본 발명은 철판의 절단작업시 슬래그 제거장치에 관한 것으로서, 보다 상세하게는 철판 절단기의 하부에서 철판을 받쳐주는 사각격자 형태의 정반에 부착되는 슬래그를 효율적으로 제거하여 철판의 절단정도를 향상하고 불량을 줄여 생산성을 증대하는 절단기 정반의 슬래그 제거장치에 관한 것이다.The present invention relates to a slag removal apparatus for cutting a steel plate, and more particularly, to effectively remove slag attached to a square grid-shaped surface plate supporting the steel plate at the bottom of the iron plate cutter, thereby improving the cutting degree of the steel plate and failing. It relates to a slag removal device of the cutting plate to reduce the productivity by reducing.
플라즈마 절단기 등으로 대형 철판을 절단 시 철판을 절단기 하부의 사각 채널형태의 정반 위에 올려놓고 작업을 수행한다. 이때 절단 시 발생하는 슬래그가 정반에 쌓이게 되며 이로 인하여 철판이 정확하게 정반에 놓이지 않게 됨으로써 절단의 정도가 떨어져 생산성이 저하되고 있다.When cutting a large iron plate with a plasma cutting machine, etc., the iron plate is placed on the square channel-shaped surface plate under the cutter to perform work. At this time, the slag generated during cutting is accumulated on the surface plate, and thus the steel sheet is not accurately placed on the surface plate, thereby reducing the degree of cutting and decreasing productivity.
뿐만 아니라 정반에 쌓여진 슬래그는 정반의 사각채널의 공간을 막아 절단기의 흄 제거장치의 흡입을 방해하게 됨으로 흄이 잘 제거되지 않아서 작업환경이 매우 나빠지는 현상이 자주 발생하고 있다.In addition, the slag accumulated on the surface plate prevents the suction of the fume removal device of the cutter by blocking the space of the square channel of the surface plate, so the fume is not removed well and the working environment is often very bad.
따라서 생산성 향상과 작업환경 개선 및 M/H 절감을 위해서 절단기의 정반에 부착된 슬래그를 자동으로 제거할 수 있는 장치의 개발 필요성이 대두되고 있으나 현재로서는 이에 대한 대책이 없는 실정이다.Therefore, in order to improve productivity, improve working environment, and reduce M / H, there is a need to develop a device capable of automatically removing slag attached to the surface of a cutter, but at present there is no countermeasure.
그러므로 본 발명의 목적은 상기한 문제점을 해결하기 위한 것으로서, 철판 절단기의 하부에서 철판을 받쳐주는 사각격자 형태의 정반에 부착되는 슬래그를 효율적으로 제거하여 철판의 절단정도를 향상하고 불량을 줄여 생산성을 증대하는 절단기 정반의 슬래그 제거장치를 제공한다.Therefore, an object of the present invention is to solve the above problems, to efficiently remove the slag attached to the square grid-shaped plate supporting the iron plate from the bottom of the iron plate cutter to improve the cutting degree of the iron plate and reduce the productivity by reducing the defects Provided is a slag removal device for increasing cutter base.
도 1은 본 발명에 따른 장치의 구성을 나타내는 측면도,1 is a side view showing the configuration of a device according to the present invention;
도 2는 본 발명에 따른 장치의 구성을 나타내는 정면도,2 is a front view showing the configuration of the apparatus according to the present invention;
도 3은 본 발명에 따른 커터의 상승상태를 나타내는 구성도,3 is a configuration diagram showing a raised state of the cutter according to the present invention;
도 4는 본 발명에 따른 커터의 하강상태를 나타내는 구성도.Figure 4 is a block diagram showing a lowered state of the cutter according to the present invention.
