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JP3150759B2 - Decorative molded product manufacturing method and decorative molding device - Google Patents

Decorative molded product manufacturing method and decorative molding device

Info

Publication number
JP3150759B2
JP3150759B2JP13993492AJP13993492AJP3150759B2JP 3150759 B2JP3150759 B2JP 3150759B2JP 13993492 AJP13993492 AJP 13993492AJP 13993492 AJP13993492 AJP 13993492AJP 3150759 B2JP3150759 B2JP 3150759B2
Authority
JP
Japan
Prior art keywords
decorative
mold
cavity
molded product
decorative sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP13993492A
Other languages
Japanese (ja)
Other versions
JPH0655570A (en
Inventor
義隆 河野
聡 大岡
至郎 奥野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissha Printing Co Ltd
Original Assignee
Nissha Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissha Printing Co LtdfiledCriticalNissha Printing Co Ltd
Priority to JP13993492ApriorityCriticalpatent/JP3150759B2/en
Publication of JPH0655570ApublicationCriticalpatent/JPH0655570A/en
Application grantedgrantedCritical
Publication of JP3150759B2publicationCriticalpatent/JP3150759B2/en
Anticipated expirationlegal-statusCritical
Expired - Fee Relatedlegal-statusCriticalCurrent

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Description

Translated fromJapanese
【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】厚肉の成形品角部にシワのない加
飾層を設けるとともにヒケが生じないようにした加飾成
形品の製造方法と加飾成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a decorative molded article and a decorative molding apparatus in which a decorative layer having no wrinkles is provided at a corner of a thick molded article and sink is not caused.

【0002】[0002]

【従来の技術】従来の製造方法としては、キャビティを
有する金型Aと、射出口を有する金型Bと、加飾シート
2を金型Aの表面に固定するクランプ装置と、型閉めさ
れて形成されるキャビティ部内に加飾シートを挟み込み
溶融樹脂を射出する射出装置と、加圧気体をキャビティ
内に注入する加圧気体注入装置とからなる加飾成形装置
を用いて、射出口を有する金型Bに形成された立ち上が
りの大きい凸部によって加飾シートを金型Aのキャビテ
ィに押し込み、型閉めし、溶融樹脂の射出と同時に成形
品を加飾する方法がある。
2. Description of the Related Art Conventional manufacturing methods include a mold A having a cavity, a mold B having an injection port, a clamping device for fixing the decorative sheet 2 to the surface of the mold A, and a mold closed. Using a decorative molding device including an injection device that inserts a decorative sheet into a cavity to be formed and injects molten resin, and a pressurized gas injection device that injects a pressurized gas into the cavity, a metal having an injection port is used. There is a method in which the decorative sheet is pushed into the cavity of the mold A by the convex portion having a large rise formed on the mold B, the mold is closed, and the molded product is decorated simultaneously with the injection of the molten resin.

【0003】また別の製造方法として、前記加飾成形装
置を用いて、加熱されて変形しやすくなった加飾シート
を真空吸引して金型のキャビティ内表面に密着させ、溶
融樹脂の射出と同時に成形品を加飾する方法がある。
[0003] As another manufacturing method, a decorative sheet which has been heated and easily deformed is vacuum-sucked and adhered to the inner surface of a mold cavity by using the above-mentioned decorative molding apparatus. At the same time, there is a method of decorating a molded product.

【0004】[0004]

【発明が解決しようとする課題】しかし、前者の製造方
法では、金型Aの凸部の角部が鋭角であり、かつ加飾シ
ートをキャビティに押し込む距離が長いので、加飾シー
トに損傷やシワが発生し、きれいな加飾成形品が得られ
ない。
However, in the former manufacturing method, since the corners of the protrusions of the mold A are acute and the distance for pushing the decorative sheet into the cavity is long, damage to the decorative sheet may occur. Wrinkles occur and a beautiful decorative molded product cannot be obtained.

