【発明の詳細な説明】本発明はカチオン型粉体電着塗装において、塗装浴中で
の被塗物への粉体の沈積による中膜仕」二り不具合を解
消する方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for solving the problem of "intermediate coating" caused by the deposition of powder on the object to be coated in a coating bath in cationic powder electrodeposition coating.
カチオン型粉体電着塗装は、近年開発された新規な塗装
方法であり、粉体樹脂および顔料等をカチオン型樹脂の
水溶lIt中に分散させたカチオン型粉体電着塗料浴液
中に、陽極(対極)および陰極となる被塗物を浸漬17
、両極間に直流11L圧を印加することにより、被塗物
上に塗膜をjJI’ 1.11さ・5J−1次いテコノ
塗#X、 ヲ4:(:’イ、jずルコトニヨり高性能を
有する塗膜を形成する塗:!W 、JJ法゛Cある(特
公昭51 40585弓−お1(<イ)0−[−記カチ
オン型粉体電i”J ’;N Flは1!’11クーn
7効率を発揮するため短時間(秒中位)のJlii
?Iじc1粉体を含まぬ通常の電6Q装((−出(7、
(・iliめて厚い塗膜が得られるという’I、’、F
I’A ”:* rj I、こいる。Cationic powder electrodeposition coating is a new coating method developed in recent years, in which powder resin, pigments, etc. are dispersed in an aqueous solution of cationic resin in a cationic powder electrodeposition paint bath solution. Immerse the objects to be coated that will become the anode (counter electrode) and cathode 17
By applying a DC 11L pressure between the two electrodes, a coating film is applied to the object to be coated. Coating that forms a coating film with high performance: !W, JJ method ゛C (Special Publication No. 51 40585) 1!'11 Kuun
7 Jlii for a short time (medium seconds) to demonstrate efficiency
? Normal electric 6Q equipment ((-out(7,
(・'I,', F which is said to be able to obtain the thickest coating film)
I'A ”: * rj I, it's here.
カチオン型粉体電着塗装におりる用り′市方式としては
% Jlη常の電石中装で行fI’、 f−+れCいる
予めJ3i電[7た状態で被塗物を電着i?i 、I+
’+ Rハ、J(Vy: 41 /)+11電入Ji・
9方式、および被(1例の4゛休を冶]曹j(1’ /
Iン1゜た後に通1ばする全没仙?lt方式ともIc
JM用町1112であるが、f’4J級な外観品質を°
)、!5求される場合、通電入(11ν方式では前記し
たような抄甲4)’rで厚い塗膜が得られる特徴が却っ
て災い、Jる。For use in cationic powder electrodeposition coating, the method used is to electrodeposit the object to be coated in a state where the electrodeposition is applied in advance using a regular electric stone. ? i, I+
'+ Rha, J (Vy: 41 /) + 11 Deniri Ji・
9 methods, and (1 case of 4゛ rest) Cao j (1' /
Is it a completely dead immortal who passes 1 after entering 1 °? Both lt method and Ic
Although it is JM Town 1112, it has f'4J class appearance quality.
),! When 5 is required, the characteristic that a thick coating film can be obtained when the current is applied (in the case of the 11ν method, a thick coating film can be obtained as described above) becomes a nuisance.
例えば、仮に長さ1000 mm (1)被j、1′l
物を10咽/秒の入イlli!スピードで塗装−16と
Jイ1.1.1’ 、、 m着浴に被塗物が入槽しはじ
めてからン皮塗物全体が入槽してしまうのに100秒を
要Jることになり、この間秒11位て膜厚か増加L−(
、いく(ハ(T′得られる塗11・:(は全体として不
均一な膜厚となろ。For example, if the length is 1000 mm (1) covered j, 1'l
10 times per second! Painting at speed - 16 and 1.1.1' It took 100 seconds from the time the object to be coated began to enter the bath until the entire skin to be coated entered the bath. During this time, the film thickness increased by about 11 seconds L-(
, (c(T') The resulting coating 11:( has an uneven film thickness as a whole.