* 도면의 주요 부분에 대한 부호 설명 *Explanation of symbols on the main parts of the drawings
10 : 베이스11 : 휠10: base 11: wheel
12 : 핸들20 : 절단기구12: handle 20: cutting tool
21 : 모터22 : 컬럼21: motor 22: column
23 : 슬라이더24 : 커터23: slider 24: cutter
25 : 크랭크26 : 커넥팅로드25: crank 26: connecting rod
30 : 조작패널31 : 제어기30: operation panel 31: controller
이러한 목적을 달성하기 위해 본 발명은 철판 절단기의 하부에서 철판을 받쳐주는 사각격자 형태의 정반에 부착되는 슬래그를 제거하는 장치에 있어서: 휠(11)과 핸들(12)에 의해 이동 가능하도록 성형되는 베이스(10); 상기 베이스(10)의 일단에 장착되고, 슬래그를 제거하는 절단기구(20); 및 상기 절단기구(20)에 모터(21)의 구동력을 전달하도록 모터(21)의 제어기(31)를 제어하는 조작패널(30)을 포함하여 이루어지는 것을 특징으로 한다.In order to achieve the above object, the present invention provides a device for removing slag attached to a square grid-shaped surface plate supporting the iron plate at the bottom of the iron plate cutter: it is formed to be movable by the wheel 11 and the handle 12 Base 10; A cutting tool 20 mounted to one end of the base 10 to remove slag; And an operation panel 30 for controlling the controller 31 of the motor 21 to transmit the driving force of the motor 21 to the cutting tool 20.
본 발명의 다른 특징으로서, 상기 절단기구(20)는 베이스(10)에 고정되는 컬럼(22)과, 상기 컬럼(22) 상에 상하운동하도록 장착되는 슬라이더(23)와, 상기 슬라이더(23)에 회동가능하도록 장착되는 커터(24)와, 상기 슬라이더(23)와 모터(21) 사이에 개재되어 회전운동을 직선왕복운동으로 전환하는 크랭크(25) 및 커넥팅로드(26)를 구비한다.As another feature of the present invention, the cutting tool 20 is a column 22 fixed to the base 10, a slider 23 mounted to move up and down on the column 22, and the slider 23 And a crank 25 and a connecting rod 26 interposed between the slider 23 and the motor 21 to convert the rotational movement into a linear reciprocating movement.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 실시예를 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail a preferred embodiment of the present invention.
도 1은 본 발명에 따른 장치의 구성을 나타내는 측면도이고, 도 2는 본 발명에 따른 장치의 구성을 나타내는 정면도이다.1 is a side view showing the configuration of a device according to the invention, and FIG. 2 is a front view showing the configuration of a device according to the invention.
본 발명은 철판 절단기의 하부에서 철판을 받쳐주는 사각격자 형태의 정반에 부착되는 슬래그를 제거하는 장치에 관련된다. 원자재 절단용 정반(TABLE)은 산소 절단 시 슬래그(SLAG) 등이 바닥으로 떨어지도록 철판을 일정한 간격으로 평행하게 세워 놓은 상태이며, 이 위에 절단하고자 하는 원자재를 올려놓고 절단을 한다. 종래에는 절단과정에서 생긴 슬래그를 작업자가 작은 망치로 때려서 제거하였으나, 본 발명에는 기계를 이용하여 자동으로 절단하고자 한다.The present invention relates to a device for removing slag attached to the surface plate of the square grid form that supports the iron plate in the lower portion of the iron plate cutter. Raw material cutting plate (TABLE) is a state in which the iron plate is placed in parallel at regular intervals so that slag (fall) to the bottom when cutting oxygen, put the raw material to be cut on this cut. In the prior art, the slag generated during the cutting process was removed by a worker with a small hammer, but the present invention intends to cut automatically using a machine.
본 발명에 따르면 휠(11)과 핸들(12)에 의해 이동 가능하도록 성형되는 베이스(10)가 사용된다. 휠(11)은 정반으로 사용되는 세워진 철판 상을 레일처럼 주행하도록 기차 바퀴의 형태로 제작한다. 휠(11)은 슬래그를 제거하고자 하는 철판을 중심으로 좌 및 우측의 철판에 걸치는 간격으로 설치한다. 핸들(12)은 베이스(10)의 일단에 양손으로 잡도록 2개의 평행봉 형태로 부착한다.According to the invention a base 10 is used which is shaped to be movable by the wheel 11 and the handle 12. The wheel 11 is manufactured in the form of a train wheel so as to travel like a rail on a erected steel plate used as a surface plate. The wheel 11 is installed at intervals over the iron plate on the left and right of the iron plate to remove the slag. The handle 12 is attached to one end of the base 10 in the form of two parallel bars to hold with both hands.
