Improvements in smoke detectors, particularly ducted smoke detectorsThe application is a divisional application of an invention patent application with the invention name of 'improvement of a smoke detector, in particular a pipeline smoke detector', and the application date of the invention patent application is 2, 9 and 01806612.7 in 2001.
Technical Field
The present invention relates to the detection of particles suspended in a fluid, in particular a smoke detector. The present invention is adapted for installation on a duct for early detection of smoke generated by the accidental pyrolysis or burning of material in a protected or fire-protected area associated with the duct.
The duct may be an air duct or an air conditioning duct for controlling the temperature and/or air quality in the protected area.
The invention can also be freely installed or arranged in an open environment, i.e. the invention does not have to be pipe-mounted. The examples are merely for explanation of the invention and the piping installation is only one preferred embodiment. And are not intended to so limit the scope of the present invention.
Background
Duct mounted smoke detectors collect a small sample of air which is passed through an air duct, for example a vent, and will detect the presence of smoke in that sample, so that an alarm will be issued when the smoke concentration exceeds a predetermined value indicative of a fire in the protected area.
Currently, conventional point smoke detectors, which are primarily designed for ceiling mounting in protected areas, are used for duct mounting. The detector is mounted within a sealed housing which will be mounted externally of the duct, the housing containing a straight tubular probe which extends into the duct and serves to draw a continuous small sample of air from within the duct and pass the sample or a portion of the sample past an adjacent detector.
Detection is made difficult when smoke is significantly diluted due to the large volume of air passing through the duct. For this dilution, such detectors were found to be not sensitive enough to provide a suitable early warning of life safety. Furthermore, although insect screens and dust filters are often included to protect the detector from contamination, this is often not sufficient to prevent channel blockage or contamination of the optical surfaces. Due to moisture condensation, contamination and false alarms caused by dust, the detector itself is unreliable and the usual service life is unsatisfactory, only allowing measurements of several months.
To overcome these disadvantages, high sensitivity aspirated smoke detectors have been used for pipeline monitoring. These detectors are hundreds of times more sensitive than conventional point detectors, thus overcoming the disadvantage of smoke dilution.
The suction pressure obtained by the aspirator (air pump) can overcome the constraints of the dust filter, so that a more efficient filter can be employed to avoid accidental dust contamination and possible false alarms.
Over the years, the present inventors have been making improvements to aspirated smoke detectors as described in my australian patents 575845, 3184384, 4229885, 3023684, 3184184, 3453784, 3400593, 8070891, 2774692, 4050493 and 4050393, with corresponding overseas patents including western europe, north america, japan and new zealand.
Aspirated smoke detectors employ an aspirator to draw a continuous sample of air through a dust filter and smoke monitoring chamber. The aspirator may also draw in samples from a ventilation shaft or alternatively through a long distance piping system.
It is a small hole when passing through the ductwork and is typically mounted on a top plate with sampling holes drilled at regular intervals to enable active aspiration of air samples from the entire protected area. In contrast, a common type of smoke detector relies on convection or ventilation to passively inhale smoke and pass the smoke through a detector chamber.
An ideal smoke detector for use in aspirated smoke detection systems is a smoke meter, whether or not a pipe or pipe system is to be used. It is sensitive to smoke particles of various sizes produced on fire or in the early stages of overheating, pyrolysis or smoldering (smoldering typically occurs at least 1 hour before the flame occurs).
Prior art optical type smoke (or airborne particle) detectors typically employ a single light source (or projector) to illuminate a detection zone that may contain the particles. A portion of this light may be scattered by the particles towards a single receiver unit (or sensor) arranged to provide acceptable detection performance. An improved type of prior art comprises arranging one or more additional sensors to receive light scattered in different directions. The output signals from the two or more sensors are used to provide further information about the particle size or average size of a group of particles. The disadvantage of this prior art is that it uses a single wavelength light source and is not sensitive to small particles generated in the flame burning.
Other detection techniques employ a laser beam that provides a polarized monochromatic light source, typically near infrared wavelengths. Such a detector would have a high sensitivity to larger particles at the expense of a lower sensitivity to smaller particles (i.e., smaller than the wavelength of light). Thus, laser-based detectors cannot be considered true smoke meters. This disadvantage can be alleviated by employing a plurality of receiving sensors arranged to detect light scattered at various angles and polarisations, but employing only one wavelength of light.