従って、塗膜に高級)3「均一な外観晶τtを92り1
乏される場合は]10市人11”l方式は不適当であり
、このような塗膜i (+−1−り不具合苓11−じな
い全没通霜方式が採用されている。Therefore, the coating film has a high grade) 3 "uniform appearance crystal τt of 92" and 1
In cases where the coating film is insufficient, the 10-11 inch method is inappropriate, and the fully immersed frost-through method is adopted.
しかしながら、全没i[)i ’i”+il方式4、採
用した場合〔も、11ケに被塗物水平111≦位に才3
いでは喝所1こよ一つで塗膜の厚さに差異が生じ、やは
り6シ・膜([: −11り図観」―の不具合となるこ
とが判った。こねについて種)・検討した結果、次の−
1−・うなことが判明した。However, when the total immersion i[)i 'i'' + il method 4 is adopted, the object to be coated is horizontally 111
Now, it was found that a difference in the thickness of the coating film occurred in just one place, which resulted in a problem with the coating. As a result, the following −
1- It turned out to be an eel.
すなわち、下記第1表からも明らかなようにカナオン型
粉体電着塗料は通常の粉体を含有しないγトを着塗料と
比較し′C塗料中に含まれる固形物質(通常重着塗料で
は龜11科、hアオンノ(ツ粉体ta着桧料では合成樹
脂r:☆粉体およびrr目[)の4i1が多い。In other words, as is clear from Table 1 below, Kanon-type powder electrodeposition paints are compared with ordinary powder-free γ-coated paints; There are many synthetic resins r:☆powder and 4i1 of the rr order [) in powder ta cypress materials.
j、た、Ii’11形物質の油物質関I Y:’ Ll
、l’e+、 fYの点から理論的にはスト−クス、I
(1が該当)−ろJ:性メられる。し・rノルズ数O,
(i J’)、1((+1−粒子iY1 ρ0−液に、
1、る11に抗、ρ−1゛t’+ 1’ bよるliL
抗、η=液の粘度)1)1表数値を114(合すれば粒径お、1:び浴中固
形物f′11111ごJ、り粉体電着tt料の場合(1
固形11シη1パ1のベニ11Yがrl」いと考えられ
る。j, T, Ii'11 type substance oil substance I Y:' Ll
, l'e+, fY, theoretically Stokes, I
(1 applies) - RoJ: Being sexually assaulted. s・r Nords number O,
(i J'), 1((+1-particle iY1 ρ0-to the liquid,
1, against ru11, liL due to ρ-1゛t'+1'b
resistance, η = viscosity of liquid) 1) If you add the values in table 1 to 114, the particle size is 1: solids in the bath f'11111.
It is thought that the beni 11Y of the solid 11shi η1pa1 is ``rl''.
一方、実用」−のSlj着塗装工稈′C11、次のよう
なことが考えられる。On the other hand, the following may be considered for practical use.
1 ) 、11YI電中ば被塗物から電解ガスが発/I
:L、−rおり、彼ψ物lIL傍はこのガス気と・スに
より合IJV、((’II脂微扮体粉体ド降方向と浮上
〕j向に流れを生ずるためストークス式はなり\yノ5
111′い。1), Electrolytic gas is generated from the object to be coated during the 11YI electric train/I
:L, -r, and the vicinity of the ψ object lIL is combined by this gas air and s, IJV, ((('II fat fine powder descending direction and floating direction)) Since a flow is generated in the j direction, the Stokes equation is \yノ5
111'.
11)無通↑)1域では被各ρ物の形状、部位、特に水
・1/。11) No communication ↑) In area 1, the shape and part of each ρ object, especially water 1/.