【0005】後者の製造方法では、加飾シートの加熱工
程や真空吸引工程など製造工程の数が多く生産効率が悪
い。また、加飾シートを加熱するためのヒータや真空吸
引装置などの余分な装置が必要となりコストが高くな
る。
In the latter manufacturing method, the number of manufacturing steps such as a heating step and a vacuum suction step of the decorative sheet is large, and the production efficiency is poor. In addition, extra devices such as a heater for heating the decorative sheet and a vacuum suction device are required, which increases costs.

【0006】両者の製造方法とも、厚肉の部分を有する
成形品では樹脂の体積収縮によるヒケや歪が生じるの
で、成形品表面が凹んだり加飾の形成位置がずれたりし
てきれいな加飾成形品が得られない。
In both of the manufacturing methods, sinking and distortion occur due to volume shrinkage of a resin in a molded product having a thick portion, so that the surface of the molded product is depressed or a decoration forming position is shifted, so that a beautiful decorative molding is performed. Goods are not obtained.

【0007】[0007]

【課題を解決するための手段】この発明は、以上のよう
な問題点を解決するために、つぎのように構成した。つ
まり、基体シート上に加飾層が形成された加飾シート
を、キャビティを有する金型Aに固定し、射出口を有す
る金型Bの凸部3によって加飾シートを金型Aのキャビ
ティに押し込み、射出口から溶融樹脂を射出して樹脂圧
により金型Aのキャビティ表面に加飾シートを密着さ
せ、成形と同時に成形品表面に加飾シートを形成する加
飾成形品の製造方法において、凸部の角部が鋭角を呈さ
ない金型Bで加飾シートを金型Aのキャビティに押し込
み、溶融樹脂の射出後、前記金型Bの凸部の角部によっ
て形成される厚肉の成形品角部に加圧気体を注入し、成
形品を冷却するようにした。
SUMMARY OF THE INVENTION The present invention has the following configuration to solve the above problems. That is, the decorative sheet having the decorative layer formed on the base sheet is fixed to the mold A having the cavity, and the decorative sheet is inserted into the cavity of the mold A by the convex portion 3 of the mold B having the injection port. Injection, the molten resin is injected from the injection port, and the decorative sheet is brought into close contact with the cavity surface of the mold A by the resin pressure. The decorative sheet is pushed into the cavity of the mold A with the mold B in which the corners of the protrusions do not exhibit an acute angle, and after the molten resin is injected, a thick wall formed by the corners of the protrusions of the mold B is formed. Pressurized gas was injected into the corner of the product to cool the molded product.

【0008】この発明は、加飾シートが、基体シート上
に剥離層・加飾層・接着層が転写層として順次形成され
たものであって、転写層のみを成形品表面に形成し基体
シートを剥離するものでもよい。
According to the present invention, a decorative sheet is formed by sequentially forming a release layer, a decorative layer, and an adhesive layer as a transfer layer on a base sheet, and forming only the transfer layer on the surface of a molded article. May be peeled off.

【0009】また、この発明の加飾成形装置は、キャビ
ティを有する金型Aと、射出口を有する金型Bと、加飾
シートを金型Aの表面に固定するクランプ装置と、型閉
めされて形成されるキャビティ部内に加飾シートを挟み
込み溶融樹脂を射出する射出装置と、加圧気体をキャビ
ティ部内に注入する加圧気体注入装置とからなる加飾成
形装置において、金型Aのキャビティに加飾シートを押
し込む凸部を金型Bが有しており、凸部の角部が鋭角を
呈さない形状である装置である。
Further, the decorative molding apparatus of the present invention comprises a mold A having a cavity, a mold B having an injection port, a clamp device for fixing a decorative sheet to the surface of the mold A, and a mold closed. In a decorative molding device consisting of an injection device that inserts a decorative sheet into a cavity formed by injection and injects molten resin, and a pressurized gas injection device that injects pressurized gas into the cavity, This is an apparatus in which the mold B has a convex portion for pushing the decorative sheet, and the corner of the convex portion does not exhibit an acute angle.

