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JPH03219085A - Deposition of silver layer on nonconductive substrate - Google Patents

Deposition of silver layer on nonconductive substrate

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Publication number
JPH03219085A
JPH03219085AJP2118482AJP11848290AJPH03219085AJP H03219085 AJPH03219085 AJP H03219085AJP 2118482 AJP2118482 AJP 2118482AJP 11848290 AJP11848290 AJP 11848290AJP H03219085 AJPH03219085 AJP H03219085A
Authority
JP
Japan
Prior art keywords
silver
deposition
solution
substrate
salt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2118482A
Other languages
Japanese (ja)
Other versions
JP2645431B2 (en
Inventor
Billy V Sodervall
ビリー・バルテル・ソデルバル
Thomas Lundeberg
トーマス・ルンデベルグ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ad Tech Holdings Ltd
Original Assignee
Ad Tech Holdings Ltd
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Filing date
Publication date
Application filed by Ad Tech Holdings LtdfiledCriticalAd Tech Holdings Ltd
Publication of JPH03219085ApublicationCriticalpatent/JPH03219085A/en
Application grantedgrantedCritical
Publication of JP2645431B2publicationCriticalpatent/JP2645431B2/en
Anticipated expirationlegal-statusCritical
Expired - Lifetimelegal-statusCriticalCurrent

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Abstract

Metallic silver is deposited upon the surface of a nonconducting substrate using a multi-step wet deposition process. The surface is cleaned, and then activated in an aqueous solution containing stannous tin. The silver is deposited as a colloidal material from an aqueous solution of a silver-containing salt, a reduction agent that reduces the salt to form the metallic silver, and a deposition control agent that prevents the silver from nucleating throughout the solution. After the substrate is coated, the coating is stabilized in an aqueous solution of a salt of a metal from the platinum group or gold, dissolved in dilute hydrochloric acid. The process is particularly effective for depositing uniform films of 2 to 2000 Angstroms thickness, which strongly adhere to the substrate.

Description

Translated fromJapanese

【発明の詳細な説明】[産業上の利用分野]本発明は、不伝導基質」二の銀の沈着、さらに具体的に
は、その層が非常に薄い層の沈着に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to the deposition of silver on nonconductive substrates, and more particularly to the deposition of very thin layers thereof.

[従来の技術および発明が解決しようとする課題]不伝
導基質上のある種の金属の薄層は非常に重要な商業的利
用性価値がある。透明基質上の伝導金属の薄層は電子表
示装置に利用し得る。薄層は太陽光線の遮光、その他の
ソーラー装置において、熱を反射し、太陽光線の放射を
ろ過するために使用される。薄層は、人体への挿入前に
薄層で器具を被覆すれば、人体に挿入する器具により惹
起される感染の範囲を減少させ得る。薄層は防湿塗装と
して、包装に使用し得る。これらの使用例は薄層の何千
もの用途のほんの一例にすぎず、なんらその用途を制限
するものでない。
BACKGROUND OF THE INVENTION Thin layers of certain metals on nonconducting substrates are of very important commercial utility value. Thin layers of conductive metals on transparent substrates can be used in electronic displays. Thin layers are used in solar shading and other solar devices to reflect heat and filter solar radiation. A thin layer can reduce the extent of infection caused by a device inserted into the human body if the device is coated with a thin layer prior to insertion into the human body. The thin layer can be used in packaging as a moisture barrier coating. These examples of uses are just a few of the thousands of uses for the thin layer and are not intended to limit its use in any way.

ある具体例において、銀または銀含有化合物の薄層は、
特に人体中の微生物感染の抑制に効果的である。アメリ
カ合衆国特許第4404197号は火傷患者の感染のお
それを減少させるのに銀含有化合物の使用を開示してい
る。アメリカ合衆国特許第4603152号は抗感染の
ための銀化合物を利用した他の同様の機器を開示してい
る。アメリカ合衆国特許第4054199号および第4
483688号は感染範囲の減少のために医療機器に純
銀コーティングの利用を開示している。すなわち、銀ま
た銀化合物のコーティングは体内に移植また挿入する医
療機器による感染の機会を減少さ仕るのに効果的である
ことが立証されている。
In certain embodiments, the thin layer of silver or silver-containing compound is
It is particularly effective in suppressing microbial infections in the human body. US Pat. No. 4,404,197 discloses the use of silver-containing compounds to reduce the risk of infection in burn patients. U.S. Pat. No. 4,603,152 discloses another similar device utilizing silver compounds for anti-infective purposes. U.S. Patent Nos. 4,054,199 and 4
No. 483,688 discloses the use of pure silver coatings on medical devices to reduce the extent of infection. Thus, silver or silver compound coatings have proven effective in reducing the chance of infection from medical devices implanted or inserted into the body.

感染を防止するための銀の使用は十分に立証されている
が、表面に銀を塗装する方法の効果的な操作に関しては
ほとんど知られていない。電着電気メツキを利用しても
よいが、多くの場合、医療機器は不伝導材料で製造され
ており、容易に商業的規模で薄層付着被覆層をコーティ
ングすることができない。特許第4054139号は化
学メツキにより沈着させるタイプのコーティングが可能
であることを示唆しているが操作方法の詳細な説明はな
い。特許第4483688号はカテーテルの被覆に30
0メソンユの大きな粒子の銀の使用を記載している。
Although the use of silver to prevent infection is well documented, little is known regarding the effective operation of methods for coating silver on surfaces. Although electrodeposition electroplating may be utilized, medical devices are often made of non-conductive materials and cannot easily be coated with thin deposit coatings on a commercial scale. Patent No. 4,054,139 suggests that a type of coating deposited by chemical plating is possible, but does not provide a detailed explanation of the method of operation. Patent No. 4,483,688 covers 30% of catheter coatings.
The use of large grain silver of 0 mesonyu is described.

銀は化学的方法により不伝導基質上にコーティングする
ことが可能である。−例をあげると、鏡−Hの銀コーテ
イングに使用する方法であるが、このコーティングは比
較的層の厚いものである。他の例は蒸着またはスパッタ
ーのような乾式沈着技術であるが、これらは不揃いの形
の基質や、深い空洞にコーティングすることができない
Silver can be coated onto nonconducting substrates by chemical methods. - For example, the method used for the silver coating of Mirror-H, which is a relatively thick coating. Other examples are dry deposition techniques such as evaporation or sputtering, but these cannot coat irregularly shaped substrates or deep cavities.

銀は環境によっては毒性を有し、高価であるから、電気
的に不伝導な基質に非常に薄い層で銀をコーティングす
ることが好ましい。コーティングの欠損は、感染や体内
を銀が通過を惹起する可能性があるため、コーティング
層は基質に強固に付着していなければならない。現在の
ところ、非常に薄いしかも均一で透明な層で、l−20
00オングストロームのオーダーの厚さで沈着を可能に
し、良好な機械的性質を持った強固な付着層を形成し、
被覆物質の大規模商業的製造に容易に適用し得る種々の
形の不伝導基質に銀を沈着させる技術は公知でない。
Since silver is toxic in some environments and expensive, it is preferred to coat the electrically non-conducting substrate with silver in a very thin layer. The coating layer must adhere strongly to the substrate, as defects in the coating can lead to infection and passage of silver into the body. At present, it is a very thin, uniform and transparent layer, l-20
It enables deposition at thicknesses on the order of 0.00 angstroms, forming strong adhesion layers with good mechanical properties,
There are no known techniques for depositing silver on various forms of nonconductive substrates that are readily amenable to large scale commercial production of coating materials.

従って、このようなコーティング技術か求められている
。本発明はこの要求を充たし、さらにこれに関連する利
益を提供するしのである。
Therefore, such a coating technology is required. The present invention satisfies this need and provides further related benefits.

[発明の構成]本発明は広範な種類の不伝導基質上に銀の均一な薄層を
沈着させる方法に関する。銀層は密着しており、例えば
、抗菌性医療への利用、遮蔽塗装、および光学用フィル
ターなどの用途を含む種々の利用が可能である。本発明
は外界温度かまたはわずかに高い温度にて、通常の工業
的化学的操作法により行うことができる。本方法は、非
常に制御しやすく、再現性があり、種々の基質上に実質
的に均一な層を形成し得る。本発明の手段を使用してコ
ーティングされた高品質部分の形成率は非常に高い。
SUMMARY OF THE INVENTION The present invention relates to a method for depositing uniform thin layers of silver on a wide variety of nonconducting substrates. The silver layer is adherent and has a variety of uses including, for example, antibacterial medical applications, barrier coatings, and optical filter applications. The invention can be carried out at ambient or slightly elevated temperatures using conventional industrial chemical procedures. The method is highly controllable, reproducible, and can form substantially uniform layers on a variety of substrates. The rate of formation of high quality parts coated using the means of the invention is very high.