Some aspirated smoke detectors have employed a single laser diode beam, but they also suffer from the same disadvantage of employing a single wavelength and are less sensitive to smoke emitted by flame combustion. Other disadvantages of using a pump-down detector are high cost, power consumption, complexity, and size.
All the above mentioned prior art techniques, whether or not evacuated, have the disadvantage that they are not sensitive to small particles characteristic of flame burning, so that in many instances it is required to install additional ionization type smoke detectors. These detectors utilize radioactive elements, such as americium, to ionize the air within the chamber. When the smoke particles replace the ionized air, the conductivity of the chamber decreases, resulting in an alarm being sounded. The detector is sensitive to small particles produced by flame combustion, but not to larger particles produced by pyrolysis or smoldering. The detector may also issue false alarms due to ventilation, which may also replace ionized air. Therefore, insensitivity to incipient fires and the tendency to raise false alarms make ionization type detectors an unacceptable choice.
In addition, aspirated smoke detectors also employ xenon lamps as the single light source, which produces a continuous spectrum of light similar to sunlight, including ultraviolet, visible, and infrared wavelengths. The use of this continuous spectrum enables the detection of particles of full size and produces a signal proportional to smoke mass density, which is by far the most reliable way of fire detection. Although it can act as a true smoke gauge, it does not indicate the type of fire. A further disadvantage is that a particular wavelength cannot be selected unless a mechanically moving filter system is employed that is complex, expensive and relatively unreliable. Other disadvantages of this method are that the service life of xenon lamps is usually limited to only 4 years, the light intensity variations and the need for expensive high voltage power supplies.
Other prior art techniques also employ two light sources. For example, GB2193570(5-10-1980) to Kane & Ludlow discloses the use of one laser beam to detect the size and sphericity of airborne particles, requiring no more than 5 precisely positioned sensors. A second laser beam of the same wavelength is used to turn the first laser on and off depending on the presence of a single particle in the field of view. This second laser is used to improve the signal-to-noise ratio of the system, but does not determine the size and sphericity of the particles. This system is too expensive for the high volume fire alarm industry.
In another example, U.S. Pat. No. 4,640,640 (5-8-1986) to Beconsall et al discloses a contaminated gas detector that employs two light sources, but is not an airborne particle counter. It uses a first laser operating at the absorption wavelength of the gas to be detected and a second laser operating at a reference wavelength, which must be similar to, but not identical to, the absorption wavelength. The two laser beams are projected "in bulk" into the atmosphere (around the chemical plant), and the relative intensities of the signals received at the various wavelengths provide a measure of the concentration of the contaminant gas.
It is to be understood that the types of fumes produced in the various pyrolysis and combustion situations are different. Fast flame combustion will produce very many and very small solid particles that agglomerate into arbitrary shapes, forming soot. In contrast, the early stages of pyrolysis will produce much fewer and considerably larger liquid particles (high boiling point), usually in the form of aerosols, which can aggregate to form larger translucent spheres.
It has been found that when the amount of larger particles is detected to slowly increase over a period of time, this is indicative of a pyrolysed or smoldering condition, requiring attention.
It is also possible to detect the rapid appearance of a large number of small particles without an early pyrolysis or smoldering phase, which is indicative of a pilot fire, when a promoter is used, requiring immediate action. The ability to determine conditions between these extremes would help construction workers, fire brigades or automatic fire alarm systems respond appropriately to potential hazards.
Another aspect of the prior art is its sensitivity to dust. Dust is important in two ways. First, airborne dust is often mistaken for smoke by the detector, and as such, the dust build-up may lead to false fire alarms. Secondly, even if the discrimination apparatus is used to reduce the false alarm rate, there is still a problem of contamination. Contamination is the slow accumulation of dust in the detector. This will affect the reliability of the detector by reducing its sensitivity to smoke and/or reducing its safety margin against false alarms. The service life of the detector is mainly controlled by contamination and therefore requires regular maintenance. It would be advantageous to have a detector that reduces contamination and allows for discrimination of smoke particles. Moreover, in some applications, identifying the presence of dust may be used to detect cleanliness of an area. This particular effect has hitherto required the use of very expensive dust particle counters when used in the microchip manufacturing industry, which are very prone to contamination when used in an office environment.
