Monopolar electrosurgical blade and electrosurgical blade assemblyTechnical Field
The present invention relates generally to electrosurgical blades including electrosurgical blades with argon beam capability. More particularly, the present invention relates to a monopolar electrosurgical blade comprising a non-conductive planar member having opposing planar sides with a bottom angled sharp cutting edge, and further comprising a conductive layer on one or both of the opposing planar sides of the non-conductive planar member, wherein the conductive layer is adjacent to, but does not overlie, the angled sharp cutting edge of the non-conductive planar member. In an exemplary embodiment of the electrosurgical blade, the conductive layer may form a closed loop portion (and more particularly a closed generally triangular loop portion) having an open interior through which the non-conductive opposing planar side is exposed. The non-conductive level member may taper from a top of the non-conductive level member to a sharp cutting edge angled at a bottom of the non-conductive level member.
The present invention also relates to an electrosurgical blade assembly comprising the aforementioned monopolar electrosurgical blade plus a non-conductive tubular member having a hollow tubular opening through which an inert gas can be supplied and a slot positionable on a portion of the electrosurgical blade. At least a portion of the electrically conductive layer of the electrosurgical blade is positioned within the slot of the non-conductive tubular member such that the hollow tubular opening of the non-conductive tubular member is positioned such that inert gas supplied through the hollow tubular opening will contact at least a portion of the electrically conductive layer of the electrosurgical blade, thereby generating ionized gas.
Background
A typical electrosurgical pencil uses an electrode blade that serves as an active electrode for cutting and coagulation during electrosurgery, and a return electrode that typically includes an adhesive for attachment to the skin of a patient. When the electrosurgical pencil is activated, RF energy circulates through the patient's body from the active electrode to the return electrode, where the distance between the active electrode and the return electrode is substantial. Electrosurgery uses an RF generator and handpiece with electrodes to provide high frequency, alternating Radio Frequency (RF) current inputs at various voltages (2000-10,000V) depending on the function, i.e., coagulation and cutting. For cutting, the heat generated by continuous RF high voltage conduction can generate a cloud of vapor that evaporates and breaks down a small portion of the tissue cells, which results in an incision. Due to the heat generated, lateral damage to the tissue is great and the likelihood of tissue necrosis is high. For coagulation, the voltage is typically lower than for cutting mode, and a slower heating process results in less heat. As a result, no vapor bolus is formed, so most of the tissue remains intact, but the cells and blood vessels are destroyed and sealed at the point of contact.
It is also common to use argon beam coagulators during electrosurgery. In an Argon Beam Coagulator (ABC), plasma gas is applied to tissue by a directed beam of ionized argon gas (plasma gas) that causes a uniform and shallow coagulation surface, preventing blood loss. However, argon beam enhanced cutting may also be performed using ionized argon gas.
Currently, electrosurgery is generally the best method of cutting, and argon beam coagulation is generally the best method of hemostasis during surgery. Surgeons typically need to switch between argon beam coagulation and electrosurgical modes depending on what happens during surgery and what effect they need to achieve at specific nodes in the surgery, such as cuts, or cuts in tissue, or hemostasis at the surgical site.
However, since surgical tools and devices currently available to surgeons require switching between the two methods during the surgical procedure, there is a need for a surgical device or tool that enables the surgeon or user to utilize the optimal method for cutting and stopping bleeding, either together or simultaneously, at the surgical site, in addition to being able to use them individually. An electrosurgical blade with sharp edges for cutting and RF and argon beam capability for packaging would meet this need. Electrosurgical blades with sharp edges and argon beam capability described with reference to the present invention can be used with electrosurgical handpieces/pens that do not have smoke evacuation capability, but they are also intended for use with electrosurgical handpieces/pens that can evacuate smoke during an electrosurgical procedure.