本発明によれば、電気的に不伝導な基質の表面に銀の均
一な薄層を沈着させる方法は実質的に少なくとも約0.001g/lのスタンナスス
ズイオンの塩を含む活性化溶液中で表面を活性化するこ
と、銀含有塩、基質の表面に銀塩を還元して金属銀を生
成させ得るに十分な濃度の還元剤および溶液中の銀を析
出を防止し、基質の表面に銀の沈着を可能にするに十分
な濃度の沈着調整剤からなる沈着溶液から表面に銀を沈
着させること、沈着工程を暗所で行うことを含む。必要
ならば、基質の表面を処理前に洗浄することができる。
In accordance with the present invention, a method for depositing a uniform thin layer of silver on the surface of an electrically nonconductive substrate is performed in an activating solution containing substantially at least about 0.001 g/l of a salt of stannous tin ions. activating the surface, containing a silver-containing salt, a reducing agent at a concentration sufficient to reduce the silver salt to the surface of the substrate to form metallic silver, and preventing silver in solution from precipitating and depositing silver on the surface of the substrate. depositing silver onto the surface from a deposition solution comprising a deposition control agent at a concentration sufficient to permit deposition of silver, and performing the deposition step in the dark. If necessary, the surface of the substrate can be cleaned before treatment.

銀層は沈着後で使用前に安定化させるのがよい。好適な
操作は、銀の均一な薄層を、好ましくは、沈着溶液中で
毎秒5−7オングストロームの割合で2−2000オン
グストロームの厚さに沈着させる。表面層の厚さは容易
に調整し得る。得られた銀の層は不伝導基質に固着して
いる。他の特徴および利点を、下記のさらに具体的な実
施例の記載から明らかにするが、これは例示により、本
発明の詳細な説明するものである。
The silver layer is preferably stabilized after deposition and before use. A preferred operation deposits a uniform thin layer of silver, preferably 2-2000 angstroms thick, at a rate of 5-7 angstroms per second in a deposition solution. The thickness of the surface layer can be easily adjusted. The resulting silver layer is adhered to a nonconductive substrate. Other features and advantages will become apparent from the description of more specific embodiments below, which serve as a detailed explanation of the invention by way of example.

[実施方法の説明]本発明のより優れた特徴によれば、電気的に不伝導基質
の表面上に銀薄層を沈着する方法であって、表面を水性
洗浄溶液中で洗浄すること、少なくとも約0.001g
/lのスタンナススズイオンを含む塩の水性活性化溶液
中で表面を活性化すること、ptt値が約8以上であり
、硝酸銀、および基質の表面で銀塩を金属銀に還元する
に十分な濃度のホルムアルデヒド、硫酸ヒドラジン、水
酸化ヒドラジン、次リン酸からなる群から選ばれる還元
剤、溶液中の銀の析出を防止し、基質の表面に銀の沈着
を可能にするに十分な濃度の、転化糖、こはく酸、くえ
ん酸ナトリウム、酢酸ナトリウム、水酸化ナトリウム、
水酸化カリウム、およびアンモニアからなる群から選ば
れる沈着調整剤を含む沈着液から表面上に銀を沈着さ仕
ること(但し、暗所で沈着工程をおこなうものとする)
、白金族の金属の1種、金および白金族の金属の1種と
金の組み合わせからなる群から選ばれる金属の塩を少な
くとも約0.001g/lを希硝酸中に溶解し、得られ
た溶液のpH値が約30−約4.8である安定化溶液に
少なくとも約5秒間接触させて、コロイド状銀を沈着さ
せた表面に接触させて沈着銀を安定化させることを含む
DESCRIPTION OF METHODS OF PERFORMANCE According to a further advantageous feature of the invention, there is provided a method for depositing a thin layer of silver on the surface of an electrically non-conducting substrate, the method comprising: cleaning the surface in an aqueous cleaning solution; Approximately 0.001g
activating the surface in an aqueous activating solution of a salt containing stannous tin ions/l, a PTT value of about 8 or greater, silver nitrate, and a sufficient amount of salt to reduce the silver salt to metallic silver at the surface of the substrate. a reducing agent selected from the group consisting of formaldehyde, hydrazine sulfate, hydrazine hydroxide, and hypophosphoric acid at a concentration sufficient to prevent precipitation of silver in the solution and to allow deposition of silver on the surface of the substrate; Invert sugar, succinic acid, sodium citrate, sodium acetate, sodium hydroxide,
Depositing silver onto a surface from a deposition solution containing a deposition control agent selected from the group consisting of potassium hydroxide and ammonia, provided that the deposition step is carried out in the dark.
obtained by dissolving at least about 0.001 g/l of a salt of a metal selected from the group consisting of a metal of the platinum group, gold, and a combination of a metal of the platinum group and gold in dilute nitric acid. contacting the colloidal silver-deposited surface with a stabilizing solution having a pH value of about 30 to about 4.8 for at least about 5 seconds to stabilize the deposited silver.

本発明は、種々の異なる不伝導基質材料の表面上にコロ
イド状金属銀を沈着させて行い得る。基質はそのもの自
体が伸縮性のフィルムか、剛性の固体であってもよい。
The present invention can be practiced by depositing colloidal metallic silver on the surface of a variety of different nonconducting substrate materials. The substrate itself may be a stretchable film or a rigid solid.

例示であって、制限的ではないが、そのような材質には
ラテックス、ポリスチレン、ポリエステル、ポリ塩化ビ
ニル、ポリウレタン、ABSポリマー類、酸化アルミニ
ウムのようなセラミック、ガラス、ポリアミド、ポリカ
ーボネート、合成ゴムなどが含まれる。このような材質
の表面の性質は種々であるが、本発明の手段はこれらす
べてに適用可能である。
By way of example and not limitation, such materials include latex, polystyrene, polyester, polyvinyl chloride, polyurethane, ABS polymers, ceramics such as aluminum oxide, glass, polyamide, polycarbonate, synthetic rubber, and the like. included. Although the surface properties of such materials vary, the means of the present invention is applicable to all of them.

基質の表面は、その後、活性化、沈着、および安定化溶
液でしめらすことができるように十分に清潔であること
が重要である。グリース、油、はこり、化学剤や、他の
物質による汚染層は、表面とこれらの溶液の反応性を阻
害するからである。
It is important that the surface of the substrate is clean enough to allow subsequent soaking with activation, deposition, and stabilization solutions. Contaminant layers such as grease, oil, dirt, chemicals, and other substances inhibit the reactivity of these solutions with the surface.

湿潤が十分行なわれるように表面が最初に十分清潔であ
るならば、それ以後の洗浄は不要である。
If the surface is initially clean enough for sufficient wetting, no further cleaning is necessary.

しかし、商業的利用における、多くの不伝導基質材料の
場合は表面が銀沈着前にほこりや有機物が全くないとは
言えないから洗浄が必要である。このような基質の表面
は好ましくは、不伝導基質に特有の適当な技術によって
洗浄されることが好ましい。 例えば、ボリカーポナー
ト、ポリアミド、ポリ塩化ビニル、ポリウレタン、およ
びポリエステル40℃にて10分間5%水酸化ナトリウ
ム溶液で洗浄する。ポリスチレンは30−40℃にて5
−20分間lO%水酸化ナトリウム溶液で洗浄する。ラ
テックスおよび合成ゴムは室温にて15分間3%次亜塩
素酸ナトリウム溶液中で洗浄する。酸化アルミニウムの
ようなセラミック類は、60℃にて20分間20%硫酸
溶液中で、同時に少なくとも約5分間の超音波撹拌しつ
つ洗浄することができる。ポリイミドフィルムはアセト
ン中で洗浄することができる。ガラスは、ガラスに軽微
な食刻を与える0、5%フッ化水素酸および10%硫酸
の水溶液中で洗浄することができる。ABSポリマーは
、65−70℃にて、5−10分間、350−400g
/lのクロム酸および25%硫酸を含む水溶液中で洗浄
することができる。これらの洗浄温度は例示であり、制
限的なものでない。 洗浄は所望により、洗浄液中に基
質を浸漬することにより行うが、洗浄剤を噴霧またはプ
ランがけするか、その他の方法で表面を処理する。
However, in commercial applications, many nonconductive substrate materials require cleaning because the surface is not free of dust and organic matter prior to silver deposition. The surface of such substrates is preferably cleaned by any suitable technique specific to nonconductive substrates. For example, polycarbonate, polyamide, polyvinyl chloride, polyurethane, and polyester are washed with a 5% sodium hydroxide solution at 40° C. for 10 minutes. Polystyrene is 5 at 30-40℃
- Wash with 10% sodium hydroxide solution for 20 minutes. Latex and synthetic rubber are washed in a 3% sodium hypochlorite solution for 15 minutes at room temperature. Ceramics such as aluminum oxide can be cleaned in a 20% sulfuric acid solution for 20 minutes at 60° C., with simultaneous ultrasonic agitation for at least about 5 minutes. Polyimide films can be washed in acetone. The glass can be cleaned in an aqueous solution of 0.5% hydrofluoric acid and 10% sulfuric acid, which gives a slight etching to the glass. ABS polymer at 65-70°C for 5-10 minutes at 350-400g
It can be washed in an aqueous solution containing /l chromic acid and 25% sulfuric acid. These cleaning temperatures are illustrative and not limiting. Cleaning is optionally accomplished by immersing the substrate in a cleaning solution, spraying or plunging with a cleaning agent, or otherwise treating the surface.

