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KR100649444B1 - Cutting device using wire saw - Google Patents

Cutting device using wire saw
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Publication number
KR100649444B1
KR100649444B1KR1020060000186AKR20060000186AKR100649444B1KR 100649444 B1KR100649444 B1KR 100649444B1KR 1020060000186 AKR1020060000186 AKR 1020060000186AKR 20060000186 AKR20060000186 AKR 20060000186AKR 100649444 B1KR100649444 B1KR 100649444B1
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wire saw
plate
cutting
guide
rollers
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KR20060006856A (en
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오중표
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다이섹(주)
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Abstract

Translated fromKorean

본 발명은 와이어 톱을 이용한 커팅장치에 관한 것으로서, 좌우에 직선베어링가이드를 설치하며 주모터에 볼베어링이 장착된 스플라인을 장착하여 승하강구동을 시키고 자바라식 전후구동부를 사용하여 베드를 전후로 구동시키며 절단부와 다이아전착절단부를 차례로 끼워 삽입한 와이어 톱을 사용하여 모재를 원하는 치수만큼 고정밀로 위치제어가 가능하며 비용을 절감할 수 있는 이점이 있다.The present invention relates to a cutting device using a wire saw, the linear bearing guides are installed on the left and right, and the main motor is mounted on a spline equipped with a ball bearing to move up and down, and the bed is driven back and forth using a bellows type front and rear drive unit and the cutting unit. Using the wire saw inserted into the diamond electrode in order to insert and cut the electrode in order to precisely control the position of the base material to the desired dimensions and has the advantage of reducing the cost.

이를 위해 중앙부에 조절홈(12)이 형성된 판(11)과;상기 판(11)의 모서리 쪽으로 설치되는 고정롤러(13)(13')(15)(15')와;상기 고정롤러(13)(13')의 사이에 장착되어 형성된 브라켓(19)(19')에 설치되는 가이드 롤러(17)(17')와;상기 조절홈(12)내에 설치되는 조절롤러(20)와;상기 판(11)의 타측 상부에 부착되어 주모터와 연결되는 스플라인(24)이 삽입된 승하강구동부(25)와;상기 판(11)의 양측에 결합되어 형성된 직선베어링(27)과;상기 직선베어링(27)과 맞닿여 구동을 가능케 하는 직선베어링가이드(28)와;상기 직선베어링가이드(28)을 지지해주는 수직프레임(29)과;일측과 타측으로 자바라식 전후구동부(31)가 설치되고 그사이에 베드(32)가 형성된 하부프레임(33)과;절단부(41)와 다이아절단부(42)가 차례로 형성된 와이어톱(40);으로 구성되어 있다.To this end, a plate 11 having an adjustment groove 12 formed in a central portion thereof; fixed rollers 13, 13 ', 15 and 15' installed toward the edge of the plate 11; and the fixed roller 13 Guide rollers 17 and 17 'installed on the brackets 19 and 19' which are mounted and disposed between the 13 'and 13'; and the adjusting roller 20 installed in the adjusting groove 12; An elevating driving part 25 which is attached to the upper part of the plate 11 and connected to the main motor, and the elevating driving part 25 is inserted; and a linear bearing 27 coupled to both sides of the plate 11; A linear bearing guide 28 for contacting the bearing 27 to enable driving; a vertical frame 29 for supporting the linear bearing guide 28; and a bellows type front and rear driving part 31 installed at one side and the other side. In the meantime, a lower frame 33 having a bed 32 formed therein; a wire saw 40 having a cutting portion 41 and a diamond cutting portion 42 formed in this order.

이상과 같이 본 발명에 따른 와이어톱을 이용한 커팅장치는 절단부와 다이아 전착절단부를 차례로 끼워서 삽입한 와이어톱을 사용함으로써 제조비용을 절감할 뿐만 아니라 제조가 간편한 이점이 있고, 직선베어링가이드를 좌우에 수직으로 설치하고 주모터에 볼베어링이 장착된 스플라인을 장착하여 승하강구동을 시킴으로써 정밀한 속도제어가 가능하며 좌우 흔들림없이 부드럽게 이동가능한 이점이 있으며, 자바라식 전후구동부를 사용하여 베드를 전후로 구동시킴으로써 모재를 원하는 치수만큼 고정밀로 절단시킬 수 있는 위치제어가 가능한 이점이 있다.As described above, the cutting device using the wire saw according to the present invention reduces the manufacturing cost by using the wire saw inserted by inserting the cutting part and the electrodeposition cutting part in turn, and has the advantage of easy manufacturing, and the straight bearing guide is vertical to the left and right. It is possible to precisely control speed by moving up and down by installing spline equipped with ball bearing on the main motor and moving smoothly without shaking left and right, and by using bellows type front and rear driving part to drive the bed back and forth There is an advantage that the position control capable of cutting with high precision as the dimension is possible.