部位てはスト−クス式が成立することがある。The Stokes equation may hold true for some parts.
l11)電着浴中で合成樹脂截イ1)休の分布が不向−
のまま重着をずれtel’不均−1.(塗膜が得られる
。11) Cutting the synthetic resin in an electrodeposition bath 1) Unsuitable distribution of cracks
Shift the heavy clothing while keeping it tel'uneven-1. (A coating film is obtained.
以−1−の結果より、被塗物を入1..jilj後、通
電までの間に電着浴中の合成樹脂微粉体のiJ%度分布
に差異が生じ、そのまま通′iは電i゛1″8Iれはl
(〒に披Q物水平部位においてH・:′!厚に差j′4
が生じ外&、i1.−1、の仕トリ不具合となることが
あるこ七が判1)た。Based on the results of 1. .. After applying electricity, a difference occurs in the iJ% distribution of the synthetic resin fine powder in the electrodeposition bath.
(There is a difference in the thickness of H・:′! in the horizontal part of the material
occurs and i1. -1) This may result in a malfunction in the process.
木発明者等は、1″iQ記の11(1きカナオンを粉体
′11■f’?■装における浴液中の合成樹脂微粉体の
j、曹度分布の差異を解消する方法として、−1−記第
1)慣の1ff1重中は被φ物から電解ガスが発’f、
t−”、被・、7′物近傍はこのガス気泡により、微
わ)体についてストークス式はなり立ちう゛・1(いこ
とを逆に利用する方法を発明した。The inventors of the tree proposed a method for eliminating the difference in j and soda content distribution of synthetic resin fine powder in a bath liquid when using 11 (1) of 1''iQ as powder '11 f'?■. -1- Section 1) During the conventional 1ff1 heavy, electrolytic gas is emitted from the object to be φ'f,
We invented a method that takes advantage of the fact that the Stokes equation holds true for the body due to these gas bubbles in the vicinity of the t-'', object, and 7' bodies.
即ち、本発明は被塗物をl@ (+i+i (’・j7
、陽]・V(吉の間に直流11工圧を印加しでhデフ(
ン型(1;)体′f11肯1・′力装を行な・うに当っ
て、十、記tR、−i’iのための71・7川印加を行
なう前、被塗物に塗11.;ljか析出L f、cい稈
IUの負の低電圧を印加して?;しパへ11り1へのi
i) 体のrに I’+’1を防ILすることからなる
カチAンノ(す粉体小管塗装方法を提供する。That is, in the present invention, the object to be coated is l@ (+i+i ('・j7
, positive]・V(by applying DC 11 pressure between positive and negative)
When applying force to the body (1;), apply 11 to the object to be coated before applying the 71. .. ; lj or precipitate L f, c by applying a low negative voltage of IU? ; Shipa to 11ri 1 to i
i) Provides a powder coating method comprising applying I'+'1 to r of a body.
本発明によれ(」、1iiJ:記全没Jjll Ili
力+(L C’ l’1. G:’(わ)体の11)>
車前の無」10″屯域でのわ)体の沈(6口ξ、I、す
、被塗物の水平部におりる塗膜の)1□1さ1ζ篤□:
l、’、+4ノ1することの欠点を改良する。According to the present invention ('', 1iiJ: Completely deceased Jjll Ili
Power + (L C'l'1. G: '(W) body 11)>
Deposition of the body in the 10" area in front of the car (6 mouths ξ, I, Su, the coating film falling on the horizontal part of the object to be coated) 1□1Sa1ζAtsushi:
Improves the disadvantages of adding l,',+4 to 1.