もし洗浄が必要な場合は、洗浄後脱塩水で表面を完全に
リンスするが、表面を乾燥させる必要はない。好適に実
施するには、工程の各所で基質の表面を脱塩(脱イオン
)水で濯ぐ。化学剤が1つの工程から次の工程に移動す
ると次の工程を妨害するため、濯ぎは完全であることが
重要である。
If cleaning is required, rinse the surface thoroughly with demineralized water after cleaning, but there is no need to dry the surface. In a preferred practice, the surface of the substrate is rinsed with demineralized (deionized) water at various points in the process. It is important that the rinsing be thorough, as the transfer of chemicals from one step to the next will interfere with the next step.

基質の洗浄表面を活性化し、増感が終了すると、沈着工
程の準備に入る。活性化は少なくとも0゜001、好ま
しくは、0.01−0.5、最も好ましくは、0.01
−0.2g/lのスタンナス錫イオンを含む塩希薄活性
化溶液中で行う。「スタンナス」という形容詞は塩のス
ズイオンが12、または(II)の酸化状態にあること
を示すものである。好ましい塩の例として、塩化第1ス
ズ(S nC1、)、フッ化第1スズ(Snow)があ
る。所定の塩を酸性化した脱塩水に溶解し、活性化溶液
を調製する。溶液のp)I値は、好ましくは、約1.2
約3.5、最も好ましくは、約2,5であり、塩酸の所
要Mを添加して調節する。活性化溶液は新たに調製する
のが好ましく、18以」−貯蔵しないほうがよいが、溶
液の寿命はより希薄な濃度の方が長い。
Once the cleaned surface of the substrate has been activated and sensitized, it is ready for the deposition step. Activation is at least 0°001, preferably 0.01-0.5, most preferably 0.01
- Carry out in a salt dilute activation solution containing 0.2 g/l stannous tin ions. The adjective "stannas" indicates that the tin ion of the salt is in the 12, or (II) oxidation state. Examples of preferred salts include stannous chloride (S nC1) and stannous fluoride (Snow). A predetermined salt is dissolved in acidified demineralized water to prepare an activation solution. The p)I value of the solution is preferably about 1.2
about 3.5, most preferably about 2.5, adjusted by adding the required M of hydrochloric acid. The activation solution is preferably freshly prepared and not stored for more than 18", but the life of the solution is longer at more dilute concentrations.

活性化溶液中での表面処理は、好ましくは、室温にて約
5−30分間行う。処理終了後、表面の溶液を除去し、
脱塩水で完全に濯ぐが乾燥させない。
Surface treatment in the activation solution is preferably carried out at room temperature for about 5-30 minutes. After the treatment is completed, remove the solution on the surface,
Rinse thoroughly with demineralized water but do not dry.

活性化し、濯いだ基質は沈着溶液に移す。移動は好まし
くは、直ぐに行うが、実験結果から、活性化基質は脱塩
水中で少なくとも数日間は貯蔵し得ることが判明してい
る。
The activated and rinsed substrate is transferred to the deposition solution. Transfer is preferably carried out immediately, but experimental results have shown that the activated substrate can be stored in demineralized water for at least several days.

銀沈着溶液は好ましくは新たに調製し、長くても使用前
約4時間以内に調製し、pI]laは少なくとも8以上
である。沈着溶液は、溶液を何度も使用すると沈着フィ
ルムの品質が落ちるので、好ましくは、あまり多くの基
質に使用しすぎないようにする。沈着溶液は、銀含有塩
、好ましくは、硝酸銀(AgNO3)を、多くとも約0
.1Og/l、好ましくは約0.015g/lの効果的
な量で含む。
The silver deposition solution is preferably freshly prepared, no more than about 4 hours before use, and has a pI]la of at least 8 or more. The deposition solution is preferably not used on too many substrates since repeated use of the solution will reduce the quality of the deposited film. The deposition solution contains at most about 0 silver-containing salt, preferably silver nitrate (AgNO3).
.. It is included in an effective amount of 1 Og/l, preferably about 0.015 g/l.

銀含有量が約0.lOg/i以上であると、銀元素は溶
液中で、または付着壁土に不均一に生成する。
Silver content is approximately 0. When it is 1Og/i or more, the silver element is generated non-uniformly in the solution or on the attached wall soil.

好ましくは沈着溶液は2−3回使用後、捨てるので、高
価な銀が浪費される。銀含有量が効果的量より少ない場
合は、所定時間内でのフィルムを形成する銀が不足する
Preferably, the deposition solution is used 2-3 times and then discarded, thus wasting valuable silver. If the silver content is less than the effective amount, there will be insufficient silver to form a film within a given period of time.

沈着溶液の2番目の構成要素は銀含有塩を銀元素に還元
する還元剤である。還元剤は化学的還元の完成に十分な
量が存在しなければならない。許容し得る還元剤は、ホ
ルムアルデヒド、硫酸ヒドラジン、水酸化ヒドラジンお
よび次りん酸を含む。
The second component of the deposition solution is a reducing agent that reduces the silver-containing salt to elemental silver. The reducing agent must be present in an amount sufficient to complete the chemical reduction. Acceptable reducing agents include formaldehyde, hydrazine sulfate, hydrazine hydroxide and hypophosphoric acid.

還元剤は、好ましくは、約o、ootミリリットル/溶
液1?7−在する。還元剤の濃度が高ずぎると溶液中で
、または容器の壁土に銀の沈着を生じさけ、濃度か低す
ぎると、基質上の金属銀の生成に不足を生じる。
The reducing agent is preferably present at about 1 to 7 milliliters of solution. Too high a concentration of the reducing agent will result in silver deposits in the solution or on the walls of the vessel; too low a concentration will result in insufficient production of metallic silver on the substrate.

沈着溶液のもう1つの要素は、沈着反応を遅延させ、還
元された金属銀を微細金属粉末として溶液から直接析出
させるのを妨げるか、または容器壁土に析出のを妨げる
のに十分な量の沈着調整剤である。採用し得る沈着調整
剤は、インバードーズとして知られている転化糖、こは
く酸、くえん酸ナトリウム、酢酸ナトリウム、水酸化ナ
トリウム、水酸化カリウム、およびアンモニアである。
Another element of the deposition solution is a sufficient amount of deposit to retard the deposition reaction and prevent the reduced metallic silver from precipitating directly from the solution as a fine metal powder or onto the vessel wall soil. It is a regulator. Deposition control agents that may be employed are invert sugar, known as invardose, succinic acid, sodium citrate, sodium acetate, sodium hydroxide, potassium hydroxide, and ammonia.

沈着調整剤は、好ましくは、溶液巾約0.05g/lの
量で使用する。もし、少なすぎると、金属銀粒子の溶液
からの上記の析出が生じる可能性がある。多すぎると、
銀含有塩は安定しすぎて当該基質上に析出しない可能性
がある。
The deposition control agent is preferably used in an amount of about 0.05 g/l solution width. If the amount is too small, the above-mentioned precipitation of metal silver particles from the solution may occur. If there are too many,
Silver-containing salts may be too stable to precipitate on the substrate.