와이어톱, 고정롤러, 조절롤러, 직선베어링, 스플라인Wire saws, fixed rollers, adjusting rollers, straight bearings, splines

Description

Translated fromKorean
와이어 톱을 이용한 커팅장치 { The cutting machine for wire saw }Cutting machine for wire saw {The cutting machine for wire saw}

도 1은 본 발명에 따른 와이어톱을 이용한 커팅장치의 개략적인 정면사시도1 is a schematic front perspective view of a cutting device using a wire saw according to the present invention

도 2는 본 발명에 따른 와이어톱을 이용한 커팅장치의 개략적인 배면사시도Figure 2 is a schematic rear perspective view of a cutting device using a wire saw according to the present invention

도 3은 본 발명에 따른 와이어톱을 이용한 커팅장치의 정면작동도Figure 3 is a front operation of the cutting device using a wire saw according to the invention

도 4는 본 발명에 따른 외이어톱을 이용한 커팅장치의 배면 작동도Figure 4 is a back operation of the cutting device using a wire saw according to the invention

도 5는 본 발명에 따른 커팅장치에 사용되는 와이어톱의 확대단면도5 is an enlarged cross-sectional view of a wire saw used in a cutting device according to the present invention;

[도면 중 주요부분에 대한 부호][Signs for Main Parts of Drawings]

10 : 커팅장치 11 : 판10 cutting device 11: plate

12 : 조절홈 13,13' : 고정롤러12: adjustinggroove 13,13 ': fixed roller

14,14' : 안내홈 15,15' : 고정롤러14,14 ':Guide groove 15,15': Fixed roller

16, 16' : 안내홈 17 : 가이드롤러16, 16 ': guide groove 17: guide roller

18,18' : 안내홈 19,19' : 브라켓18,18 ':Guide groove 19,19': Bracket

20 : 조절롤러 21 : 타임벨트20: adjusting roller 21: time belt

22 22' : 가이드22 22 ': Guide

23 : 브라켓 24 : 스플라인23: bracket 24: spline

25: 승하강구동부 26 : 고정구25: up and down driving unit 26: fixture

27 : 직선베어링 28 : 직선베어링가이드27: straight bearing 28: straight bearing guide

29 : 수직프레임 31,31' : 자바라식 전후구동부29:vertical frame 31,31 ': bellows front and rear drive

32,32',32" : 베드 33 : 하부프레임32,32 ', 32 ": Bed 33: Lower frame

34,34',35,35',36 : 와이어안내홈34,34 ', 35,35', 36: Wire guide groove

40 : 와이어톱 41 : 절단부40: wire saw 41: cutting part

42 : 다이아절단부 43 : 다이아몬드42: diamond cutting 43: diamond

44 : 와이어44: wire

본 발명은 와이어톱을 이용한 커팅장치에 관한 것으로서, 더욱 상세하게는 좌우에 직선베어링가이드를 수직으로 설치하며 주모터에 볼베어링이 장착된 스플라인을 장착하여 승하강구동을 시키고 자바라식 전후구동부를 사용하여 베드를 전후로 구동시키며 절단부와 다이아전착절단부를 차례로 끼워 삽입한 와이어톱을 사용함으로써 모재를 원하는 치수만큼 고정밀로 절단시키며 비용을 절감할 뿐만 아니라 제조가 간편한 와이어톱을 이용한 커팅장치를 제공함에 있다.The present invention relates to a cutting device using a wire saw, and more specifically, to install a straight bearing guide vertically on the left and right, and mounted a spline equipped with a ball bearing on the main motor to drive up and down and use a bellows type front and rear drive unit. By using a wire saw driven back and forth by inserting the cutting part and the electrodeposition cutting part in turn, the cutting material is precisely cut to the desired dimensions and the cost is reduced, and the cutting device using the wire saw is easy to manufacture.

