成型之方法，是將成型完成之金屬板帶裁切成 預定的長度’再利用沖孔模具與多道機械加工，以獲得預 期的工件成品’雖然其金屬板帶上孔的精度較佳，但需花 費多道機械加工及模具費用，且需耗資大量的沖孔廢料等。 以上僅爲本發明代表說明的較佳實施例，並不侷限本 發明實施範圔’即不偏離本發明申請專利範圍所作之均等 變化與修飾’應仍屬本發明之涵蓋範圍。 201215466 【圖式簡單說明】 第1圖爲顯示本發明多孔金屬板帶連續鑄造及熱軋成 型之方法之第一實施例之流程示意圖。 第2圖爲顯示第一實施例中藉由雙滾輪熱軋成型之局 部立體示意圖。 第3圖爲顯示第2圖雙滾輪裝置之局部剖面放大圖。 第3a圖爲上滾輪之局部剖面放大圖，其中顯示凸模周 邊設計有拔模角度。 第4圖爲顯示本發明多孔金屬板帶連續鑄造及熱軋成 型之方法之第二實施例之流程示意圖。 第5圖爲顯示第二實施例中藉由雙滾輪熱軋成型之局 部立體示意圖。 第6圖爲顯示第二實施例中一貫製程所製成之多孔金 屬板的一種示範例。 第7圖爲顯示傳統以鋼板沖製成型的多孔金屬板之示 意圖’其中斜線表示部分爲材料耗損部分。 【主要元件符號說明】 1 多 孔 金 屬 板帶連續鑄造及熱軋成型之製程 11 金 屬 熔 爐 12 熔 液 分 配 器 13 滾 輪 裝 置 13a 上 滾 輪 13b 下 滾 輪 201215466201215466 VI. Description of the Invention: [Technical Field of the Invention] The present invention relates to a method for continuous casting and hot rolling forming of a perforated metal strip, and particularly to a method for realizing a continuous process, mass production, and material saving of a perforated metal sheet. [Prior Art] It is found that the forming of a generally porous metal sheet is to cut a formed metal strip into a predetermined length, and then punching with a punching die and at least one or more mechanical processing to obtain a desired finished workpiece. . For example, as shown in Fig. 7, the porous metal plate (shown as part of A in the figure) has to consume a considerable amount of waste during the punching process (the portion indicated by the diagonal line in the figure is B), especially the large size. Holes and porous metal sheets, the waste material consumed in the punching process is almost 1/2, which not only requires the cost of molds and multiple machining, but also consumes punching waste, which leads to a relatively high production cost. The inventors have provided the present invention in consideration of the circumstance. A literature is known which has a number of related methods for producing hot rolled steel strips, such as Taiwan Invention Bulletin No. 1318144 and Taiwan Invention Bulletin No. 13 00729. SUMMARY OF THE INVENTION The main object of the present invention is to provide a method for continuous casting and hot rolling of porous metal sheets to improve the mechanical processing procedures of conventional porous metal sheets and to reduce the disadvantages of punching waste. In order to achieve the above and other objects, how many are in accordance with the present invention? 1 metal strip with continuous casting and hot rolling forming method, which comprises at least the following steps: Λ 1_ 201215466 Step 1: flowing metal molten metal from a metal melting furnace into a melt distributor, and melting the metal through a nozzle device A predetermined flow exits from its extended outlet. Step 2: a pair of roller devices are disposed on the outlet side of the nozzle device, the roller device includes an upper roller and a lower roller parallel to each other and a predetermined roller gap is maintained therebetween, wherein the circumference of the upper roller A plurality of punches projecting in the direction of the roll gap are formed on the surface. Step 3··rotating the upper and lower rollers in opposite directions and passing the metal melt through the roll gap, while flowing the coolant through the inside of the upper roller and the lower roller respectively to semi-solidify the metal melt. Extend and extract the porous metal strip from the roll gap. Step 4: Advancing the perforated metal strip to a rolling station by hot rolling through a plurality of roller sets to compact the metal strip and have surface flatness. Step 5: The porous metal is rolled by a winding device The strip is wound into a steel coil. According to the present invention, the embossed die design of the surface of the double roller is used to form the formed metal plate with predetermined regular holes and to achieve a predetermined strip thickness by multi-pass rolling. Therefore, as long as the formed porous metal strip is cut to a predetermined length, punching processing is not required at all, and the intended workpiece can be obtained. According to the present invention, the formed porous metal sheet strip can be further divided into a porous steel sheet of a predetermined length by a cutting device, and the porous steel sheet is advanced by a feeding device to a punching device to be punched into a predetermined shape. • 4- 201215466 pieces 'conformally formed, not only omitting multiple machining procedures, but also saving punching waste, which in turn reduces production costs. The embodiments of the present invention will be further described in conjunction with the embodiments. The embodiments of the present invention are not intended to limit the scope of the present invention. . First, please refer to Figures 1, 2 and 3 for explaining the first embodiment of the method for continuous casting and hot rolling of the metal strip of the present