Such a surgical device or tool would enable a surgeon or user to increase the efficiency and accuracy of the procedure by enabling the surgeon or user to simultaneously perform tissue cutting and coagulation without switching between modes or methods, thereby reducing operating time and reducing or eliminating lateral damage to the tissue. Furthermore, the simultaneous cutting and coagulation of tissue and smoke evacuation will protect the surgeon and staff from inhaling smoke and particles, and also enable the surgeon or user to more clearly view the surgical site to ensure accuracy during the procedure without the need to stop and switch modes to stop bleeding at the surgical site before the surgical site can be clearly seen.
Disclosure of Invention
The present invention relates to an electrosurgical blade for use with a smoke evacuable or non-smoke evacuable electrosurgical handpiece/pen, the electrosurgical blade comprising a non-conductive planar member having opposed planar sides with opposed elongate edges and a sharp cutting edge, and further comprising a conductive layer on one or both of the opposed planar sides, wherein the conductive layer is adjacent to the sharp cutting edge of the non-conductive planar member without covering the sharp cutting edge. The sharp cutting edge of the non-conductive layer is extremely sharp and is itself capable of cutting biological tissue without applying any power to the electrosurgical blade. The electrosurgical blades of the present invention are also extremely durable (not prone to breakage) and resistant to high temperatures. The electrosurgical blades of the present invention are also capable of operating at very low power levels, such as 15-20 watts (watt), and at three times lower power levels than existing electrosurgical blades used in electrosurgical pens to perform cutting and coagulation.
In an exemplary embodiment, the conductive layer may form a closed loop portion (and particularly a closed generally triangular loop portion) having an open interior through which the non-conductive opposing planar sides are exposed. The conductive layer may also include a rectangular portion extending from the closed generally triangular loop portion of the conductive layer.
For example, the non-conductive planar member may comprise an inorganic, non-metallic solid material such as a ceramic. The conductive layer may comprise one or more materials such as, for example, stainless steel, copper, silver, gold, and/or titanium.
In another exemplary embodiment, there is a conductive layer forming a closed loop portion (and in particular a closed generally triangular loop portion) on each non-conductive opposing planar side of the planar member, wherein each closed loop portion (generally triangular) of the conductive layer extends to opposing elongated edges of each respective opposing planar side, and each closed loop portion is further adjacent to a sharp cutting edge of the non-conductive planar member, wherein the sharp cutting edge is a thin knife-like edge at the bottom of the non-conductive planar member. The knife-like sharp cutting edge may be angled, and the non-conductive planar member may taper from the top portion to the bottom portion to form the angled knife-like sharp cutting edge.
In yet another exemplary embodiment, the conductive layer covers a portion of the relatively elongated edges of each of the relatively planar sides such that the conductive layer joins the closed loop portions (typically triangular) located on each of the relatively planar sides by covering the top of the non-conductive planar members. In yet another exemplary embodiment, the conductive layer may be present on only one of the non-conductive opposing planar sides such that the conductive layer also extends on top of the non-conductive planar member. In yet another exemplary embodiment, the electrosurgical blade may further comprise a shaft in communication with an end of the rectangular portion of the conductive layer opposite the closed loop portion of the conductive layer, wherein the shaft is electrically conductive and is connectable to an electrosurgical pencil. The sharp cutting edge of the non-conductive planar member is much thinner than the rest of the non-conductive planar member to achieve accurate cutting using the sharp cutting edge.
The present invention also relates to an electrosurgical blade assembly comprising the foregoing exemplary embodiments of a monopolar electrosurgical blade, plus a non-conductive tubular member having a hollow tubular opening contained therein through which an inert gas can be supplied and a slot that can be positioned on a portion of the electrosurgical blade. At least a portion of the electrically conductive layer of the electrosurgical blade is positioned within the slot of the non-conductive tubular member such that the hollow tubular opening of the non-conductive tubular member is positioned such that inert gas supplied through the hollow tubular opening will contact at least a portion of the electrically conductive layer of the electrosurgical blade, thereby generating ionized gas. Like the non-conductive planar member, the non-conductive tubular member may comprise an inorganic, non-metallic, solid material such as, for example, a ceramic.