Rigid, small size and light weight smoke and/or dust detectors are well suited for use in the aerospace industry.
Disclosure of Invention
It is an object of the present invention to provide a smoke detector device which is capable of detecting a wide range of particle sizes and distinguishing between different types of smoke or dust according to the size of the particles. The smoke detector device is adapted to be mounted on an air tube or vent tube. It is an object of the present invention to provide a smoke detector and a detection system which have a relatively long service life, while having a relatively long time interval between two repairs.
It is an object of the present invention to provide a smoke detector system which has a relatively high sensitivity while being able to dispense with an aspirator.
According to a first aspect of the present invention there is provided an apparatus for detecting particles suspended in a fluid, the apparatus comprising: a light source for providing at least a first polarized illumination and a second polarized illumination; a particulate detection zone through which the sample fluid stream will flow; logic means for alternately illuminating the detection zone by a first or second illumination; a sensor arrangement for receiving light scattered by particles within the detection zone; and output means for indicating a predetermined condition in the detection zone.
Preferably, at least one of the polarized first and second illuminations is provided by light projected by the light source through the polarizing filter, each with a different relative polarization.
Preferably, at least one of the polarized first and second illumination is provided by a light source having a different polarization.
Preferably, the light sources having different polarizations are laser diodes arranged with different polarizations and/or wavelengths.
Preferably, the light source comprises at least 2 light sources, the components of the device being mechanically fixed in position, the first and second illumination being independently irradiated, the first and second illumination having different polarisations, the first and second illumination being in different positions, and/or the first and second illumination having different wavelengths, for example one light being of a shorter wavelength and the other light being of a longer wavelength.
According to a second aspect of the present invention there is provided an apparatus for detecting particles suspended in a fluid, the apparatus comprising: a body portion; a light source for providing at least a first illumination and a second illumination; a particulate detection zone through which the sample fluid stream will flow; logic means for alternately illuminating the detection zone by a first or second illumination; a sensor arrangement for receiving light scattered by particles within the detection zone; and output means for indicating a predetermined condition within the detection zone, wherein the body portion is formed of substantially similar halves.
Preferably, the first and second illumination are arranged substantially opposite the particle detection region.
Preferably, the body portions are arranged to be substantially axially similar.
The device may or may not be plumbing.
Preferably, the light source comprises a pair of light sources, one light of shorter wavelength and the other light of longer wavelength.
The improvement of the present invention is the ability to maintain sensitivity to a wide range of particle sizes, and also to determine different types of smoke or dust based on particle size, while also achieving relatively long service life, small size, light weight and low cost.
The light source may project light at the same angle as the detection zone axis, or alternatively, at a different angle. Typically, the light source operates in a pulsed manner, such that only one wavelength of light operates at a time. The system gain of the electronic circuit can be adjusted so that, in the calibration state, the light sources produce the same signal level at the receiving sensor. Furthermore, the receiving sensor is chosen such that it has a suitable operating bandwidth (sensitive to all wavelengths used).
Light of more than two wavelengths or polarized light or combinations thereof may be employed to provide very high sensitivity or resolution to various types of particles encountered within the detection chamber, whether the particles are small or large smoke or dust particles.
The receiving sensor may also have a polarizing filter. In this way, no light source may be operated or all light sources may be operated simultaneously.
Thus, the light source may be pulsed sequentially and the absolute and relative amplitudes of the pulses received by the sensor analyzed to determine smoke concentration and particle size distribution to account for the type of smoke.
According to a third aspect of the present invention there is provided a smoke detector and a smoke detection method, wherein the detector has: a body; at least two projection lamps installed in the body for projecting light into a detection area for receiving an air sample; a light receiving sensor mounted in the body for receiving light scattered from the detection zone, the arrangement being such that pulsed projection light of different wavelengths, polarisations and/or angles impinging on smoke and dust particles entering the detection zone will produce scattered light indicative of the extent of smoke particle size and/or the presence of dust particles, said sensor receiving at least part of said scattered light being arranged to provide a signal from which the smoke concentration and particle size and/or size extent can be determined by analysis of the signal.
According to a fourth aspect of the present invention there is provided a method of smoke detection and a particle, smoke or dust detector comprising: a body having an inlet through which a fluid sample comprising air can be provided, and an output for indicating an alarm condition, the method and detector employing a particle detection unit comprising a light source and particle size determination means, wherein the alarm condition is provided by analysing the change in concentration of a selected particle size and/or range after a predetermined period of time has elapsed.