還元剤および沈着調整剤の濃度は、基質の材質、所望の
フィルムの厚み、沈着条件および溶液中の銀の濃度によ
り変化させて、所望の結果を得る。
The concentrations of the reducing agent and deposition control agent are varied depending on the substrate material, desired film thickness, deposition conditions, and concentration of silver in the solution to achieve the desired result.

例えば、薄層については、銀塩濃度は比較的低く、還元
剤および沈着調整剤の濃度も同様に低くてもよい。
For example, for thin layers, the silver salt concentration may be relatively low, and the reducing agent and deposition control agent concentrations may be similarly low.

沈着溶液の調製において、溶液の各構成要素は別々に脱
塩水に溶解するのが好ましい。各予調製液を混合し、必
要ならば、先に指定した濃度になる正確な量に希釈する
。溶液を調製しながら構成要素を一緒に混合すると、不
安定かつ、早まって銀の析出を生しさせる可能性がある
。溶液を使用前に貯蔵してお場合は、不必要な沈着を防
止するために暗室に貯蔵しなければならない。
In preparing the deposition solution, each component of the solution is preferably dissolved separately in demineralized water. Mix each preformulation and dilute, if necessary, to the exact amount to achieve the concentration specified above. Mixing the components together while preparing the solution can lead to instability and premature silver precipitation. If the solution is stored before use, it should be stored in the dark to prevent unnecessary deposition.

沈着銀の原料である銀塩は容易に可視領域の光線で分解
し、従って沈着工程からこのような光線を排除しなけれ
ばならない。暗所で使用する銀塩および還元剤の組み合
わせは、銀を、コロイド状で塩から還元し、基質の表面
に沈着させることを可能にする。このコロイド状態は特
に、基質表面への銀完成フィルムの良好な固着性、生体
適合性、組織相性および非毒性をもたらすのに有効であ
る。
The silver salts from which the deposited silver is made are easily degraded by visible light, and such light must therefore be excluded from the deposition process. The combination of silver salt and reducing agent used in the dark allows the silver to be colloidally reduced from the salt and deposited on the surface of the substrate. This colloidal state is particularly effective in providing good adhesion of the finished silver film to the substrate surface, biocompatibility, tissue compatibility and non-toxicity.

これらの種々の性質は薄層フィルムの様々な適用に重要
である。良好な固着性はあらゆる用途に重要である。均
一な透明性は電気機器の要素として重大である。
These various properties are important for various applications of thin films. Good adhesion is important in all applications. Uniform transparency is critical as a component of electrical equipment.

基質表面は適当な操作により、沈着溶液にさらされる。The substrate surface is exposed to the deposition solution by appropriate manipulation.

通常は、溶液中にちょっと浸すのが好ましいが、溶液て
噴霧またはブラシがけのような従来技術により処理し得
る。銀フィルムは銀塩の濃度により調製し得る割合で溶
液から均一に沈着する。室温にて硝酸銀の約0.015
g/lの濃度で沈着率は毎秒約5オングストロームであ
るが、ある種の条件では、沈着温度が高くなれば沈着速
度ら速くなり、その率は、室温で毎秒約7オンダスト〔
l−ムの速さになり得る。もし薄層が必要ならば、沈着
を制御しやすいように沈着温度は十分に低く維持する。
Brief dipping in the solution is usually preferred, but treatment can be accomplished by conventional techniques such as spraying or brushing. The silver film is uniformly deposited from the solution in proportions that can be adjusted by the concentration of the silver salt. Approximately 0.015 of silver nitrate at room temperature
At a concentration of g/l the deposition rate is about 5 angstroms per second, but under certain conditions higher deposition temperatures can increase the deposition rate, which is about 7 angstroms per second at room temperature.
It can be as fast as 1-m. If thin layers are required, the deposition temperature is kept low enough to facilitate control of deposition.

すなわち、再現性のある均一な薄層て犀みが約50オン
グストロームの場合は、10秒間の浸漬で形成し得る。
That is, a reproducibly uniform thin layer of about 50 angstroms can be formed with a 10 second immersion.

沈着時間はフィルムの厚さに比例して増大し、少なくと
も約2000オングストロームの厚さまで増大し得ろ。
Deposition time increases proportionally with film thickness and may increase up to thicknesses of at least about 2000 Angstroms.

沈着時間とフィルムの厚さの関係は指標として表され、
実際の目盛は基質と処理工程の特定の組み合わせについ
て容易に得ることができる。
The relationship between deposition time and film thickness is expressed as an index,
Actual scales can be readily obtained for specific combinations of substrate and processing steps.

沈着の完了後、沈着基質を沈着溶液から取り出し、脱塩
水で洗浄するが、乾燥させない。 この時点で、基質の
処理表面に銀は金属沈着物として存在する。ある適用に
対してはこの条件を使用することができるが、使用中の
化学および物理的変化を避けるために安定化させるのが
好ましい。金属銀沈着物はその表面を安定化溶液にさら
すことにより安定化する。この溶液は少なくとも約00
011好ましくは約0.001から0,11最も好まし
くは約0.02か(2)05g/lの白金族金属(例え
ばプラチナ、パラジウム、ロノウム、イリジウム、ルテ
ニウムおよびオスミウム)または金の塩、好ましくはプ
ラチナ塩を希塩酸に溶解させることにより調製される。
After the deposition is complete, the deposition substrate is removed from the deposition solution and washed with demineralized water, but not dried. At this point, the silver is present as a metallic deposit on the treated surface of the substrate. Although this condition may be used for certain applications, stabilization is preferred to avoid chemical and physical changes during use. Metallic silver deposits are stabilized by exposing their surfaces to stabilizing solutions. This solution is at least about 0.00
0.11 preferably from about 0.001 to 0.11 most preferably from about 0.02 to (2)05 g/l of a platinum group metal (such as platinum, palladium, ronium, iridium, ruthenium and osmium) or a gold salt, preferably Prepared by dissolving the platinum salt in dilute hydrochloric acid.

この希釈酸は通常の濃塩酸を煮沸して水分を除去し、こ
の酸を脱塩水てI)11約3.0から約4.8に希釈し
て調製するのか好ましい。この安定化溶液は調製後8時
間以内に使用ずへきて、2−3回使用すると破棄ずべき
である。この安定化溶液は室温で少なくとも約5秒間、
好ましくは1−20分間接触させる。
This diluted acid is preferably prepared by boiling conventional concentrated hydrochloric acid to remove water and diluting this acid with demineralized water to a concentration of about 3.0 to about 4.8. This stabilizing solution should not be used within 8 hours after preparation and should be discarded after 2-3 uses. The stabilizing solution is heated at room temperature for at least about 5 seconds.
Preferably the contact period is 1-20 minutes.

安定化処理後、脱塩水中で基質表面を洗浄し、乾燥させ
る。その後、使用に供するが、付着時間により決定され
る均一な厚さの付着銀コーテイング層を打する。この方
法を使用すると一度に多くの物品をコーティングするこ
とができ、物品は不規則な寸法および形状であってもよ
い。溶液が内壁に接触することができると、小さい孔の
内面でさえコーティングすることができる。ある場合に
は、濡れおよび反応を完結させるために小さい孔に種々
の溶液を通ずことが必要な場合もある。本発明の方法を
使用すると、直径0.002mmの小さい孔にも銀をコ
ーティングすることができる。
After the stabilization treatment, the substrate surface is washed in demineralized water and dried. Thereafter, for use, a deposited silver coating layer of uniform thickness determined by the deposition time is deposited. Many articles can be coated at once using this method, and the articles may be of irregular size and shape. Even the inner surfaces of small pores can be coated if the solution is allowed to contact the inner walls. In some cases, it may be necessary to pass various solutions through small holes to complete wetting and reaction. Using the method of the invention, even holes as small as 0.002 mm in diameter can be coated with silver.

前処理は溶液中の不純物に敏感である。それ故、試薬品
位の化学品および脱塩(脱イオン)水を総ての工程で使
用するのが好ましい。
Pretreatment is sensitive to impurities in the solution. Therefore, it is preferred to use reagent grade chemicals and demineralized (deionized) water in all steps.

次の実施例は本発明方法およびその結果を例示するもの
で、いかなる場合においてら本発明を制限するものと考
えるべきでない。
The following examples are illustrative of the method of the invention and its results and should not be considered as limiting the invention in any way.