일반적으로 실리콘과 세라믹 등의 모재를 절단하는데 사용되는 와이어톱의 와이어는 유리분말 등의 절단용 슬러리를 절단부에 공급하면서 다수개의 와이어를 절단면에 통과시키는 와이어톱 및 피아노선 등의 와이어 표면에 다이아몬드 입자를 전착시킨 다이아몬드 전착와이어가 있다.Generally, wire saw wires used for cutting base materials such as silicon and ceramics have diamond particles on the wire surface such as wire saws and piano wires that pass a plurality of wires through the cutting surface while supplying a cutting slurry such as glass powder to the cutting portion. There is a diamond electrodeposition wire electrodeposited.

상기 슬러리를 이용한 외이어톱의 경우에는 절단작업 중 와이어의 단선이 발생하는 경우 전체가 불량으로 처리되는 큰 문제점이 있으며 원하는 치수로 절단하기 어려운 문제점이 있었다. 또한, 다이아몬드 전착와이어의 경우에는 와이어의 수명이 짧으며 제조에 많은 비용이 들며 그에 다른 장비도 고가로 유통되는 문제점이 있었다.In the case of the wire saw using the slurry, when a wire break occurs during the cutting operation, there is a big problem that the whole is treated as defective and difficult to cut to a desired dimension. In addition, in the case of diamond electrodeposition wire, the life of the wire is short, there is a lot of costs in manufacturing, and there is a problem that other equipment is also distributed at a high price.

본 발명은 상기한 바와 같은 문제점을 해결하기 위하여 발명된 것으로서 본 발명의 목적은 절단부와 다이아전착절단부를 차례로 끼워 삽입한 와이어톱을 사용함으로써 제조비용을 절감할 뿐만 아니라 제조가 간편한 와이어톱을 이용한 커팅장치를 제공함에 있다. 본 발명의 또 다른 목적은 직선베어링가이드를 수직으로 설치하며 주모터에 볼베어링이 장착된 스플라인을 장착하여 승하강구동을 시키고 자바라식 전후구동부를 사용하여 베드를 전후로 구동시킴으로써 모재를 원하는 치수만큼 고정밀로 절단시킬 수 있는 와이어톱을 이용한 커팅장치를 제공함에 있다.The present invention has been invented to solve the problems described above, the object of the present invention is to use a wire saw inserted by inserting the cutting portion and the electrodeposition cutting portion in turn to reduce the manufacturing cost as well as cutting using a simple wire saw In providing a device. Yet another object of the present invention is to install the linear bearing guide vertically and to mount the spline equipped with a ball bearing to the main motor to drive up and down, and to drive the bed back and forth using the bellows type front and rear drive unit with high precision to the desired dimensions To provide a cutting device using a wire saw that can be cut.

이하, 본 발명에 의한 와이어톱을 이용한 커팅장치를 첨부된 도면에 의거하여 상세히 살펴본다.Hereinafter, a cutting device using a wire saw according to the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 와이어톱을 이용한 커팅장치의 개략적인 정면사시도, 도 2는 커팅장치의 개략적인 배면사시도이며, 도 3은 커팅장치의 정면작동도, 도 4는 커팅장치의 배면 작동도이고, 도 5는 본 발명에 따른 커팅장치에 사용되는 와이어톱의 확대단면도이다.1 is a schematic front perspective view of a cutting device using a wire saw according to the present invention, Figure 2 is a schematic rear perspective view of the cutting device, Figure 3 is a front operation of the cutting device, Figure 4 is a rear operation of the cutting device. 5 is an enlarged cross-sectional view of a wire saw used in a cutting device according to the present invention.