Preferably, the determined particle size and/or particle range is a relatively large particle size and/or range.
Preferably, an alarm condition indicative of pyrolysis is provided when it is determined that the larger particle size and/or range increases relatively slowly.
Preferably, the determined particle size and/or range is a relatively small particle size and/or range.
Preferably, an alarm condition indicative of flame burning is provided when it is determined that the smaller particle size and/or range increases relatively rapidly.
Preferably, an alarm condition indicating the use of a burn-up agent is provided when it is determined that the pyrolysis time is short before the smaller particle size and/or range increases rapidly (when pyrolysis is present).
Preferably, the airborne dust content is determined in order to reduce false alarms.
Preferably, separate alarm outputs are provided for any one or combination of the above alarm states.
Preferably, the particle size determination device includes: a first light source for detecting relatively small particle sizes and/or ranges; and a second light source for detecting relatively large particle sizes and/or ranges.
Preferably, the first and second light sources are alternately active.
Preferably, the particle size determination means detects the particle size and/or range using relatively shorter wavelength light and relatively longer wavelength light.
A further aspect relates to a smoke detector comprising a detection unit as described herein and/or operable to perform detection of an alarm condition.
A fifth aspect of the present invention is to provide an alarm detector and method for detecting alarm conditions regarding pyrolysis, smoldering, and/or smoking phenomena, wherein a fluid sample is provided, light emitted by a light source is shone on the fluid sample, the particle size is determined from the emitted light, and after a predetermined time has elapsed, it is determined whether the number or concentration of selected particle sizes and/or ranges changes, whereby an alarm can be issued when the number and concentration of particles of the selected particle sizes and/or ranges fall within selected key values.
Preferably, the determined particle size and/or particle range is a relatively large particle size and/or range.
Preferably, an alarm condition indicative of pyrolysis is provided when it is determined that the larger particle size and/or range increases relatively slowly.
Preferably, the determined particle size and/or range is a relatively small particle size and/or range.
Preferably, an alarm condition indicative of flame burning is provided when it is determined that the smaller particle size and/or range increases relatively rapidly.
Preferably, an alarm condition indicating the use of a burn-up agent is provided when it is determined that the pyrolysis time is short before the smaller particle size and/or range increases rapidly (when pyrolysis is present).
Preferably, the airborne dust content is determined in order to reduce false alarms.
Preferably, separate alarm outputs are provided for any one or combination of the above alarm states.
Preferably, in determining the particle size and/or range, a first light source for detecting relatively small particle sizes and/or ranges and a second light source for detecting relatively large particle sizes and/or ranges are employed.
Preferably, the first and second light sources are alternately active in determining the particle size and/or range.
Preferably, light of relatively shorter wavelength and light of relatively longer wavelength are used in determining the particle size and/or range.
According to a further particular aspect of the invention, said pulses of light of different wavelengths may be: relatively short wavelengths, such as ultraviolet or blue light; and relatively longer wavelengths such as infrared or red light.
According to a further particular aspect of the invention, the light source is produced by Light Emitting Diodes (LEDs) having different wavelengths (colors) and/or by means of polarizing filters, each filter being arranged to have a different relative polarization.
According to a further aspect of the invention, the light sources are produced by laser diodes having different wavelengths (colors) and/or are arranged to have different relative polarizations.
The present invention also provides a smoke detector system comprising at least one smoke detector, the improvement comprising collecting a fluid sample from a conduit and delivering it to at least one detector as described above.
The present invention also provides a structure having a conduit, the improvement of which resides in collecting a sample from the conduit for detection of a predetermined condition.
In a particular aspect of the invention, an air sample in a conduit is drawn through a probe mounted within the conduit, the probe including an inlet port and an outlet port.
In a sixth aspect of the invention, an air sample may be drawn directly into the smoke detector apparatus from a conduit or tube formed as a venturi structure to create sufficient relative pressure between the detector chamber and the conduit.