[実施例]実施例1ポリカーボネート基質の表面に均一な銀層を沈着させた
。ポリカーボネートをまず5%水酸化ナトリウムの洗浄
液に40℃で10分間浸漬した後、脱塩水ですすいだ。
Examples Example 1 A uniform silver layer was deposited on the surface of a polycarbonate substrate. The polycarbonate was first immersed in a 5% sodium hydroxide wash solution at 40° C. for 10 minutes and then rinsed with demineralized water.

ついで、基質をpH2,5の0.059/リツトルふつ
化第1すず溶液に25℃で15分間浸漬して活性化させ
、脱塩水ですすいだ。ついで、硝酸銀0.OI5g/リ
ットル、アンモニアQ、05z(!/リットル、くえん
酸ナトリウム0.05y/リットル、転化糖0.051
j/リツトルおよびホルムアルデヒド0.001xf2
/リツトルを含む新製した沈着液中に浸漬することによ
り表面をめっきした。沈着工程は暗室中、室温で実施し
た。−例において、基質を2分間浸漬し、約500オン
グストロームの厚みの銀層を得た。別の例では、基質を
5分間浸漬し、約1200オングストロームの厚みの銀
層を得た。各場合とも、沈着完了後基質を脱塩水ですす
いだ。各場合において、表面を0.06g/リットル塩
化全溶液からなる安定化液に35℃で30秒間漬けると
により沈着銀層を安定化させた。ついで、安定化した基
質を脱塩水ですすぎ、圧縮空気の噴流により乾燥した。
The substrate was then activated by immersion in a 0.059/liter stannous fluoride solution at pH 2.5 for 15 minutes at 25°C and rinsed with demineralized water. Then, silver nitrate 0. OI 5g/liter, ammonia Q, 05z(!/liter, sodium citrate 0.05y/liter, invert sugar 0.051
j/liter and formaldehyde 0.001xf2
The surface was plated by immersion in a freshly prepared deposition solution containing /liter. The deposition process was carried out in the dark at room temperature. - In the example, the substrate was soaked for 2 minutes, resulting in a silver layer approximately 500 angstroms thick. In another example, the substrate was soaked for 5 minutes, resulting in a silver layer approximately 1200 Angstroms thick. In each case, the substrate was rinsed with demineralized water after deposition was complete. In each case, the deposited silver layer was stabilized by immersing the surface in a stabilizing solution consisting of a 0.06 g/liter total chloride solution at 35° C. for 30 seconds. The stabilized substrate was then rinsed with demineralized water and dried with a jet of compressed air.

実施例2−7各基質として、合成ゴム、ポリエステル、ポリウレタン
、ポリ塩化ビニル、ポリスチレン、およびポリアミドを
用いて、実施例1の操作をくり返した。各場合とも沈着
は成功した。
Example 2-7 The operation of Example 1 was repeated using synthetic rubber, polyester, polyurethane, polyvinyl chloride, polystyrene, and polyamide as each substrate. Deposition was successful in each case.

実施例8酸化アルミニウム基質を、25%濃度の硫酸からなる洗
浄液に60℃で20分間浸漬して洗浄した。20分間中
の5分間、洗浄液を超音波撹拌した。基質を脱塩水です
すいた。ついで、0.2g/リットル塩化第1すずから
なる活性化液中に室温で15分間入れることにより基質
を活性化し、脱塩水ですすいだ。接触時間を20秒とす
る以外は実施例Iと同様に沈着液に浸漬することにより
、基質を銀で被覆し、脱塩水ですすいだ。ついで、0.
0Ig/リットル塩化白金溶液からなる安定化液に1分
間浸漬することにより酸化アルミニウムを安定化し、脱
塩水ですすぎ、乾燥した。
Example 8 An aluminum oxide substrate was cleaned by immersion in a cleaning solution consisting of 25% strength sulfuric acid at 60° C. for 20 minutes. The cleaning solution was ultrasonically stirred for 5 minutes out of 20 minutes. The substrate was rinsed with demineralized water. The substrate was then activated by placing it in an activation solution consisting of 0.2 g/l stannous chloride for 15 minutes at room temperature and rinsed with demineralized water. The substrate was coated with silver by immersion in the deposition solution as in Example I, except that the contact time was 20 seconds, and rinsed with demineralized water. Then, 0.
The aluminum oxide was stabilized by immersion in a stabilizing solution consisting of 0 Ig/liter platinum chloride solution for 1 minute, rinsed with demineralized water, and dried.

実施例9別の酸化アルミニウム基質を、5%水酸化ナトリウムに
60℃で20分間浸漬して洗浄した後、基質を、塩酸を
含むpH1,5の脱塩水ですすいた。ついで、02g/
リットル塩化第1ずず中に室温で15分間入れることに
より基質を活性化し、脱塩水ですすいた。硝酸銀0.0
1y/リツトル、アンモニア0.05m12/リツトル
およびくえん酸ナトリウム0.08g/リットルを含む
沈着液に暗所で15℃、90秒間基質を浸漬することに
より、銀層を沈着した。基質を脱塩水ですすいで乾燥し
た。この実施例では安定化処理を行なわなかった。得ら
れた銀層の厚みは約350オンダスト[1−ムである。
Example 9 Another aluminum oxide substrate was cleaned by immersion in 5% sodium hydroxide at 60° C. for 20 minutes, after which the substrate was rinsed with demineralized water containing hydrochloric acid at pH 1.5. Then, 02g/
The substrate was activated by placing it in 1/2 chloride solution for 15 minutes at room temperature and rinsing with demineralized water. silver nitrate 0.0
The silver layer was deposited by immersing the substrate in a deposition solution containing 1y/liter, 0.05 ml/liter ammonia and 0.08 g/liter sodium citrate for 90 seconds at 15 DEG C. in the dark. The substrate was rinsed with demineralized water and dried. No stabilization treatment was performed in this example. The thickness of the resulting silver layer is approximately 350 Å dust [1-mm].

実施例IOポリアミド基質を、アセトン中室温で洗浄し、脱塩水で
すすいだ。ついで、0.15g/リットル塩化第1すず
および10%アセトン含有活性化液中に30°Cで10
分間入れ、脱塩水ですすいだ。
Example IO A polyamide substrate was washed in acetone at room temperature and rinsed with demineralized water. 10% at 30°C in an activation solution containing 0.15g/l stannous chloride and 10% acetone.
for a minute and rinsed with demineralized water.

実施例1と同様に沈着液に5分間浸漬することにより、
銀沈着を実施し、脱塩水ですすいだ。ついで、0.00
59/リツトル塩化白金および00059/リツトル塩
化全含有液に塩酸を加えてpl−(4,1にした液に入
れることにより被覆表面を安定化した。安定化処理は4
0℃で10分間行なった。
By immersing in the deposition solution for 5 minutes as in Example 1,
Silver deposition was performed and rinsed with demineralized water. Then, 0.00
The coating surface was stabilized by adding hydrochloric acid to the solution containing 59/liter platinum chloride and 00059/liter chloride to make it pl-(4,1).The stabilization treatment was 4.
The test was carried out at 0°C for 10 minutes.

実施例11ラテックス(天然ゴム)製カテーテルの内面および外面
に銀層を沈着させた。ラテックスノートを1−5%次亜
塩素酸ナトリウム含有洗浄液に室温で2分間浸漬して洗
浄し、脱塩水ですすいだ。これを、0.059/リツト
ル塩化第1すすからなる活性化液中に室温で10分間置
き、脱塩水ですすいだ。硝酸銀0.01g/リットル、
くえん酸ナトリウム0.10−0.129/リットルお
よびp l−(を約8.5−約9.5にするに足る量の
アンモニアを含む浴にラテックスを入れることにより、
銀を沈着させた。銀層を、pH約4.1の塩酸中01%
塩化白金液に室温で1分間入れて安定させた。
Example 11 A silver layer was deposited on the inner and outer surfaces of a latex (natural rubber) catheter. Latex notebooks were cleaned by immersion in a cleaning solution containing 1-5% sodium hypochlorite for 2 minutes at room temperature and rinsed with demineralized water. This was placed in an activation solution consisting of 0.059/liter soot chloride for 10 minutes at room temperature and rinsed with demineralized water. Silver nitrate 0.01g/liter,
By placing the latex in a bath containing 0.10-0.129/liter of sodium citrate and sufficient ammonia to bring the p l-( to about 8.5 to about 9.5,
Deposited silver. The silver layer was dissolved in 0.1% hydrochloric acid with a pH of approximately 4.1.
It was stabilized by placing it in a platinum chloride solution for 1 minute at room temperature.