【0010】[0010]

【実施例】以下、図面を参照しながら実施例で詳しく説
明する。図1〜5はこの発明の加飾成形品の製造方法と
加飾成形装置の一工程の断面図である。図8はこの発明
の製造方法によって得られた加飾成形品の断面図であ
る。図9はこの発明の製造方法によって得られた加飾成
形品の斜視図である。
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 to 5 are cross-sectional views of a process for manufacturing a decorative molded product and a decorative molding device according to the present invention. FIG. 8 is a sectional view of a decorative molded product obtained by the manufacturing method of the present invention. FIG. 9 is a perspective view of a decorative molded product obtained by the manufacturing method of the present invention.

【0011】まずこの発明の加飾成形装置を説明する。
この発明の加飾成形装置は、キャビティ13を有する金
型A11と、射出口14を有する金型B12と、加飾シ
ート2を金型A11の表面に固定するクランプ装置21
と、型閉めされて形成されるキャビティ部7内に加飾シ
ートを挟み込み溶融樹脂61を射出する射出装置6と、
加圧気体をキャビティ部7内に注入する加圧気体注入装
置5とからなる加飾成形装置であり、特に、金型B12
が、金型A11のキャビティ13に加飾シート2を押し
込む凸部3を有しており、凸部3の角部31が鋭角を呈
さない形状である。
First, a decorative molding apparatus according to the present invention will be described.
The decorative molding apparatus according to the present invention includes a mold A11 having a cavity 13, a mold B12 having an injection port 14, and a clamp device 21 for fixing the decorative sheet 2 to the surface of the mold A11.
An injection device 6 that inserts a decorative sheet into a cavity 7 formed by closing the mold and injects a molten resin 61;
And a pressurized gas injection device 5 for injecting pressurized gas into the cavity 7.
Has a convex portion 3 for pushing the decorative sheet 2 into the cavity 13 of the mold A11, and the corner portion 31 of the convex portion 3 has a shape that does not exhibit an acute angle.

【0012】金型A11と金型B12とは、型閉めされ
ることによって、金型A11に固定された加飾シート2
が金型B12の凸部によってキャビティ13内に押し込
まれ、型閉めされてキャビティ部7が形成される(図1
〜3参照)。
The decorative sheet 2 fixed to the mold A11 is closed by closing the mold A11 and the mold B12.
Is pushed into the cavity 13 by the projection of the mold B12, and the mold is closed to form the cavity 7.
3).

【0013】加飾シート2は、クランプ装置21によっ
て金型A11のキャビティ13の周囲に固定される(図
1参照)。
The decorative sheet 2 is fixed around the cavity 13 of the mold A11 by the clamp device 21 (see FIG. 1).

【0014】金型B12が有する凸部3の角部31は、
鋭角を呈さない形状である。鋭角を呈さない形状は、凸
部が加飾シートを押し込んだときに傷をつけたりシワを
発生させたりしない形状であり、たとえば、凸部3の角
部31の先端が丸みを帯びていたり(図6参照)、角部
31全体が曲面(図7参照)であったり、断面が鋭角を
呈さない多角形(図2参照)であるような形状などがあ
る。
The corners 31 of the projections 3 of the mold B12 are:
The shape does not exhibit an acute angle. The shape that does not exhibit an acute angle is a shape that does not cause scratches or wrinkles when the convex portion is pressed into the decorative sheet. For example, the tip of the corner portion 31 of the convex portion 3 is rounded (see FIG. 6), a shape in which the entire corner 31 is a curved surface (see FIG. 7), or a cross-section that is a polygon having no acute angle (see FIG. 2).