本発明方法で使用Jる1記低゛市If: 、’: CI
、11市−を塗膜が被ゆ物」二に析出L /、4:い稈
バ1の11ti+、11体的には倫間距p)1[、浴液
比1j(抗に、より1)イ11低市11゜は変化するが
、一般には5 V−1(10v 、りfましくは30V
〜(30Vである。この11(、山j1.印加は被塗物
入槽直前に開始し、イのj、 it: i+!/・・戸
+1:++を入イ1νしてもよく、あるいは被塗物弁体
4人槽1゜た直後に開始してもよい。がく[7で低j・
1・C汁を印加している間は被塗物への粉体の沈澱は防
11−3\れる。1 Low city used in the method of the present invention If: , ': CI
, 11 - is precipitated by the coating film L/, 4: 11ti + of the culm bar 1, 11 physically the distance p) 1[, bath liquid ratio 1j (in the direction, more than 1) B11 Low voltage 11° varies, but generally it is 5 V-1 (10 V, preferably 30 V).
~(30V. This 11(, mountain j1. Application may start immediately before entering the object to be coated, j of A, it: i+!/... Door +1: ++ may be input A1ν, or It may be started immediately after the valve body of the object to be coated is 1° in a 4-person tank.
While applying the 1.C liquid, precipitation of powder onto the object to be coated is prevented.
本発明によればL記低電圧印加に続いて公知の通常の電
着塗膜析出のための市用苓印力1目、で’f(4着塗膜
を形成せしめ、次いで水洗し、位伺硬化すればよい。According to the present invention, following the application of a low voltage, a 4-coat coating film is formed using a conventional general electric power applied for depositing an electrodeposited coating film, followed by washing with water and positioning. All you have to do is harden it.
以下、実施例および比較例により・本発明を「;Y。Hereinafter, the present invention will be explained by Examples and Comparative Examples.
細に説明する。部および百分率(4仙に特記せぬ限り重
量基準である。Explain in detail. Parts and percentages (unless otherwise specified, parts and percentages are based on weight).
実施例〔1〕力チオン型粉体1n着塗料浴ytl ノ1.!l
1lq4(1)カチオン型樹脂の、;l、q製エピコート1001(シェル社製エポキシ樹脂)488
部、ジェタノールアミン105部、イソプロピル゛rル
コール250 R1(ヲ80℃〜85℃にて3時間還流
下に反応させてitl状のアミンエポキシ樹脂を得た。Example [1] Thion-type powder 1N paint bath YTL No.1. ! l
1lq4(1) Cationic resin, ;l,q Epicoat 1001 (epoxy resin manufactured by Shell) 488
105 parts of jetanolamine, 250 parts of isopropyl alcohol (R1) were reacted under reflux at 80°C to 85°C for 3 hours to obtain an itl-like amine epoxy resin.
(2)粉体塗料の調製エピコート1004(シエルネ1製エボこヤシ樹脂)4
0部、アダクトB−1065(フエバ社製ブロックイソ
シアネー1− ) 30部、R−550(石側産業社製
酸化チタン)29部、MA −100(三菱化成社製カ
ーボンブラック)1部を粉体塗料製造の常法によりエク
ストルーダーで溶融混練して)衝撃式粉砕機で粉砕し平
均粒径7.IIの微粉体を得た。(2) Preparation of powder coating Epicoat 1004 (Ebokoyashi resin manufactured by Cierne 1) 4
0 parts, 30 parts of Adduct B-1065 (Block Isocyanate 1- manufactured by Hueva Corporation), 29 parts of R-550 (titanium oxide manufactured by Ishikata Sangyo Co., Ltd.), and 1 part of MA-100 (carbon black manufactured by Mitsubishi Kasei Corporation) were powdered. It was melted and kneaded using an extruder according to the conventional method for manufacturing body paints, and then crushed using an impact crusher to obtain particles with an average particle size of 7. A fine powder of II was obtained.
(3)塗装浴液の調製。(3) Preparation of coating bath liquid.
上記カチオン型樹脂143部に氷酢酸6.2部および脱
イオン水500部を加えて、ディシルバーで充分」夕拌
し、次いで上記粉体塗料280部を加え、高速回転ホモ
ジナイザーr30分間混合分散せしめた後、これを固型
分15%になるまで脱イオン水で稀釈した。6.2 parts of glacial acetic acid and 500 parts of deionized water were added to 143 parts of the above cationic resin, and the mixture was sufficiently stirred using a disilver, and then 280 parts of the above powder coating was added, and the mixture was mixed and dispersed for 30 minutes using a high-speed homogenizer. After that, it was diluted with deionized water to a solids content of 15%.