또, 본 발명에 따르면 슬래그를 제거하는 절단기구(20)가 상기 베이스(10)의 일단에 장착된다. 이때 상기 절단기구(20)는 베이스(10)에 고정되는 컬럼(22)과, 상기 컬럼(22) 상에 상하운동하도록 장착되는 슬라이더(23)와, 상기 슬라이더(23)에 회동가능하도록 장착되는 커터(24)와, 상기 슬라이더(23)와 모터(21) 사이에 개재되어 회전운동을 직선왕복운동으로 전환하는 크랭크(25) 및 커넥팅로드(26)를 구비한다.In addition, according to the present invention, a cutting tool 20 for removing slag is mounted at one end of the base 10. In this case, the cutting tool 20 is a column 22 fixed to the base 10, a slider 23 mounted to move up and down on the column 22, and the slider 23 is mounted to be rotatable. And a crank 25 and a connecting rod 26 interposed between the cutter 24 and the slider 23 and the motor 21 to convert the rotational movement into a linear reciprocating movement.
컬럼(22)은 2개의 환봉을 사용하여 수직으로 평행하게 고정한다. 슬라이더(23)는 각각의 컬럼(22)에서 미끄럼 운동하도록 장착한다. 커터(24)는 슬래그를 직접 제거하는 부분으로서 고 강도의 소재로 제작한다. 크랭크(25) 및 커넥팅로드(26)의 조립체는 일단이 모터(21)의 축에 결합되고 타단이 슬라이더(23)에 연결되어 회전운동을 회전운동으로 전환한다. 일예로 크랭크(25)는 편심캠 방식을 이용하면 운동의 전환이 가능하다. 모터(21)는 감속기가 장착된 기어드(geared) 모터나 서보모터를 사용한다.Column 22 is fixed vertically and parallel using two round rods. The slider 23 is mounted to slide in each column 22. The cutter 24 is made of a material of high strength as a part for directly removing slag. The assembly of the crank 25 and the connecting rod 26 has one end coupled to the shaft of the motor 21 and the other end connected to the slider 23 to convert the rotational movement into the rotational movement. For example, the crank 25 can be switched of the movement using the eccentric cam method. The motor 21 uses a geared motor or servomotor equipped with a reduction gear.
또, 본 발명에 따르면 상기 절단기구(20)에 모터(21)의 구동력을 전달하도록 모터(21)의 제어기(31)를 제어하는 조작패널(30)이 탑재된다. 제어기(31)는모터(21)의 전원을 안정적으로 공급하는 외에 정회전과 역회전을 제어하는 회로를 포함한다. 조작패널(30)은 제어기(31)의 전원을 단속하고 정역회전을 선택하는 스위치로 구성되며 작업자의 조작이 편리하도록 핸들(12) 상에 설치한다.In addition, according to the present invention, the operation panel 30 for controlling the controller 31 of the motor 21 is mounted to the cutting tool 20 to transmit the driving force of the motor 21. The controller 31 includes a circuit for controlling forward rotation and reverse rotation in addition to stably supplying power of the motor 21. The operation panel 30 is composed of a switch that controls the power of the controller 31 and selects forward and reverse rotation, and is installed on the handle 12 to facilitate the operator's operation.
이에 따라 작업자 한사람이 핸들(12)을 이용하여 베이스(10)를 손으로 밀면서 조작패널(30)의 스위치를 작동하면 모터(21)가 회전되어 크랭크(25), 커넥팅로드(26), 슬라이더(23), 커터(24)의 순으로 동작되며 슬래그에 강한 충격을 작동하여 제거하게 된다. 한사람이 작업을 수행하더라도 작업 중에는 앞뒤로 밀고, 장애물이 있거나 다른 부분의 작업시 앞을 들어 이동하기 쉽다.Accordingly, when one worker pushes the base 10 by hand using the handle 12 and operates the switch of the operation panel 30, the motor 21 is rotated to make the crank 25, the connecting rod 26, and the slider ( 23), the cutter 24 is operated in order to remove the strong impact on the slag. Even if one person does the work, it is easy to push back and forth during work, and to move forward when there is an obstacle or when working on another part.