invention. The method according to the present invention comprises at least the following steps: In a linearly arranged workstation, a metal furnace 1 1 for maintaining a supply of molten metal flows a metal melt into a liquid distributor 1 2 via a discharge pipe 111, and the discharge pipe 1 1 1 includes a flow control device 1 1 2 A predetermined flow rate is supplied to the metal melt. The melt distributor 1 2 is provided with a high control device 122 for maintaining the liquid level of the metal melt at a working level. The melt distributor 12 further includes a connecting pipe 121, thereby providing a source of gaseous gas supply (not shown). Providing an inert gas such as nitrogen, the melt distributor 12 is filled with an inert gas atmosphere to insulate the molten metal contact to accelerate oxidation; and the melt distributor 12 further includes a nozzle device 123 having an extended length The outlet 123a is controlled to flow the melt from a side of the outlet 123a thereof at a predetermined flow rate. A pair of roller devices 13 are disposed on the outlet side of the nozzle device 123. The roller device 13 includes an upper roller 13a and a lower roller 13b. The best description is porous. The root metal is melt controlled - liquid; an inert, so that the slurry and the ground metal 123a, which is parallel to the top and bottom of the 201215466, maintain a predetermined roll gap between the two, and is received at the exit of the nozzle device 123 The side of the 123a side and the pair of side fences 123b are closed on the left and right sides of the side of the outlet 123a and compensated between the upper roller 13a and the lower roller 13b for stopping the overflow of the metal melt. The upper roller i3a and the lower roller 13b have an axial circumferential wall and a radial side wall, and define an outer peripheral rolling surface 130 and an inner hollow chamber 131, and a diameter of the upper roller 13a and the lower roller 13b. An inlet 132 for the coolant is provided to the center of the side wall, and an outlet for the coolant (not shown) is provided on each of the opposite sides. Wherein, on the circumferential surface of the upper roller 13a (i.e., the axial circumferential wall surface), a plurality of punches 133 projecting a predetermined height toward the roll gap are formed, and regions other than the punch 133a are formed. The concave surface 133b is recessed to a predetermined depth (as shown in Fig. 2); and the periphery of the convex mold 133a along the upper roller 13a is designed with a slightly inclined draft angle Θ, which is preferably at 1. Between 10° (as shown in Figure 3a). Further, a wedge-shaped guiding device 135 is disposed on the other side of the roller device 13, that is, on the opposite side of the outlet 123a of the nozzle device 123, and the tapered end portion of the guiding device 135 extends toward the rolling surface 130 of the lower roller 13b. The apex of the guiding device 135 has a guiding surface 135a which is about the same height as the rolling surface 130 of the lower roller 13b (as shown in Fig. 3). The pair of upper roller 13a and the lower roller 13b are respectively rotated in opposite directions' and the metal melt Sh is introduced from the outlet of the nozzle device 123 to pass through the light slit; meanwhile, a cooling liquid such as water or the like flows through the upper roller 13 respectively. a and cooling in the chamber 131 inside the lower roller 13b, the cooled rolling surface 201215466 130 causes the molten metal Sh to be semi-cured Sc, and the metal sheet 30 of the porous 30a is extended from the roll gap while rotating. (as shown in Figure 3). The porous metal strip 30' extended from the roll gap of the roller device 13 is guided by the guiding surface 135a of the guiding device 135 to be horizontally advanced and enters a guiding roller set 14, and is biased via a strip. The shifting device 15 corrects the offset of the advancement direction and continues to advance. The perforated metal strip 30 is removed by a chip removing device 16 during the advancement process, and the expanded metal strip 30 is preferably held in an inert protective gas and advanced to the next rolling. Prior to station 18, the perforated metal strip 30 is heated by a temperature compensating device 17 to a set temperature for hot rolling. The heated porous metal sheet strip 30 is advanced to a rolling station 18 for finishing rolling. The rolling station 18 includes a plurality of finishing rolled roller sets 181 which are finished by the roller set 181 to be substantially uniform. The predetermined target thickness 'and has a flat and refined surface and predetermined mechanical material characteristics and the like. The perforated metal strip 30 is cooled by a cooling device 19 after