본 발명에 의한 와이어톱을 이용한 커팅장치(10)는 중앙부에 조절홈(12)이 형성된 판(11)과; 상기 판(11)의 상부 모서리 쪽으로 설치되는 고정롤러(13)(13')와; 상기 판(11)의 하부 모서리 쪽으로 설치되는 고정롤러(15)(15')와; 상기 고정롤러(13)(13')의 사이에 각각 장착되어 형성된 브라켓(19)(19')에 설치되는 가이드롤러(17)(17')와; 상기 브라켓(19)(19') 사이에 형성된 상기 조절홈(12)내에 설치되는 조절롤러(20)와; 상기 판(11)의 타측면 상부에 부착되어 형성된 승하강구동부(25)와; 상기 승하강구동부(25)의 내부에 삽입되어 주모터와 연결되는 스플라인(24)과; 상기 스플라인(24)의 하단부에 삽입되어 고정되는 고정구(26)와; 상기 판(11)의 양측에 결합되어 형성된 직선베어링(27)과; 상기 직선베어링(27)과 맞닿여 승하강구동을 가능케 하는 직선베어링가이드(28)와; 상기 직선베어링가이드(28)을 지지해주는 수직프레임(29)과; 일측과 타측으로 자바라식 전후구동부(31)가 설치되고 상기 전후구동부(31) 사이에 베드(32)가 형성된 하부프레임(33)과; 와이어(44) 에 절단부(41)와 다이아절단부(42)가 차례로 삽입되어져 형성된 와이어톱(40);으로 구성되어 있다.Cutting device 10 using a wire saw according to the present invention comprises aplate 11, theadjustment groove 12 is formed in the center; A fixed roller (13) (13 ') installed toward the upper edge of the plate (11); A fixed roller (15) (15 ') installed toward the lower edge of the plate (11); Guide rollers 17 and 17 'installed on thebrackets 19 and 19' which are respectively mounted between thefixed rollers 13 and 13 '; An adjustingroller 20 installed in the adjustinggroove 12 formed between thebrackets 19 and 19 '; A lowering drivingpart 25 attached to an upper portion of the other side of theplate 11; Aspline 24 inserted into theelevating driving unit 25 and connected to the main motor; Afastener 26 inserted into and fixed to the lower end of thespline 24; Linear bearings (27) formed by being coupled to both sides of the plate (11); Alinear bearing guide 28 in contact with the linear bearing 27 to enable the elevating operation; Avertical frame 29 supporting thestraight bearing guide 28; Alower frame 33 having a bellows type front andrear driving part 31 installed at one side and the other side and abed 32 formed between the front andrear driving parts 31; And awire saw 40 formed by inserting thecut portion 41 and thediamond cut portion 42 into thewire 44 one after the other.

상기에 있어서 판(11)의 상부 모서리 쪽으로 설치되는 고정롤러(13)(13')의 경우에는 일측에 와이어 안내홈(34)(34')이 형성되어 있어 고정롤러(13)(13')의 회전시 와이어톱(40)의 이동을 용이하게 하는 구조이며 상기 판(11)의 하부 모서리 쪽으로 설치되는 고정롤러(15)(15') 또한 일측에 와이어 안내홈(35)(35')이 형성되어 있는 구조이다.In the above, in the case of thefixed rollers 13 and 13 'installed on the upper edge of theplate 11,wire guide grooves 34 and 34' are formed on one side, so that thefixed rollers 13 and 13 'are formed. When the rotation of the wire saw 40 to facilitate the movement of thefixed rollers 15, 15 'installed toward the lower edge of theplate 11 also has a wire guide groove (35, 35') on one side It is a structure that is formed.

또한, 상기 판(11)의 중앙부에 형성된 조절홈(12)에 결합된 조절롤러(20)의 일측에도 와이어안내홈(36)이 형성되어 있는 구조로써 상기 고정롤러(13)(13')(15)(15')의 와이어 안내홈(34)(34')(35)(35')이 와이어톱(40)의 이동을 용이하게 하는 구조인 반면에 상기 조절롤러(20)의 와이어안내홈(36)은 와이어톱(40)의 텐션을 조절하게 하는 구조이다.In addition, the fixed rollers (13, 13 ') (with a structure in which a wire guide groove (36) is formed at one side of the adjusting roller (20) coupled to the adjusting groove (12) formed at the center of the plate (11). The wire guide grooves 34, 34 ', 35 and 35' of the 15 and 15 'are designed to facilitate the movement of the wire saw 40, while the wire guide grooves of the adjustingroller 20 are provided.Reference numeral 36 is a structure for adjusting the tension of the wire saw 40.

즉, 상기 조절롤러(15)가 상하로 이동함으로써 와이어톱(40)의 텐션을 조절하는 구조로써 모재의 재질에 따라 조절롤러(15)의 위치가 다르게 조절되는데 이는 모재의 절단작업시 절단마찰력보다 와이어텐션이 강해야만 절단작업이 가능하기 때문이며 절단마찰력이 와이어텐션보다 강하게 되면 절단작업은 불가능하며 이때 상기 고정롤러(13)(13')(15)(15')들은 공회전만 하게 되는 것이다.That is, theadjustment roller 15 is moved up and down to adjust the tension of the wire saw 40, the position of theadjustment roller 15 is adjusted differently according to the material of the base material, which is more than the cutting friction during the cutting work of the base material This is because the cutting operation is possible only when the wire tension is strong, and when the cutting friction force is stronger than the wire tension, the cutting operation is impossible. In this case, thefixed rollers 13, 13 ', 15, 15' are only idle.