도 3은 본 발명에 따른 커터의 상승상태를 나타내는 구성도이고, 도 4는 본 발명에 따른 커터의 하강상태를 나타내는 구성도이다.Figure 3 is a block diagram showing a rising state of the cutter according to the present invention, Figure 4 is a block diagram showing a falling state of the cutter according to the present invention.
도 3처럼, 세워진 철판의 양 측면을 따라 커터(24)가 위로 올라가면서 모아지면 돌출 된 슬래그는 커터(24)의 끝 날에 닿아 떨어져 나가게 되고, 도 4처럼 커터(24)가 내려오면서 끝 날의 절단 작용이 중지되면서 벌어진다. 커터(24)는 항시 핀을 기준으로 회동하면서 커터 끝 날 각도가 가변된다. 커터(24)가 슬라이더(23)와 함께 하강할 때에는 슬래그가 고착되어 있어도 충분히 통과할 수 있다.As shown in FIG. 3, when the cutter 24 is gathered up along both sides of the erected iron plate, the protruded slag touches the end edge of the cutter 24 and falls off, and the cutter 24 descends as the cutter 24 descends as shown in FIG. 4. The cleavage action of the stops. The cutter 24 is always rotated with respect to the pin while the cutter end edge angle is variable. When the cutter 24 descends together with the slider 23, even if the slag is stuck, it can pass sufficiently.
이와 같이 본 발명의 장치는 절단공정의 생산성향상과 절단 시 발생하는 흄 제거 성능을 유지하기 위해서 필수적이며, 특히 조선의 철판 절단가공 공정에 매우 효율적으로 적용될 수 있다.As such, the apparatus of the present invention is essential for maintaining the productivity of the cutting process and maintaining the fume removal performance generated during the cutting process, and can be particularly effectively applied to the iron plate cutting process of shipbuilding.
절단기에서의 발생되는 흄을 제거하는데 정반의 사각 채널 통로가 막히지 않고 밀폐공간 형성이 가능하므로 배연장치의 효율저하를 방지해줌으로서 작업환경이개선되고 작업의 능률이 향상된다.In order to remove the fume generated from the cutter, the square channel passage of the surface plate is not blocked and the closed space can be formed, thereby preventing the deterioration of the flue gas efficiency and improving the working environment and improving the work efficiency.
이상의 구성 및 작용에 따르면 본 발명은 철판 절단기의 하부에서 철판을 받쳐주는 사각격자 형태의 정반에 부착되는 슬래그를 효율적으로 제거하여 철판의 절단정도를 향상하고 불량을 줄여 생산성을 증대하는 효과가 있다.According to the above configuration and operation, the present invention has the effect of efficiently removing slag attached to the square plate-shaped plate supporting the iron plate in the lower part of the iron plate cutter to improve the cutting degree of the iron plate and reduce the defect to increase productivity.
본 발명은 기재된 실시예에 한정되는 것은 아니고, 본 발명의 사상 및 범위를 벗어나지 않고 다양하게 수정 및 변형할 수 있음은 이 기술의 분야에서 통상의 지식을 가진 자에게 자명하다. 따라서 그러한 변형예 또는 수정예들은 본 발명의 특허청구범위에 속한다 해야 할 것이다.It is apparent to those skilled in the art that the present invention is not limited to the described embodiments, and that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, such modifications or variations will have to belong to the claims of the present invention.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020010017533AKR20020078469A (en) | 2001-04-03 | 2001-04-03 | Apparatus for Removing Slag from Cutting Die |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020010017533AKR20020078469A (en) | 2001-04-03 | 2001-04-03 | Apparatus for Removing Slag from Cutting Die |
| Publication Number | Publication Date |
|---|---|
| KR20020078469Atrue KR20020078469A (en) | 2002-10-19 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020010017533ACeasedKR20020078469A (en) | 2001-04-03 | 2001-04-03 | Apparatus for Removing Slag from Cutting Die |
| Country | Link |
|---|---|
| KR (1) | KR20020078469A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20020095836A (en)* | 2001-06-16 | 2002-12-28 | 현대중공업 주식회사 | Portable Slag Remove Equipment |
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