In essence, in one aspect of the invention, it is desirable to utilize more than one wavelength of light to detect and determine a more complete range of particle sizes and fire types. Another aspect of the present invention is to find that determining the concentration, size and/or range of particles after a certain time will provide a good indication of whether an alarm condition is met or whether it is safe. A further aspect of the invention is based on the fact that there are at least two light sources illuminating the particle detection zone and a detection means providing an output signal indicative of a predetermined condition of the particle detection zone. Having two light sources allows resolution of particle size while using only one receiving sensor. It is also an aspect of the present invention to identify dust particles in order to monitor dust levels or to avoid false fire alarms.
Drawings
FIG. 1a is a cross-sectional plan view along line 1-1 of the smoke detector body;
figure 1b shows a plan view of an alternative smoke detector body;
figure 1c shows a plan view of yet another alternative smoke detector body;
FIG. 2 is a front cross-sectional view along line 2-2 of the smoke detector body;
FIG. 3 is a cross-sectional view taken along line 3-3 of the smoke detector body showing the gas sample inlet ductwork;
FIG. 4 is a cross-sectional view taken along line 4-4 of the smoke detector body, showing the filter chamber and diffuser duct thereof;
FIG. 5 is a cross-sectional view taken along line 5-5 of the smoke detector body and housing;
FIG. 6 is a cross-sectional view taken along line 6-6 of the smoke detector body and housing;
figure 7 is an end view of the inlet/outlet aperture of the smoke detector body with a gasket;
FIG. 8 is a side cross-sectional view of the duct probe along line C-C;
figure 8a is an end view of the probe tip mounted on the smoke detector body;
FIG. 8b is a cross-sectional view of the probe along line E-E;
FIG. 8c is an end view of the probe tip away from the detector body;
FIG. 9 is a side view of a pipeline sampling probe;
FIG. 10 is a cross-sectional view of an alternative sampling structure for a tube or pipe;
FIGS. 11a and 11b show side views of an alternative high volume probe;
FIG. 12a shows a cross-sectional view of an alternative probe with the detector body mount removed;
FIG. 12f shows a high capacity probe body mount;
FIG. 12k shows a low volume probe body mount;
FIGS. 12b-12e and 12g-12j show various views of the probe of FIG. 12 a;
figures 13a and 13b show side views of an alternative low volume probe.
Detailed Description
In general, it is an object of the present invention to detect airborne particles and/or make determinations based on particle size using a device that is low in cost, small in size, light in weight, strong, reliable, low maintenance, and long in service life, and that is suitable for high volume manufacturing. This can be achieved using only a single sensor and at least two inexpensive light sources. The use of a single sensor and its corresponding electronic amplifier, which needs to be designed for high sensitivity and low noise, will simplify the system design and reduce the system cost. It also avoids the sensitivity and linearity inconsistencies that may arise with additional sensors and also avoids the noise increase that may arise with multiple sensors.
The determination of the size of the airborne particles can be made in a number of ways. The two or more light sources may have different wavelengths, polarizations, positions (particularly solid angles of incidence with respect to the detection zone axis), or combinations thereof.
In a preferred embodiment of the invention, two Light Emitting Diodes (LEDs) are used having different operating wavelengths. 430nm (blue) and 880nm (infrared) wavelengths that are far apart can be used so that the wavelengths can be separated by a full octave (octave). Such large wavelength differences can produce significantly different signal intensities when light of alternating wavelengths is scattered by the particles towards the sensor. A combination of, for example, 430nm (blue) and 660nm (red) may also be selected. A combination of more closely spaced wavelengths, such as 525nm (green) and 660nm (red), may also be used, with a corresponding reduction in size judgment and sensitivity for small particles.
From Rayleigh theory, it is known that for particles smaller than the wavelength of light, the intensity of scattered light decreases to the fourth power of the wavelength. It has been demonstrated that for smoke detection, when in practice a xenon lamp capable of producing a complete spectrum containing infrared, visible and ultraviolet wavelengths is used, a wavelength in the blue region is required for the detection of certain small particles released by a fire.
Thus, a particular advantage of using a blue light source is that its shorter wavelength can provide higher resolution of small particles that are not visible at longer wavelengths. Preferably, a blue or violet laser diode can be used as the blue LED, the former being expensive, adding to the complexity of the calibration, requiring automatic power control, and having low temperature resistance. Combinations of existing red and infrared laser diodes may also be used, but these longer wavelengths do not adequately resolve small particles, in addition to the difficulties associated with using lasers.