実施例I2はうけい酸カラス板を、05%ふつ化水素酸と10%硫
酸からなる洗浄液に室温で5分間浸漬し、脱塩水で充分
すすいだ。これを、0.OI%塩化第1すす液中で活性
化し、すすいだ。つぎに、0.05y/リツトル硝酸銀
を0.02%ヒドラジン水和物還元剤並びにpH8,5
にする水酸化ナトリウムおよびアンモニアと共に含む溶
液に10分間漬けた。すすいだ後、0.059/リツト
ル塩化パラジウム酸性液中で安定化し、乾燥した。
Example I2 A silicic acid glass plate was immersed in a cleaning solution consisting of 0.5% hydrofluoric acid and 10% sulfuric acid for 5 minutes at room temperature, and thoroughly rinsed with demineralized water. This is 0. Activated in OI% chloride first soot and rinsed. Next, 0.05y/liter silver nitrate was added to 0.02% hydrazine hydrate reducing agent and pH 8.5.
Soaked in a solution containing sodium hydroxide and ammonia for 10 minutes. After rinsing, it was stabilized in 0.059/liter palladium chloride acid solution and dried.

実施例13Δr3 Sプラスデックポリマー基質を、3509/リ
ツトルのクロム酸および25%硫酸含有液中、67°C
で5分間洗浄した。ずずいた後、基質に005g/リッ
1−ル塩化第1すすを噴霧し、すすいだ。0.01g/
リットル硝酸銀、0.05y/リツトル酢酸ナトリウム
、0.01iQ/リツトル硫酸ヒドラジンおよびpH9
,0にする量のアンモニアからなる溶液に基質を5分間
浸漬して銀を沈着させた。銀のフィルムを0.1%塩化
白金酸性溶液中で安定化させた。
Example 13 A Δr3S Plusdec polymer substrate was incubated at 67° C. in a solution containing 3509/liter chromic acid and 25% sulfuric acid.
and washed for 5 minutes. After soaking, the substrate was sprayed with 0.005 g/liter of soot chloride and rinsed. 0.01g/
liter silver nitrate, 0.05y/liter sodium acetate, 0.01iQ/liter hydrazine sulfate and pH 9
The silver was deposited by immersing the substrate for 5 minutes in a solution consisting of . The silver film was stabilized in an acidic 0.1% platinum chloride solution.

実施例141バツチ25カテーテルのラテックスカテーテルバッチ
を実施例11の方法を用いて銀被覆し、その後抗微生物
活性を試験した。全部のカテーテルが非被覆ラテックス
カテーテルに較べて微生物活性に対する抵抗の増加を示
したが、これはバッチ法が高収率の被覆カテーテルを得
るに成功したことを意味する。
Example 14 Latex catheter batches of 25 catheters per batch were silver coated using the method of Example 11 and then tested for antimicrobial activity. All catheters showed increased resistance to microbial activity compared to uncoated latex catheters, meaning that the batch process was successful in obtaining a high yield of coated catheters.

実施例15ヒドロゲル被覆ラテックスカテーテルを、実施例11の
方法によりさらに銀層で被覆した。
Example 15 A hydrogel coated latex catheter was further coated with a silver layer by the method of Example 11.

実施例16実施例11を反復後、慣用浸漬法を用いて銀被覆上にヒ
ドロゲル層を被覆した。
Example 16 After repeating Example 11, a hydrogel layer was coated onto the silver coating using a conventional dipping method.

実施例17ポリウレタンカテーテルを実施例1の方法により銀被覆
した。
Example 17 A polyurethane catheter was silver coated by the method of Example 1.

実施例18テフロン(ポリテトラフルオロエチレン)被覆ラテック
スカテーテルを、まず液体ナトリウム中でテフロン被覆
をエツチングした後実施例11の方法で銀被覆した。
Example 18 A Teflon (polytetrafluoroethylene) coated latex catheter was silver coated in the manner of Example 11 after first etching the Teflon coating in liquid sodium.

実施例19ポリエチレンびんの内側を実施例1による本発明法によ
り銀被覆してバリヤー被覆を施した。
Example 19 The inside of a polyethylene bottle was coated with silver according to the method of the invention according to Example 1 to provide a barrier coating.

実施例20実施例19の本発明法および従来技術の電解沈着法で製
造したラテックス試料上の銀層の付着塵を、いくつかの
方法により定性的および定量的に評価した。1つの方法
では、超音波エネルギーを試料に導入し、銀層と基質間
の結合が銀層が除去できる程度に弱まるまで増加させた
。本発明法で製造した試料は、電解被覆試料に較べて、
銀層を除き得るまでに4倍多い超音波エネルギーに耐え
た。別の試料の界面を電子顕微鏡で観察した。各場合と
し界面は小孔を有していた。本発明法の試料の孔径は3
オングストロ一ム未満であり、電解法試料の孔径は+5
−20オングストロームであった。孔径が小さいことは
、本発明法で製造した試料の界面特性がすぐれているこ
とを示す。
Example 20 Dust deposits on silver layers on latex samples produced by the inventive method of Example 19 and the prior art electrolytic deposition method were qualitatively and quantitatively evaluated by several methods. In one method, ultrasonic energy was introduced into the sample and the bond between the silver layer and the substrate was increased until the bond between the silver layer and the substrate was weakened enough that the silver layer could be removed. Compared to the electrolytically coated sample, the sample produced by the method of the present invention has
It withstood four times more ultrasonic energy before the silver layer could be removed. The interface of another sample was observed using an electron microscope. In each case the interface had small pores. The pore size of the sample according to the present invention is 3
The pore size of the electrolytic sample is +5
-20 angstroms. A small pore size indicates that the sample produced by the method of the present invention has excellent interfacial properties.

実施例21種々の組成と被覆をもつ若干数のカテーテルを製造した
。本発明法により銀被覆カテーテルを製造した。各カテ
ーテルのl0cm’領域を、培地511gを含むバイア
ルに入れた。37°Cで48時間インキュヘーノヨン後
、抽出液を培地で希釈して最終抽出液濃度5.25.5
0.75および100%とした。マウス繊維芽セルライ
ンL929の単層細胞を、プラスデック製マルチウェル
プレート中に樹立した。細胞培地1x12を希釈カテー
テル抽出液で置換した。プレートをさらに48時間イン
キュベーションした。抽出物濃度はトリブリケートで製
造、試験した。
Example 21 Several catheters were manufactured with various compositions and coatings. A silver-coated catheter was manufactured by the method of the present invention. A 10 cm' area of each catheter was placed in a vial containing 511 g of medium. After incubation at 37°C for 48 hours, the extract was diluted with culture medium to a final extract concentration of 5.25.5.
0.75 and 100%. Cell monolayers of mouse fibroblast cell line L929 were established in multiwell plates manufactured by Plasdec. 1 x 12 cell media were replaced with diluted catheter extract. Plates were incubated for an additional 48 hours. Extract concentrations were prepared and tested in tribricate.

培養終了後1時間曲に、各ウェルに31−1−チミジン
1.0マイクロキユリーを添加した。細胞を水冷した1
、5%過塩素酸ですすぎ、各ウェルに5%過塩素酸0.
7x(lを加え、ウェルを65℃で1時間加熱した。冷
却後、液体をノンデレージョン・バイアルに移し、カウ
ント7分を記録した。
One hour after the end of the culture, 1.0 microcrystalline 31-1-thymidine was added to each well. Water-cooled cells 1
, rinse with 5% perchloric acid, and add 0.0% of 5% perchloric acid to each well.
7x (l) was added and the wells were heated for 1 hour at 65°C. After cooling, the liquid was transferred to a nondestructive vial and a count of 7 minutes was recorded.

結果を、対照に対するカウント7分平均%として、抽出
物濃度軸に対してプロットした。対照の50%まで取り
込みが低下する抽出物濃度をEC−oと表示し、各物質
について測定した。rcso値が高いほど、カテーテル
による尿道炎症が少ないことが知られている。
Results were plotted against the extract concentration axis as a 7 minute average % of counts relative to the control. The extract concentration at which the uptake was reduced to 50% of the control was designated as EC-o and was determined for each substance. It is known that the higher the rcso value, the less urethral inflammation caused by the catheter.