【0015】金型A11のキャビティ13と凸部3を有
する金型B12とは型閉めされることによって、成形品
が成形されるキャビティ部7が形成される(図3〜5参
照)。キャビティ部7は、大型テレビのキャビネットや
金融端末機のカバーなど、立ち上がり部分43と底部4
4とを有する成形品が成形できる空間である。
The cavity 13 of the mold A11 and the mold B12 having the projection 3 are closed to form a cavity 7 in which a molded product is formed (see FIGS. 3 to 5). The cavity 7 includes a rising portion 43 and a bottom portion 4 such as a large television cabinet or a cover of a financial terminal.
4 is a space in which a molded article having the shape 4 can be formed.

【0016】キャビティ部7のうち凸部3の角部31に
よって成形される部分は、厚肉の成形品角部41となる
部分であり、たとえば、成形品4の立ち上がり部分43
と底部44との境界の部分に相当する(図8、図9参
照)。
The portion of the cavity 7 formed by the corner 31 of the projection 3 is a thick molded product corner 41, for example, a rising portion 43 of the molded product 4.
And the bottom 44 (see FIGS. 8 and 9).

【0017】射出装置6は、金型B12に連結されてお
り射出口14から溶融樹脂61をキャビティ部7内に射
出する装置である。
The injection device 6 is connected to the mold B12 and injects the molten resin 61 from the injection port 14 into the cavity 7.

【0018】加圧気体注入装置5は、成形品4の内部に
注入される気体の気圧を制御する気圧制御装置51と加
圧された気体を成形品4内部に注入する気体供給装置5
2とからなる(図1参照)。
The pressurized gas injection device 5 includes a pressure control device 51 for controlling the pressure of the gas injected into the molded article 4 and a gas supply device 5 for injecting the pressurized gas into the molded article 4.
2 (see FIG. 1).

【0019】加圧気体の注入は、ノズル方式によって樹
脂の射出装置6の射出口14と同じ位置にある加圧気体
注入口53から注入するとよい。あるいは、金型B12
の射出口14以外の表面からキャビティ部7内に注入し
てもよい。
The injection of the pressurized gas is preferably performed by a nozzle system from a pressurized gas injection port 53 located at the same position as the injection port 14 of the resin injection device 6. Alternatively, the mold B12
May be injected into the cavity 7 from a surface other than the injection port 14.

【0020】また、必要に応じて、吸盤などで加飾成形
品を吸着し金型から取り出す成形品取り出しロボット
(図示せず)や、ロール状に巻き取った加飾シートを金
型間に連続的に送り込む加飾シート供給装置(図示せ
ず)を備えていてもよい。
Also, if necessary, a decorative product removal robot (not shown) that sucks the decorative molded product with a suction cup or the like and removes the product from the mold, or a decorative sheet wound up in a roll shape is continuously placed between the molds. A decorative sheet supply device (not shown) for feeding the paper may be provided.

【0021】次に、この発明の製造方法を工程順に説明
する。まず、加飾シート2をキャビティ13を有する金
型A11に固定する。つまり、成形品4に転写される加
飾層を有する加飾シート2を金型A11のキャビティ1
3に対して所定の位置に位置決めした後、クランプ装置
21などで金型A11のパーティング面に加飾シート2
を挟み込み固定する(図1参照)。
Next, the manufacturing method of the present invention will be described in the order of steps. First, the decorative sheet 2 is fixed to the mold A11 having the cavity 13. That is, the decorative sheet 2 having the decorative layer transferred to the molded product 4 is transferred to the cavity 1 of the mold A11.
3 is positioned at a predetermined position with respect to the decorative sheet 2 on the parting surface of the mold A11 by the clamp device 21 or the like.
And fix it (see FIG. 1).