Therefore, the preferred embodiment of the present invention is arranged to utilize a wide beam spread high intensity LED (approximately 12 degrees). Although a widely spread LED beam can be constrained by focusing with a lens, this adds cost, complexity of calibration, and size of the product. While the concentrated intensity of the LED light scattered from the larger volume of the detection region will be considerably amplified when it is collected on the sensor. Thus, the sensitivity of LED-based systems is comparable to laser-based systems, and costs can be reduced without reducing reliability.
However, the same invention can also be arranged to use laser diodes as alternative light sources of different wavelengths, polarizations or positions (angles). The device also enables particle size determination, but is more costly and less temperature tolerant than LED designs.
The LEDs can be used with a new configuration of the optical cell that accommodates the wide projector beam angle of each LED, as opposed to a specially designed optical trap (lighttrap) located behind the detection area, to completely absorb the residual projected light, preventing it from being detected by the sensor. The chamber also has an optical trap opposite the sensor and behind the detection area to prevent residual projected light from being detected. In this way the signal-to-noise ratio obtained from the residual projected light compared to the detected scattered light will be maximized to ensure a very high sensitivity of the system. This can also be ensured by bringing the LEDs and sensors and the detection area into close proximity to each other, so that the loss of light intensity in inverse square can be minimized. Furthermore, it is preferable to use a lens in conjunction with the sensor to collect scattered light from the entire detection zone while minimizing visibility of the chamber wall surfaces due to focusing. By combining these methods, the sensitivity of the system is approximately 0.01 to 0.1%/m equivalent smoke haze (smokeobscuration).
It will be appreciated that the ability to utilize a wider projector beam will result in the ability to use laser diodes without expensive collimating optics.
In a preferred embodiment of the invention, each light source is pulsed sequentially for a short period, for example 10 mS. The sensor generates a signal in response to each scattered light pulse at each wavelength. The system is pre-calibrated to account for the sensitivity of the sensor to each wavelength, preferably by adjusting the intensity of the LED projection during manufacture. The signal is amplified using digital filtering to improve the signal-to-noise ratio and the absolute and relative amplitudes of the pulse signal are stored. The absolute value represents the particle concentration, while the relative value represents the particle size or the average size of a group of particles. It is known from Rayleigh theory that for a given mass concentration of airborne particles, long wavelength light will produce a lower amplitude signal in the case of small particles or a larger amplitude signal in the case of large particles. While light of a short wavelength will produce a signal of comparable magnitude in both the small and large particle cases. By comparing the signal ratios, it can be determined whether the particle is larger or smaller.
The signals generated over a period of time are analyzed according to trends. The slow increase in the concentration of larger particles indicates pyrolysis and eventually smoldering. Alternatively, a rapid increase in smaller particles may indicate a fast burning fire, and in the absence of prior pyrolysis and smoldering, an accelerant (e.g., a pilot fire). This information is used to generate separate alarm outputs in the case of smoldering and flame burning, or alternatively, to reduce the alarm activation threshold (i.e. to provide an earlier alarm) in the case of flame burning (which is more dangerous).
It should be noted that smoke concentration alone does not indicate the degree of risk of an incipient fire. The concentration detected will depend on the dilution of the smoke with fresh air and the distance the incipient fire is close to the detector. According to the invention, by determining the nature of the smoke, the smoke concentration at which an alarm needs to be issued can be determined, which is suitable for use in a protected environment, thereby providing an early warning in the event of few false alarms. Moreover, the low cost of the system enables it to be used widely and conveniently.
In yet another embodiment of the invention, the particle size determination is used to determine airborne dust content, to avoid false alarms, or to detect dust levels within a protected environment. Two LEDs may be used, but by using additional LEDs, a determination can be made in different particle size ranges.
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings.
In one embodiment of the invention, referring to fig. 1, the smoke detector housing 10 is made by molding substantially identical halves 10a, 10b (see fig. 4). Two LED lamps 11 are arranged to emit light and project the light across the detection chamber 12 into the area observed by the sensor 13. Smoke 14 is drawn in the direction of arrow 15 across the chamber 12 so that it can be sequentially illuminated by the projector lamp 11. Some of the light 16 scattered by airborne smoke particles is captured by the receiving sensor 13 through the focusing lens 17.