この浴液のpHは5.2、粉体塗料/カチオン性樹脂の
比は2.8/ 1 、ec温25℃であった。The pH of this bath liquid was 5.2, the powder coating/cationic resin ratio was 2.8/1, and the EC temperature was 25°C.
〔2〕塗装実験上記の方法で調製したカチオン型粉体電行塗料浴液を電
着槽に移し、第1図に示したリン酸亜鉛処理を施した被
塗物鉄板を陰極に接続し、ステンレス製の陽極を被塗物
A而(第1図参照)と極間距離20cmとなるように浴
液中に設けた。[2] Painting experiment The cationic powder electrophoretic paint bath prepared by the above method was transferred to an electrodeposition bath, and the zinc phosphate treated iron plate shown in Fig. 1 was connected to the cathode. A stainless steel anode was placed in the bath solution with a distance of 20 cm from the object A to be coated (see Figure 1).
まず、入槽スピード30an/分で被塗物を垂直に入1
11V L 、全没後通電を開始した。ナ膜の析出を開
始させるまでの1分間は被塗物に5vの負の低電圧を印
加し、次に400’/、10秒の直流電圧を印加して電
着中袋した後、無Mn電で30−7分のスピードで浴l
(kから引き−にげ、常法により水洗焼付した。なお)
槽内の浴液は3℃日常の機械的持拌で常時(宕拌された
状jjIjとした。First, the object to be coated is loaded vertically into the tank at a speed of 30 an/min.
11V L, energization was started after the battery had completely subsided. A negative low voltage of 5V was applied to the object to be coated for 1 minute until the deposition of the Mn-free film started, and then a DC voltage of 400'/10 seconds was applied to the object for electrodeposition. Electric bath at a speed of 30-7 minutes
(I pulled it from k, washed it with water and baked it by the usual method.)
The bath liquid in the tank was maintained at 3° C. by regular mechanical stirring.
得られた結果を下表に示す。The results obtained are shown in the table below.
※1 ケラト膜jシーd(による※2 表面粗度計(小板ラボラドIJ−41!q)によ
る比較例 1入槽1)13始から膜厚を得るための電圧(400v)
を負荷させるまで全<、電圧を被塗物に印加しない外は
すべて実施例1と同様にして電着塗装し、A、B、0面
について観察した。*1 Kerato film j seed (according to *2 Comparative example using surface roughness meter (Koita Laborad IJ-41!q) 1 Entering the tank 1) Voltage to obtain film thickness from the beginning of 13 (400v)
Electrodeposition coating was carried out in the same manner as in Example 1, except that no voltage was applied to the object to be coated until the voltage was applied, and surfaces A, B, and 0 were observed.
B而における塗面凹凸はl”I’ l <、’J’ 1
1ilt l+Tl I −lり劣っていた。The unevenness of the painted surface in B is l"I' l <, 'J' 1
1iltl+TlI-l was inferior.
実施例 2実施例1と同様の浴液にて、自動中中体塗装実施例浴(1:vは容14i・・1 :30もと17、槽液(
つは機(佐竹式七111°機)を用いて]■拌j7、j
;1シト11吃(71中体外板に幻し、極比1/1で設
[ビt、 L 71・。Example 2 Using the same bath liquid as in Example 1, an example bath for automatic intermediate body coating (1:v is the volume 14i...1:30 is 17, the tank liquid (
Using a Tsuha machine (Satake-style 7111° machine)]■ Stir j7, j
; 1 site 11 stouts (71 medium to outer body plate, set at a pole ratio of 1/1 [bit, L 71・.