이때, 상기 판(11)의 상부 모서리 쪽으로 설치되는 고정롤러(13)(13')의 타측에는 안내홈(14)(14')이 2단으로 형성되어 있으며 상기 판(11)의 하부 모서리 쪽으로 설치되는 고정롤러(15)(15')의 타측에는 안내홈(16)(16')이 1단으로 형성되어 있다. 또한, 상기 고정롤러(13)(13')의 사이에 각각 장착되어 형성된 브라켓(19)(19')에 설치되는 가이드롤러(17)(17')의 타측에도 안내홈(18)(18')이 1단으로 형성되어 있는 구조이다.At this time, theguide grooves 14 and 14 'are formed in two stages on the other side of thefixed rollers 13 and 13' installed toward the upper edge of theplate 11 and toward the lower edge of theplate 11.Guide grooves 16 and 16 'are formed in one stage on the other side of the fixedrollers 15 and 15'. In addition, the guide grooves 18 and 18 'are also provided on the other side of the guide rollers 17 and 17' installed on thebrackets 19 and 19 'which are respectively mounted between the fixedrollers 13 and 13'. ) Is formed in one stage.

상기한 각각 롤러의 안내홈들은 타임벨트(21)로 연결되어 있는데, 우측에 형성된 두 개의 고정롤러(13)(15)와 가이드롤러(17)의 각각 안내홈(14)(16)(18)을 따라 타임벨트(21)가 회전되는 구조이고, 좌측에 형성된 두개의 고정롤러(13')(15')와 가이드롤러(17')의 각각 안내홈(14')(16')(18')을 따라 타임벨트(21)가 회전되며, 상부에 형성된 두개의 고정롤러(13)(13')의 또 다른 안내홈(14)(14')을 따라 타임벨트(21)가 회전되는 구조로 이루어져 있다.Each of the guide grooves of the rollers is connected to thetime belt 21. Theguide rollers 14, 16 and 18 of the two fixedrollers 13 and 15 and the guide rollers 17 formed on the right side are respectively formed. Thetime belt 21 is rotated along the guide grooves 14 ', 16', 18 'of the two fixed rollers 13', 15 'and guide rollers 17' formed on the left side. Thetime belt 21 is rotated along the structure, and thetime belt 21 is rotated along theother guide grooves 14 and 14 'of the twofixing rollers 13 and 13' formed on the upper side. consist of.

상기 고정롤러(15')에 부착된 모터(미도시)가 구동하게 되면 좌측에 형성된 두개의 고정롤러(13')(15')와 가이드롤러(17')의 각각 안내홈(14')(16')(18')을 따라 타임벨트(21)가 회전하면서 고정롤러(13')가 회전됨으로써 상부에 형성된 두개의 고정롤러(13)(13')의 또 다른 안내홈(14)(14')을 따라 타임벨트(21)가 회전되고 상기 고정롤러(13)가 회전함으로써 다시 우측에 형성된 두개의 고정롤러(13)(15)와 가이드롤러(17)의 각각 안내홈(14)(16)(18)을 따라 타임벨트(21)가 회전되는 구조 로 이루어져 있다.When the motor (not shown) attached to the fixed roller 15 'is driven, the guide grooves 14' of the two fixed rollers 13 'and 15' and the guide roller 17 'formed on the left side respectively ( As thetime belt 21 is rotated along the 16 'and 18', the fixing roller 13 'is rotated, thereby further guidinggrooves 14 and 14 of the twofixing rollers 13 and 13' formed at the top. Thetime belt 21 is rotated along the ') and thefixing roller 13 is rotated so that the guide grooves 14 and 16 of the twofixing rollers 13 and 15 and the guide roller 17 respectively formed on the right side again. Along the 18 is made of a structure in which thetime belt 21 is rotated.