カテーテル材料および被覆をIC5o値と共に示すと、
ラテックス・・・21.7、銀被覆ラテックス・・・7
1.2、硝酸銀被覆ラテックス・・・36.3、硫酸銀
被覆ラテックス・・・43゜8、テフロン被覆ラテック
ス・・・55.3、銀被覆テフロン・・・812、硝酸
銀被覆テフロン・・・62.4、硫酸銀被覆テフロン・
・・649、ノリコーン・・・毒性なし、銀被覆シリコ
ーン・・・毒性なし、硝酸銀被覆シリコーン・・・66
.4、硫酸銀被覆シリコーン・・・75゜6である。銀
被覆したカテーテル材料は、非被覆材料および銀塩被覆
材料に較べてrcso値がすぐれている。
Catheter materials and coatings with IC5o values:
Latex...21.7, Silver coated latex...7
1.2, Silver nitrate coated latex...36.3, Silver sulfate coated latex...43°8, Teflon coated latex...55.3, Silver coated Teflon...812, Silver nitrate coated Teflon...62 .4, Silver sulfate coated Teflon・
...649, Noricone...non-toxic, silver-coated silicone...non-toxic, silver nitrate-coated silicone...66
.. 4. Silver sulfate coated silicone...75°6. Silver coated catheter materials have superior rcso values compared to uncoated and silver salt coated materials.

実施例22ソニートモナス・エルギノーザ(P 、 aerugi
nosa)を含む人口尿を、ラテックス製および実施例
11法の銀被覆ラテックス製のカテーテルに循環させた
。10時時間型で循環後、試験のため各カテーテルから
とったディスクを細菌可視化処理後に走査電子顕微鏡中
に移した。視検の結果、当初はどの材料にも細菌細胞が
ないことがわかった。人口尿に10分間露出後、ラテッ
クス試料は相当数の細菌を示したが、銀被覆試料には可
視細菌がなかった。10時間露出後、ラテックスディス
クは付着細菌により完全にふさがれていたが、銀被覆ラ
テックスディスクはコロニー化が認められなかった。
Example 22 Sonytomonas aeruginosa (P, aerugi
Artificial urine containing 10% of the total amount of sterilized urine was circulated through a latex catheter and a silver-coated latex catheter according to the Example 11 method. After circulation at 10 o'clock, the disks taken from each catheter for testing were transferred into a scanning electron microscope after bacterial visualization. Visual inspection initially revealed that none of the materials contained bacterial cells. After 10 minutes of exposure to artificial urine, the latex sample showed a significant number of bacteria, while the silver-coated sample had no visible bacteria. After 10 hours of exposure, the latex discs were completely occluded with adherent bacteria, whereas the silver-coated latex discs were not colonized.

この発明は、種々のタイプと形状の不導性基質を銀の薄
層で被覆する方法を提供するものである。
The present invention provides a method for coating nonconductive substrates of various types and shapes with a thin layer of silver.

これらの銀層は、特に医療用、光透過用および障壁用の
用途に有利に使用され得る。アクセス装置、リード装置
、インブラント、手袋、コンドーム、カテーテルおよび
傷用医療補助品(would  dressing)の
ような医療用装置を被覆することができる。
These silver layers can be used advantageously in particular in medical, light-transmitting and barrier applications. Medical devices such as access devices, lead devices, implants, gloves, condoms, catheters and wound dressings can be coated.

びんを被覆してガスバリヤ−を設けることができる。透
明不導基質を銀の薄い不可視フィルムで被覆して熱エネ
ルギーを吸収させることができる。
The bottle can be coated to provide a gas barrier. A transparent non-conductive substrate can be coated with a thin invisible film of silver to absorb thermal energy.

本発明の銀フィルムは、可視化に要するより少ない厚み
で適用するのに最もすぐれている。
The silver film of the present invention is best applied at less thickness than required for visualization.

このように、本発明の方法は不導基質上に均一な銀の薄
層を製造する技術に大きな改善をもたらずものである。
Thus, the method of the present invention does not represent a significant improvement in the art of producing uniform thin layers of silver on nonconducting substrates.

このフィルムは、薄い、温和な湿式の(set)化学剤
溶液を用いて商業装置で再現的に製造することができる
。説明を目的として本発明の特定の実施態様を詳細に記
載したが、本発明の精神と範囲を逸脱することなく種々
の修飾が可能である。したがって、本発明は特許請求の
範囲による以外の制限は受けるものではない。
This film can be reproducibly produced in commercial equipment using thin, mild set chemical solutions. Although specific embodiments of the invention have been described in detail for purposes of illustration, various modifications can be made without departing from the spirit and scope of the invention. Accordingly, the invention is not limited except as by the scope of the claims.

Claims (14)