Drawings
FIG. 1 is a top view of a non-conductive planar member of an exemplary embodiment of a monopolar electrosurgical blade of the present invention without a conductive layer;
FIG. 2 is a side view of the non-conductive level member shown in FIG. 1;
FIG. 3 is a bottom plan view of the non-conductive level member illustrated in FIGS. 1 and 2;
FIG. 4 is a side perspective view of an exemplary embodiment of a monopolar electrosurgical blade of the present invention;
FIG. 5 is a top view of the exemplary embodiment of the monopolar electrosurgical blade shown in FIG. 4;
FIG. 6 is an opposite side view of the exemplary embodiment of the monopolar electrosurgical blade shown in FIG. 4;
FIG. 7 is a bottom view of the exemplary embodiment of the monopolar electrosurgical blade shown in FIG. 4;
FIG. 8 is a schematic view illustrating an exemplary embodiment of an electrosurgical blade assembly of the present invention, the drawing illustrating an exploded view of the positioning of a non-conductive tubular member on the exemplary embodiment of the electrosurgical blade illustrated in FIG. 4 to provide the electrosurgical blade illustrated in FIG. 4 with argon beam capability;
fig. 9 is a side perspective view of the exemplary embodiment of the electrosurgical blade assembly of the present invention shown in fig. 8; and
fig. 10 is an enlarged perspective view of the sharp cutting edge of the non-conductive planar member shown in fig. 2.
Detailed Description
Exemplary embodiments of the electrosurgical blade of the present invention enable a user or surgeon to use the electrosurgical blade for cutting and/or coagulation, the electrosurgical blade having a non-conductive planar member having opposed planar sides and a sharpened cutting edge, and a conductive layer on one or both of the opposed sides. Exemplary embodiments of the electrosurgical blade assembly of the present invention include exemplary embodiments of the electrosurgical blade of the present invention plus a non-conductive tube member having a hollow tubular opening and a slot, wherein at least a portion of the electrically conductive layer of the electrosurgical blade is positioned within the slot to enable a user or surgeon to cut and/or coagulate using a sharp-edged electrode and an argon beam, respectively, or both.
Fig. 1 shows a top view of a non-conductive planar member 12 of an exemplary embodiment of a monopolar electrosurgical blade of the present invention without a conductive layer. The non-conductive planar member 12 has opposite planar sides 14, 16. The top view of the non-conductive level surface member 12 in fig. 1 also shows that the non-conductive level surface member 12 has different widths along its length, with a minimum width shown at point X at the cutting end of the electrosurgical blade, an intermediate width Y, and a maximum width Z shown at the non-cutting end of the electrosurgical blade where the blade is connected to an electrosurgical pencil. Fig. 2 is a side view of the non-conductive planar member 12 depicted in fig. 1, showing the opposing planar sides 14 and the sharp cutting edge 18. The sharp cutting edge 18 is angled obliquely upward from the bottom elongated edge of the opposing planar side 14. Fig. 10 shows an enlarged perspective view of the sharp cutting edge 18 of the non-conductive planar member 12. As can be seen in fig. 10, the non-conductive planar member 12 tapers from a top portion to a bottom portion to form a non-conductive, knife-like, sharp cutting edge 18 at the bottom cutting end of the electrosurgical blade (the cutting end being the end of the electrosurgical blade opposite the end of the blade connected to the electrosurgical pencil). Fig. 3 is a bottom view of the non-conductive level member 12 shown in fig. 1 and 2. Fig. 3 also shows the different widths of the non-conductive planar member 12 and clearly shows that the sharp cutting edge 18 has a minimum width due to its knife-like sharp cutting edge.
Fig. 4 illustrates a side perspective view of an exemplary embodiment of an electrosurgical blade of the present invention. The monopolar electrosurgical blade 10 includes a non-conductive planar member 12, the non-conductive planar member 12 having opposed planar sides 14, 16 and a sharp cutting edge 18. The opposing planar sides 14, 16 have opposing elongated top edges 20, 22 and opposing elongated bottom edges 24, 26. The monopolar electrosurgical blade 10 also includes a conductive layer 30. Conductive layer 30 has a generally triangular closed loop portion 32 connected to a rectangular portion 34. The conductive shaft 36 is connected to the non-conductive planar member 12 opposite the sharp cutting edge 18 of the non-conductive planar member 12. The rectangular portion 34 of the conductive layer 30 is attached to the conductive shaft 36 by extending the conductive layer 30 further so that the conductive layer 30 wraps around the non-cut end of the non-conductive planar member 12 so that the conductive layer 30 is in communication with the conductive shaft 36.