상기 판(11)의 우측면 타측 상부에 부착되어 형성된 승하강구동부(25)에는 주모터(미도시)와 연결되는 스플라인(24)이 내부로 삽입되어 형성되고 상기 스플라인(24)의 하단부에는 고정구(26)가 수직프레임(29)에 고정되어 형성된 구조이다. 또한 상기 판(11)의 양측에 결합되어 형성된 직선베어링(27)은 직선베어링가이드(28)와 맞닿여 승하강구동이 가능한 구조이고 상기 직선베어링가이드(28)는 수직프레임(29)에 의해 지지되고 있는 구조이다.Theelevating driving part 25 is attached to the upper right side of the other side of theplate 11 and is formed by inserting aspline 24 connected to the main motor (not shown) into the lower part of thespline 24. 26 is a structure that is fixed to the vertical frame (29). In addition, the linear bearing (27) formed by being coupled to both sides of the plate (11) is a structure capable of raising and lowering driving in contact with the linear bearingguide 28 and the linear bearingguide 28 is supported by a vertical frame (29) It is a structure.

주모터(미도시)가 구동하게 되면 스플라인(24)이 회전하면서 스플라인(24)과 볼베어링(미도시)으로 결합된 승하강구동부(25)가 이동하게 되어 상기 승하강구동부(25)와 결합된 판(11)자체가 양측에 결합되어 형성된 직선베어링(27)이 직선베어링가이드(28)와 맞닿여서 위 아래로 움직이게 되는 구조로써 이는 정밀한 속도제어가 가능하며 좌우 흔들림없이 부드럽게 이동가능한 구조이다.When the main motor (not shown) is driven, as thespline 24 rotates, theelevating driving unit 25 coupled with thespline 24 and the ball bearing (not shown) is moved, and coupled with theelevating driving unit 25. Theplate 11 itself is coupled to both sides of thelinear bearings 27 formed in contact with the linear bearingguide 28 to move up and down, which is a precise speed control and can be moved smoothly without shaking left and right.

상기 수직프레임(29)의 하단면에 결합되어 형성된 하부프레임(33)에는 일측과 타측으로 자바라식 전후구동부(31)가 설치되고 상기 자바라식 전후구동부(31) 사이에 베드(32)가 형성된 구조로 이루어져 있다.Thelower frame 33 is coupled to the lower surface of thevertical frame 29, the bellows front andrear drive unit 31 is installed on one side and the other side and thebed 32 is formed between the bellows front andrear drive unit 31. Consists of

이는 하부프레임(33)의 타측으로 형성된 구동장치(미도시)에 의해 자바라식 전후구동부(31)와 베드(32)가 구동하게 되는 구조인데 상기 구동장치(미도시)는 컨트롤박스(미도시)와 연결되어 있어 모재의 절단작업시 정밀하게 위치제어가 가능한 구조이다.This is a structure in which the bellows type front andrear driving unit 31 and thebed 32 are driven by a driving device (not shown) formed on the other side of thelower frame 33. The driving device (not shown) is a control box (not shown). It is connected to the structure and it is possible to precisely control the position during cutting of the base material.

상기 각 고정롤러(13)(13')(15)(15')와 조절롤러(15)의 각각 안내홈(34)(34')(35)(35')(36)에 의해 회전이동하는 와이어톱(40)은 와이어(44)에 절단부(41)와 다이아절단부(42)가 차례로 삽입되어져 형성된 구조로써 상기 다이아절단부(42)는 상기 절단부(41)에 다이아몬드(43)가 전착의 방식으로 결합되어 있으며, 상기 절단부(41)와 다이아절단부(42)사이의 간극은 모재의 절단작업시 칩(찌꺼기)의 배출을 용이하게 하는 구조이다.Each of thefixed rollers 13, 13 ', 15, 15' andguide rollers 34, 34 ', 35, 35', 36 of the adjustingroller 15, respectively, The wire saw 40 has a structure in which acut portion 41 and adiamond cut portion 42 are sequentially inserted into thewire 44. The diamond cutportion 42 has adiamond 43 attached to thecut portion 41 in a manner of electrodeposition. It is coupled, the gap between the cuttingportion 41 and thediamond cutting portion 42 is a structure that facilitates the discharge of chips (dross) during the cutting operation of the base material.