Translated fromJapanese
【特許請求の範囲】[Claims](1)電気的に不伝導基質の表面上に均一な銀薄層を沈
着する方法において、少なくとも約0.001g/lの
スタンナススズイオンを含む塩を含有する水性活性化溶
液中で表面を活性化すること、銀含有塩、基質の表面で銀塩を金属銀に還元するに十分な濃度の還
元剤、および溶液中の銀の析出を防止し、基質の表面に銀の沈着を可
能にするに十分な濃度の沈着調整剤からなる沈着溶液に
より、表面に銀を沈着すること、からなる段階を含み、
沈着段階を暗所で実施することを特徴とする方法。
(1) Activating the surface in an aqueous activating solution containing a salt containing at least about 0.001 g/l stannous ions in a method of depositing a thin uniform layer of silver on the surface of an electrically nonconducting substrate. a silver-containing salt, a reducing agent at a concentration sufficient to reduce the silver salt to metallic silver at the surface of the substrate, and prevent precipitation of silver in solution and allow deposition of silver on the surface of the substrate. depositing silver on the surface with a deposition solution comprising a deposition control agent in a concentration sufficient to
A method characterized in that the deposition step is carried out in the dark.
(2)不伝導基質がポリスチレン、ポリエステル、ポリ
テトラフルオロエチレン、ポリ塩化ビニル、ポリウレタ
ン、ガラス、セラミック、酸化アルミニウム、組織、ポ
リアミド、ポリイミド、ポリカーボネート、ラテックス
、および合成ゴムから選ばれた材料である、請求項1記
載の方法。
(2) the nonconductive substrate is a material selected from polystyrene, polyester, polytetrafluoroethylene, polyvinyl chloride, polyurethane, glass, ceramic, aluminum oxide, tissue, polyamide, polyimide, polycarbonate, latex, and synthetic rubber; The method according to claim 1.
(3)活性化溶液中のスタンナススズを塩化スズ、硫酸
スズ、ふっ化スズからなる群から選ばれる塩により供給
する、請求項1記載の方法。
3. The method of claim 1, wherein the stannous tin in the activation solution is provided by a salt selected from the group consisting of tin chloride, tin sulfate, and tin fluoride.
(4)スズ含有塩が約0.001−約0.5g/lの量
で存在する、請求項1記載の方法。
4. The method of claim 1, wherein the tin-containing salt is present in an amount of about 0.001 to about 0.5 g/l.
(5)表面を約5−約30分間活性化溶液に接触させる
ものである、請求項1記載の方法。
5. The method of claim 1, wherein the surface is contacted with the activation solution for about 5 to about 30 minutes.
(6)沈着溶液の還元剤がホルムアルデヒド、硫酸ヒド
ラジン、水酸化ヒドラジン、次リン酸からなる群から選
ばれるものである、請求項1記載の方法。
(6) The method of claim 1, wherein the reducing agent of the deposition solution is selected from the group consisting of formaldehyde, hydrazine sulfate, hydrazine hydroxide, and hypophosphoric acid.
(7)沈着溶液の沈着調整剤が転化糖、こはく酸、くえ
ん酸ナトリウム、酢酸ナトリウム、水酸化ナトリウム、
水酸化カリウム、およびアンモニアからなる群から選ば
れるものである、請求項1記載の方法。
(7) The deposition regulator of the deposition solution is invert sugar, succinic acid, sodium citrate, sodium acetate, sodium hydroxide,
The method of claim 1, wherein the hydroxide is selected from the group consisting of potassium hydroxide, and ammonia.
(8)沈着工程の後に、コロイド状銀が沈着している表面を、白金族の金属の1
種、金および白金族の金属の1種と金の組み合わせから
なる群から選ばれる金属の塩を少なくとも約0.001
g/lを希薄酸中に溶解して含み、得られた溶液のPH
値が約3.0−約4.8である安定化溶液に少なくとも
5秒間接触させて、沈着銀を安定化させる付加段階を含
む、請求項1記載の方法。
(8) After the deposition step, the surface on which the colloidal silver is deposited is coated with a layer of platinum group metal.
at least about 0.00%
g/l dissolved in dilute acid and the PH of the resulting solution
2. The method of claim 1, including the additional step of stabilizing the deposited silver by contacting it with a stabilizing solution having a value of about 3.0 to about 4.8 for at least 5 seconds.
(9)沈着段階の後に、コロイド状銀が沈着している表面を白金族の金属の1種
、金および白金族の金属の1種と金の組み合わせからな
る群から選ばれる金属の安定化溶液に接触させて沈着銀
を安定化させる付加段階を含む、請求項1記載の方法。
(9) After the deposition step, the surface on which the colloidal silver is deposited is treated with a stabilizing solution of a metal selected from the group consisting of a metal of the platinum group, gold and a combination of a metal of the platinum group and gold. 2. The method of claim 1, including the additional step of stabilizing the deposited silver by contacting it with.
(10)銀含有塩の濃度が0より大きく−0.10g/
lより小さい、請求項1記載の方法。
(10) The concentration of silver-containing salt is greater than 0 -0.10g/
2. The method of claim 1, wherein the method is less than l.
(11)沈着工程が室温以上の温度で行なわれる、請求
項1記載の方法。
11. The method of claim 1, wherein the deposition step is performed at a temperature above room temperature.
(12)電気的に不伝導基質の表面上に銀の均一薄層を
沈着させる方法において、少なくとも0.001g/l
のスタンナススズイオンの塩から実質的になる水性活性
化溶液中で表面を活性化すること、銀含有塩、および溶液中の銀の析出を防止し、基質の表面に銀の沈着を可
能にするに十分な濃度の沈着調整剤からなる沈着溶液に
より、表面に銀を沈着すること、からなる段階を含み、沈着段階を暗所で実施し、白金族の金属の1種、金および白金族の金属の1種と金
の組み合わせからなる群から選ばれる金属の安定化層を
その上に沈着させることにより、沈着銀を安定化させる
ことの段階を含む、請求項1記載の方法。
(12) A method for depositing a uniform thin layer of silver on the surface of an electrically non-conducting substrate, comprising at least 0.001 g/l
activating the surface in an aqueous activating solution consisting essentially of a salt of stannous tin ions, a silver-containing salt, and preventing precipitation of silver in the solution and allowing deposition of silver on the surface of the substrate. depositing silver on the surface with a deposition solution comprising a deposition control agent in a concentration sufficient to 2. The method of claim 1, comprising the step of stabilizing the deposited silver by depositing thereon a stabilizing layer of a metal selected from the group consisting of a combination of one of the metals and gold.
(13)電気的に不伝導基質の表面上に銀の均一薄層を
沈着する方法において、少なくとも約0.001g/l
のスタンナススズイオンを含む塩から実質的になる水性
活性化溶液中で表面を活性化すること、および銀含有塩、および溶液中の銀の析出を防止し、基質の表面に銀の沈着を可
能にするに十分な濃度の沈着調整剤からなる沈着溶液に
より、表面に銀を沈着すること、からなる段階を含み、沈着段階を暗所で実施する、請求項1記載の方法。
(13) A method of depositing a uniform thin layer of silver on the surface of an electrically nonconducting substrate of at least about 0.001 g/l.
Activating the surface in an aqueous activating solution consisting essentially of a salt containing stannous tin ions, and a silver-containing salt, and preventing precipitation of silver in the solution and allowing deposition of silver on the surface of the substrate 2. The method of claim 1, comprising the step of: depositing silver on the surface with a deposition solution comprising a deposition control agent at a concentration sufficient to cause the deposition step to occur in the dark.
(14)電気的に不伝導基質の表面上に銀の均一薄層を
沈着する方法において、水性洗浄溶液中で表面を洗浄すること、少なくとも約0.001g/lのスタンナススズイオン
を含む塩を含有する水性活性化溶液中で表面を活性化す
ること、pH値が約8以上であり、硝酸銀、基質の表面で銀塩を金属銀に還元するに十分な濃度であ
る、ホルムアルデヒド、硫酸ヒドラジン、水酸化ヒドラ
ジン、および次りん酸からなる群から選ばれる還元剤、溶液中の銀の析出を防止し、基質の表面に銀の沈着を可
能にするに十分な濃度の転化糖、こはく酸、くえん酸ナ
トリウム、酢酸ナトリウム、水酸化ナトリウム、水酸化
カリウム、およびアンモニアからなる群から選ばれる沈
着調整剤を含む沈着溶液から表面上に銀を沈着させ、暗所で沈着段階を行い、コロイド状銀が沈着している表面を少なくとも約5秒間
、白金族の金属の1種、金および白金族の金属の1種と
金の組み合わせからなる群から選ばれる金属の塩を少な
くとも約0.001g/lを希硝酸中に溶解し、得られ
た溶液のpH値が約3.0−約4.8である安定化溶液
に接触させて、沈着銀を安定化させることからなる段階
を含む、請求項1記載の方法。
(14) A method of depositing a uniform thin layer of silver on the surface of an electrically nonconducting substrate, comprising washing the surface in an aqueous cleaning solution with a salt containing at least about 0.001 g/l stannous ions. activating the surface in an aqueous activation solution having a pH value of about 8 or higher and containing silver nitrate, formaldehyde, hydrazine sulfate, at a concentration sufficient to reduce the silver salt to metallic silver at the surface of the substrate; a reducing agent selected from the group consisting of hydrazine hydroxide, and hypophosphoric acid; The silver is deposited onto the surface from a deposition solution containing a deposition modifier selected from the group consisting of sodium hydroxide, sodium acetate, sodium hydroxide, potassium hydroxide, and ammonia, and the deposition step is carried out in the dark so that the colloidal silver is At least about 0.001 g/l of a salt of a metal selected from the group consisting of a platinum group metal, gold, and a combination of a platinum group metal and gold is applied to the deposited surface for at least about 5 seconds. Claim 1 comprising the step of stabilizing the deposited silver by contacting it with a stabilizing solution dissolved in dilute nitric acid and having a pH value of about 3.0 to about 4.8. Method described.
JP2118482A1989-05-041990-05-07 Method for producing alkali titanate fiberExpired - LifetimeJP2645431B2 (en)

Applications Claiming Priority (2)

Application NumberPriority DateFiling DateTitle
US34701689A1989-05-041989-05-04
US347,0161989-05-04

Related Child Applications (2)

Application NumberTitlePriority DateFiling Date
JP7320886ADivisionJP3030687B2 (en)1989-05-041995-12-08 Silver layer deposition on non-conductive substrates
JP7320892ADivisionJPH08333687A (en)1989-05-041995-12-08Deposition of silver layer on nonconductive substrate

Publications (2)

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JPH03219085Atrue JPH03219085A (en)1991-09-26
JP2645431B2 JP2645431B2 (en)1997-08-25

Family

ID=23361985

Family Applications (3)

Application NumberTitlePriority DateFiling Date
JP2118482AExpired - LifetimeJP2645431B2 (en)1989-05-041990-05-07 Method for producing alkali titanate fiber
JP7320892AWithdrawnJPH08333687A (en)1989-05-041995-12-08Deposition of silver layer on nonconductive substrate
JP7320886AExpired - LifetimeJP3030687B2 (en)1989-05-041995-12-08 Silver layer deposition on non-conductive substrates

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AU5473490A (en)1990-11-08
DK0400349T3 (en)1996-03-18
ATE134719T1 (en)1996-03-15
ES2086328T3 (en)1996-07-01
FI95816B (en)1995-12-15
CA2016081A1 (en)1990-11-04
NO901974L (en)1990-11-05
JPH08325743A (en)1996-12-10
JP2645431B2 (en)1997-08-25
EP0693576A1 (en)1996-01-24
EP0400349A1 (en)1990-12-05
US5395651A (en)1995-03-07
FI902219A0 (en)1990-05-03
US6224983B1 (en)2001-05-01
DE69025495D1 (en)1996-04-04
JPH08333687A (en)1996-12-17
AU642872B2 (en)1993-11-04
CA2016081C (en)1999-04-06
EP1375700A1 (en)2004-01-02
FI95816C (en)1996-03-25
NO304746B1 (en)1999-02-08
GR3019899T3 (en)1996-08-31
US5747178A (en)1998-05-05
NO901974D0 (en)1990-05-03
US5965204A (en)1999-10-12
EP0400349B1 (en)1996-02-28
JP3030687B2 (en)2000-04-10
DE69025495T2 (en)1996-07-11

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