【0022】加飾シート2は、成形品4表面を加飾する
ためのシートであり、長尺状の基体シート上に、剥離
層、加飾層、接着層などからなる転写層が形成されたも
のがある。基体シートは、ポリエチレンテレフタレート
やポリプロピレンなどのフィルム状物である。剥離層は
基体シートと加飾層との剥離性を付与する樹脂層であ
る。加飾層は成形品表面に装飾性や機能性を付与する層
である。加飾層は模様や文字・記号などの印刷インキに
よる図柄や導電材で形成された導電パターンなどがあ
る。必要により金属蒸着層を有していてもよい。接着層
は加飾層と成形品4とを接着させる樹脂層である。この
加飾シート2は、成形品4表面に密着後、基体シートを
剥離し、転写層のみを成形品4表面に転写するものであ
る。
The decorative sheet 2 is a sheet for decorating the surface of the molded product 4, and has a long base sheet on which a transfer layer including a release layer, a decorative layer, an adhesive layer and the like is formed. There is something. The base sheet is a film-like material such as polyethylene terephthalate or polypropylene. The release layer is a resin layer that provides releasability between the base sheet and the decorative layer. The decorative layer is a layer that imparts decorativeness and functionality to the surface of the molded product. The decorative layer includes a pattern, a pattern made of printing ink such as characters and symbols, and a conductive pattern formed of a conductive material. If necessary, it may have a metal deposition layer. The adhesive layer is a resin layer for bonding the decorative layer and the molded product 4. After the decorative sheet 2 is adhered to the surface of the molded article 4, the base sheet is peeled off, and only the transfer layer is transferred to the surface of the molded article 4.

【0023】加飾シート2は、基体シート上に加飾層、
接着層が形成されたものであってもよい。この場合は、
加飾層、接着層と一緒に基体シートも成形品4表面に設
けられる(図8、図9参照)。
The decorative sheet 2 has a decorative layer on the base sheet,
An adhesive layer may be formed. in this case,
A base sheet is also provided on the surface of the molded article 4 together with the decorative layer and the adhesive layer (see FIGS. 8 and 9).

【0024】加飾シート2は、ロールに巻き取られた状
態から金型間に所定ピッチづつ送り込まれ、成形品に転
写層が形成され、再び別のロールに巻き取られるように
してもよい。あるいは、はじめから必要部分を切り離し
ておき一枚一枚載置するようにしてもよい。
The decorative sheet 2 may be fed between the dies at a predetermined pitch from a state of being wound up on a roll, a transfer layer may be formed on a molded product, and may be wound up again on another roll. Alternatively, necessary portions may be cut off from the beginning and placed one by one.

【0025】つぎに、射出口14を有する金型B12の
凸部3によって加飾シート2を金型A11のキャビティ
13に押し込む。加飾シート2を押し込む凸部31は、
角部31が鋭角を呈した形状でないので、凸部で押し込
んでも加飾シート2は損傷したりシワにならない(図2
参照)。
Next, the decorative sheet 2 is pushed into the cavity 13 of the mold A11 by the projection 3 of the mold B12 having the injection port 14. The convex portion 31 into which the decorative sheet 2 is pushed,
Since the corner 31 is not in a shape having an acute angle, the decorative sheet 2 is not damaged or wrinkled even if it is pushed in by the protrusion (FIG. 2).
reference).

【0026】つぎに、金型A11と金型B12とを型閉
めして(図3参照)、所望の成形品形状のキャビティ部
7を形成し、金型B12の射出口14から溶融樹脂61
を射出充填する(図4参照)。キャビティ部7内を溶融
樹脂61で充填することによって、加飾シート2をキャ
ビティ13表面に押し当てる。
Next, the mold A11 and the mold B12 are closed (see FIG. 3) to form the cavity 7 having a desired molded product shape, and the molten resin 61 is injected from the injection port 14 of the mold B12.
Is injected and filled (see FIG. 4). By filling the cavity 7 with the molten resin 61, the decorative sheet 2 is pressed against the surface of the cavity 13.

【0027】つぎに、溶融樹脂61の射出後、溶融樹脂
61が冷却し終わらないうちに、成形品5内部に加圧気
体を注入する(図5参照)。
Next, after the molten resin 61 is injected, a pressurized gas is injected into the molded article 5 before the molten resin 61 has cooled down (see FIG. 5).