이상과 같이 본 발명에 따른 와이어톱을 이용한 커팅장치는 절단부와 다이아전착절단부를 차례로 끼워서 삽입한 와이어톱을 사용함으로써 제조비용을 절감할 뿐만 아니라 제조가 간편한 이점이 있고, 직선베어링가이드를 좌우에 수직으로 설치하고 주모터에 볼베어링이 장착된 스플라인을 장착하여 승하강구동을 시킴으로써 정밀한 속도제어가 가능하며 좌우 흔들림없이 부드럽게 이동가능한 이점이 있으며, 자바라식전후구동부를 사용하여 베드를 전후로 구동시킴으로써 모재를 원하는 치수만큼 고정밀로 절단시킬 수 있는 위치제어가 가능한 이점이 있다.As described above, the cutting device using the wire saw according to the present invention reduces the manufacturing cost by using the wire saw inserted by inserting the cutting part and the electrodeposition cutting part in turn, and has the advantage of easy manufacturing, and the linear bearing guide is vertical to the left and right. It is possible to precisely control speed by moving up and down by installing spline equipped with ball bearing on the main motor and moving smoothly without shaking left and right, and using the bellows front and rear drive unit to drive the bed back and forth There is an advantage that the position control capable of cutting with high precision as the dimension is possible.

Claims (1)

Translated fromKorean
와이어톱을 이용한 커팅장치에 있어서,In the cutting device using a wire saw,중앙부에 조절홈(12)이 형성된 판(11)과;Plate 11 and the adjustment groove 12 is formed in the center;상기 판(11)의 상부 모서리 쪽으로 설치되는 고정롤러(13)(13')와;A fixed roller (13) (13 ') installed toward the upper edge of the plate (11);상기 판(11)의 하부 모서리 쪽으로 설치되는 고정롤러(15)(15')와;A fixed roller (15) (15 ') installed toward the lower edge of the plate (11);상기 판(11)의 타측면에 형성되며, 고정롤러(13)(13')의 사이에 설치되는 가이드롤러(17)(17')와; 상기 조절홈(12)내에 설치되는 조절롤러(20)와;Guide rollers 17 and 17 'formed on the other side of the plate 11 and installed between the fixed rollers 13 and 13'; An adjusting roller 20 installed in the adjusting groove 12;상기 판(11)의 타측면 우측상부에 부착되며, 주모터와 연결되는 스플라인(24)이 내부로 삽입된 승하강구동부(25)와;A lowering driving part 25 attached to the upper right side of the other side of the plate 11 and having a spline 24 connected to the main motor inserted therein;상기 판(11)의 좌우에 결합된 직선베어링(27)과;Linear bearings 27 coupled to the left and right sides of the plate 11;상기 직선베어링(27)과 맞닿여 승하강구동을 가능케하는 직선베어링가이드(28)와; 상기 직선베어링가이드(28)을 지지해주는 수직프레임(29)과;A linear bearing guide 28 in contact with the linear bearing 27 to enable the elevating operation; A vertical frame 29 supporting the straight bearing guide 28;일측과 타측으로 자바라식 전후구동부(31)가 설치되고 상기 전후구동부(31) 사이에 베드(32)가 형성된 하부프레임(33)과;A lower frame 33 having a bellows type front and rear driving part 31 installed at one side and the other side and a bed 32 formed between the front and rear driving parts 31;와이어(44)에 절단부(41)와 다이아절단부(42)가 차례로 삽입되어져 형성된 와이어톱(40);으로 구성되어,A wire saw 40 formed by inserting the cutting portion 41 and the diamond cutting portion 42 into the wire 44 in sequence;상기 와이어톱(40)은 상기 판(11)의 일측에 형성된 고정롤러(13)(13')(15)(15')와 조절롤러(20)의 와이어안내홈(34)(34')(35)(35')(36)을 따라 이동하며, 상기 판(11)의 타측에 형성된 고정롤러(13)(13')(15)(15')와 가이드롤러 (17)(17')의 안내홈(14)(14')(16)(16')(18)(18')을 따라 타임벨트(21)가 회전하는 구조로 이루어지는 것을 특징으로 하는 와이어톱을 이용한 커팅장치.The wire saw 40 has fixed rollers 13, 13 ′, 15, 15 ′ and wire guide grooves 34, 34 ′ (of the adjusting roller 20) formed on one side of the plate 11. 35, 35 'and 36, and move between the fixed rollers 13, 13', 15, 15 'and guide rollers 17, 17' formed on the other side of the plate 11. Cutting device using a wire saw, characterized in that the time belt 21 is rotated along the guide grooves (14, 14 ', 16, 16', 18, 18 ').
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