While an exemplary embodiment of the monopolar electrosurgical blade of the present invention may have a conductive layer on only one of the opposing planar sides of the non-conductive planar member, the exemplary embodiment of the monopolar electrosurgical blade 10 shown in fig. 4-7 may have a conductive layer 30 contained on both of the opposing planar sides 14, 16 of the non-conductive planar member 12. The generally triangular closed loop portion 32 of the conductive layer 30 on each of the opposing planar sides 14, 16 of the non-conductive planar member 12 is connected by extending the conductive layer 30 over the elongated top edges 20, 22 of the opposing planar sides 14, 16 and the top portion 21 of the non-conductive planar member 12. Those skilled in the art will appreciate that any number of configurations of the conductive layer 30 may be used so long as a) the closed loop portion of the conductive layer has an opening therein and is located adjacent the cutting end of the electrosurgical blade and over the non-conductive, knife-like sharp cutting edge of the electrosurgical blade, and b) the closed loop portion of the conductive layer is in communication with a conductive shaft attachable to an electrosurgical pencil.
For example, the non-conductive planar member may comprise an inorganic, non-metallic solid material such as a ceramic. The conductive layer may comprise one or more materials such as, for example, stainless steel, copper, silver, gold, and/or titanium.
Fig. 5 is a top view of the exemplary embodiment of the monopolar electrosurgical blade 10 shown in fig. 4. Fig. 5 illustrates the different widths of the non-conductive planar member 12 previously shown in fig. 1, but also illustrates the conductive layer 30 traversing a portion of the top portion 21 of the non-conductive planar member 12 near the cut end of the non-conductive planar member 12, and the conductive shaft 36 connected to the non-cut end of the non-conductive planar member 12. Fig. 6 is an opposite side view of the exemplary embodiment of the monopolar electrosurgical blade shown in fig. 4. Like the opposite planar side 14 of the non-conductive planar member 12, the opposite planar side 16 of the non-conductive planar member 12 has a conductive layer 30, the conductive layer 30 having a generally triangular closed loop portion 32 connected to a rectangular portion 34. The conductive shaft 36 is connected to the non-conductive planar member 12 opposite the sharp cutting edge 18 of the non-conductive planar member 12. The rectangular portion 34 of the conductive layer 30 is attached to the conductive shaft 36 by extending the conductive layer 30 further so that the conductive layer 30 wraps around the non-cut end of the non-conductive planar member 12 so that the conductive layer 30 is in communication with the conductive shaft 36. Fig. 7 is a bottom view of the exemplary embodiment of the monopolar electrosurgical blade shown in fig. 4. Fig. 7 illustrates the different widths of the non-conductive planar member 12 previously shown in fig. 3, but also illustrates the generally triangular closed loop portions 32 of the conductive layer 30 on the opposite planar sides 14, 16 of the non-conductive planar member 12, and the conductive shaft 36 attached to the non-cut end of the non-conductive planar member 12. Unlike the top portion of the monopolar electrosurgical blade 10 shown in fig. 5, the conductive layer 30 does not traverse the bottom portion of the non-conductive planar member 12 near the cut end of the non-conductive planar member 12 to join the generally triangular closed loop portions 32.