【0028】加飾シート2は、溶融樹脂61の射出圧
力、および成形品内部に注入された加圧気体の溶融樹脂
61をおす圧力により金型A11のキャビティ13表面
に密する。そして、成形と同時に成形品表面に加飾シー
ト2あるいは、転写層が形成される。
The decorative sheet 2 is brought into close contact with the surface of the cavity 13 of the mold A11 due to the injection pressure of the molten resin 61 and the pressure of the pressurized gas injected into the molded product. Then, simultaneously with the molding, the decorative sheet 2 or the transfer layer is formed on the surface of the molded article.

【0029】加圧気体は、成形品4内部を押し分けて進
み冷却が遅く粘度が低い厚肉の成形品角部41に選択的
に入り込む。入り込んだ加圧気体は金型の表面に向かっ
て内圧を発生する。この加圧気体の内圧の力に支えられ
ることによって、厚肉の成形品角部41の冷却による体
積収縮が抑さえられる。このため成形品表面が凹んだ
り、転写層や加飾シート2の形成位置がずれたりしな
い。
The pressurized gas pushes through the inside of the molded article 4 and selectively enters the thick molded article corner 41 which is slow in cooling and has low viscosity. The pressurized gas that has entered generates an internal pressure toward the surface of the mold. By being supported by the internal pressure force of the pressurized gas, volume shrinkage due to cooling of the thick molded product corner 41 is suppressed. For this reason, the surface of the molded product does not dent, and the formation positions of the transfer layer and the decorative sheet 2 do not shift.

【0030】つぎに、成形品4を冷却し型開きして、成
形品角部31内部に中空部42を有する加飾成形品4を
金型から取り出す(図8参照)。
Next, the molded product 4 is cooled and opened, and the decorative molded product 4 having the hollow portion 42 inside the corner 31 of the molded product is taken out of the mold (see FIG. 8).

【0031】[0031]

【発明の効果】この発明の加飾成形品の製造方法と加飾
成形装置は、凸部の角部が鋭角を呈さない金型Bによっ
て加飾シートをキャビティ内に押し込むようにするとと
もに、溶融樹脂の射出後、金型Bの凸部の角部によって
形成される厚肉の成形品角部に加圧気体を注入し、成形
品を冷却するようにした。
According to the method for manufacturing a decorative molded product and the decorative molding apparatus of the present invention, the decorative sheet is pushed into the cavity by the mold B in which the corners of the convex portions do not exhibit an acute angle, and the decorative sheet is melted. After the injection of the resin, pressurized gas was injected into the corners of the thick molded product formed by the corners of the protrusions of the mold B, and the molded product was cooled.

【0032】したがって、成形品角部にシワや損傷のな
い転写層や加飾シートを設けることができ、しかも厚肉
の成形品角部にヒケが生じない。したがって、成形品表
面が凹んだり、転写層や加飾シートの形成位置がずれた
りせずきれいな加飾成形品が得られる。
Therefore, it is possible to provide a transfer layer or a decorative sheet without wrinkles or damages at the corners of the molded product, and no sink marks are formed at the corners of the thick molded product. Therefore, a beautiful decorative molded product can be obtained without denting the surface of the molded product or shifting the formation positions of the transfer layer and the decorative sheet.

【0033】また、加飾シートをキャビティ内表面に密
着させるための工程や装置を必要としないので生産効率
がよくコストが低くなる。
Further, since there is no need for a process or apparatus for bringing the decorative sheet into close contact with the inner surface of the cavity, the production efficiency is high and the cost is low.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 この発明の加飾成形品の製造方法と加飾成形
装置の一工程の断面図である。
FIG. 1 is a cross-sectional view of one step of a method for manufacturing a decorative molded product and a decorative molding apparatus according to the present invention.

【図2】 この発明の加飾成形品の製造方法と加飾成形
装置の一工程の断面図である。
FIG. 2 is a cross-sectional view of a process for manufacturing a decorative molded product and a decorative molding device according to the present invention.