A series of optical diaphragms (iris)18 determine the distribution of the projector beam and a further series of diaphragms 19 determine the field of view of the sensor 13. Absorber galleries 39/40 (light traps) are also provided opposite each projector lamp 11 to absorb substantially all light that remains substantially unscattered, thereby preventing scattered light 16 at the sensor 13 from being overwhelmed by the projected light. An optical trap 20 is also provided opposite the sensor to further ensure that substantially no projected lamp light can impinge on the sensor.
The smoke detector housing 10 preferably includes ducting 21 to provide airflow through the detector chamber 12. The duct system 21 may include a nozzle 22 opposite a collector 23 to direct the airflow across the chamber 12 so that the chamber will be quickly cleared of smoke as the smoke level decreases. A dust filter 33 is included in the passage of the duct system. An inlet diffuser 24 and an outlet diffuser 25 are associated with the dust filter chamber and are designed to minimize head loss (pressure drop) of the airflow through the detector and to facilitate longer life of the larger filter 33. Over a certain period of time, small amounts of fine dust may pass through the filter. The particles prevent or reduce contamination and the nozzle and collector are arranged to minimize deposition of dust on the chamber walls and optical surfaces.
Fig. 1b and 1c show alternative placement positions of the light sources 11 of fig. 1 a. This requires repositioning of the optical traps 39, 40. Otherwise, the features of fig. 1b and 1c are the same as shown in fig. 1 and described in connection therewith. FIGS. 1b and 1c do not show all of the details of FIG. 1a, but are for clarity. It will be appreciated that fig. 1b and 1c allow backscatter detection or a combination of backscatter and forward scatter, i.e. different angles.
Figure 2 shows a cross-sectional view along line 2-2 of the smoke detector body of figure 1. Many of the components shown in FIG. 1a are also denoted by the same reference numerals. Fig. 2 shows a preferred location of the main electronic printed circuit board PCB1 for efficient and low interference electrical connection with the projection light source and the receiving sensor, including its pre-amplified printed circuit board PCB 2. Advantageously, the smoke detector body upper half 10b can be removed for setup and maintenance without disturbing the connection to the PCB 1.
Referring to FIG. 3, a cross-sectional view along line 3-3 of FIG. 1 is shown illustrating a gas sample inlet piping system including a gasket and an elbow.
Its filter chamber is shown in cross-section along line 4-4 in fig. 1, as shown in fig. 4. The filter element is preferably of open foam construction having a relatively large filtration pore size, for example 0.1 mm. This enables the dust particles to be gradually caught throughout a greater depth of the element. The use of such a larger pore size device will allow smoke particles to be retained by the filter even when the filter is dusty, which will reduce the sensitivity of the detector to smoke when the smoke particles are retained by the filter. The element is easily removable for cleaning or replacement.
Figure 5 is a cross-sectional view of the smoke detector body of figure 6 taken along line 5-5. It shows how the detector body and detector housing are secured by screws and shows in exploded view where the housing can be fitted with a duct, such as a round vent tube (round ducts are preferred over flat sided ducts). For example, the mounting may be by screws, magnets or adhesive tape.
Figure 6 is a cross-sectional view of the smoke detector body taken along line 6-6 of figure 5. Figure 1a also shows line 6-6. In fig. 6, the outer housing is shown mounted on a printed circuit board PCB1, together with a gasket 31. This particular configuration is suitable for installing a pipe, although the invention is not limited to this use.
Figure 7 is an end view of the inlet/outlet aperture of the smoke detector body and shows the gasket 31 in plan view. The gasket has a releasable seat for a pipe, such as a circular vent pipe of unspecified radius.
The following description will be directed to a preferred construction of the present invention and will be referred to fig. 8, 8a, 8b, 8c and 9. It should be appreciated that the following description is equally applicable to the alternative high and low capacity embodiments shown in fig. 11a, 11b, 12a-12k, and 13a and 13 b. The same reference numerals are used in the figures to avoid repetition. The high volume embodiment is employed when the fluid flow in the pipe is high. In this case, the inlet and outlet openings 28 and 29, respectively, are designed to be small so that for high volume fluid flow, a smaller sample area will be collected and substantially the same volume of fluid will flow to the detector of the present invention. Similarly, the low volume embodiment is designed with relatively large openings 28 and 29, which are provided when the fluid flow is low, to provide substantially the same volume of fluid flow to the detector of the present invention.