自動車を割l)ξにより、ハンガーに膚吊し、コンベア
搬送方式て浴液内に投入17k。コンベ°rスピードは
37+1. /分7:液中に投入を開始し、中休をや没
せしめ、1分50秒間は50vの重圧’5: 車体ヲ9
t トI、 −C印加した後、11’li (1)”(
’ J−、F=1’、’i析出のため600Vの11÷
[流t111圧苓t:ll In+さυl、゛0この時
間は20秒であった。中休”’H11’ijり出1.)
、薯訃、割法により水沈、焼付j身、6々塗物水・l/
r:r< tこイ11当(11)する虫体のボンネット部について、膜厚N 外It)、
、表面粗1迂を検Nj した。After splitting the car, it was hung on a hanger and placed in the bath liquid using a conveyor system for 17k. Conveyor speed is 37+1. / minute 7: Started pouring into the liquid, stopped the intermediate rest, and maintained a heavy pressure of 50V for 1 minute and 50 seconds.'5: Car body 9
After applying tI, -C, 11'li (1)''(
'J-, F=1', 'i 11÷ of 600V for precipitation
[Flow t111 Pressure t:ll In+Sυl,゛0 This time was 20 seconds. Mid-term break"'H11'ij start 1.)
, Japanese yam, submerged in water by splitting method, baked body, 6 times lacquered water/l/
r: r< t11 (11) For the bonnet part of the insect body, the film thickness N (outside It),
, surface roughness was inspected.
ボンネット中心部30 rm四方部についての結果は下
記のとおりで良好であった。The results for the 30 rm square area at the center of the bonnet were as follows and were good.
膜厚=53ノを外観、=良好表面粗度=2〜5μ比較例 2実施例2において、低電圧を印加さけず、他の条件は同
一にして自Q車をJ−p % シた。結果は下記のとお
りであり、実施例2とけ1較し、ボンネット部の塗膜外
観は大幅に劣り、低電用印加の有用性は明らかであった
。Appearance: Film thickness = 53mm, = Good surface roughness = 2~5μ Comparative Example 2 In Example 2, the vehicle Q was heated by J-p% without applying the low voltage and keeping the other conditions the same. The results are as follows, and compared to Example 2, the appearance of the coating film on the bonnet portion was significantly inferior, and the usefulness of low voltage application was clear.
ルk 厚 = 5 3 ツノ外1硯−不良表面粗度=5〜30ノ!Lek Thickness = 5 3 HornOutside 1 inkstone - defectiveSurface roughness = 5~30no!
第1図は実施例1の被塗物を示す図である。A刺よびCは垂直面、BIJ水平面を示、ず。FIG. 1 is a diagram showing the object to be coated in Example 1.A and C indicate the vertical plane, and BIJ indicates the horizontal plane.
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16441382AJPS5953697A (en) | 1982-09-21 | 1982-09-21 | Method for coating cation type powder by electrodeposition |
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16441382AJPS5953697A (en) | 1982-09-21 | 1982-09-21 | Method for coating cation type powder by electrodeposition |
| Publication Number | Publication Date |
|---|---|
| JPS5953697Atrue JPS5953697A (en) | 1984-03-28 |
| JPS6138280B2 JPS6138280B2 (en) | 1986-08-28 |
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16441382AGrantedJPS5953697A (en) | 1982-09-21 | 1982-09-21 | Method for coating cation type powder by electrodeposition |
| Country | Link |
|---|---|
| JP (1) | JPS5953697A (en) |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4693208A (en)* | 1985-07-15 | 1987-09-15 | Dainippon Screen Mfg. Co., Ltd. | Feeder of oxygen gas containing steam |
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4693208A (en)* | 1985-07-15 | 1987-09-15 | Dainippon Screen Mfg. Co., Ltd. | Feeder of oxygen gas containing steam |
| Publication number | Publication date |
|---|---|
| JPS6138280B2 (en) | 1986-08-28 |
| Publication | Publication Date | Title |
|---|---|---|
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