【図3】 この発明の加飾成形品の製造方法と加飾成形
装置の一工程の断面図である。
FIG. 3 is a cross-sectional view of a process for manufacturing a decorative molded product and a decorative molding device according to the present invention.

【図4】 この発明の加飾成形品の製造方法と加飾成形
装置の一工程の断面図である。
FIG. 4 is a cross-sectional view of a process for manufacturing a decorative molded product and a decorative molding device according to the present invention.

【図5】 この発明の加飾成形品の製造方法と加飾成形
装置の一工程の断面図である。
FIG. 5 is a cross-sectional view of a process for manufacturing a decorative molded product and a decorative molding device according to the present invention.

【図6】 この発明の加飾成形装置の金型の断面図であ
る。
FIG. 6 is a sectional view of a mold of the decorative molding apparatus according to the present invention.

【図7】 この発明の加飾成形装置の金型の断面図であ
る。
FIG. 7 is a sectional view of a mold of the decorative molding device according to the present invention.

【図8】 この発明の製造方法によって得られた加飾成
形品の断面図である。
FIG. 8 is a cross-sectional view of a decorative molded product obtained by the manufacturing method of the present invention.

【図9】 この発明の製造方法によって得られた加飾成
形品の斜視図である。
FIG. 9 is a perspective view of a decorative molded product obtained by the manufacturing method of the present invention.

【符号の説明】[Explanation of symbols]

11 金型A 12 金型B 13 キャビティ 14 射出口 2 加飾シート 21 クランプ装置 3 凸部 31 角部 4 成形品 41 成形品角部 42 中空部 43 立ち上がり部分 44 底部 5 加圧気体注入装置 51 気圧制御装置 52 気体供給装置 53 加圧気体注入口 6 射出装置 61 溶融樹脂 7 キャビティ部 DESCRIPTION OF SYMBOLS 11 Mold A 12 Mold B 13 Cavity 14 Injection port 2 Decorative sheet 21 Clamping device 3 Convex part 31 Corner part 4 Molded article 41 Molded article corner part 42 Hollow part 43 Rising part 44 Bottom part 5 Pressurized gas injection device 51 Atmosphere Control device 52 Gas supply device 53 Pressurized gas injection port 6 Injection device 61 Molten resin 7 Cavity

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平4−191023(JP,A) 特開 昭63−268611(JP,A) 特開 昭62−21546(JP,A) 特開 昭56−151542(JP,A) 特開 平1−31755(JP,A) (58)調査した分野(Int.Cl.7,DB名) B29C 45/00 - 45/84──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-4-191023 (JP, A) JP-A-63-268611 (JP, A) JP-A-62-21546 (JP, A) JP-A-56-21 151542 (JP, A) JP-A-1-31755 (JP, A) (58) Fields investigated (Int. Cl.7 , DB name) B29C 45/00-45/84

Claims (3)