Fig. 8 is a schematic view illustrating an exemplary embodiment of an electrosurgical blade assembly 50 of the present invention, the drawing illustrating an exploded view of the positioning of a non-conductive tube member 60 on the exemplary embodiment of the electrosurgical blade 10 illustrated in fig. 4 to provide the electrosurgical blade illustrated in fig. 4 with argon beam capability. The electrosurgical blade assembly 50 includes an electrosurgical blade 10, the electrosurgical blade 10 having a non-conductive planar member 12, the non-conductive planar member 12 having opposing planar sides 14, 16 and an acute-angled cutting edge 18 located on the bottom of the non-conductive planar member 12, wherein at least a portion of the non-conductive planar member 12 tapers from the top of the non-conductive planar member 12 to the acute-angled cutting edge 18 (see also fig. 10) on the bottom of the non-conductive planar member 12, the electrosurgical blade 10 further having a conductive layer 30, the conductive layer 30 located on at least one of the opposing planar sides 14, 16 of the non-conductive planar member 12 such that the conductive layer is adjacent to the non-conductive acute-angled cutting edge 18. In the exemplary embodiment, a substantially triangular closed loop portion 32 of conductive layer 30 is adjacent non-conductive acute cut edge 18. Electrosurgical blade assembly 50 also includes a non-conductive tube member 60 having a hollow tubular opening 62 contained therein and a slot 64 contained therein, wherein slot 64 is positioned over at least a portion of the generally triangular closed loop portion 32 of conductive layer 30.
Fig. 9 shows a side perspective view of the exemplary embodiment of the electrosurgical blade assembly 50 of the present invention depicted in fig. 8. The slot 64 of the non-conductive tube member 60 is positioned over at least a portion of the generally triangular closed loop portion 32 of the conductive layer 30 and at least a portion of the non-conductive plane member 12. At least a portion of the outer surface of the non-conductive tubular member 60 is located on each of the opposing planar sides 14, 16 of the non-conductive planar member 12. The hollow tubular opening 62 of the non-conductive tube member 60 is positioned such that inert gas supplied through the hollow tubular opening will contact at least a portion of the generally triangular closed loop portion 32 of the conductive layer 30. For example, the non-conductive tube member may comprise an inorganic, non-metallic, solid material such as a ceramic.
Features and advantages of the electrosurgical blades and electrosurgical blade assemblies of the present invention
The top of the non-conductive level member is wider than the sharp cutting edge at the bottom of the non-conductive level member (as can be seen in fig. 3, 4 and 10).
The conductive layers on one or both opposing sides of the non-conductive planar member may take any number of configurations while still enabling the electrosurgical blade to operate at very low power levels (e.g., 15-20 watts or even lower) when cutting and coagulating tissue.
The sharp, non-conductive cutting edge of the electrosurgical blade may cut tissue without applying power to the electrosurgical blade, and may also cut and coagulate tissue when power is applied to the electrosurgical blade.
The electrosurgical blades and electrosurgical blade assemblies stop bleeding from the tissue after cutting with minimal or no lateral damage to the tissue and without charring or burning the tissue. Further, the tissue does not adhere to the electrosurgical blade or the electrosurgical blade assembly when cutting and/or coagulating tissue. Furthermore, when using electrosurgical blades or electrosurgical blade assemblies, little smoke is generated due to the low or reduced power required by electrosurgical blades.
The electrosurgical blades shown in fig. 4-7 may be used with any type of electrosurgical pencil that houses a monopolar electrode. The electrosurgical blade assembly shown in fig. 8 and 9 may be used with any type of electrosurgical pencil that houses a monopolar electrode and is capable of providing an inert gas to the monopolar electrode.
The above exemplary embodiments are not intended to limit the scope, applicability, or configuration of the invention in any way. Rather, this disclosure is intended to teach implementations of the exemplary embodiments and modes and any equivalent modes or embodiments known or obvious to those skilled in the art. Furthermore, all included figures are non-limiting illustrations of exemplary embodiments and modes that similarly benefit from any equivalent mode or embodiment known or apparent to those of skill in the art.
Other combinations and/or modifications of structures, arrangements, applications, proportions, elements, materials, or components used in the practice of the present invention, in addition to those not specifically recited, may be varied or otherwise particularly adapted to specific environments, manufacturing specifications, design parameters, or other operating requirements without departing from the scope of the present invention and are intended to be included in the present disclosure.