The pipe system is arranged with a suitable bend and a socket adapted to receive a probe 26, which probe 26 draws smoke from a ventilation tube 27. The probe 26 is preferably of unitary construction, including an inlet port 28 and an outlet port 29, so that only one through-hole 30 is required in the duct wall for the probe 26 to enter. The holes are protected against leakage by a closed cell foam gasket 31. Fig. 8 shows a view along the line C-C in fig. 8 b. Fig. 12a also shows a view along the line C-C in fig. 12C and 12 h. Fig. 8a shows a view along the line D-D in fig. 8. Fig. 12b shows a view along line D-D in fig. 12a for a high capacity embodiment. Fig. 12g shows a view along line D-D in fig. 12a for a low capacity embodiment. Fig. 8b shows a cross-sectional view along line E-E of fig. 8, showing that it includes a rod with a detachable head. Fig. 12c and 12h show views of the probes of the high and low volume embodiments, respectively, along line E-E in fig. 12 a. Figure 8c shows a view along the line F-F. FIGS. 12e and 12j show plan views of high and low volume probes, respectively. Figures 12d and 12l show cross-sectional views of the heads of the high and low capacity probes, respectively.
The probe 26 requires only a circular tube penetration to be inserted into the tube. The probe is inserted such that its inlet is facing upstream and its outlet is facing downstream. The probe is designed to provide sufficient airflow through the detection chamber 12 by dynamic head driving of the airflow in the vent tube 27. The dynamic head creates a pressure drop across the inlet port 28 and outlet port 29 of the probe 26 sufficient to overcome the combined resistance of the detection chamber 12, the tubing 21 and the tubing filter 33. The sample flow direction is changed with minimal loss by using a circular inlet orifice and then by a bend. As is the outlet. Including the inlet and outlet bends, does not require enlargement of the conduit penetration. Such high efficiency enables the use of an effective dust filter to ensure a long working life of the product, for example 10 years in a normal office environment. By having a long working life, it is highly desirable (but not necessary) that the detector body 10 be easily removable for cleaning and recalibration, thereby eliminating the need for expensive and difficult to air-tight removable filter cartridges. The high efficiency of the probe also helps to make it useful in ventilation ducts operating at lower air velocities, e.g. 4 m/sec. For use in low speed vent tubes, an optional probe head is also provided. It employs an amplified air inlet design that includes a diffuser to accelerate the inlet air efficiently so that the detector maintains a rapid response to smoke.
Referring to fig. 8b and 9, in a preferred embodiment of the invention, the probe 26 is configured with an oval or similar shaped cross-section that will minimize flow resistance (minimize flow resistance in the vent tube) while reducing Strouhal frequency vibrational forces caused by the duct flow. In the particular embodiment shown in fig. 8b and 9, the aerodynamic coefficient of flow resistance is reduced by a factor of 10 compared to the case of a pair of equally sized tubes. Fig. 12b to 12k show similar characteristics, but with respect to high and low volume probes. The advantage of using an oval instead of a wing is that the probe can be mounted in two orientations and the overall width of the probe can be reduced without unduly compromising the reduction in flow resistance. By further adding a stem portion, the length of the probe 26 can be extended to meet different size tubing requirements to ensure adequate air flow without the need for an aspirator. The pressure inside the duct 27 may be significantly different from the atmospheric pressure outside the duct (the detector is usually mounted outside). In a preferred embodiment of the invention, best shown in FIGS. 1 and 6, the two halves are detachably connected in an airtight manner by a circular tube continuous O-ring seal 34. This allows the internal pressure of the detector chamber to approximate that of the vent tube and prevents leakage to the outside atmosphere.
A leak in the detector will likely cause an unexpected alarm due to smoke in the external environment. Leakage of smoke from the detector into the environment will cause other smoke detection means that warn of the environment to issue an unexpected alarm.
Alternatively, referring to fig. 10, where a smaller conduit or tube is not suitable, the conduit may be configured to provide a venturi that creates the required pressure drop to ensure adequate flow through the detector chamber, filter and ductwork. Furthermore, only a small fraction of the smoke is required to pass through the detector, this fraction being minimised in order to minimise the rate of contamination of the detector and the loading of the filter, thereby maintaining a maximum maintenance interval.