the finish rolling operation. According to the invention, in the ideal case, the distal end of the roller device 13, i.e., the end of the workstation, is provided with a drive device 2 1 to provide traction for the feeding of the perforated metal strip 30, in the embodiment of Fig. i, Preferably, the driving device 21 is disposed in front of the winding device 22 to stably feed the porous metal strip 30, and then the porous metal strip 30 is wound into a coil by a winding device 22; and, at least A cutting device 20 is disposed in a forward position of the driving device 21 for predetermining the length of the steel coil or the like. So, by the above? L-metal strips are continuously cast and hot-rolled to achieve a consistent process and efficient mass production of porous gold 201215466. This not only saves punching waste but also reduces production costs. 4, 5 and 6 are diagrams for explaining the second embodiment of the method for continuous casting and hot rolling forming of the perforated metal strip of the present invention. The upstream process of this embodiment is basically the same as that of the first embodiment, so it is not repeated. Narration. The only difference in this embodiment is that, in the downstream process of FIG. 4, after the porous metal strip 30 is cooled by the cooling device 19, the porous metal strip 30 is divided into a predetermined length by a cutting device 20. The steel sheet 31 and the porous steel sheet 31 are advanced by a feeding device 23 into a punching device 24 having a mold corresponding to the final product of the porous steel sheet workpiece 3 1 ', which is stamped and formed at one time (as shown in Fig. 6) Show). Looking at the method of the present invention, the desired finished product can be obtained without punching, and although the accuracy of the hole in the metal plate is slightly poor, the machining process and the mold cost can be omitted, and the saving can be greatly saved. The punched waste 'further reduces production costs. In contrast, the conventional method of forming a porous metal sheet is to cut the formed metal strip into a predetermined length 'reuse the punching mold and multi-machine machining to obtain the desired finished product' although its metal The accuracy of the hole in the strip is better, but it takes a lot of machining and mold costs, and it takes a lot of punching waste. The above are only the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. 201215466 [Simple description of the drawings] Fig. 1 is a flow chart showing the first embodiment of the method for continuous casting and hot rolling forming of the perforated metal strip of the present invention. Fig. 2 is a perspective view showing a portion of the first embodiment which is formed by hot rolling of a double roller. Fig. 3 is an enlarged partial cross-sectional view showing the double roller device of Fig. 2. Fig. 3a is an enlarged partial cross-sectional view of the upper roller, showing that the periphery of the punch is designed with a draft angle. Fig. 4 is a flow chart showing the second embodiment of the method for continuous casting and hot rolling forming of the perforated metal strip of the present invention. Fig. 5 is a perspective view showing a portion of the second embodiment which is formed by hot rolling of a double roller. Fig. 6 is a view showing an example of a porous metal plate produced by the usual process in the second embodiment. Fig. 7 is a view showing the conventional porous metal plate which is formed by punching a steel sheet. The oblique line indicates that the portion is a material loss portion. [Main component symbol description] 1 Multi-hole metal strip continuous casting and hot rolling forming process 11 Metal melting furnace 12 melt distributor 13 Roller device 13a Upper roller 13b Lower roller 201215466
14 導 引 滾 輪 組 15 板 帶 偏 移 裝 置 16 除 屑 裝 置 17 溫 度 補 償 裝 置 18 滾 軋 站 19 冷 卻 裝 置 20 裁 切 裝 置 2 1 驅 動 裝 置 22 捲 繞 裝 置 23 進 給 裝 置 24 沖 壓 裝 置 30 多 孔 金 屬 板 帶 3 0a 孔 3 1 多 孔 鋼 板 3 1 5 多 孔 鋼 板 工 件 3 1a 孔 111 放 流 管 112 流 量 控 制 裝 置 12 1 連 接 管 122 液 局 控 制 裝 置 123 噴 嘴 裝 置 123 a 出 P 123b 側 擋 板 -10 201215466 130 滾乳面 13 1 中空腔室 132 入口 133a 凸模 133b 凹面 135 引導裝置 13 5a 導引面 18 1 滾輪組14 Guide roller set 15 Strip offset device 16 Chip removal device 17 Temperature compensation device 18 Rolling station 19 Cooling device 20 Cutting device 2 1 Drive device 22 Winding device 23 Feed device 24 Stamping device 30 Perforated metal strip 3 0a Hole 3 1 Porous steel plate 3 1 5 Porous steel plate workpiece 3 1a Hole 111 Release pipe 112 Flow control device 12 1 Connection pipe 122 Liquid state control device 123 Nozzle device 123 a Out P 123b Side baffle - 10 201215466 130 Rolling surface 13 1 hollow chamber 132 inlet 133a punch 133b concave surface 135 guiding device 13 5a guiding surface 18 1 roller set