Translated fromJapanese
(57)【特許請求の範囲】(57) [Claims]【請求項1】 基体シート上に加飾層が形成された加飾
シートを、キャビティを有する金型Aに固定し、射出口
を有する金型Bの凸部によって加飾シートを金型Aのキ
ャビティに押し込み、射出口から溶融樹脂を射出して樹
脂圧により金型Aのキャビティ表面に加飾シートを密着
させ、成形と同時に成形品表面に加飾シートを形成する
加飾成形品の製造方法において、凸部の角部が鋭角を呈
さない金型Bで加飾シートを金型Aのキャビティに押し
込み、溶融樹脂の射出後、前記金型Bの凸部の角部によ
って形成される厚肉の成形品角部に加圧気体を注入し、
成形品を冷却することを特徴とする加飾成形品の製造方
法。
1. A decorative sheet having a decorative layer formed on a base sheet is fixed to a mold A having a cavity, and the decorative sheet is formed by a convex portion of a mold B having an injection port. A method of manufacturing a decorative molded product in which a decorative sheet is pressed into a cavity, a molten resin is injected from an injection port, and a decorative sheet is adhered to a cavity surface of a mold A by resin pressure, and a decorative sheet is formed on a molded product surface simultaneously with molding. In the above, the decorative sheet is pushed into the cavity of the mold A with the mold B in which the corners of the protrusions do not exhibit an acute angle, and after injection of the molten resin, the thick wall formed by the corners of the protrusions of the mold B Pressurized gas is injected into the corner of the molded product
A method for producing a decorative molded product, comprising cooling the molded product.
【請求項2】 加飾シートが、基体シート上に剥離層・
加飾層・接着層が転写層として順次形成されたものであ
って、転写層のみを成形品表面に形成し基体シートを剥
離するものである請求項1記載の加飾成形品の製造方
法。
2. A decorative sheet comprising a release layer and a release layer on a base sheet.
The method for producing a decorative molded article according to claim 1, wherein the decorative layer / adhesive layer is sequentially formed as a transfer layer, and only the transfer layer is formed on the surface of the molded article and the base sheet is peeled off.
【請求項3】 キャビティを有する金型Aと、射出口を
有する金型Bと、加飾シートを金型Aの表面に固定する
クランプ装置と、型閉めされて形成されるキャビティ部
内に加飾シートを挟み込み溶融樹脂を射出する射出装置
と、加圧気体をキャビティ部内に注入する加圧気体注入
装置とからなる加飾成形装置において、金型Aのキャビ
ティに加飾シートを押し込む凸部を金型Bが有してお
り、凸部の角部が鋭角を呈さない形状であることを特徴
とする加飾成形装置。
3. A mold A having a cavity, a mold B having an injection port, a clamp device for fixing a decorative sheet to the surface of the mold A, and decorating a cavity formed by closing the mold. In a decorative molding apparatus comprising an injection device for sandwiching a sheet and injecting a molten resin and a pressurized gas injection device for injecting a pressurized gas into a cavity portion, a convex portion for pushing a decorative sheet into a cavity of a mold A is made of metal. A decorative molding device which the mold B has, and wherein the convex portion has a shape that does not exhibit an acute angle.
JP13993492A1992-04-301992-04-30 Decorative molded product manufacturing method and decorative molding deviceExpired - Fee RelatedJP3150759B2 (en)

Priority Applications (1)

Application NumberPriority DateFiling DateTitle
JP13993492AJP3150759B2 (en)1992-04-301992-04-30 Decorative molded product manufacturing method and decorative molding device

Applications Claiming Priority (1)

Application NumberPriority DateFiling DateTitle
JP13993492AJP3150759B2 (en)1992-04-301992-04-30 Decorative molded product manufacturing method and decorative molding device

Publications (2)

Publication NumberPublication Date
JPH0655570A JPH0655570A (en)1994-03-01
JP3150759B2true JP3150759B2 (en)2001-03-26

Family

ID=15257074

Family Applications (1)

Application NumberTitlePriority DateFiling Date
JP13993492AExpired - Fee RelatedJP3150759B2 (en)1992-04-301992-04-30 Decorative molded product manufacturing method and decorative molding device

Country Status (1)

CountryLink
JP (1)JP3150759B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
JP2016028890A (en)*2014-07-182016-03-03太平洋通商株式会社Housing frame production method and housing frame

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Publication numberPriority datePublication dateAssigneeTitle
JP5528781B2 (en)*2009-11-202014-06-25日本写真印刷株式会社 Injection mold and method of manufacturing composite product
JP5667526B2 (en)*2011-06-222015-02-12東洋機械金属株式会社 Method of performing in-mold molding of complex shape, transfer sheet used for in-mold molding, and resin molded product formed by the method
JP6089304B2 (en)*2014-03-112017-03-08パナソニックIpマネジメント株式会社 Decorative molding method and decorative molding equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication numberPriority datePublication dateAssigneeTitle
JP2016028890A (en)*2014-07-182016-03-03太平洋通商株式会社Housing frame production method and housing frame

Also Published As

Publication numberPublication date
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